Processing equipment for on-site construction of fire protection pipelines

By designing processing equipment for on-site construction of fire-fighting pipelines, combining the pipe cutting pressure groove and nut fastening mechanism, the problem of inefficient construction in the existing technology is solved, and efficient pipeline processing and assembly is achieved.

CN113523406BActive Publication Date: 2025-03-11SUAN CLOUD TECH CO LTD
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Patent Information

Application Number
CN202110960766.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-08-20
Publication Date
2025-03-11
Estimated Expiration
2041-08-20

AI Technical Summary

Technical Problem

In the existing fire-fighting pipeline construction technology, the pipeline connection method requires manual processing of processes one by one, resulting in low construction efficiency.

Method used

A processing equipment for on-site construction of fire-fighting pipelines is designed, including frames, guide rails, processing units, pipe cutting groove mechanisms and nut fastening mechanisms. The equipment realizes the pipe cutting and pressure groove processing of the pipe through the pipe cutting and pressure groove mechanism, and realizes the mechanized installation of the pipe and the joint through the nut fastening mechanism.

Benefits of technology

It significantly improves the efficiency of pipeline processing and assembly, realizes assembly line processing, reduces the conversion process between processes, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a processing device for on-site construction of fire-fighting pipelines, comprising a frame, a guide rail is transversely arranged on the frame, a plurality of processing units are transversely arranged on the guide rail, the spacing between two adjacent processing units is adjustable, the processing unit comprises a pipe cutting and grooving mechanism and a nut fastening mechanism arranged longitudinally, and a pipe transfer mechanism is arranged between the pipe cutting and grooving mechanism and the nut fastening mechanism. The device has the advantages of reasonable structural design, integrated processing, mechanized processing, processing efficiency, etc.
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Description

Technical field:

[0001] The invention relates to the technical field of pipeline processing, in particular to processing equipment for on-site construction of fire-fighting pipelines. Background technology:

[0002] In order to improve the efficiency of fire protection pipeline construction, the existing technology has improved the connection method of the pipeline, from the traditional threaded direct connection method to a technical solution that does not require pipeline thread processing, that is, directly connected to the joint through a retaining ring and a nut (also called a nut) (such as Fig.14 , 15 As shown). The change of the pipeline connection method corresponds to the change of the pipeline processing procedure. The existing pipeline connection method requires the pipeline to be cut, grooved, and threaded with nuts and joints. The existing technology for the above-mentioned procedures is mainly manual and needs to be processed step by step, which seriously restricts the efficiency of on-site construction of fire protection pipelines.

[0003] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Summary of the invention:

[0004] The purpose of the present invention is to solve the problems existing in the prior art and provide processing equipment for on-site construction of fire protection pipelines, which has the advantages of reasonable structural design, integrated processing, mechanized processing, and processing efficiency.

[0005] The present invention achieves the above-mentioned purpose by adopting the following technical solutions:

[0006] Processing equipment for on-site construction of fire-fighting pipes includes a frame, a guide rail is transversely arranged on the frame, a plurality of processing units are transversely arranged on the guide rail, and the spacing between two adjacent processing units is adjustable. The processing units include a pipe cutting and grooving mechanism and a nut tightening mechanism arranged longitudinally at intervals, and a pipe transfer mechanism is provided between the pipe cutting and grooving mechanism and the nut tightening mechanism.

[0007] The pipeline transfer mechanism includes a discharge cylinder rotatably arranged on both sides of the pipe cutting and grooving mechanism, the discharge cylinder is connected to a discharge drive plate, the discharge drive plate is rotatably arranged on the pipe cutting and grooving mechanism, an arc-shaped groove is provided on the discharge drive plate, a material guide rack is provided between the pipe cutting and grooving mechanism and the nut tightening mechanism, the material guide rack is used to receive the pipe unloaded by the discharge drive plate and guide the pipe to one side of the nut tightening mechanism.

[0008] The pipe cutting and grooving mechanism is provided with a spacing adjustment servo motor, the spacing adjustment servo motor is connected with a spacing adjustment gear, the spacing adjustment gear is meshed with a spacing adjustment rack arranged on the frame, and a connecting rod is provided between the pipe cutting and grooving mechanism and the nut fastening mechanism.

[0009] The pipe cutting and grooving mechanism includes a machine base, two rollers are longitudinally spaced apart on the machine base, a driving motor for driving the rollers to rotate is provided on the machine base, the driving motor is connected to the rollers through a gear transmission or a chain transmission A, a feed driving cylinder is provided above the roller, the feed driving cylinder is connected to a tool holder, a pipe cutting and grooving tool is rotatably provided on the tool holder, the pipe cutting and grooving tool includes a cutting knife, grooving tool holders are respectively provided on both sides of the cutting knife, a grooving knife is provided at the outer end of the grooving tool holder, the radius of the grooving knife is smaller than the radius of the cutting knife, and the difference between the radius of the cutting knife and the radius of the grooving knife is greater than the wall thickness of the pipe, the distance from the grooving knife to the cutting knife is equal to the distance from the slot to the cut surface of the pipe, and the two grooving tool holders and the cutting knife are threadedly fastened.

[0010] The driving motor is connected to a driving gear, the driving gear is meshed with an intermediate gear arranged on the machine base, the roller is provided with a driven gear, and the intermediate gear is respectively meshed with the two driven gears;

[0011] Alternatively, the driving motor is connected to a driving sprocket A, the roller is provided with a driven sprocket A, the machine base is provided with a reversing sprocket A, and the driving sprocket A, the driven sprocket A and the reversing sprocket A are connected by a chain A.

[0012] The cutter and the groove pressing knife seat are provided with a plurality of mounting holes evenly spaced in the circumferential direction, and the mounting holes are provided with bolts and nuts, and the bolts and the fastening nuts fasten the two groove pressing knife seats and the cutter together.

[0013] The tool seat comprises a bottom plate, two ear plates are arranged on the bottom plate, a fixed shaft is arranged between the two ear plates, a bearing is arranged on the fixed shaft, and the groove pressing tool seat is arranged on the bearing.

[0014] A guide rail is vertically arranged on the machine base, the tool seat is arranged on the guide rail via a guide slider, and the grooving knife and the grooving knife seat are designed to be integrally formed.

[0015] The nut tightening mechanism comprises a base arranged on the guide rail, on which a nut tool and a joint clamp are transversely arranged, the joint clamp is used to position and clamp the joint, and the nut tool cooperates with the joint clamp to drive the nut to be tightened on the joint.

[0016] The nut tool includes a transverse guide rail arranged laterally, a movable seat is provided on the transverse guide rail, a transverse driving cylinder connected to the movable seat is provided on the base, two vertical plates are provided on the movable seat at intervals, sprockets are rotatably provided on the two vertical plates, a wrench opening matching the nut is provided at the center of the sprocket, an opening for taking out the pipe is radially provided on the sprocket, the width of the opening is smaller than the outer diameter of the nut and larger than the outer diameter of the pipe, a motor is provided on the movable seat, and the motor is connected to the sprocket through a chain drive B.

[0017] The sprocket disc is rotatably arranged on both sides of the vertical plate, a driven sprocket B is arranged in the middle of the outer wall of the sprocket disc, two transmission sprockets B are symmetrically arranged on the vertical plate, the motor is connected to the driving sprocket B, and the driving sprocket B is connected to the transmission sprocket B and the driven sprocket B through the chain B, and the meshing length of the driven sprocket B and the chain B is greater than the opening width.

[0018] The motor is an electric motor, a pneumatic motor or a hydraulic motor.

[0019] The vertical plate is provided with an opening A, and the opening A cooperates with the opening on the sprocket wheel to be used for taking out the pipe.

[0020] The joint fixture includes a base plate, a positioning column is provided on the base plate, the joint sleeve is arranged on the positioning column, a vertical rod is provided on the base plate, a clamping cylinder is vertically provided on the vertical rod, the clamping cylinder is connected to a clamping block, and the clamping block is a cylinder or a cuboid with a V-shaped groove.

[0021] The base is provided with two translation adjustment mechanisms, and the joint clamp is arranged on the two translation adjustment mechanisms. The two translation adjustment mechanisms are used to realize the position adjustment of the joint clamp in the vertical direction and perpendicular to the length direction of the pipeline. The two translation adjustment mechanisms include a vertical guide rail vertically arranged on the base, a lifting plate is provided on the vertical guide rail, the lifting plate is connected with a lifting screw, the lifting screw is rotatably arranged on the base, a lifting adjustment handwheel is provided at the end of the lifting screw, a longitudinal guide rail is provided on the lifting plate perpendicular to the length direction of the pipeline, a longitudinal movable plate is provided on the longitudinal guide rail, a longitudinal screw is rotatably provided on the lifting plate, the longitudinal screw is connected to the longitudinal movable plate, a longitudinal adjustment handwheel is provided at the end of the longitudinal screw, and the joint clamp is provided on the longitudinal movable plate.

[0022] The present invention adopts the above structure, which can bring the following beneficial effects:

[0023] (1) By designing a pipe cutting and grooving mechanism, the pipe cutting and grooving processing can be completed at one time, significantly improving the processing efficiency of the pipe; (2) By designing a nut tightening mechanism, the mechanized installation of the pipe and the joint can be realized, improving the efficiency of pipe assembly; (3) By combining the pipe cutting and grooving mechanism with the nut tightening mechanism, assembly line processing can be realized, the conversion process between each process can be reduced, and the connection efficiency of each process can be improved; (4) By setting up multiple groups of processing units composed of pipe cutting and grooving mechanisms and nut tightening mechanisms, the processing and installation of multiple pipes can be completed at one time, and the spacing can be adjusted according to the pipe processing requirements, further improving the efficiency of pipe construction. Description of the drawings:

[0024] Figure 1It is a side structural schematic diagram of the processing equipment for on-site construction of fire protection pipelines of the present invention;

[0025] Figure 2 It is a schematic diagram of the top view of the structure of the processing equipment for on-site construction of fire protection pipelines of the present invention;

[0026] Figure 3 It is a structural schematic diagram of the pipeline transfer mechanism of the present invention;

[0027] Figure 4 It is a schematic diagram of the front view of the structure of the pipe cutting and grooving mechanism of the present invention;

[0028] Figure 5 It is a side view structural schematic diagram of the pipe cutting and grooving mechanism of the present invention;

[0029] Figure 6 It is a structural schematic diagram of the pipe cutting and grooving tool of the present invention;

[0030] Figure 7 It is a structural schematic diagram of the chain drive A of the present invention;

[0031] Figure 8 It is a structural schematic diagram of the nut fastening mechanism of the present invention;

[0032] Fig. 9 It is a structural schematic diagram of the nut fastening mechanism of the present invention from another perspective;

[0033] Fig.10 It is a schematic diagram of the structure of the sprocket wheel of the present invention;

[0034] Fig.11 A schematic diagram of the structure of the chain drive B of the present invention;

[0035] Fig.12 It is a schematic diagram of the front view of the nut fastening mechanism of the present invention;

[0036] Fig.13 This is a structural schematic diagram of a compression joint of a compression block of the present invention;

[0037] Fig.14 This is a schematic diagram of the structure after the pipeline is cut and grooved;

[0038] Fig.15 It is a structural schematic diagram of the connection between the pipeline and the joint;

[0039] In the figure, 1, frame, 2, guide rail, 3, processing unit, 4, pipe cutting and grooving mechanism, 401, base, 402, roller, 403, drive motor, 404, feed drive cylinder, 405, tool seat, 4051, bottom plate, 4052, ear plate, 4053, fixed shaft, 4054, bearing, 406, pipe cutting and grooving tool, 4061, cutting knife, 4062, grooving knife seat, 4063, grooving knife, 4064, mounting hole, 4065, bolt, 4066, fastening nut, 407, driving gear, 408, intermediate gear, 409, driven gear, 410, driving sprocket A, 411, driven sprocket A, 412, reversing sprocket A, 413, chain A, 414, guide rail, 415, guide slide, 5, nut fastening mechanism, 501, base, 502, joint tool, 5021, bottom plate, 5022, positioning column, 5023, vertical rod, 5024, clamping cylinder, 5025, clamping block, 5026, V-groove, 503, nut tool , 5031, horizontal guide rail, 5032, moving seat, 5033, horizontal driving cylinder, 5034, vertical plate, 5035, sprocket plate, 5036, wrench mouth, 5037, opening, 5038, motor, 5039, driven sprocket B, 5040, transmission sprocket B, 5041, driving sprocket B, 5042, chain B, 5043, opening A, 505, two translation adjustment mechanisms, 5051, vertical guide rail, 5052, lifting plate, 5053, lifting screw, 505 4. Lifting adjustment hand wheel, 5055. Longitudinal guide rail, 5056. Longitudinal moving plate, 5057. Longitudinal lead screw, 5058. Longitudinal adjustment hand wheel, 6. Pipeline transfer mechanism, 601. Discharge cylinder, 602. Discharge drive plate, 603. Arc groove, 604. Material guide rack, 7. Spacing adjustment servo motor, 8. Spacing adjustment gear, 9. Spacing adjustment rack, 10. Connecting rod, 11. Pipeline, 12. Cutting surface, 13. Slot, 14. Retaining spring, 15. Nut, 16. Connector. Specific implementation method:

[0040] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.

[0041] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0042] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.

[0043] In addition, the terms "transverse", "longitudinal", "vertical", "one end", "end", "circumferential direction", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the position of the indicated technical features.

[0044] In the present invention, unless otherwise clearly specified and limited, the terms "provided with", "set", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] like Figure 1-13 As shown, the processing equipment for on-site construction of fire-fighting pipes includes a frame 1, on which a guide rail 2 is transversely arranged, and on which a plurality of processing units 3 are transversely arranged at intervals, and the distance between two adjacent processing units 3 is adjustable, and the processing units 3 include a pipe cutting and grooving mechanism 4 and a nut fastening mechanism 5 which are longitudinally spaced, and a pipe transfer mechanism 6 is provided between the pipe cutting and grooving mechanism 4 and the nut fastening mechanism 5.

[0046] The pipeline transfer mechanism 6 includes a discharge cylinder 601 rotatably arranged on both sides of the pipe cutting and grooving mechanism 4, the discharge cylinder 601 is connected to a discharge drive plate 602, the discharge drive plate 602 is rotatably arranged on the pipe cutting and grooving mechanism 4, and a circular arc groove 603 is provided on the discharge drive plate 602. A material guide rack 604 is provided between the pipe cutting and grooving mechanism 4 and the nut tightening mechanism 5, and the material guide rack 604 is used to receive the pipe 11 removed by the discharge drive plate 602 and guide the pipe 11 to one side of the nut tightening mechanism 5. By designing the pipe cutting and grooving mechanism 4, the pipe cutting and grooving processing of the pipe 11 can be completed at one time, which significantly improves the processing efficiency of the pipe 11; by designing the nut tightening mechanism 5, the mechanized installation of the pipe 11 and the joint 16 can be realized, which improves the assembly efficiency of the pipe 11; by combining the pipe cutting and grooving mechanism 4 and the nut tightening mechanism 5, assembly line processing is realized, the conversion process between each process is reduced, and the connection efficiency of each process is improved; by setting a plurality of processing units 3 composed of the pipe cutting and grooving mechanism 4 and the nut tightening mechanism 5, the processing and installation of multiple pipes 11 can be completed at one time, and the spacing can be adjusted according to the processing requirements of the pipe 11, further improving the pipeline construction efficiency.

[0047] The pipe cutting and grooving mechanism 4 is provided with a spacing adjustment servo motor 7, the spacing adjustment servo motor 7 is connected with a spacing adjustment gear 8, the spacing adjustment gear 8 is meshed with a spacing adjustment rack 9 provided on the frame 1, and a connecting rod 10 is provided between the pipe cutting and grooving mechanism 4 and the nut fastening mechanism 5. The spacing between two adjacent processing units 3 can be precisely adjusted by the servo motor, gear and rack to meet the processing requirements of different pipe 11 lengths.

[0048] The pipe cutting and grooving mechanism 4 includes a machine base 401, on which two rollers 402 are longitudinally spaced apart, and on which a driving motor 403 for driving the rollers 402 to rotate is disposed, and the driving motor 403 is connected to the rollers 402 via a gear transmission or a chain transmission A, and above the rollers 402 is a feed driving cylinder 404, and the feed driving cylinder 404 is connected to a knife seat 405, on which a pipe cutting and grooving tool 406 is rotatably disposed, and the pipe cutting and grooving tool 406 It includes a cutter 4061, and groove knife seats 4062 are respectively provided on both sides of the cutter 4061. A groove knife 4063 is provided at the outer end of the groove knife seat 4062. The radius of the groove knife 4063 is smaller than the radius of the cutter 4061, and the difference between the radius of the cutter 4061 and the radius of the groove knife 4063 is greater than the wall thickness of the pipe 11. The distance between the groove knife 4063 and the cutter 4061 is equal to the distance between the slot 13 and the cut surface 12 of the pipe 11. The two groove knife seats 4062 and the cutter 4061 are threadedly fastened to realize the cutting and groove processing of the pipe.

[0049] The driving motor 403 is connected to a driving gear 407, and the driving gear 407 is meshed with an intermediate gear 408 arranged on the machine base 401. The roller 402 is provided with a driven gear 409, and the intermediate gear 408 is respectively meshed with the two driven gears 409; the roller is driven to rotate through gear transmission, which has the advantages of stable and efficient operation.

[0050] Alternatively, the driving motor 403 is connected to a driving sprocket A410, the roller 402 is provided with a driven sprocket A411, the base 401 is provided with a reversing sprocket A412, and the driving sprocket A410, the driven sprocket A411 and the reversing sprocket A412 are connected by a chain A413. The invention has the advantages of reliable operation and high efficiency.

[0051] The cutter 4061 and the groove pressing knife seat 4062 are provided with a plurality of mounting holes 4064 evenly spaced in the circumferential direction, and the mounting holes 4064 are provided with bolts 4065 and fastening nuts 4066, and the bolts 4065 and nuts 4066 fasten the two groove pressing knife seats 4062 and the cutter 4061 together. The tool structure is uniquely designed, and can achieve both cutting and groove pressing processing.

[0052] The tool holder 405 includes a bottom plate 4051 , two ear plates 4052 are disposed on the bottom plate 4051 , a fixed shaft 4053 is disposed between the two ear plates 4052 , a bearing 4054 is disposed on the fixed shaft 4053 , and the groove pressing tool holder 4062 is disposed on the bearing 4054 .

[0053] The machine base 401 is vertically provided with a guide rail 414, the tool holder 405 is arranged on the guide rail 414 through a guide slider 415, and the groove cutter 4063 is integrally formed with the groove cutter holder 4062. The pipe cutting groove cutter 406 operates smoothly and accurately.

[0054] The nut tightening mechanism 5 includes a base 501 arranged on the guide rail 2, and a nut tool 503 and a joint clamp 502 are horizontally arranged on the base 501. The joint clamp 502 is used to position and clamp the joint 16, and the nut tool 503 cooperates with the joint clamp 502 to drive the nut 15 to be tightened on the joint 16.

[0055] The nut tool 503 includes a transverse guide rail 5031 arranged transversely, a movable seat 5032 is arranged on the transverse guide rail 5031, a transverse driving cylinder 5033 connected to the movable seat 5032 is arranged on the base 501, two vertical plates 5034 are arranged at intervals on the movable seat 5032, a sprocket disc 5035 is rotatably arranged on the two vertical plates 5034, a wrench opening 5036 matching the nut 15 is arranged at the center of the sprocket disc 5035, an opening 5037 for taking out the pipe 11 is radially arranged on the sprocket disc 5035, the width of the opening 5037 is smaller than the outer diameter of the nut 15 and larger than the outer diameter of the pipe 11, a motor 5038 is arranged on the movable seat 5032, and the motor 5038 is connected to the sprocket disc 5035 through a chain drive B. The nut is driven to rotate.

[0056] The two sides of the sprocket wheel 5035 are rotatably arranged on the vertical plate 5034, a driven sprocket wheel B5039 is arranged in the middle of the outer wall of the sprocket wheel 5035, two driving sprocket wheels B5040 are symmetrically arranged on the vertical plate 5034, the motor 5038 is connected to a driving sprocket wheel B5041, the driving sprocket wheel B5041 is connected to the driving sprocket wheel B5040 and the driven sprocket wheel B5039 through a chain B5042, and the meshing length of the driven sprocket wheel B5039 and the chain B5042 is greater than the width of the opening 5037. The chain drive is adopted to realize the precise rotation drive of the sprocket wheel 5035.

[0057] The motor 5038 is an electric motor, a pneumatic motor or a hydraulic motor.

[0058] The vertical plate 5034 is provided with an opening A5043 , and the opening A5043 cooperates with the opening 5037 on the sprocket wheel 5035 to be used for taking out the pipe 11 .

[0059] The joint fixture 502 includes a bottom plate 5021, a positioning column 5022 is provided on the bottom plate 5021, the joint 16 is sleeved on the positioning column 5022, a vertical rod 5023 is provided on the bottom plate 5021, a clamping cylinder 5024 is vertically provided on the vertical rod 5023, the clamping cylinder 5024 is connected to a clamping block 5025, and the clamping block 5025 is a cylinder or a cuboid with a V-shaped groove 5026. The positioning and clamping of the joint 16 is realized.

[0060] The base 501 is provided with two translation adjustment mechanisms 505, and the joint fixture 502 is arranged on the two translation adjustment mechanisms 505. The two translation adjustment mechanisms 505 are used to realize the position adjustment of the joint fixture 502 in the vertical direction and perpendicular to the length direction of the pipeline 11. The two translation adjustment mechanisms 505 include a vertical guide rail 5051 vertically arranged on the base 501, and a lifting plate 5052 is arranged on the vertical guide rail 5051. The lifting plate 5052 is connected to a lifting screw 5053, and the lifting screw 5053 is rotatably arranged on the base 501, a lifting adjustment hand wheel 5054 is provided at the end of the lifting screw 5053, a longitudinal guide rail 5055 is provided on the lifting plate 5052 along a direction perpendicular to the length of the pipe 11, a longitudinal moving plate 5056 is provided on the longitudinal guide rail 5055, a longitudinal screw 5057 is rotatably provided on the lifting plate 50502, the longitudinal screw 5057 is connected to the longitudinal moving plate 5056, a longitudinal adjustment hand wheel 5058 is provided at the end of the longitudinal screw 5057, and the joint fixture 502 is provided on the longitudinal moving plate 5056. The joint fixture 502 is realized by accurate two-dimensional translation movement in space, thereby meeting different joint installation requirements.

[0061] Description of the processing of the present invention:

[0062] During processing, first place the long pipe on the rollers 402 of the multiple pipe cutting and grooving mechanisms 4, then start the drive motor 403 to drive the two rollers 402 to rotate through gear transmission, and then the feed drive cylinder 404 drives the tool holder 405 to feed vertically, thereby realizing the feeding movement of the pipe cutting and grooving tool 406, and the cutter 4061 of the pipe cutting and grooving tool 406 first contacts the pipe 11 for cutting processing (after contact, the pipe cutting and grooving tool 406 is also rotated by force), when the cutter 4601 cuts the pipe 11 and continues to feed vertically, and then the grooving knife 4603 contacts the pipe 11 for grooving (the grooving depth is controlled by controlling the feed amount), and the feed drive cylinder 404 is reset after the grooving is completed. The unloading cylinder 601 starts to drive the unloading driving plate 602 to rotate. The arc-shaped groove 603 on the unloading driving plate 602 picks up the cut pipe 11 and guides the pipe 11 to the guide rack 604. Under the action of gravity, the pipe 11 rolls into one side of the nut fastening mechanism 5; one interface of the connector 16 is sleeved on the positioning column 5022, and the interface to be connected with the nut 15 is aligned with the wrench opening 5036 on the sprocket wheel 5035, and then the cylinder 5024 is pressed. The joint 16 is compressed by the compression block 5025 at the start; then the nut 15 is manually inserted into the pipe 11, and the retaining spring 14 is installed in the slot 13. The retaining spring 14 limits the nut 15, and then the pipe 11 with the nut 15 and the retaining spring 14 is set on the supporting roller 506, and the nut 15 is inserted into the wrench opening 5036, and then the nut 15 is aligned with the interface of the joint 16 and inserted by moving the moving seat 5032 (the insertion here is very small, just aligned and inserted), and then the motor 5038 is started, and the motor 5038 drives the sprocket wheel 5035 to rotate through the chain drive, and the rotation of the sprocket wheel 5035 drives the nut 15 on the wrench opening 5036 to rotate and screw it into the interface of the joint 16. During the screwing-in process, the nut 15 follows in the wrench opening 5036 (it can move along the feed direction, and the length of the wrench opening 5036 is greater than the length of the nut 15). The moving seat 5032 can also set the movement variable. When the nut 15 is tightened, the lateral drive The pneumatic cylinder 5033 is started to pull the nut tool 503 backwards to disengage the nut 15 from the wrench opening 5036. At this time, the motor 5038 rotates to drive the sprocket 5035 to rotate, so that the opening 5037 on the sprocket 5035 is vertically aligned with the opening A5043 on the vertical plate 5034. The clamping cylinder 5024 is actuated to loosen the connector 16, and then the pipe 11 with the connector 16 installed is taken out from the opening 5037, thereby completing the quick connection of the pipe 11 and the connector 16.

[0063] The above specific implementation manner cannot be used as a limitation on the protection scope of the present invention. For those skilled in the art, any substitution, improvement or change made to the implementation manner of the present invention falls within the protection scope of the present invention.

[0064] The matters not described in detail in the present invention are all known technologies to those skilled in the art.

Claims

1. Processing equipment for on-site construction of fire-fighting pipelines, characterized in that: The machine comprises a frame, a guide rail is disposed transversely on the frame, a plurality of processing units are disposed transversely and spaced apart on the guide rail, and the spacing between two adjacent processing units is adjustable, the processing units comprise a pipe cutting and grooving mechanism and a nut fastening mechanism disposed longitudinally and spaced apart, and a pipe transport mechanism is disposed between the pipe cutting and grooving mechanism and the nut fastening mechanism; The pipeline transfer mechanism includes a discharge cylinder rotatably arranged on both sides of the pipe cutting and grooving mechanism, the discharge cylinder is connected to a discharge drive plate, the discharge drive plate is rotatably arranged on the pipe cutting and grooving mechanism, an arc-shaped groove is arranged on the discharge drive plate, a guide rack is arranged between the pipe cutting and grooving mechanism and the nut fastening mechanism, the guide rack is used to receive the pipe discharged by the discharge drive plate and guide the pipe to one side of the nut fastening mechanism; The pipe cutting and grooving mechanism includes a machine base, two rollers are longitudinally spaced apart on the machine base, a driving motor for driving the rollers to rotate is provided on the machine base, the driving motor is connected to the rollers through a gear transmission or a chain transmission A, a feed driving cylinder is provided above the roller, the feed driving cylinder is connected to a tool holder, a pipe cutting and grooving tool is rotatably provided on the tool holder, the pipe cutting and grooving tool includes a cutting knife, grooving tool holders are respectively provided on both sides of the cutting knife, a grooving knife is provided at the outer end of the grooving tool holder, the radius of the grooving knife is smaller than the radius of the cutting knife, and the difference between the radius of the cutting knife and the radius of the grooving knife is greater than the wall thickness of the pipe, the distance from the grooving knife to the cutting knife is equal to the distance from the slot to the cut surface of the pipe, and the two grooving tool holders and the cutting knife are threadedly fastened.

2. The processing equipment for on-site construction of fire protection pipelines according to claim 1 is characterized in that: The pipe cutting and grooving mechanism is provided with a spacing adjustment servo motor, the spacing adjustment servo motor is connected with a spacing adjustment gear, the spacing adjustment gear is meshed with a spacing adjustment rack arranged on the frame, and a connecting rod is provided between the pipe cutting and grooving mechanism and the nut fastening mechanism.

3. The processing equipment for on-site construction of fire protection pipelines according to claim 2, characterized in that: The driving motor is connected to a driving gear, the driving gear is meshed with an intermediate gear arranged on the machine base, the roller is provided with a driven gear, and the intermediate gear is respectively meshed with the two driven gears; Alternatively, the driving motor is connected to a driving sprocket A, the roller is provided with a driven sprocket A, the machine base is provided with a reversing sprocket A, and the driving sprocket A, the driven sprocket A and the reversing sprocket A are connected by a chain A.

4. The processing equipment for on-site construction of fire protection pipelines according to claim 3 is characterized in that: The cutting knife and the grooving knife seat are provided with a plurality of mounting holes evenly spaced in the circumferential direction, the mounting holes are provided with bolts and fastening nuts, the bolts and fastening nuts fasten the two grooving knife seats and the cutting knife together, the knife seat comprises a base plate, two ear plates are provided on the base plate, a fixed shaft is provided between the two ear plates, a bearing is provided on the fixed shaft, the grooving knife seat is arranged on the bearing, a guide rail is vertically provided on the machine base, the knife seat is arranged on the guide rail through a guide slider, and the grooving knife and the grooving knife seat are designed to be integrally formed.

5. The processing equipment for on-site construction of fire protection pipelines according to claim 4, characterized in that: The nut tightening mechanism comprises a base arranged on the guide rail, a nut tool and a joint clamp are transversely arranged on the base, the joint clamp is used to position and clamp the joint, the nut tool cooperates with the joint clamp to drive the nut to be tightened on the joint, the nut tool comprises a transverse guide rail arranged transversely, a movable seat is arranged on the transverse guide rail, a transverse driving cylinder connected to the movable seat is arranged on the base, two vertical plates are arranged on the movable seat at intervals, sprocket discs are rotatably arranged on the two vertical plates, a wrench opening matching the nut is arranged at the center of the sprocket disc, and the sprocket An opening for taking out the pipe is radially provided on the disk, and the width of the opening is smaller than the outer diameter of the nut and larger than the outer diameter of the pipe. A motor is provided on the movable seat, and the motor is connected to the sprocket disk through a chain drive B. The sprocket disk is rotatably arranged on both sides on the vertical plate, and a driven sprocket B is provided in the middle of the outer wall of the sprocket disk. Two transmission sprockets B are symmetrically provided on the vertical plate. The motor is connected to a driving sprocket B, and the driving sprocket B is connected to the driving sprocket B and the driven sprocket B through a chain B. The meshing length of the driven sprocket B and the chain B is greater than the width of the opening.

6. The processing equipment for on-site construction of fire protection pipelines according to claim 5, characterized in that: The motor is an electric motor, a pneumatic motor or a hydraulic motor. The vertical plate is provided with an opening A, and the opening A cooperates with the opening on the sprocket wheel to take out the pipe.

7. The processing equipment for on-site construction of fire protection pipelines according to claim 6, characterized in that: The joint fixture includes a base plate, a positioning column is provided on the base plate, the joint sleeve is arranged on the positioning column, a vertical rod is provided on the base plate, a clamping cylinder is vertically provided on the vertical rod, the clamping cylinder is connected to a clamping block, and the clamping block is a cylinder or a cuboid with a V-shaped groove.

8. The processing equipment for on-site construction of fire protection pipelines according to claim 7, characterized in that: The base is provided with two translation adjustment mechanisms, and the joint clamp is arranged on the two translation adjustment mechanisms. The two translation adjustment mechanisms are used to realize the position adjustment of the joint clamp in the vertical direction and perpendicular to the length direction of the pipeline. The two translation adjustment mechanisms include a vertical guide rail vertically arranged on the base, a lifting plate is provided on the vertical guide rail, the lifting plate is connected with a lifting screw, the lifting screw is rotatably arranged on the base, a lifting adjustment handwheel is provided at the end of the lifting screw, a longitudinal guide rail is provided on the lifting plate perpendicular to the length direction of the pipeline, a longitudinal movable plate is provided on the longitudinal guide rail, a longitudinal screw is rotatably provided on the lifting plate, the longitudinal screw is connected to the longitudinal movable plate, a longitudinal adjustment handwheel is provided at the end of the longitudinal screw, and the joint clamp is provided on the longitudinal movable plate.

Citation Information

Patent Citations

  • Processing equipment for on-site construction of fire-fighting pipeline

    CN215846008U