An online cleaning machine

Abstract

The present invention discloses an online cleaning machine, including a cleaning machine body, the cleaning machine body is provided with a casing placed on the outer layer, the casing is provided with a partition fixed on the inner wall to form upper and lower layers, a rotating cleaning disc is provided above the partition, a plurality of fixtures fixed on the top are evenly distributed around the cleaning disc, a carrier corresponding to the cleaning disc is provided at the bottom of the fixture, the carrier is composed of an upper clamp and a lower clamp, the lower clamp is provided with a mounting groove, the mounting groove is divided into a cleaning part and a non-cleaning part, a silicone member fixed on the top of the non-cleaning part is embedded and fixed at the bottom of the upper clamp, and the upper clamp is also provided with a cleaning groove connected to the cleaning part. The conveying, feeding, cleaning, unloading and storage operations are completed at one time by multiple auxiliary mechanisms, and the mechanisms cooperate with each other and complement each other. The silicone member is used to partially protect the material to prevent damage when it encounters water. At the same time, static electricity is eliminated, so that the cleaned material is cleaner and drier.

Description

Technical Field

[0001] The invention relates to the technical field of cleaning equipment, in particular to an online cleaning machine. Background Art

[0002] The cleaning machine is used to flush and filter the pollutants generated or invaded during the manufacturing, assembly, use and maintenance of the hydraulic system; it can also be used for regular maintenance and filtration of working oil to improve cleanliness, avoid or reduce failures caused by pollution, and thus ensure the high performance, high reliability and long life of hydraulic system equipment. The traditional cleaning machine has a relatively simple internal structure, which is more troublesome to operate, and does not provide enough protection for the cleaned products, especially for parts of the products that cannot be exposed to water, which affects the performance of the products during the cleaning process. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art solutions, the present invention provides an online cleaning machine that can effectively solve the problems raised by the background technology.

[0004] The technical solution adopted by the present invention to solve its technical problem is:

[0005] An online cleaning machine comprises a cleaning machine body, wherein the cleaning machine body is provided with a casing arranged on an outer layer, and a partition plate is provided inside the casing and fixed on an inner wall to form upper and lower layers;

[0006] A rotating cleaning disc is provided above the partition, and a plurality of jigs fixed on the top are evenly distributed around the cleaning disc. A carrier corresponding to the cleaning disc is provided at the bottom of the jig, and the carrier is composed of an upper clamp and a lower clamp. The lower clamp is provided with a mounting groove, and the mounting groove is divided into a cleaning part and a non-cleaning part. A silicone piece buckled and pressed above the non-cleaning part is embedded and fixed at the bottom of the upper clamp, and the upper clamp is also provided with a cleaning groove connected to the cleaning part;

[0007] A cleaning device fixed to the inner wall of the casing is provided above the cleaning tray, and the cleaning device includes a liquid guide tube, and a plurality of cleaning nozzles for spraying toward the cleaning tank are connected below the end of the liquid guide tube;

[0008] A conveying track for conveying to one end of the cleaning tray is provided above the partition, and a positioning platform controlled by a positioning cylinder is provided in the middle section of the conveying track;

[0009] A feeding robot arm is provided above the partition, which repeatedly moves between the conveying track and the two ends of the cleaning plate. One end of the feeding robot arm is connected to a plurality of vertical downward adjustment rods, and the end of the adjustment rod is equipped with a vacuum suction cup for adsorbing the carrier. The other end of the feeding robot arm slides up and down to connect to the lifting Z axis, and the lifting Z axis slides forward and backward to connect to the translation Y axis on the partition;

[0010] The end of the conveying track is provided with a material unloading translation track connected thereto, the top of the material unloading translation track is equipped with a material baffle plate that senses the carrier, the bottom of the material unloading translation track slides back and forth and is connected to a translation Y-axis module, the end of the translation Y-axis module is vertically connected to a lifting Z-axis module, and the lifting Z-axis module slides up and down toward one side of the material unloading translation track and is connected to a material storage box.

[0011] In particular, a visual window that allows viewing inside is provided on one side of the casing, a switch button and a touch screen for controlling and adjusting the internal operation of the cleaning machine body are provided on one side of the visual window, a computer operating terminal is suspended and fixed on the outside of the casing, a three-color light is electrically connected to the top of the casing, a plurality of freely adjustable lifting foot cups are connected around the bottom of the casing, and an electric control cabinet is also installed inside the casing under the partition.

[0012] In particular, the bottom of the cleaning disk is provided with a plurality of downward pressure cylinders which control the lifting and lowering corresponding to the jig, and the bottom of the cleaning disk is fixedly connected with a rotating shaft which extends to the bottom of the partition, and the end of the rotating shaft is inserted into a servo motor frame which is equipped with a servo motor inside, and the servo motor is equipped with a synchronous wheel, and a synchronous belt which rotates synchronously is connected between the synchronous wheel and the rotating shaft.

[0013] Particularly, one end of the liquid guide tube is fixedly connected to a vertically upward connecting rod, the top of the connecting rod is connected to a spray rod rotating motor for controlling rotation, and the side of the spray rod rotating motor is buckled on a rotating motor frame fixed to the inner wall of the casing.

[0014] Particularly, the conveying track is provided with a positioning sensor which senses with the positioning platform, the conveying track is connected with an ion wind above, a plurality of conveying motors for controlling the conveying are provided below the conveying track, and a conveying hole leading to the conveying track is provided on one side of the casing.

[0015] Particularly, a controller for controlling the adsorption of the vacuum suction cup is provided on the lifting Z axis, and a moving motor for controlling the movement is also provided above the lifting Z axis.

[0016] Particularly, a material unloading translation motor is mounted on the material unloading translation track, and a lifting motor for controlling the lifting of the material storage box is mounted above the lifting Z-axis module.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The present invention uses multiple auxiliary mechanisms to complete the operations of conveying, feeding, cleaning, unloading and storing at one time. The mechanisms cooperate with each other and complement each other. The materials can be well identified and grabbed in and out before and after cleaning. The high-speed centrifugal design is used in the cleaning process, which is suitable for the precision cleaning of small parts. The silica gel parts are used to locally protect the materials to prevent damage when encountering water. At the same time, static electricity is eliminated, so that the cleaned materials are cleaner and drier. The overall structure is simple, the operation is convenient, and the practicability is strong. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall external structure of the present invention;

[0020] Figure 2 This is a first schematic diagram of the internal structure of the present invention;

[0021] Figure 3 is a second schematic diagram of the internal structure of the present invention;

[0022] Figure 4 This is a schematic diagram of the connection structure of the feeding robot arm of the present invention;

[0023] Figure 5 This is a schematic diagram of the conveyor track connection structure of the present invention;

[0024] Figure 6 This is a schematic diagram of the upper and lower structures of the partition of the present invention;

[0025] Figure 7 This is a schematic diagram of the connection structure of the cleaning disk of the present invention;

[0026] Figure 8 It is a schematic diagram of the material storage structure of the present invention;

[0027] Fig. 9 For the present invention Figure 7 The enlarged structural diagram of part A in the middle;

[0028] Fig.10 This is a schematic diagram of the structure of the silicone rubber member of the present invention;

[0029] Fig.11 It is a schematic diagram of the carrier structure of the present invention.

[0030] Numbers in the figure:

[0031] 1- housing, 2- partition, 3- cleaning plate, 4- fixture, 5- carrier, 6- loading slot, 7- silicone parts, 8- cleaning slot, 9- liquid guide tube, 10- cleaning nozzle, 11- conveying track, 12- positioning cylinder, 13- positioning platform, 14- feeding robot arm, 15- adjusting rod, 16- vacuum suction cup, 17- lifting Z axis, 18- translation Y axis, 19- unloading translation track, 20- baffle plate, 21- translation Y axis module, 22- lifting Z axis module, 23- storage box, 24- visual window, 25- switch button, 26- touch screen, 27- computer operation Working end, 28-three-color lamp, 29-lifting foot cup, 30-electric control cabinet, 31-downward pressure cylinder, 32-rotating shaft, 33-servo motor, 34-servo motor frame, 35-synchronous wheel, 36-synchronous belt, 37-connecting rod, 38-spray rod rotating motor, 39-rotating motor frame, 40-positioning sensor, 41-ion wind, 42-conveying motor, 43-controller, 44-moving motor, 45-unloading translation motor, 46-lifting motor, 47-conveying hole; 501-upper clamp, 502-lower clamp; 601-cleaning part, 602-non-cleaning part. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] like Figure 1-11 As shown, the present invention provides an online cleaning machine, including a cleaning machine body, wherein the cleaning machine body is provided with a casing 1 placed on the outer layer, and a partition 2 is provided inside the casing 1 and fixed on the inner wall to form upper and lower layers, and the partition 2 divides the interior of the casing 1 into an upper part and a lower part, and the upper part is mainly used as a cavity structure for cleaning, and the lower part is used as an operation control mechanism, and at the same time, a sealed cleaning isolation plate is added in the upper part, when conveying materials, the automatic door of the isolation plate is opened, and after the conveying is completed, the isolation plate is closed for cleaning operations to prevent internal moisture from flowing out, and a liquid channel for exporting cleaned liquid is provided in the cleaning cavity.

[0034] A rotating cleaning disc 3 is provided above the partition 2, and a plurality of jigs 4 fixed on the top are evenly distributed around the cleaning disc 3. A carrier 5 corresponding to the fixed on the cleaning disc 3 is provided at the bottom of the jig 4. The carrier 5 is composed of an upper clamp 501 and a lower clamp 502. The lower clamp 502 is provided with a mounting groove 6. The mounting groove 6 is divided into a cleaning part 601 and a non-cleaning part 602. A silicone member 7 is embedded and fixed on the top of the non-cleaning part 602 at the bottom of the upper clamp 501. The upper clamp 501 is also provided with a cleaning groove 8 connected to the cleaning part 601. The silicone member 7 is provided with a grooved part to cover the position where the material needs to be protected. As the carrier 5 is compressed by external force, the silicone member 7 can protect the corresponding position to improve the waterproof property.

[0035] A cleaning device fixed to the inner wall of the casing 1 is provided above the cleaning tray 3, and the cleaning device includes a liquid guide tube 9, and a plurality of cleaning nozzles 10 for spraying toward the cleaning tank 8 are connected below the end of the liquid guide tube 9. A water connection interface is provided on the liquid guide tube 9, and whether to start is controlled by a touch screen 26.

[0036] A conveying track 11 for conveying to one end of the cleaning tray 3 is provided above the partition 2 , and a positioning platform 13 controlled by a positioning cylinder 12 is provided in the middle section of the conveying track 11 .

[0037] A feeding robot arm 14 is provided above the partition 2, which moves repeatedly between the conveying track 11 and the two ends of the cleaning tray 3. One end of the feeding robot arm 14 is connected to a plurality of vertical downward adjustment rods 15, and the end of the adjustment rod 15 is equipped with a vacuum suction cup 16 of the adsorption carrier 5. The other end of the feeding robot arm 14 slides up and down and is connected to a lifting Z-axis 17, and the lifting Z-axis 17 slides back and forth and is connected to a translation Y-axis 18 on the partition 2.

[0038] At the end of the conveying track 11, there is provided a material unloading translation track 19 connected thereto, and a material baffle plate 20 that senses the carrier 5 is installed on the top of the material unloading translation track 19. The bottom of the material unloading translation track 19 slides back and forth and is connected to a translation Y-axis module 21. The end of the translation Y-axis module 21 is vertically connected to a lifting Z-axis module 22. The lifting Z-axis module 22 slides up and down toward one side of the material unloading translation track 19 and is connected to a material storage box 23.

[0039] A visual window 24 that allows viewing of the interior is provided on one side of the casing 1, and a switch button 25 and a touch screen 26 for controlling and adjusting the internal operation of the cleaning machine body are provided on one side of the visual window 24. A computer operating terminal 27 is suspended and fixed on the outside of the casing 1, and a three-color light 28 is electrically connected to the top of the casing 1. A plurality of freely adjustable lifting foot cups 29 are connected around the bottom of the casing 1, and an electric control cabinet 30 is also installed inside the casing 1 and is placed below the partition 2.

[0040] The bottom of the cleaning tray 3 is provided with a plurality of downward pressure cylinders 31 corresponding to the jig 4 for controlling the lifting and lowering. The bottom of the cleaning tray 3 is fixedly connected with a rotating shaft 32 extending to the bottom of the partition 2. The end of the rotating shaft 32 is inserted into a servo motor frame 34 with a servo motor 33 installed inside. The servo motor 33 is equipped with a synchronous wheel 35. A synchronous belt 36 that rotates synchronously is connected between the synchronous wheel 35 and the rotating shaft 32.

[0041] One end of the liquid guide tube 9 is fixedly connected to a vertically upward connecting rod 37, and the top of the connecting rod 37 is connected to a spray rod rotating motor 38 for controlling rotation. The side of the spray rod rotating motor 38 is buckled on a rotating motor frame 39 fixed to the inner wall of the casing 1.

[0042] The conveying track 11 is provided with a positioning sensor 40 which senses with the positioning platform 13. An ion wind 41 is connected above the conveying track 11. A plurality of conveying motors 42 for controlling the conveying are also provided below the conveying track 11. A conveying hole 47 leading to the conveying track 11 is provided on one side of the casing 1. The ion wind 41 has the effect of high-speed dehydration, making the cleaned materials drier without affecting the storage.

[0043] The lifting Z axis 17 is provided with a controller 43 for controlling the adsorption of the vacuum suction cup 16, and a moving motor 44 for controlling the movement is also provided above the lifting Z axis 17. Under the action of the controller 43, the vacuum suction cup 16 is directly adsorbed to the lower clamping piece 502 through the holes around the upper clamping piece 501, and the entire carrier 5 is sucked up at the same time.

[0044] A material unloading translation motor 45 is mounted on the unloading translation track 19 , and a lifting motor 46 for controlling the lifting of the material storage box 23 is mounted above the lifting Z-axis module 22 .

[0045] Compared with the traditional technology, the technical solution uses multiple auxiliary mechanisms to complete the operations of conveying, feeding, cleaning, unloading and storing at one time. The mechanisms cooperate with each other and complement each other. They can well complete the identification of materials and the grabbing of feeding and discharging before and after cleaning. The high-speed centrifugal design is used in the cleaning process, which is suitable for the precision cleaning of small parts. The silicone parts 7 are used to locally protect the materials to prevent damage when exposed to water. At the same time, static electricity is eliminated, making the cleaned materials cleaner and drier.

[0046] Specific working principle: When in use, start the electric control cabinet 30, the user selects the cleaning mode by operating the computer operation terminal 27, and operates the touch screen 26 to select the corresponding parameters for cleaning, the material to be cleaned is put into the conveying hole 47 on the outside of the casing 1, and is conveyed to the positioning platform 13 controlled by the positioning cylinder 12 through the conveying track 11. After the position is detected and adjusted by the positioning sensor 40, the feeding robot arm 14 moves under the adjustment of the lifting Z axis 17 and the translation Y axis 18, so that the vacuum suction cup 16 under the adjusting rod 15 adsorbs the carrier 5 containing the material, and transports the carrier 5 to the corresponding fixture 4 for fixing. The jig 4 is pressed down, and the silicone parts 7 in the carrier 5 are close to the parts of the material that need to be protected during the pressing process of the jig 4. The feeding robot arm 14 repeatedly operates to absorb the carrier 5 to the cleaning plate 3. The material on the cleaning plate 3 is cleaned at high speed by the cleaning nozzle 10 and performs centrifugal motion. After the cleaning is completed, the cleaning nozzle 10 stops spraying, and the feeding robot arm 14 transports the cleaned materials back to the end of the conveying track 11 one by one. After being electrostatically treated by the ion wind 41, they are conveyed to the unloading platform track 19, and are adjusted by the translation Y-axis module 21 and the lifting Z group module 22 to be transported to the storage box 23 for storage.

[0047] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An online cleaning machine, characterized in that: The cleaning machine comprises a main body, wherein the main body is provided with a casing arranged on an outer layer, and a partition fixed on an inner wall to form upper and lower layers is arranged inside the casing; A rotating cleaning disc is provided above the partition, and a plurality of jigs fixed on the top are evenly distributed around the cleaning disc. A carrier corresponding to the cleaning disc is provided at the bottom of the jig, and the carrier is composed of an upper clamp and a lower clamp. The lower clamp is provided with a mounting groove, and the mounting groove is divided into a cleaning part and a non-cleaning part. A silicone piece buckled and pressed above the non-cleaning part is embedded and fixed at the bottom of the upper clamp, and the upper clamp is also provided with a cleaning groove connected to the cleaning part; A cleaning device fixed to the inner wall of the casing is provided above the cleaning tray, and the cleaning device includes a liquid guide tube, and a plurality of cleaning nozzles for spraying toward the cleaning tank are connected below the end of the liquid guide tube; A conveying track for conveying to one end of the cleaning tray is provided above the partition, and a positioning platform controlled by a positioning cylinder is provided in the middle section of the conveying track; A feeding robot arm is provided above the partition, which repeatedly moves between the conveying track and the two ends of the cleaning plate. One end of the feeding robot arm is connected to a plurality of vertical downward adjustment rods, and the end of the adjustment rod is equipped with a vacuum suction cup for adsorbing the carrier. The other end of the feeding robot arm slides up and down to connect to the lifting Z axis, and the lifting Z axis slides forward and backward to connect to the translation Y axis on the partition; The end of the conveying track is provided with a material unloading translation track connected thereto, the top of the material unloading translation track is equipped with a material baffle plate that senses the carrier, the bottom of the material unloading translation track slides back and forth and is connected to a translation Y-axis module, the end of the translation Y-axis module is vertically connected to a lifting Z-axis module, and the lifting Z-axis module slides up and down toward one side of the material unloading translation track and is connected to a material storage box.

2. An online cleaning machine according to claim 1, characterized in that: A visual window that allows viewing of the interior is provided on one side of the casing, and a switch button and a touch screen for controlling and adjusting the internal operation of the cleaning machine body are provided on one side of the visual window. A computer operating terminal is suspended and fixed on the outside of the casing, a three-color light is electrically connected to the top of the casing, and a plurality of freely adjustable lifting foot cups are connected around the bottom of the casing. An electric control cabinet is also installed inside the casing and is placed under the partition.

3. An online cleaning machine according to claim 1, characterized in that: The bottom of the cleaning plate is provided with a plurality of downward pressure cylinders which control the lifting and lowering corresponding to the jig. The bottom of the cleaning plate is fixedly connected with a rotating shaft which extends to the bottom of the partition. The end of the rotating shaft is inserted into a servo motor frame which is equipped with a servo motor inside. The servo motor is equipped with a synchronous wheel. A synchronous belt which rotates synchronously is connected between the synchronous wheel and the rotating shaft.

4. The online cleaning machine according to claim 1, characterized in that: One end of the liquid guide tube is fixedly connected to a vertically upward connecting rod, the top of the connecting rod is connected to a spray rod rotating motor for controlling rotation, and the side of the spray rod rotating motor is buckled on a rotating motor frame fixed to the inner wall of the casing.

5. The online cleaning machine according to claim 1, characterized in that: The conveying track is provided with a positioning sensor which senses with the positioning platform, the top of the conveying track is connected with an ion wind, the bottom of the conveying track is also provided with a plurality of conveying motors for controlling the conveying, and one side of the casing is provided with a conveying hole leading to the conveying track.

6. The online cleaning machine according to claim 1, characterized in that: A controller for controlling the adsorption of the vacuum suction cup is arranged on the lifting Z axis, and a moving motor for controlling the movement is also arranged above the lifting Z axis.

7. The online cleaning machine according to claim 1, characterized in that: A material unloading translation motor is mounted on the unloading translation track, and a lifting motor for controlling the lifting of the material storage box is mounted above the lifting Z-axis module.

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