An intelligent feeder for checking material collection and release

Abstract

The present invention discloses an intelligent feeder for material collection and release inspection, comprising: a frame, a feeding wheel arranged at one end of the frame, a film collection wheel arranged above the feeding wheel, a material guide platform arranged at the rear end of the feeding wheel, a plurality of first material guide rollers arranged between the feeding wheel and the material guide platform, a visual inspection mechanism arranged on the material guide platform, a material pulling mechanism arranged beside the material guide platform, a counterweight wheel arranged at the rear end of the material guide platform, a plurality of second material guide rollers arranged beside the counterweight wheel, and a material collection wheel arranged at the rear end of the counterweight wheel, wherein the counterweight wheel reciprocates up and down on the frame, and a sensing module is arranged beside the counterweight wheel. The present invention detects and identifies the materials on the material belt through the visual inspection mechanism, and determines whether the materials are qualified, thereby replacing the traditional manual identification method, improving the efficiency of detection and identification and the overall work efficiency, and can ensure the accuracy of detection and identification, meeting the needs of mass production activities.

Description

Technical Field

[0001] The invention relates to the technical field of automatic feeders and surface mount technology peripheral equipment feeders, and in particular to an intelligent feeder used for collecting and releasing materials for inspection. Background Art

[0002] Label Feeder, or label feeder, label feeder, etc. Labeling machines, patch machines or automated non-standard equipment can pick up and paste label materials from label feeders. This method is more efficient and accurate than manual pasting, and it can be automated by reducing manual operations. When supplying materials, some materials on the material belt may be unqualified. Traditional feeders are basically identified manually. When unqualified materials are found, the feeder is suspended and the unqualified materials are removed to avoid affecting subsequent work. This method is cumbersome to operate and prone to misoperation, and is not suitable for the needs of mass production activities.

[0003] Therefore, the prior art has defects and needs to be improved. Summary of the invention

[0004] The purpose of the present invention is to overcome the deficiencies of the prior art and provide an intelligent feeder for checking material collection and release.

[0005] The technical solution of the present invention is as follows: an intelligent feeder for material collection and release inspection is provided, comprising: a frame, a loading wheel arranged at one end of the frame, a film collection wheel arranged above the loading wheel, a material guide platform arranged at the rear end of the loading wheel, a plurality of first material guide rollers arranged between the loading wheel and the material guide platform, a visual inspection mechanism arranged on the material guide platform, a material pulling mechanism arranged beside the material guide platform, a counterweight wheel arranged at the rear end of the material guide platform, a plurality of second material guide rollers arranged beside the counterweight wheel, and a material collection wheel arranged at the rear end of the counterweight wheel, the counterweight wheel performs up and down reciprocating motion on the frame, and a sensing module is arranged beside the counterweight wheel.

[0006] Furthermore, a detection bracket is provided on the material guiding platform, and the visual detection mechanism is provided on the detection bracket.

[0007] Furthermore, the detection bracket is provided with an angle adjustment block, and the visual detection mechanism is provided on the angle adjustment block.

[0008] Furthermore, the material pulling mechanism includes: a feeding motor arranged under the material guiding platform, a material clamping assembly connected to the output end of the feeding motor, and a guide rail arranged beside the feeding motor, the material clamping assembly is mounted on the guide rail, and the feeding motor drives the material clamping assembly to reciprocate along the guide rail.

[0009] Furthermore, the material clamping assembly includes: a slider mounted on the guide rail, a material clamping base arranged on the slider, a first vertical plate arranged at one end of the material clamping base, an adjusting mechanism arranged on the other end of the material clamping base, a second vertical plate arranged on the adjusting mechanism, a material clamping cylinder arranged on the first vertical plate and the second vertical plate, and a material clamping block connected to the output end of the material clamping cylinder, and the material clamping cylinder drives the material clamping block to reciprocate up and down.

[0010] Furthermore, a plurality of material clamping assemblies are mounted on the guide rail, and connecting rods are provided between adjacent material clamping assemblies.

[0011] Furthermore, a film placing wheel is arranged above the material collecting wheel, and a film pressing mechanism is arranged at the end of the material guiding platform.

[0012] Furthermore, a human-machine interaction display module is arranged on the rack.

[0013] By adopting the above scheme, the present invention detects and identifies the materials on the material belt through a visual inspection mechanism, and determines whether the materials are qualified, thereby replacing the traditional manual identification method, improving the efficiency of detection and identification as well as the overall work efficiency, and can ensure the accuracy of detection and identification to meet the needs of mass production activities. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the present invention.

[0015] Figure 2 It is a structural schematic diagram of the clamping component. DETAILED DESCRIPTION

[0016] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0017] See also Figure 1 The present invention provides an intelligent feeder for material collection and release inspection, comprising: a frame 1, a feeding wheel 2 arranged at one end of the frame 1, a film collection wheel 3 arranged above the feeding wheel 2, a material guide platform 4 arranged at the rear end of the feeding wheel 2, a plurality of first material guide rollers 21 arranged between the feeding wheel 2 and the material guide platform 4, a visual inspection mechanism 5 arranged on the material guide platform 4, a material pulling mechanism 6 arranged beside the material guide platform 4, a counterweight wheel 7 arranged at the rear end of the material guide platform 4, a plurality of second material guide rollers 81 arranged beside the counterweight wheel 7, and a material collection wheel 8 arranged at the rear end of the counterweight wheel 7. The counterweight wheel 7 reciprocates up and down on the frame 1. A sensing module 71 is arranged beside the counterweight wheel 7.

[0018] During installation, the entire roll of the tape is loaded into the loading wheel 2, and the front end of the tape is pulled out, and after passing the first guide roller 21, it extends forward close to the top of the guide platform 4, and passes the counterweight wheel 7 and the second guide roller 81 in turn, and finally winds up on the take-up wheel 8. At the same time, the release paper is peeled off from the tape on the guide platform 4 and rolled up on the film take-up wheel 3, so that the material on the tape is exposed, which is convenient for detection and material collection. During operation, the tape is transported forward by the pulling mechanism 6, and the release paper is separated from the tape on the guide platform 4 and rolled up on the take-up wheel 3. When the tape passes under the visual inspection mechanism 5, the visual inspection mechanism 5 detects and identifies the material on the tape. If the material on the tape is judged to be unqualified, the unqualified product is taken away by the external take-up mechanism. If the material on the tape is judged to be qualified, the tape is transported forward by the pulling mechanism 6. When the pulling mechanism 6 transports the material belt forward, the material belt originally tightened on the counterweight wheel 7 hangs down to the corresponding position of the sensing module 71. After the sensing module 71 senses the material belt, it drives the counterweight wheel 7 to move downward, thereby tightening and dragging the material belt. At the same time, the rewinding wheel 8 starts to rewind the material belt, and during the rewinding process, the counterweight wheel 7 is lifted to the initial position, so that the qualified material is rewound and the qualified material detection is completed.

[0019] The material guide platform 4 is provided with a detection bracket 51. The detection bracket 51 is provided with an angle adjustment block 52, and the visual detection mechanism 5 is provided on the angle adjustment block 52. The detection position and detection angle of the visual detection mechanism 5 are adjusted by the angle adjustment block 52 on the detection bracket 51 to obtain the best detection effect.

[0020] The material pulling mechanism 6 includes: a feeding motor 61 disposed below the material guiding platform 4, a material clamping assembly 62 connected to the output end of the feeding motor 61, and a guide rail 63 disposed beside the feeding motor 61. The material clamping assembly 62 is mounted on the guide rail 63, and the feeding motor 61 drives the material clamping assembly 62 to reciprocate along the guide rail 63.

[0021] See also Figure 2The clamping assembly 62 includes: a slider 611 mounted on the guide rail 63, a clamping base 612 arranged on the slider 611, a first vertical plate 613 arranged at one end of the clamping base 612, an adjusting mechanism 614 arranged at the other end of the clamping base 612, a second vertical plate 615 arranged on the adjusting mechanism 614, a clamping cylinder 616 arranged on the first vertical plate 613 and the second vertical plate 615, and a clamping block 617 connected to the output end of the clamping cylinder 616. The clamping cylinder 616 drives the clamping block 617 to reciprocate up and down. The relative distance between the first vertical plate 613 and the second vertical plate 615 is adjusted by the adjusting mechanism 614 to meet the feeding requirements of material strips of different specifications. When feeding is required, the clamping cylinder 616 retracts, so that the clamping block 617 moves downward and is pressed against the material strip. Then, the material clamping assembly 62 is driven to move by the feeding motor 61, thereby pulling the material strip forward.

[0022] A plurality of material clamping assemblies 62 are mounted on the guide rail 63, and connecting rods 618 are provided between adjacent material clamping assemblies 62. By providing a plurality of material clamping assemblies 62, the material clamping assemblies 62 can be moved synchronously through the connecting rods 618, so that the material belt can be fed from multiple points, so that the force on the material belt is more uniform, and damage to the material belt or material during transportation is avoided.

[0023] A film placing wheel 32 is arranged above the receiving wheel 8, and a film pressing mechanism 321 is arranged at the end of the material guiding platform 4. The release paper is released by the film placing wheel 32, and the release paper is attached to the material belt by the film pressing mechanism 321, so as to facilitate the winding and movement of the material belt.

[0024] The frame 1 is provided with a human-machine interactive display module 11. After the material is inspected by the visual inspection mechanism 5, the inspection result will be displayed on the human-machine interactive display module 11, so that the operator can observe and judge, and record the inspection result.

[0025] To sum up, the present invention uses a visual inspection mechanism to detect and identify materials on the material belt and determine whether the materials are qualified, thereby replacing the traditional manual identification method, improving the efficiency of detection and identification as well as the overall work efficiency, and can ensure the accuracy of detection and identification to meet the needs of mass production activities.

[0026] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent feeder for checking material collection and release, characterized in that: include: A frame, a feeding wheel arranged at one end of the frame, a film collecting wheel arranged above the feeding wheel, a material guide platform arranged at the rear end of the feeding wheel, a plurality of first material guide rollers arranged between the feeding wheel and the material guide platform, a visual detection mechanism arranged on the material guide platform, a material pulling mechanism arranged beside the material guide platform, a counterweight wheel arranged at the rear end of the material guide platform, a plurality of second material guide rollers arranged beside the counterweight wheel, and a material collecting wheel arranged at the rear end of the counterweight wheel, the counterweight wheel reciprocates up and down on the frame, and a sensing module is arranged beside the counterweight wheel; the material pulling mechanism includes: a feeding motor arranged below the material guide platform , a clamping component connected to the output end of the feeding motor, and a guide rail arranged beside the feeding motor, the clamping component is mounted on the guide rail, and the feeding motor drives the clamping component to reciprocate along the guide rail; the clamping component includes: a slider mounted on the guide rail, a clamping base arranged on the slider, a first vertical plate arranged at one end of the clamping base, an adjusting mechanism arranged on the other end of the clamping base, a second vertical plate arranged on the adjusting mechanism, a clamping cylinder arranged on the first vertical plate and the second vertical plate, and a clamping block connected to the output end of the clamping cylinder, the clamping cylinder drives the clamping block to reciprocate up and down.

2. The intelligent feeder for checking material collection and release according to claim 1 is characterized in that: The material guiding platform is provided with a detection bracket, and the visual detection mechanism is provided on the detection bracket.

3. The intelligent feeder for checking material collection and release according to claim 2 is characterized in that: The detection bracket is provided with an angle adjustment block, and the visual detection mechanism is provided on the angle adjustment block.

4. The intelligent feeder for checking material collection and release according to claim 1 is characterized in that: A plurality of material clamping components are mounted on the guide rail, and connecting rods are arranged between adjacent material clamping components.

5. The intelligent feeder for checking material collection and release according to claim 1 is characterized in that: A film placing wheel is arranged above the material collecting wheel, and a film pressing mechanism is arranged at the end of the material guiding platform.

6. The intelligent feeder for checking material collection and release according to claim 1 is characterized in that: A human-machine interaction display module is arranged on the frame.

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