A supercapacitor automatic feeder

Abstract

The present invention proposes an automatic supercapacitor divider, in which a feeding mechanism, a detection mechanism, a dividing mechanism and a conveying mechanism are arranged at the feeding end of the frame, and the feeding mechanism first sends the rack full of supercapacitors to the rack, and then the conveying mechanism sends the rack on the rack to the detection mechanism and the dividing mechanism in sequence, the detection mechanism detects the supercapacitors on the rack and determines whether they are qualified, and then the dividing mechanism removes the supercapacitors determined to be qualified from the rack and sends them to the good product area for material collection, and removes the supercapacitors determined to be unqualified from the rack and sends them to the defective product area for material collection. Compared with the traditional method, the present invention simultaneously conveys multiple supercapacitors for detection and dividing through the rack, thereby optimizing the overall transportation process, improving production efficiency, and reducing production costs, and is suitable for various standard supercapacitor production lines, and can be flexibly connected with the charging placement detection characteristic process in the production line to form a complete production line with higher usability.

Description

Technical Field

[0001] The invention relates to the field of supercapacitor production equipment, and in particular to a supercapacitor automatic feeder. Background Art

[0002] Supercapacitor, also known as chemical capacitor, double-layer capacitor, golden capacitor, farad capacitor, is an electrochemical component developed in the 1970s and 1980s that stores energy through polarized electrolytes. It is different from traditional chemical power sources. It is a power source with special properties between traditional capacitors and batteries. It mainly relies on double pads and redox pseudocapacitor charges to store electrical energy. However, no chemical reaction occurs during its energy storage process. This energy storage process is reversible, and it is for this reason that supercapacitors can be repeatedly charged and discharged hundreds of thousands of times. The production of supercapacitors includes manufacturing and testing. After the production is completed, it is necessary to detect the short circuit and open circuit of the circuit, as well as measure its voltage, capacity, internal resistance and other characteristics, and then classify them according to the characteristics of the supercapacitor.

[0003] After the supercapacitor is produced, its characteristics need to be tested. Generally, the supercapacitor is manually clamped on a fixture and transported to charge, and then placed for 8-10 hours to test its characteristics. The fixture in the prior art can only clamp one supercapacitor and can only transport one supercapacitor at a time, which is inefficient. Therefore, the applicant has invented a rack that can clamp multiple supercapacitors at the same time, such as Figure 1 As shown, the rack includes a long strip base and a plurality of clamps for clamping supercapacitors, the plurality of clamps are adjacently fixed on the top wall of the base along the length direction of the base, the bottom wall of the base is provided with a plurality of sockets along its length direction, and the rack can be transported after clamping a plurality of supercapacitors through the cooperation of the driving mechanism and the sockets, so as to achieve the effect of transporting a plurality of supercapacitors at a time, but the applicant believes that it is also necessary to propose a supercapacitor automatic divider to cooperate with the rack. Summary of the invention

[0004] The main purpose of the present invention is to propose a supercapacitor automatic material divider, aiming to propose a supercapacitor automatic material divider with high efficiency and suitable for rack transportation, so as to improve production efficiency and reduce production costs.

[0005] To achieve the above object, the present invention provides a supercapacitor automatic dispensing machine, comprising:

[0006] frame;

[0007] A loading mechanism, which is disposed on one side of the rack and is used to deliver the racks full of supercapacitors to the rack;

[0008] A detection mechanism, which is arranged on the rack and is used to detect the supercapacitors on the rack and determine whether they are qualified;

[0009] A material sorting mechanism is provided at the downstream of the rack corresponding to the detection mechanism, and is used to take out the supercapacitors judged as qualified by the detection mechanism from the rack and send them to the good product area of ​​the rack for collection, and take out the supercapacitors judged as unqualified by the detection mechanism from the rack and send them to the defective product area of ​​the rack for collection, and,

[0010] A conveying mechanism, which is arranged on the frame and is used to convey the racks on the frame to the detection mechanism and the material separation mechanism in turn so that the detection mechanism can perform corresponding detection and the material separation mechanism can perform corresponding material separation actions;

[0011] The rack is provided with a material channel that is compatible with the rack and allows the rack to move horizontally along it. The front end of the material channel is opposite to the conveying mechanism. The position of the rack corresponding to the end of the material channel is also provided with a material receiving area for collecting empty racks. After the material distribution mechanism takes away all the supercapacitors on the rack, the empty rack can be sent to the material receiving area through the conveying mechanism.

[0012] The material channel comprises a first material channel and a second material channel which are arranged adjacent to each other, the detection mechanism is arranged on a side of the frame corresponding to the first material channel away from the second material channel, the material distribution mechanism is arranged on a side of the frame corresponding to the second material channel away from the first material channel, a first transition mechanism is arranged between the outlet end of the first material channel and the inlet end of the second material channel, and the first transition mechanism is used to longitudinally transition the rack flowing out of the outlet end of the first material channel to the rack opposite to the inlet end of the second material channel;

[0013] The good product area of ​​the rack is provided with a first material receiving box with one side open, a second conveyor belt is provided at a position of the rack corresponding to the open side of the first material receiving box, a first material pushing mechanism is provided at a side of the second conveyor belt away from the first material receiving box, and the first material pushing mechanism is used to push the supercapacitor on the second conveyor belt into the first material receiving box; the defective product area is provided with a second material receiving box with one side open, a third conveyor belt is provided at a position of the rack corresponding to the open side of the second material receiving box, a second material pushing mechanism is provided at a side of the third conveyor belt away from the second material receiving box, and the second material pushing mechanism is used to push the supercapacitor on the third conveyor belt into the second material receiving box;

[0014] The material distribution mechanism includes a placement table, an unlocking mechanism, a grabbing mechanism and a flipping mechanism. The placement table is arranged at a position on the second material channel away from the first material channel. The unlocking mechanism includes a ninth telescopic cylinder. The piston rod of the ninth telescopic cylinder is provided with a driving part. The driving part can push the clamp arm of the clamp on the rack on the second material channel to open so that the clamp releases the pin of the supercapacitor and moves between the position away from the clamp arm through the telescopic action of the piston rod of the ninth telescopic cylinder; the grabbing mechanism includes a second manipulator and a fourth rotating motor arranged above the placement table. The second manipulator can move between grabbing the supercapacitor after being released by the clamp and placing the supercapacitor on the placement table. The fourth rotating motor can drive the second manipulator to make the movement through the fourth screw structure; the flipping mechanism 34 includes a third manipulator and a fifth rotating motor. The third manipulator can swing between grabbing the supercapacitor on the placement table and placing the supercapacitor with the pin facing up on the second conveyor belt or the third conveyor belt. The rotating end of the fifth rotating motor is connected to the third manipulator for driving the third manipulator to swing.

[0015] The technical solution of the present invention sets a loading mechanism, a detection mechanism, a dividing mechanism and a conveying mechanism at the loading end of the rack. When working, the rack full of supercapacitors is first sent to the rack by the loading mechanism, and then the rack on the rack is sent to the detection mechanism and the dividing mechanism in turn by the conveying mechanism. The detection mechanism detects the supercapacitors on the rack and determines whether they are qualified. Then, the supercapacitors determined to be qualified are removed from the rack by the dividing mechanism and sent to the good product area for receiving materials, and the supercapacitors determined to be unqualified are removed from the rack and sent to the defective product area for receiving materials. Compared with the traditional method, the present invention simultaneously conveys multiple supercapacitors through the rack for detection and dividing, and the detection process does not affect the work of the upstream conveying mechanism conveying the rack, thereby optimizing the overall transportation process, improving production efficiency, and reducing production costs. It is suitable for various standard supercapacitor production lines, and can be flexibly connected with the charging placement detection characteristic process in the production line to form a complete production line with higher usability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of the rack;

[0017] Figure 2 It is a three-dimensional schematic diagram of the present invention;

[0018] Figure 3 It is a schematic diagram of the first material channel and the second material channel;

[0019] Figure 4 It is an assembly drawing of the first material channel, the second material channel and the conveying mechanism;

[0020] Figure 5 It is a three-dimensional schematic diagram of the material distribution mechanism;

[0021] Figure 6 An assembly diagram of a first material receiving box, a second material receiving box, a second conveyor belt, a third conveyor belt, a first material pushing mechanism, a second material pushing mechanism, and a first manipulator;

[0022] Figure 7 It is the assembly drawing of the material car and the material unloading mechanism;

[0023] Figure 8 It is an assembly drawing of the fourth manipulator, the tenth telescopic cylinder and the sixth rotating motor;

[0024] Fig. 9 It is an assembly drawing of the second support plate, the material grabbing mechanism and the eighth telescopic motor;

[0025] Fig.10 For the assembly of the second transition mechanism and the rack. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then the directional indication is only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0028] In addition, if there are descriptions involving "first" or "second" etc. in the embodiments of the present invention, the descriptions of "first" or "second" etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0029] The invention provides a supercapacitor automatic material distributor.

[0030] In the embodiment of the present invention, Figures 1 to 10As shown, the supercapacitor automatic feeder includes a frame 1, a feeding mechanism 2, a detection mechanism (not shown), a feeder mechanism 3 and a conveying mechanism. Among them, the feeding mechanism is arranged on one side of the rack, and is used to deliver the rack 100 full of supercapacitors to the rack; the detection mechanism is arranged on the rack, and is used to detect the supercapacitors on the rack and determine whether they are qualified (it should be noted that the detection mechanism is used to test the performance of the capacitor, and the test includes voltage test, capacity test, internal resistance test, etc. The detection mechanism and the corresponding detection technology belong to the prior art, and their specific structural principles are not repeated here); the dividing mechanism is arranged on the rack corresponding to the downstream of the detection mechanism, and is used to take out the supercapacitors judged as qualified by the detection mechanism from the rack and send them to the good product area of ​​the rack for collection, and take out the supercapacitors judged as unqualified by the detection mechanism from the rack and send them to the defective product area of ​​the rack for collection; the conveying mechanism is arranged on the rack, and is used to convey the racks conveyed by the feeding mechanism to the detection mechanism and the dividing mechanism in turn for the detection mechanism to perform corresponding detection and for the dividing mechanism to perform corresponding dividing actions.

[0031] The technical solution of the present invention sets a loading mechanism, a detection mechanism, a dividing mechanism and a conveying mechanism at the loading end of the rack. When working, the rack full of supercapacitors is first sent to the rack by the loading mechanism, and then the rack on the rack is sent to the detection mechanism and the dividing mechanism in turn by the conveying mechanism. The detection mechanism detects the supercapacitors on the rack and determines whether they are qualified. Then, the supercapacitors determined to be qualified are removed from the rack by the dividing mechanism and sent to the good product area for receiving materials, and the supercapacitors determined to be unqualified are removed from the rack and sent to the defective product area for receiving materials. Compared with the traditional method, the present invention simultaneously conveys multiple supercapacitors through the rack for detection and dividing, and the detection process does not affect the work of the upstream conveying mechanism conveying the rack, thereby optimizing the overall transportation process, improving production efficiency, and reducing production costs. It is suitable for various standard supercapacitor production lines, and can be flexibly connected with the charging placement detection characteristic process in the production line to form a complete production line with higher usability.

[0032] Specifically, the frame 1 is provided with a material channel 5 which is compatible with the rack 100 and allows the rack to move laterally along it. The front end of the material channel is opposite to the conveying mechanism. The frame 1 is also provided with a collecting area 300 for collecting empty racks at the position corresponding to the end of the material channel 5. After the material distribution mechanism 3 takes away all the supercapacitors on the rack, the empty rack can be sent to the collecting area through the conveying mechanism.

[0033] Specifically, the material channel 5 includes a first material channel 51 and a second material channel 52 that are adjacent to each other. The detection mechanism is arranged on the side of the frame 1 corresponding to the first material channel away from the second material channel. The material dividing mechanism 3 is arranged on the side of the frame corresponding to the second material channel away from the first material channel. A first transition mechanism 41 is provided between the outlet end of the first material channel 51 and the inlet end of the second material channel 52. The first transition mechanism 41 is used to longitudinally transition the rack flowing out from the outlet end of the first material channel 51 to the side opposite to the inlet end of the second material channel 52.

[0034] Specifically, the loading mechanism 2 includes a first conveyor belt 21 and a second transition mechanism 22. The end of the first conveyor belt 21 is opposite to the entrance end of the first material channel 51. The second transition mechanism 22 is arranged at the end of the first conveyor belt 21, and is used to longitudinally transition the racks 100 loaded with supercapacitors from the first conveyor belt 21 to the rack 1 one by one and opposite to the entrance end of the first material channel 51.

[0035] Specifically, the conveying mechanism includes a first transverse conveying mechanism 42, a second transverse conveying mechanism 43 and a third transition mechanism 44. The first transverse conveying mechanism 42 is used to laterally convey the racks at the inlet end of the first material channel 51 into the first material channel, the second transverse conveying mechanism 43 is used to laterally convey the racks opposite to the inlet end of the second material channel 52 into the second material channel, and the third transition mechanism 44 is used to transition the empty racks from the outlet end of the second material channel 52 to the material receiving area 300 for material collection.

[0036] It can be understood that when the first transverse mechanism 42 is conveying the racks 100, the new racks can push the racks located in the first material channel 51 to continue to move laterally along the first material channel during the process of being conveyed into the first material channel 51. After being inspected by the inspection mechanism (not shown), the racks are moved to the outlet end of the first material channel 51, and the racks are transitioned one by one to be opposite to the second material channel 52 through the second transition mechanism 22. Thereafter, the racks are conveyed into the second material channel 52 through the second transverse conveying mechanism 43 until they are correspondingly divided by the dividing mechanism 3. Finally, the empty racks are moved to the outlet end of the second material channel 52 and are transitioned to the collecting area 300 by the third transition machine 44 for collection.

[0037] Furthermore, in the present embodiment, the first transverse conveying mechanism 42 comprises a first telescopic cylinder 421 and a first rotating motor 422, the piston rod of the first telescopic cylinder is provided with a first plug-in 423 which is compatible with the socket 103 at the bottom of the rack 100, the first plug-in 423 can be moved between the position of inserting into the socket and the position of withdrawing from the socket 103 by the telescopic action of the piston rod of the first telescopic cylinder 421, the first rotating motor 422 can drive the first telescopic cylinder to make a transverse reciprocating movement relative to the frame 1 by the first screw structure so as to laterally deliver the racks located at the entrance end of the first material channel 51 into the first material channel one by one; the second transverse conveying mechanism 43 comprises a second telescopic cylinder 431 and a second rotating motor 432, the The piston rod of the second telescopic cylinder 431 is provided with a second plug-in 433 which is compatible with the socket 103 at the bottom of the rack 100. The second plug-in 433 can be moved between the position of inserting into the socket 103 and the position of withdrawing from the socket by the telescopic action of the piston rod of the second telescopic cylinder 431. The second rotary motor 432 can drive the second telescopic cylinder to make a lateral reciprocating movement relative to the frame through a second screw structure so as to deliver the racks at the inlet end of the second material channel one by one laterally into the second material channel. The first transition mechanism 41 includes a third telescopic cylinder 411 and a third rotary motor 412. The piston rod of the third telescopic cylinder 411 is provided with a third plug-in 413 which is compatible with the socket 103 at the bottom of the rack 100. The third plug-in 413 can be moved between the position of inserting into the socket 103 and the position of withdrawing from the socket by the telescopic action of the piston rod of the second telescopic cylinder 431. The second rotary motor 432 can drive the second telescopic cylinder to make a lateral reciprocating movement relative to the frame through a second screw structure so as to deliver the racks at the inlet end of the second material channel one by one laterally into the second material channel. The telescopic action of the piston rod of the cylinder moves between the position of inserting into the socket and the position of withdrawing from the socket. The third rotating motor can drive the third telescopic cylinder to make longitudinal reciprocating movement relative to the frame through the third screw structure to longitudinally transition the racks located at the outlet end of the first material channel to the opposite of the inlet end of the second material channel one by one; the second transition mechanism 22 includes a fourth telescopic cylinder 221 and a fifth telescopic cylinder 222, the piston rod of the fourth telescopic cylinder 221 is provided with a fourth plug-in 223 suitable for the socket 103 at the bottom of the rack 100, and the fourth plug-in can be moved between the position of inserting into the socket and withdrawing from the socket through the telescopic action of the piston rod of the fourth telescopic cylinder, and the piston rod of the fifth telescopic cylinder is connected to the cylinder body of the fourth telescopic cylinder, and is used The fourth telescopic cylinder is used to drive the fourth telescopic cylinder to make longitudinal reciprocating movement relative to the frame so as to longitudinally transition the racks at the end of the first conveyor belt one by one to the entrance end of the first material channel; the third transition mechanism 44 includes a sixth telescopic cylinder 441 and a seventh telescopic cylinder 442, the piston rod of the sixth telescopic cylinder 441 is provided with a fifth plug-in 443 suitable for the socket 103 at the bottom of the rack 100, the fifth plug-in can be moved between the position of inserting into the socket and withdrawing from the socket through the telescopic action of the piston rod of the sixth telescopic cylinder, the piston rod of the seventh telescopic cylinder is connected to the cylinder body of the sixth telescopic cylinder, and is used to drive the sixth telescopic cylinder to make longitudinal reciprocating movement relative to the frame so as to longitudinally transition the empty racks at the end of the second material channel one by one to the material receiving area 300 for receiving materials.

[0038] Specifically, the good product area of ​​the frame 1 is provided with a first material receiving box 11 with one side open, and a second conveyor belt 12 is provided at a position of the frame corresponding to the open side of the first material receiving box, and a first pushing mechanism 13 is provided on the side of the second conveyor belt away from the first material receiving box, and the first pushing mechanism 13 is used to push the supercapacitor on the second conveyor belt 12 into the first material receiving box 11; the defective product area is provided with a second material receiving box 14 with one side open, and a third conveyor belt 15 is provided at a position of the frame 1 corresponding to the open side of the second material receiving box, and a second pushing mechanism 16 is provided on the side of the third conveyor belt away from the second material receiving box, and the second pushing mechanism 16 is used to push the supercapacitor on the third conveyor belt 15 into the second material receiving box 14.

[0039] Specifically, the first pushing mechanism 13 includes a first pushing cylinder and a first pushing piece provided on the piston rod of the first pushing cylinder. The first pushing piece can push the supercapacitor into the first material receiving box under the drive of the first pushing cylinder. The second pushing mechanism includes a second pushing cylinder and a second pushing piece provided on the piston rod of the second pushing cylinder. The second pushing piece can push the supercapacitor into the second material receiving box under the drive of the second pushing cylinder. It should be noted that the first pushing cylinder and the second pushing cylinder can refer to the existing technology, and their specific structural principles will not be repeated here.

[0040] Specifically, a first manipulator 17 is provided above the second conveyor belt 12 or the third conveyor belt 15, and an eighth telescopic cylinder 18 is provided at a position of the frame 1 corresponding to the position between the second conveyor belt 12 and the third conveyor belt 15. The piston rod of the eighth telescopic cylinder 18 is connected to the first manipulator 17, and the first manipulator can be driven to move between the positions of the second conveyor belt and the third conveyor belt by the telescopic action of the piston rod of the eighth telescopic cylinder, so as to transfer the supercapacitor located on the second conveyor belt to the third conveyor belt, or transfer the supercapacitor located on the third conveyor belt to the second conveyor belt.

[0041] Specifically, the material distribution mechanism 3 includes a placement table 31, an unlocking mechanism 32, a grasping mechanism 33 and a flipping mechanism 34. The placement table is arranged at a position on the second material channel away from the first material channel. The unlocking mechanism includes a ninth telescopic cylinder 321. The piston rod of the ninth telescopic cylinder is provided with a driving part 322. The driving part can push the clamp arm of the clamp on the rack on the second material channel to open so that the clamp releases the pin of the supercapacitor and moves between the position away from the clamp arm through the telescopic action of the piston rod of the ninth telescopic cylinder. The grasping mechanism 33 includes a second manipulator 331 and a fourth manipulator 332 arranged above the placement table 31. The rotating motor 332, the second manipulator can move between grabbing the supercapacitor after being released by the clamp and placing the supercapacitor on the placement table, and the fourth rotating motor can drive the second manipulator to perform the movement through the fourth screw structure; the flipping mechanism 34 includes a third manipulator 341 and a fifth rotating motor 342, the third manipulator can swing between grabbing the supercapacitor on the placement table and placing the supercapacitor with the pins facing up on the second conveyor belt or the third conveyor belt, and the rotating end of the fifth rotating motor is connected to the third manipulator for driving the third manipulator to perform the swing.

[0042] Specifically, the placement platform is further provided with an avoidance position 311 for the pins of the super capacitor to pass through.

[0043] During operation, the clamp 102 first releases the supercapacitor 200 through the unlocking mechanism 32, and then the supercapacitor is grabbed by the grabbing mechanism 33 and placed on the placement table 31. Then the flipping mechanism 34 grabs the supercapacitor placed on the placement table and swings it so that the supercapacitor is placed on the second conveyor belt 12 or the third conveyor belt 15 with the pins facing upward. After the grabbing mechanism places the supercapacitor on the placement table, it returns to continue grabbing the supercapacitor. At the same time, the rack is pushed forward by the upstream rack for the grabbing mechanism to continue grabbing. After all the supercapacitors on the rack are taken away, the conveying mechanism sends the empty rack to the receiving area 300 for receiving the material.

[0044] Specifically, the loading can be realized by manually placing the racks full of supercapacitors on the first conveyor belt, or manually placing the racks full of supercapacitors at the position of the rack corresponding to the second transition mechanism, and the second transition mechanism directly delivers the racks into the first material channel, or a loading device can be used for loading. The loading device can refer to the prior art, or adopt the following embodiment. In this embodiment, Figures 7 to 9 As shown, it also includes a trolley 6 that can hold multiple racks full of supercapacitors, and a material unloading mechanism 7 is provided between the trolley 6 and the first conveyor belt 21. The material unloading mechanism 7 is used to take out the racks full of supercapacitors from the trolley 6 one by one and place them on the first conveyor belt 21.

[0045] Specifically, the material cart 6 includes a frame 61 and a first support plate 62 arranged on the frame, the first support plate is provided with a plurality of first clamping positions 621 suitable for the racks at intervals, the unloading mechanism 7 includes a second support plate (71), a fourth manipulator 72, a tenth telescopic cylinder 73, a sixth rotating motor 74 and a grasping mechanism 75, the second support plate is provided with a second clamping position 711 suitable for the racks at a position corresponding to the first clamping position, the grasping mechanism 75 is used to grasp the racks located in the first clamping position 621 and transition it from the first clamping position 621 to the second clamping position 711, the fourth manipulator 72 is arranged at a position above the second clamping position, and can move between downward grasping the racks and upward driving the racks away from the second clamping position, the tenth telescopic cylinder is used to drive the fourth manipulator to make the movement, the sixth rotating motor can drive the tenth telescopic cylinder through the fifth screw structure to drive the fourth manipulator to move between the position of grasping the racks and the first conveyor belt, so that the fourth manipulator can place the grasped racks on the first conveyor belt by cooperating with the tenth telescopic cylinder.

[0046] Specifically, the material grabbing mechanism 75 includes a fifth manipulator 751 and a seventh rotating motor 752. The fifth manipulator is movably arranged at a position of the second support plate corresponding to the second clamping position at one end away from the material cart, and can move between grasping the rack in the first clamping position and placing the rack in the second clamping position. The seventh rotating motor can drive the fifth manipulator to perform the movement through the sixth screw structure.

[0047] Specifically, the frame is provided with a plurality of the first support plates at vertical intervals, and the unloading mechanism 7 further includes an eighth rotary motor 76. The fifth rotary motor can drive the first support plates to perform vertical reciprocating movement relative to the material cart through the seventh screw structure.

[0048] Specifically, it also includes a control system (not shown) electrically connected to the feeding mechanism 2, the detection mechanism (not shown), the dividing mechanism 3, the conveying mechanism and the unloading mechanism 7, which is used to control the feeding mechanism, the detection mechanism, the dividing mechanism, the conveying mechanism and the unloading mechanism to perform corresponding actions respectively.

[0049] It should be noted that the control system belongs to the prior art, and its specific structural principle will not be described here.

[0050] It should be noted that the first manipulator 17, the second manipulator 331, the third manipulator 341, the fourth manipulator 72 and the fifth manipulator 751 can refer to the grippers or clamps in the prior art, and their specific structural principles are not repeated here.

[0051] It should be noted that the first screw structure (not shown), the second screw structure (not shown), the third screw structure (not shown), the fourth screw structure (not shown), the fifth screw structure (not shown), the sixth screw structure (not shown) and the seventh screw structure (not shown) belong to the prior art, and their specific structural principles will not be elaborated here.

[0052] It should be noted that in the above-mentioned embodiments, some mechanisms need to be assisted by a number of support frames during installation, which belongs to the common prior art and its specific structural principle will not be described in detail here.

[0053] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A supercapacitor automatic feeder, characterized in that: include: Rack (1); A loading mechanism (2), which is arranged on one side of the rack and is used to deliver the rack (100) full of supercapacitors to the rack; A detection mechanism, which is arranged on the rack and is used to detect the supercapacitors on the rack and determine whether they are qualified; a material sorting mechanism (3), which is arranged at the downstream of the rack corresponding to the detection mechanism, and is used to take out the supercapacitors judged as qualified by the detection mechanism from the rack and send them to the good product area of ​​the rack for collection, and take out the supercapacitors judged as unqualified by the detection mechanism from the rack and send them to the defective product area of ​​the rack for collection, and A conveying mechanism, which is arranged on the frame and is used to convey the racks on the frame to the detection mechanism and the material separation mechanism in turn so that the detection mechanism can perform corresponding detection and the material separation mechanism can perform corresponding material separation actions; The frame (1) is provided with a material channel (5) which is compatible with the rack (100) and allows the rack to move transversely along the material channel, the front end of the material channel is opposite to the conveying mechanism, and the frame (1) is also provided with a material collection area (300) for collecting empty racks at a position corresponding to the end of the material channel (5). After the material distribution mechanism (3) takes away all the supercapacitors on the racks, the empty racks can be sent to the material collection area through the conveying mechanism; The material channel (5) comprises a first material channel (51) and a second material channel (52) which are arranged adjacent to each other, the detection mechanism is arranged on a side of the frame (1) corresponding to the first material channel and away from the second material channel, the material distribution mechanism (3) is arranged on a side of the frame corresponding to the second material channel and away from the first material channel, a first transition mechanism (41) is arranged between the outlet end of the first material channel (51) and the inlet end of the second material channel (52), the first transition mechanism (41) is used to longitudinally transition the rack flowing out of the outlet end of the first material channel (51) to the side opposite to the inlet end of the second material channel (52); The good product area of ​​the frame (1) is provided with a first material receiving box (11) with one side open, a second conveyor belt (12) is provided at a position of the frame corresponding to the open side of the first material receiving box, a first material pushing mechanism (13) is provided at a side of the second conveyor belt away from the first material receiving box, and the first material pushing mechanism (13) is used to push the supercapacitor on the second conveyor belt (12) into the first material receiving box (11); the defective product area is provided with a second material receiving box (14) with one side open, a third conveyor belt (15) is provided at a position of the frame (1) corresponding to the open side of the second material receiving box, a second material pushing mechanism (16) is provided at a side of the third conveyor belt away from the second material receiving box, and the second material pushing mechanism (16) is used to push the supercapacitor on the third conveyor belt (15) into the second material receiving box (14); The material distribution mechanism (3) comprises a placement table (31), an unlocking mechanism (32), a grasping mechanism (33) and a turning mechanism (34); the placement table is arranged at a position on the second material channel away from the first material channel; the unlocking mechanism comprises a ninth telescopic cylinder (321); the piston rod of the ninth telescopic cylinder is provided with a driving part (322); the driving part can push the clamp arm of the clamp on the rack on the second material channel to open so that the clamp releases the pin of the super capacitor and moves between a position away from the clamp arm through the telescopic action of the piston rod of the ninth telescopic cylinder; the grasping mechanism (33) comprises a second manipulator (331) arranged above the placement table (31) and a fourth rotating motor (332), the second manipulator can move between grabbing the supercapacitor after being released by the clamp and placing the supercapacitor on the placement table, and the fourth rotating motor can drive the second manipulator to perform the movement through a fourth screw structure; the flipping mechanism (34) includes a third manipulator (341) and a fifth rotating motor (342), the third manipulator can swing between grabbing the supercapacitor on the placement table and placing the supercapacitor on the second conveyor belt or the third conveyor belt with the pins facing upward, and the rotating end of the fifth rotating motor is connected to the third manipulator for driving the third manipulator to perform the swing.

2. A supercapacitor automatic feeder according to claim 1, characterized in that: The loading mechanism (2) comprises a first conveyor belt (21) and a second transition mechanism (22), wherein the end of the first conveyor belt (21) is opposite to the inlet end of the first material channel (51), and the second transition mechanism (22) is arranged at the end of the first conveyor belt (21) and is used to longitudinally transition the racks (100) loaded with supercapacitors one by one from the first conveyor belt (21) to the rack (1) and is opposite to the inlet end of the first material channel (51).

3. A supercapacitor automatic feeder as claimed in claim 2, characterized in that: The conveying mechanism includes a first transverse conveying mechanism (42), a second transverse conveying mechanism (43) and a third transition mechanism (44), wherein the first transverse conveying mechanism (42) is used to convey the racks at the inlet end of the first material channel (51) transversely into the first material channel, the second transverse conveying mechanism (43) is used to convey the racks opposite to the inlet end of the second material channel (52) transversely into the second material channel, and the third transition mechanism (44) is used to transition the empty racks from the outlet end of the second material channel (52) to the material receiving area (300) for receiving materials.

4. A supercapacitor automatic feeder as claimed in claim 3, characterized in that: The first transverse conveying mechanism (42) comprises a first telescopic cylinder (421) and a first rotating motor (422), the piston rod of the first telescopic cylinder is provided with a first plug-in unit (423) adapted to the insertion hole (103) at the bottom of the rack (100), the first plug-in unit (423) can be moved between a position of being inserted into the insertion hole and a position of being withdrawn from the insertion hole (103) by the telescopic action of the piston rod of the first telescopic cylinder (421), the first rotating motor (422) can drive the first telescopic cylinder to make a transverse reciprocating movement relative to the frame (1) through a first screw structure so as to transversely convey the racks located at the entrance end of the first material channel (51) one by one The second transverse conveying mechanism (43) comprises a second telescopic cylinder (431) and a second rotating motor (432), the piston rod of the second telescopic cylinder (431) is provided with a second plug-in unit (433) which is compatible with the plug hole (103) at the bottom of the rack (100), and the second plug-in unit (433) can be moved between the position of inserting into the plug hole (103) and the position of exiting the plug hole through the telescopic action of the piston rod of the second telescopic cylinder (431), and the second rotating motor (432) can drive the second telescopic cylinder to make a transverse reciprocating movement relative to the frame through the second screw structure to move the rack at the inlet end of the second material channel. The first transition mechanism (41) comprises a third telescopic cylinder (411) and a third rotary motor (412), the piston rod of the third telescopic cylinder (411) is provided with a third plug-in unit (413) which is compatible with the plug hole (103) at the bottom of the rack (100), the third plug-in unit can be moved between the position of inserting into the plug hole and the position of withdrawing from the plug hole through the telescopic action of the piston rod of the third telescopic cylinder, the third rotary motor can drive the third telescopic cylinder to make longitudinal reciprocating movement relative to the frame through the third screw structure so as to longitudinally transition the racks located at the outlet end of the first material channel to the position corresponding to the inlet end of the second material channel one by one. Yes; the second transition mechanism (22) comprises a fourth telescopic cylinder (221) and a fifth telescopic cylinder (222); the piston rod of the fourth telescopic cylinder (221) is provided with a fourth plug-in (223) adapted to the insertion hole (103) at the bottom of the rack (100); the fourth plug-in can be moved between the position of inserting into the insertion hole and the position of exiting the insertion hole by the telescopic action of the piston rod of the fourth telescopic cylinder; the piston rod of the fifth telescopic cylinder is connected to the cylinder body of the fourth telescopic cylinder, and is used to drive the fourth telescopic cylinder to make longitudinal reciprocating movement relative to the frame so as to longitudinally transition the racks at the end of the first conveyor belt one by one to the position opposite to the entrance end of the first material channel;The third transition mechanism (44) comprises a sixth telescopic cylinder (441) and a seventh telescopic cylinder (442), the piston rod of the sixth telescopic cylinder (441) is provided with a fifth plug-in (443) adapted to the insertion hole (103) at the bottom of the rack (100), the fifth plug-in can be moved between the position of inserting into the insertion hole and the position of exiting the insertion hole through the telescopic action of the piston rod of the sixth telescopic cylinder, the piston rod of the seventh telescopic cylinder is connected to the cylinder body of the sixth telescopic cylinder, and is used to drive the sixth telescopic cylinder to make longitudinal reciprocating movement relative to the frame so as to longitudinally transition the empty racks at the end of the second material channel to the material receiving area (300) one by one for receiving materials. ; 5. The supercapacitor automatic dispensing machine according to claim 1, characterized in that: A first manipulator (17) is provided above the second conveyor belt (12) or the third conveyor belt (15); an eighth telescopic cylinder (18) is provided on the frame (1) at a position corresponding to the position between the second conveyor belt (12) and the third conveyor belt (15); a piston rod of the eighth telescopic cylinder (18) is connected to the first manipulator (17); and the first manipulator can be driven to move between the positions of the second conveyor belt and the third conveyor belt by the telescopic action of the piston rod of the eighth telescopic cylinder, so as to transfer the supercapacitor located on the second conveyor belt to the third conveyor belt, or transfer the supercapacitor located on the third conveyor belt to the second conveyor belt.

6. The supercapacitor automatic dispensing machine according to claim 2, characterized in that: It also includes a trolley (6) capable of placing a plurality of racks fully loaded with supercapacitors, and a material unloading mechanism (7) is provided between the trolley (6) and the first conveyor belt (21), the material unloading mechanism (7) being used to take out the racks fully loaded with supercapacitors from the trolley (6) one by one and place them on the first conveyor belt (21).

7. The supercapacitor automatic dispensing machine according to claim 6, characterized in that: The material cart (6) comprises a frame (61) and a first support plate (62) arranged on the frame, the first support plate is provided with a plurality of first clamping positions (621) suitable for the racks at intervals, the unloading mechanism (7) comprises a second support plate (71), a fourth manipulator (72), a tenth telescopic cylinder (73), a sixth rotating motor (74) and a material grabbing mechanism (75), the second support plate is provided with a second clamping position (711) suitable for the rack at a position corresponding to the first clamping position, the material grabbing mechanism (75) is used to grab the rack located in the first clamping position (621) and remove it from the first support plate. The first locking position (621) transitions to the second locking position (711), the fourth manipulator (72) is set up at a position above the second locking position, and can move between the downward position of grabbing the rack and the upward position of driving the rack away from the second locking position, the tenth telescopic cylinder is used to drive the fourth manipulator to make the movement, and the sixth rotary motor can drive the tenth telescopic cylinder through the fifth screw structure to drive the fourth manipulator to move between the position of grabbing the rack and the first conveyor belt, so that the fourth manipulator can place the grabbed rack on the first conveyor belt through cooperation with the tenth telescopic cylinder.

8. The supercapacitor automatic dispensing machine according to claim 7, characterized in that: The material grabbing mechanism (75) comprises a fifth manipulator (751) and a seventh rotating motor (752). The fifth manipulator is movably arranged at a position of the second support plate corresponding to the second clamping position at one end away from the material cart, and can move between grasping the rack in the first clamping position and placing the rack in the second clamping position. The seventh rotating motor can drive the fifth manipulator to perform the movement via a sixth screw structure.

9. The supercapacitor automatic feeder according to any one of claims 1 to 8, characterized in that: It also includes a control system electrically connected to the feeding mechanism (2), the detection mechanism, the material dividing mechanism (3), the conveying mechanism and the material unloading mechanism (7), and is used to control the feeding mechanism, the detection mechanism, the material dividing mechanism, the conveying mechanism and the material unloading mechanism to perform corresponding actions respectively.

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