Automatic tin immersion equipment
The automated tin immersion equipment addresses the inefficiencies and hazards of manual tinning by using a robotic and conveyor-based system for consistent and safe capacitor terminal tinning, enhancing productivity and product quality.
Patent Information
- Application Number
- CN202111641747.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2041-12-29
AI Technical Summary
The manual tinning process for capacitor terminals is labor-intensive, inefficient, and poses health risks due to harmful waste gases and liquids, with inconsistent results and potential burns from high temperatures, making it unsuitable for mass production.
An automated tin immersion equipment with a sequential arrangement of feeding, flux dipping, tin dipping, cooling, and cleaning/drying production lines, utilizing robots and conveyors to automate the process, ensuring consistent tinning and reducing manual intervention.
The equipment achieves efficient, automated tinning with improved consistency, reduces health hazards, and enhances productivity by minimizing manual operations and ensuring uniform product quality.
Smart Images

Figure CN114171328B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tin immersion, and in particular to an automatic tin immersion equipment. Background Art
[0002] During the processing of capacitor products, the terminal plating is prone to oxidation and discoloration, affecting the appearance and solderability, or molten tin appears on the surface of the terminal, affecting the appearance and customer board quality. Therefore, the terminal of the capacitor product needs to be re-tinned before final packaging. However, there is currently no mature tinning equipment for capacitor terminal in the capacitor industry, and the capacitor terminal is basically tinned manually. Manual tinning is labor-intensive and inefficient; it is not suitable for mass production, and the waste gas and waste liquid generated during the tinning process are harmful to the human body. The high temperature during the drying process can easily cause burns to people, and the effect of manual tinning is difficult to guarantee, and the consistency of the product cannot be guaranteed. Summary of the invention
[0003] The purpose of the present invention is to provide an automatic tin immersion equipment, which has a good tin immersion effect, avoids a series of problems caused by manual operation, and improves the tin immersion efficiency.
[0004] The embodiment of the present invention is achieved as follows:
[0005] In the first aspect, the present invention provides an automated tin dipping equipment, comprising a feeding vibration plate, a horizontal conveying track, a flux dipping tank, a tin dipping tank, a cooling conveying track and a cleaning and drying production line, wherein the feeding vibration plate is used to carry products, the horizontal conveying track is arranged downstream of the feeding vibration plate, so that a plurality of the products are arranged on the horizontal conveying track, the flux dipping tank and the tin dipping tank are arranged in sequence downstream of the horizontal conveying track, the cooling conveying track is arranged downstream of the tin dipping tank, and a first conveying track for movably carrying a plurality of the products is also arranged above the flux dipping tank and the tin dipping tank, so that a plurality of the products move along the first conveying track and pass through the flux dipping tank and the tin dipping tank in sequence, the flux dipping tank is used to dip flux on the surface of the lead-out end of the product, the tin dipping tank is used to dip tin on the surface of the lead-out end of the product, and the cleaning and drying production line is arranged downstream of the cooling conveying track, for cleaning and drying the products.
[0006] In an optional embodiment, a cooling zone is provided at one end of the cooling conveying track close to the tin dipping tank, and a cooling fan is provided in the cooling zone. The cooling fan is used to cool the product after the tin dipping is completed.
[0007] In an optional embodiment, a first transfer robot is also provided between one side of the horizontal conveying track, and a clamp is detachably provided on the first transfer robot, and the clamp is used to simultaneously clamp a plurality of the products located on the horizontal conveying track. The first transfer robot is used to place the clamp holding the plurality of products into the first conveying track.
[0008] In an optional embodiment, a first lifting mechanism is provided below the flux impregnation tank, and the first lifting mechanism is used to lift the flux impregnation tank close to the first conveying track to immerse the lead-out end surface of the product in flux; a second lifting mechanism is provided below the tin immersion tank, and the second lifting mechanism is used to lift the tin immersion tank close to the first conveying track to immerse the lead-out end surface of the product in solder.
[0009] In an optional embodiment, the cleaning and drying production line includes an ultrasonic cleaning tank, an ultrasonic rinsing tank and a drying device. The ultrasonic cleaning tank is arranged downstream of the cooling conveying track for ultrasonic cleaning of the product. The ultrasonic rinsing tank is arranged downstream of the ultrasonic cleaning tank for ultrasonic rinsing of the product. The drying device is arranged downstream of the ultrasonic rinsing tank for drying the product. A second conveying track is also arranged above the ultrasonic cleaning tank and the ultrasonic rinsing tank. The second conveying track is used to movably carry the fixture that clamps a plurality of the products.
[0010] In an optional embodiment, the cleaning and drying production line further includes a liquid droplet removal device, which is disposed between the ultrasonic rinsing tank and the drying device and is used to remove liquid droplets on the surface of the product.
[0011] In an optional embodiment, the droplet removal device includes an air flow interface and a liquid receiving tray. The liquid receiving tray is arranged below the second conveying track for receiving droplets flowing down from the product and the fixture. The air flow interface is arranged above or below the second conveying track for blowing out or inhaling air to remove droplets from the surface of the product and the fixture.
[0012] In an optional embodiment, a third lifting mechanism is provided below the ultrasonic cleaning tank, and the third lifting mechanism is used to lift the ultrasonic cleaning tank close to the second conveying track to complete the ultrasonic cleaning of the product; a fourth lifting mechanism is provided below the ultrasonic rinsing tank, and the fourth lifting mechanism is used to lift the ultrasonic rinsing tank close to the second conveying track to complete the ultrasonic rinsing of the product.
[0013] In an optional embodiment, a second transfer robot is further provided between the ultrasonic cleaning tank and the cooling conveying track, and the second transfer robot is used for placing the fixture holding the plurality of the products into the second conveying track.
[0014] In an optional embodiment, a material receiving device is further provided downstream of the drying device, and the material receiving device is used to receive a plurality of the products taken out from the clamp.
[0015] The beneficial effects of the embodiments of the present invention are:
[0016] The automated tin-immersion equipment provided by the embodiment of the present invention completes the loading of multiple products through a loading vibration plate, and arranges multiple products on the horizontal conveying track through a horizontal conveying track, the flux-containing immersion tank and the tin-immersion tank are sequentially arranged downstream of the horizontal conveying track, the cooling conveying track is arranged downstream of the tin-immersion tank, and a first conveying track for movably carrying multiple products is also arranged above the flux-containing immersion tank and the tin-immersion tank, so that multiple products move along the first conveying track and pass through the flux-containing immersion tank and the tin-immersion tank in sequence, the flux-containing immersion tank is used to immerse the surface of the lead-out end of the product with flux, the tin-immersion tank is used to immerse the surface of the lead-out end of the product with tin, and the cleaning and drying production line is arranged downstream of the cooling conveying track for cleaning and drying the product. The first conveying track enables the product to pass through the flux-containing immersion tank and the tin-immersion tank in sequence to complete the automatic tin-immersion action, and after the tin-immersion is completed, the cleaning and drying actions are completed through the cleaning and drying production line. Compared with the prior art, the automated tin dipping equipment provided by the present invention adopts an automated track solution to realize automatic tin dipping, cleaning and drying. It only requires manual loading and unloading actions, avoiding manual operation during tin dipping. The consistency between products is good, ensuring the tin dipping effect, avoiding a series of problems caused by manual operation, and improving the tin dipping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 A schematic diagram of the structure of an automated tin immersion device provided in an embodiment of the present invention;
[0019] Figure 2 for Figure 1 Structural diagram of the washing and drying production line;
[0020] Figure 3 for Figure 1Schematic diagram of the structure of the first transfer robot.
[0021] icon:
[0022] 100-automatic tinning equipment; 110-feeding vibration plate; 120-horizontal conveying track; 130-flux impregnation tank; 131-first lifting mechanism; 140-tinning tank; 141-second lifting mechanism; 150-cooling conveying track; 151-cooling area; 160-cleaning and drying production line; 161-ultrasonic cleaning tank; 1611-third lifting mechanism; 162-ultrasonic rinsing tank; 1621-fourth lifting mechanism; 163-drying device; 164-second conveying track; 165-drip removal device; 166-airflow interface; 167-liquid receiving tray; 168-unloading receiving device; 170-first conveying track; 180-first transfer robot; 181-clamp; 190-second transfer robot. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0026] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0027] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0028] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] As disclosed in the background technology, the tinning operation for the lead-out terminals of capacitor products in the prior art is basically done manually. Manual operation has the following disadvantages:
[0030] 1. Manual operation has a large workload and low efficiency, which is not suitable for mass production.
[0031] 2. There are many discrete operations in manual tinning, which leads to differences in the tinning depth, tinning area and tin layer quality on the product lead-out terminals. In addition, the different tinning depths of the products or the different lengths of time the product lead-out terminals are in the high-temperature tin liquid lead to differences in the impact of the high temperature of the tin liquid on product performance.
[0032] 3. The waste gas and waste liquid generated during the process of flux dipping, tin dipping, flux cleaning, etc. are harmful to the human body.
[0033] 4. The high temperature during tinning and drying of products after cleaning can easily cause burns.
[0034] In order to solve the above problems, the present invention provides an automated tinning equipment, which has a good tinning effect, avoids a series of problems caused by manual operation, and improves the tinning efficiency. Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. The following embodiments and features in the embodiments can be combined with each other without conflict.
[0035] First embodiment
[0036] Please refer to Figures 1 to 3This embodiment provides an automated tinning equipment 100, which uses an automated production line to automatically complete all operations such as flux dipping, tin dipping, cleaning, rinsing, drying, and unloading. It has a small workload, a high degree of automation, avoids manual operation, and has high production efficiency. At the same time, it is circulated in units of fixtures 181, and multiple products can be operated at a time, which further improves efficiency and is very suitable for mass production. At the same time, the equipment operates automatically with good consistency. Since the depth and time of the product leads / terminals in the high-temperature tin liquid are small, the high temperature of the tin liquid has little effect on product performance, which ultimately ensures the consistency of product tinning quality and product performance. Equipment automation also reduces the harm to the human body caused by waste gas, waste liquid, etc. generated during the processes of flux dipping, tin dipping, and flux cleaning, and the product is unloaded only after it has cooled, reducing the risk of burns to personnel caused by high temperatures during tin dipping and drying after product cleaning.
[0037] The present embodiment provides an automated tinning equipment 100, including a feeding vibration plate 110, a horizontal conveying track 120, a flux-containing immersion tank 130, a tinning tank 140, a cooling conveying track 150, and a cleaning and drying production line 160. The feeding vibration plate 110 is used to realize the feeding of multiple products. The horizontal conveying track 120 is arranged downstream of the feeding vibration plate 110 so that multiple products are arranged on the horizontal conveying track 120. The flux-containing immersion tank 130 and the tinning tank 140 are sequentially arranged downstream of the horizontal conveying track 120. The cooling conveying track 150 is arranged downstream of the horizontal conveying track 120. A first conveying track 170 for movably carrying a plurality of products is provided downstream of the tin immersion tank 140, and above the flux immersion tank 130 and the tin immersion tank 140, so that the plurality of products move along the first conveying track 170 and sequentially pass through the flux immersion tank 130 and the tin immersion tank 140, the flux immersion tank 130 is used to immerse flux on the lead-out end surface of the product, the tin immersion tank 140 is used to immerse tin on the lead-out end surface of the product, and the cleaning and drying production line 160 is provided downstream of the cooling conveying track 150, and is used to clean and dry the products.
[0038] The automated tin dipping equipment 100 provided in this embodiment is used to realize automated tin dipping operations on capacitor products. The capacitor products are loaded by a robot or manually. Of course, only capacitor products are used as an example here for illustration, but any electrical products that require tin dipping operations are within the protection scope of the present invention.
[0039] In this embodiment, the various components of the automated tinning equipment 100 are arranged in sequence, wherein the loading vibration plate 110, the horizontal conveying track 120, the flux-containing immersion tank 130, the tinning tank 140 and the cooling conveying track 150 constitute a tinning production line, which is arranged in a horizontal direction, and the cleaning and drying production line 160 can be arranged below the tinning production line to form an upper and lower distribution structure, that is, the upstream side of the cleaning and drying production line 160 is located below the cooling conveying track 150, and the downstream side of the cleaning and drying production line 160 is located below the loading vibration plate 110. Of course, in other preferred embodiments of the present invention, the cleaning and drying production line 160 can also continue to be arranged in the horizontal direction on the downstream side of the tinning production line to form a horizontal distribution structure, and the arrangement of the various components of the automated tinning equipment 100 is not specifically limited here.
[0040] It should be noted that the upstream and downstream in this embodiment refer to the upstream or downstream in the movement direction of the capacitor product, wherein the capacitor product passes through various production components in sequence, that is, passes through the tin dipping production line and the cleaning and drying production line 160 in sequence, and moves from upstream to downstream.
[0041] The automatic tinning equipment 100 provided in this embodiment enables the product to pass through the flux-containing immersion tank 130 and the tinning tank 140 in sequence through the first conveying track 170 to complete the automatic tinning action, and after the tinning is completed, the cleaning and drying actions are completed through the cleaning and drying production line 160. Due to the adoption of the automatic track solution, automatic tinning, cleaning and drying are realized, and only the loading and unloading actions need to be completed manually, avoiding manual operation during tinning, and the consistency between the various devices is good, ensuring the tinning effect, avoiding a series of problems caused by manual operation, and improving the tinning efficiency.
[0042] It should be noted that in this embodiment, both ends of the first conveying track 170 are connected to the horizontal conveying track 120 and the cooling conveying track 150, respectively, so that multiple products can be conveyed from the horizontal conveying track 120 to the first conveying track 170, and then conveyed from the first conveying track 170 to the cooling conveying track 150. The cooling conveying track 150 is relatively long, and the products that have been tinned can be manually inspected in this area to ensure the tinning effect.
[0043] In this embodiment, a cooling zone 151 is provided at one end of the cooling conveying track 150 close to the tin immersion tank 140, and a cooling fan is provided in the cooling zone 151. The cooling fan is used to cool the product after the tin immersion is completed. Specifically, the cooling fan can be provided separately through a support frame, or can be directly provided at the edge of the cooling conveying track 150. The cooling fan can cool the product through air cooling. Of course, in other preferred embodiments, the cooling of the product can also be achieved by water cooling or coolant, which is not specifically limited here.
[0044] In this embodiment, a first transfer robot 180 is further provided on one side of the horizontal conveying track 120. A clamp 181 is detachably provided on the first transfer robot 180. The clamp 181 is used to clamp a plurality of products on the horizontal conveying track 120 at the same time. The first transfer robot 180 is used to place the clamp 181 holding a plurality of products into the first conveying track 170. Specifically, the first transfer robot 180 carries a clamp 181 to clamp a certain number of products at a time. When clamping, the clamp 181 clamps the product body with the lead exposed downward. Then, the clamp 181 holding a certain number of products is placed into the first conveying track 170. The clamp 181 carrying the product passes through the flux immersion tank 130 and the tin immersion tank 140 in sequence on the first conveying track 170 and reaches the cooling zone 151, completing operations such as immersing the product in flux, immersing in tin, and fan cooling after immersing in tin.
[0045] It should be noted that in this embodiment, the clamp 181 is used to realize the simultaneous turnover of multiple products, which greatly improves the tinning efficiency of the products, and also ensures the consistency of the tinning action of the products, further ensuring the tinning effect. In addition, here only the clamp 181 is used as an example to illustrate the transfer process. In other preferred embodiments of the present invention, the transfer of multiple products can also be achieved by other methods, such as a combination of chains and clamps, a method of vacuum adsorption of products, etc. The transfer method and transfer tools of multiple products are not detailed here.
[0046] It should also be noted that the structural shape of the clamp 181 here is compatible with the structural shape of the capacitor product, so that the clamp 181 can realize the clamping action of multiple products. When the specifications and models of the capacitor products change, it is only necessary to change the form of the clamp 181 according to the structure of the different capacitor products or use other similar functional mechanisms to make the device suitable for all capacitor products.
[0047] In this embodiment, a first lifting mechanism 131 is provided below the flux impregnation tank 130, and the first lifting mechanism 131 is used to lift the flux impregnation tank 130 close to the first conveying track 170 so as to immerse the flux on the lead-out surface of the product; a second lifting mechanism 141 is provided below the tin immersion tank 140, and the second lifting mechanism 141 is used to lift the tin immersion tank 140 close to the first conveying track 170 so as to immerse the solder on the lead-out surface of the product. Specifically, both the flux impregnation tank 130 and the tin immersion tank 140 use up and down movements to immerse the lead-out end of the product in flux and tin. Here, the immersion depth can be controlled by a sensor, or a constant immersion depth can be achieved by fixing the position and lifting height of the first conveying track 170. Of course, the flux and tin are impregnated by moving the flux tank and the tin tank up and down as a whole. A small tank can also be set in the flux tank and the tin tank respectively. Each time the small tank is filled with flux liquid and tin to ensure the liquid level, and the flux and tin are impregnated by moving the small tank up and down. There are many ways to impregnate the flux and tin, which are not limited to the methods mentioned in this embodiment, and are not specifically limited here.
[0048] In this embodiment, the cleaning and drying production line 160 includes an ultrasonic cleaning tank 161, an ultrasonic rinsing tank 162 and a drying device 163. The ultrasonic cleaning tank 161 is arranged downstream of the cooling conveying track 150 for ultrasonic cleaning of products. The ultrasonic rinsing tank 162 is arranged downstream of the ultrasonic cleaning tank 161 for ultrasonic rinsing of products. The drying device 163 is arranged downstream of the ultrasonic rinsing tank 162 for drying products. A second conveying track 164 is also arranged above the ultrasonic cleaning tank 161 and the ultrasonic rinsing tank 162. The second conveying track 164 is used to movably carry a fixture 181 holding a plurality of products. Specifically, the drying device 163 can be a tunnel furnace to dry the products and the fixture 181.
[0049] Furthermore, the cleaning and drying production line 160 also includes a liquid droplet removal device 165, which is arranged between the ultrasonic rinsing tank 162 and the drying device 163, and is used to remove liquid droplets on the surface of the product.
[0050] Specifically, the liquid drop removal device 165 includes an airflow interface 166 and a liquid receiving tray 167. The liquid receiving tray 167 is arranged below the second conveying track 164 to receive liquid droplets flowing down from the product and the fixture 181. The airflow interface 166 is arranged above or below the second conveying track 164 to blow out or inhale air to remove liquid droplets on the surface of the product and the fixture 181. Preferably, the airflow interface 166 is arranged above the second conveying track 164 to blow out air, and the liquid droplets on the product and the fixture 181 on the second track are blown down by blowing air, and are taken away by the liquid receiving tray 167. Of course, the airflow interface 166 here can also be arranged below the second conveying track 164 to inhale air, so as to form a downward airflow on the surface of the product and the fixture 181 by negative pressure adsorption, so as to blow the liquid droplets on the product and the fixture 181 downward and be taken away by the liquid receiving tray 167.
[0051] In this embodiment, a third lifting mechanism 1611 is provided below the ultrasonic cleaning tank 161, and the third lifting mechanism 1611 is used to lift the ultrasonic cleaning tank 161 close to the second conveying track 164 to complete the ultrasonic cleaning of the product; a fourth lifting mechanism 1621 is provided below the ultrasonic rinsing tank 162, and the fourth lifting mechanism is used to lift the ultrasonic rinsing tank 162 close to the second conveying track 164 to complete the ultrasonic rinsing of the product. Specifically, the ultrasonic cleaning tank 161 and the ultrasonic rinsing tank 162 both use up and down movements to achieve immersion of the product, thereby completing the actions of ultrasonic cleaning and ultrasonic rinsing. The structure and working principle of the ultrasonic cleaning tank 161 and the ultrasonic rinsing tank 162 can refer to the relevant description in the prior art. In addition, sensors can also be used here to control the cleaning or rinsing depth, or the cleaning depth can be controlled by maintaining liquid overflow.
[0052] In this embodiment, a second transfer robot 190 is further provided between the ultrasonic cleaning tank 161 and the cooling conveying track 150, and the second transfer robot 190 is used to place the fixture 181 holding a plurality of products into the second conveying track 164. Specifically, the first conveying track 170 and the second conveying track 164, the cooling conveying track 150 and the second conveying track 164 are parallel to each other and arranged up and down, and the second transfer robot 190 is arranged between the cooling conveying track 150 and the second conveying track 164. The second transfer robot 190 can remove the cooled products and the fixture 181 from the cooling conveying track 150 and place them into the second conveying track 164.
[0053] In this embodiment, a material receiving device 168 is further provided downstream of the drying device 163, and the material receiving device 168 is used to receive a plurality of products taken out from the clamp 181. The material receiving device 168 forms a material unloading area, and the clamp 181 and the products after drying are taken out from the tail of the drying device by a manipulator in the material unloading area, and the clamp 181 is automatically opened in the material unloading area to complete the unloading, and the unloaded products fall into the material receiving device 168, and the clamp 181 after unloading can be recycled again.
[0054] It should be noted that the robot at the unloading point here can also be replaced by the first transfer robot 180, so that the robot at the loading point and the robot at the unloading point can be shared. The first transfer robot 180 takes out the dried clamp 181 with multiple products, and opens the clamp 181 to realize the unloading of multiple products. After unloading, the clamp 181 follows the first transfer robot 180 back to the horizontal conveying track 120 to re-grip multiple products, forming a new cycle.
[0055] The automated tin immersion equipment 100 provided in this embodiment has the following working process:
[0056] Lead-type capacitor products are loaded through the loading vibration plate 110, neatly arranged on the horizontal conveying track 120, and the body is ensured to face upward and the positive and negative leads are facing downward. Then the first transfer robot 180 carries a clamp 181 to clamp a certain number of products at one time, wherein the clamp 181 clamps the product body with the product's leads exposed downward, and then the clamp 181 with the product is placed in the first conveying track 170.
[0057] The fixture 181 carrying the product passes through the flux-containing immersion tank 130 and the tin-immersion tank 140 on the first conveying track 170 in sequence, and arrives at the cooling zone 151 to complete the operations of immersing the product in flux, tinning and cooling. During the immersion in flux and tinning, the flux-containing immersion tank 130 and the tin-immersion tank 140 move up and down to achieve the goal of immersing the product leads in flux and tinning. The immersion depth is mainly controlled by a sensor. At the same time, a cooling fan is set in the cooling zone 151 after tinning for cooling. After cooling, it is transported by the cooling conveying track 150. In this area, the products after tinning can be manually inspected to ensure the tinning effect.
[0058] The second transfer robot 190 transfers the fixture 181 carrying the product after tinning and cooling to the second conveying track 164 above the ultrasonic cleaning tank 161. The fixture 181 carrying the product after tinning and cooling passes through the ultrasonic cleaning tank 161, the ultrasonic rinsing tank 162, the droplet removal device 165 and the drying device 163 in sequence to complete the operations of ultrasonic cleaning, ultrasonic rinsing, droplet removal and drying. During ultrasonic cleaning and ultrasonic rinsing, the liquid tank can be moved up and down to achieve the purpose of cleaning or rinsing, and the cleaning depth can be controlled by a sensor. The droplet removal device 165 can use top airflow blowing or bottom negative pressure suction to remove droplets on the surface of the product and the fixture 181 to reduce water stains, and a liquid receiving tray 167 can be set at the bottom to automatically remove droplets left on the product and the fixture. Finally, a drying device is used to dry the product and the fixture 181.
[0059] The robot moves the fixture 181 carrying the dried product out of the track at the tail end of the drying device, and automatically opens the fixture 181 in the product unloading area to complete the unloading, and finally the fixture 181 is reused.
[0060] The automated tin dipping equipment 100 provided in this embodiment completes the loading of multiple products through a loading vibration plate 110, and arranges multiple products on the horizontal conveying track 120 through a horizontal conveying track 120, the flux dipping tank 130 and the tin dipping tank 140 are sequentially arranged downstream of the horizontal conveying track 120, the cooling conveying track 150 is arranged downstream of the tin dipping tank 140, and a first conveying track 170 for movably carrying multiple products is also arranged above the flux dipping tank 130 and the tin dipping tank 140, so that multiple products can move along the first conveying track 170 and pass through the flux dipping tank 130 and the tin dipping tank 140 in sequence, the flux dipping tank 130 is used to dip flux on the lead-out end surface of the product, the tin dipping tank 140 is used to dip tin on the lead-out end surface of the product, and the cleaning and drying production line 160 is arranged downstream of the cooling conveying track 150, for cleaning and drying the products. The first conveying track 170 allows the product to pass through the flux-containing immersion tank 130 and the tin immersion tank 140 in sequence to complete the automatic tin immersion action, and after the tin immersion is completed, the cleaning and drying actions are completed through the cleaning and drying production line 160. Compared with the prior art, the automatic tin immersion equipment 100 provided by the present invention adopts an automatic track solution to achieve automatic tin immersion, cleaning and drying. Only the loading and unloading actions need to be completed manually, avoiding manual operation during tin immersion, and the consistency between the products of each device is good, ensuring the tin immersion effect, avoiding a series of problems caused by manual operation, and improving the tin immersion efficiency.
[0061] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automated tinning equipment, characterized in that: It includes a feeding vibration plate, a horizontal conveying track, a flux-containing impregnation tank, a tin immersion tank, a cooling conveying track and a cleaning and drying production line, wherein the feeding vibration plate is used to realize the feeding of multiple products, the horizontal conveying track is arranged downstream of the feeding vibration plate, so that the multiple products are arranged on the horizontal conveying track, the flux-containing impregnation tank and the tin immersion tank are arranged downstream of the horizontal conveying track in sequence, the cooling conveying track is arranged downstream of the tin immersion tank, and a first conveying track for movably carrying the multiple products is also arranged above the flux-containing impregnation tank and the tin immersion tank, so that the multiple products move along the first conveying track and pass through the flux-containing impregnation tank and the tin immersion tank in sequence, the flux-containing impregnation tank is used to impregnate the surface of the lead-out end of the product with flux, the tin immersion tank is used to impregnate the surface of the lead-out end of the product with tin, and the cleaning and drying production line is arranged downstream of the cooling conveying track, for cleaning and drying the products; The cooling conveying track is provided with a cooling zone at one end close to the tin-immersion tank, and the cooling zone is provided with a cooling fan, and the cooling fan is used to cool the product after the tin-immersion is completed; A first lifting mechanism is arranged below the flux impregnation tank, and the first lifting mechanism is used to lift the flux impregnation tank close to the first conveying track so as to immerse the flux on the lead-out end surface of the product; a second lifting mechanism is arranged below the tin immersion tank, and the second lifting mechanism is used to lift the tin immersion tank close to the first conveying track so as to immerse the solder on the lead-out end surface of the product.
2. The automated tin immersion equipment according to claim 1, characterized in that: A first transfer robot is also provided on one side of the horizontal conveying track, on which a clamp is detachably provided, and the clamp is used to simultaneously clamp a plurality of the products on the horizontal conveying track. The first transfer robot is used to place the clamp holding the plurality of products into the first conveying track.
3. The automated tin immersion equipment according to claim 1, characterized in that: The cleaning and drying production line includes an ultrasonic cleaning tank, an ultrasonic rinsing tank and a drying device. The ultrasonic cleaning tank is arranged downstream of the cooling conveying track and is used for ultrasonic cleaning of the products. The ultrasonic rinsing tank is arranged downstream of the ultrasonic cleaning tank and is used for ultrasonic rinsing of the products. The drying device is arranged downstream of the ultrasonic rinsing tank and is used for drying the products. A second conveying track is also arranged above the ultrasonic cleaning tank and the ultrasonic rinsing tank. The second conveying track is used for movably carrying multiple products.
4. The automated tin immersion equipment according to claim 3, characterized in that: The cleaning and drying production line also includes a liquid droplet removal device, which is arranged between the ultrasonic rinsing tank and the drying device and is used to remove liquid droplets on the surface of the product.
5. The automated tin immersion equipment according to claim 4, characterized in that: The droplet removal device includes an air flow interface and a liquid receiving tray. The liquid receiving tray is arranged below the second conveying track to receive droplets flowing down from the product. The air flow interface is arranged above or below the second conveying track to blow out or inhale air to remove droplets on the surface of the product.
6. The automated tin immersion equipment according to claim 3, characterized in that: A third lifting mechanism is provided below the ultrasonic cleaning tank, and the third lifting mechanism is used to lift the ultrasonic cleaning tank close to the second conveying track to complete the ultrasonic cleaning of the product; a fourth lifting mechanism is provided below the ultrasonic rinsing tank, and the fourth lifting mechanism is used to lift the ultrasonic rinsing tank close to the second conveying track to complete the ultrasonic rinsing of the product.
7. The automated tin immersion equipment according to claim 3, characterized in that: A second transfer robot is also provided between the ultrasonic cleaning tank and the cooling conveying track, and the second transfer robot is used to place a plurality of the products into the second conveying track.
8. The automated tin immersion equipment according to claim 3, characterized in that: A material receiving device is also provided downstream of the drying device, and the material receiving device is used to receive a plurality of the products.
Citation Information
Patent Citations
Processing technique for continuous stamping and automatic tin immersion cleaning drying
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Automatic wire tin dipping device
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Automatic uniform hot tin dipping equipment for inductor
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Automatic tin immersion equipment
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Automatic impregnation device of work and automatic impregnation rinse device
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