Hopper welding assembly fixture
By designing the hopper welding set fixture, using the bucket body positioning, shaft seat positioning and wall panel positioning structure, the safety and efficiency of manual set and positioning of manual set and positioning during the hopper welding process is solved, and high-quality welding results are achieved .
Patent Information
- Application Number
- CN202111313246.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-08
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2041-11-08
AI Technical Summary
During the welding process of existing hoppers, manual manual assembly and positioning have problems such as low safety, low production efficiency and unstable welding quality.
A hopper welding set clamp is designed, including the bucket body positioning structure, the shaft seat positioning structure and the wall panel positioning structure. These structures realize accurate positioning and clamping of the hopper, replacing manual operation, and improving welding efficiency and quality.
It realizes efficient combination and positioning of the hopper, improves welding quality and safety, reduces the risk of manual operation, and is suitable for different types of hoppers, expanding the scope of application.
Smart Images

Figure CN114227098B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of clamps, and in particular to a hopper butt-welded assembly clamp. Background Art
[0002] The hopper used on a bucket truck or an engineering vehicle generally includes a bucket body, left and right axle seats (including a left axle seat and a right axle seat) and front and rear wall panels (including a front wall panel and a rear wall panel). The bucket body is provided with a material cavity, a feed port, a discharge port, an axle seat hole and a wall panel mounting portion. The feed port is arranged at the upper end of the bucket body and is connected with the material cavity. The diameter of the feed port is generally larger than the diameter of the discharge port. The discharge port is arranged at the lower end of the bucket body and is connected with the material cavity. Axle seat holes connected with the material cavity are arranged on the left and right sides of the bucket body. The left axle seat and the right axle seat are arranged one by one on each axle seat hole. Wall panel mounting portions are arranged on the front and rear outer walls of the bucket body. The front wall panel and the rear wall panel are arranged one by one on each wall panel mounting portion. Among them, the axle seat and the wall panel are generally used as connecting parts between the bucket body and other external components.
[0003] Since the strength requirements of the bucket body, left and right axle seats and front and rear wall panels are different, they are generally manufactured separately and then assembled together by welding. At present, the bucket body, axle seats and wall panels are mainly assembled (i.e., spliced) and fixed manually before welding. This is not only less safe, but also has unstable quality and low production efficiency. Therefore, it is necessary to improve the structure. Summary of the invention
[0004] In order to overcome the deficiencies of the prior art, the object of the present invention is to provide a hopper welding assembly fixture, which can assemble and position the hopper, facilitate welding, and improve the efficiency and quality of hopper welding.
[0005] The purpose of the present invention is achieved by the following technical solutions:
[0006] The hopper welding assembly fixture is used to assemble and position the hopper. The hopper includes a hopper body, an axle seat and a wall panel. The two opposite sides of the hopper body are provided with axle seat holes connected to the inside thereof, and the other two opposite sides of the hopper body are provided with wall panel mounting parts, including:
[0007] The bucket body positioning structure is used to position the bucket body, and includes a bucket body positioning member and an axle seat hole positioning member, wherein the bucket body positioning member is used to cooperate with the inner wall of the bucket body, and the axle seat hole positioning member is used to correspond to the position of the axle seat hole and be located in the bucket body;
[0008] There are two shaft seat positioning structures, which are disposed on opposite sides of the bucket body positioning structure close to the shaft seat hole positioning member, and the shaft seat positioning structure is used to transfer the shaft seat to the shaft seat hole of the bucket body and make part of the shaft seat abut against the outer wall of the bucket body;
[0009] There are two wall panel positioning structures, which are arranged on opposite sides of the bucket body positioning structure away from the shaft seat hole positioning member. The wall panel positioning structures are used to move the wall panel to abut against the wall panel mounting portion of the bucket body.
[0010] Furthermore, when the shaft seat positioning structure is used to transfer the shaft seat to the shaft seat hole, the shaft seat hole positioning piece and the shaft seat abut against each other to clamp the shaft seat together with the shaft seat positioning structure.
[0011] Furthermore, the bucket body positioning member includes a first bucket body positioning member arranged vertically, and the first bucket body positioning member includes a base and a bucket body positioning component detachably arranged on the top of the base, and the top of the bucket body positioning component is adapted to corresponding parts of the inner wall of the bucket body.
[0012] Furthermore, the bucket body positioning member also includes at least two second bucket body positioning members arranged along the transverse direction, and the end portions of each of the second bucket body positioning members are adapted one-to-one to the corresponding portions of the inner wall of the bucket body, and at least two of the second bucket body positioning members are relatively arranged and one-to-one to adapt to the corresponding portions of the inner wall of the bucket body.
[0013] Furthermore, each of the shaft seat hole positioning members is provided with a second bucket body positioning member, the second bucket body positioning member and the shaft seat hole positioning member are coaxially arranged, and the outer diameter of the second bucket body positioning member is greater than the outer diameter of the shaft seat hole positioning member.
[0014] Furthermore, the bucket body positioning member also includes a third bucket body positioning member arranged vertically, and the third bucket body positioning member is used to be inserted into the discharge port of the bucket body from bottom to top.
[0015] Further, the shaft seat positioning structure includes a shaft seat positioning member and a first driving device;
[0016] At least two shaft seat positioning columns are provided on the shaft seat positioning member, and the shaft seat positioning columns are used to be inserted into the center hole of the shaft seat. At least two shaft seat positioning columns are coaxial and arranged in sequence along the axial direction, and the outer diameter of the one of the two adjacent shaft seat positioning columns closer to the shaft seat hole positioning member is smaller than the outer diameter of the other; the first driving device is used to drive the shaft seat positioning member to move in the direction of approaching and moving away from the shaft seat hole positioning member.
[0017] Furthermore, the shaft seat positioning structure also includes a second driving device, and the second driving device is used to drive the shaft seat positioning member to perform lifting movement in the vertical direction.
[0018] Furthermore, the wall panel positioning structure includes a wall panel support positioning assembly and a third driving device, the wall panel support positioning assembly includes a support seat and a wall panel positioning piece detachably mounted on the support seat, the wall panel positioning piece is used to support the wall panel; the third driving device is connected to the support seat and is used to drive the wall panel support positioning assembly to move laterally.
[0019] Furthermore, the wall panel positioning member includes a mounting plate, a wall panel positioning column and a supporting block. The mounting plate can be detachably mounted on the support seat. The wall panel positioning column and the supporting block are both mounted on the mounting plate. The wall panel positioning column is used to be inserted into the through hole of the wall panel. The supporting block is located below the wall panel positioning column and is used to abut against the bottom of the wall panel to support the wall panel.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] When the hopper welding assembly fixture of the present invention is used, the hopper body is first buckled on the hopper body positioning structure with the feed port facing downward and the discharge port facing upward, so that the hopper body positioning piece and the inner wall of the hopper body are matched, and at the same time, the shaft seat hole positioning piece and the shaft seat hole position on the hopper body are made to correspond to each other, so as to achieve accurate positioning of the hopper body. Next, the shaft seat is placed on the shaft seat positioning structure, and the wall panel is placed on the wall panel positioning structure. The shaft seat is transferred to the shaft seat hole position of the hopper body through the shaft seat positioning structure, and at the same time, part of the shaft seat is abutted against the hopper body, so as to achieve positioning and clamping of the shaft seat. Tightly, the wall panel is moved to the wall panel mounting part of the bucket body through the wall panel positioning structure to abut against the wall panel mounting part of the bucket body to realize positioning and clamping of the wall panel. Therefore, this structure can replace manual assembly and positioning of the bucket, is more convenient for welding, improves the efficiency and quality of bucket welding, and at the same time, has higher safety and is easier to promote and apply. In addition, the bucket body positioning structure, the shaft seat positioning structure and the wall panel positioning structure act on the bucket together to exert a force on the bucket that can control the reverse deformation of the bucket during the welding process, prevent the bucket from deforming, and thus can further improve the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the hopper welding assembly fixture of the present invention;
[0023] Figure 2 It is a structural schematic diagram of the hopper welding assembly fixture of the present invention;
[0024] Figure 3 It is a structural schematic diagram of the hopper welding assembly fixture of the present invention;
[0025] Figure 4 It is a structural schematic diagram of the bucket body positioning structure of the present invention;
[0026] Figure 5 It is a structural schematic diagram of the bucket body positioning structure of the present invention;
[0027] Figure 6 It is a structural schematic diagram of a bucket body positioning component in the bucket body positioning structure of the present invention;
[0028] Figure 7 It is a structural schematic diagram of the shaft seat positioning structure of the present invention;
[0029] Figure 8 It is a structural schematic diagram of the shaft seat positioning structure of the present invention;
[0030] Fig. 9 It is a structural schematic diagram of the wall panel positioning structure of the present invention;
[0031] Fig.10 It is a structural schematic diagram of the wall panel positioning structure of the present invention;
[0032] Fig.11 It is a structural schematic diagram of the wall panel positioning structure of the present invention;
[0033] Fig.12 It is a structural schematic diagram of the hopper of the present invention;
[0034] Fig.13 It is a structural schematic diagram of the hopper of the present invention;
[0035] Fig.14 It is a structural schematic diagram of the hopper of the present invention.
[0036] In the figure: 10, bucket body positioning structure; 11, bucket body positioning member; 111, first bucket body positioning member; 1111, base; 11111, first positioning pin; 11112, threaded hole; 1112, bucket body positioning member; 11121, first positioning hole; 11122, connecting hole; 112, second bucket body positioning member; 113, third bucket body positioning member; 12, shaft seat hole positioning member; 20, shaft seat positioning structure; 21, shaft seat positioning member; 211, shaft seat positioning column; 22, first driving device; 23, second driving device; 24. Second seat body; 25. Third seat body; 26. Fourth seat body; 27. First slide rail mechanism; 28. Second slide rail mechanism; 30. Wall panel positioning structure; 31. Wall panel support positioning assembly; 311. Support seat; 3111. Second positioning pin; 312. Wall panel positioning member; 3121. Mounting plate; 31211. Second positioning hole; 3122. Wall panel positioning column; 3123. Support block; 3124. Positioning protrusion; 32. Third driving device; 33. Third slide rail mechanism; 34. Fifth seat body; 40. First seat body; 50. Hopper; 51. Hopper body; 511. Material cavity; 512. Feed inlet; 513. Feed outlet; 52. Shaft seat; 53. Wall panel. DETAILED DESCRIPTION
[0037] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0038] See also Figure 1-Figure 3 , shows a hopper welding assembly fixture of a preferred embodiment of the present invention, which is used to assemble and position the hopper 50, wherein, see Figure 12-14 The hopper 50 includes a hopper body 51, two shaft seats 52 and two wall panels 53. The hopper body 51 is provided with a material cavity 511, a feed port 512 and a discharge port 513. Two opposite sides of the hopper body 51 are provided with shaft seat holes connected to the material cavity 511, and the other two opposite sides of the hopper body 51 are provided with wall panel mounting parts. The hopper body 51 can be an integral structure or include at least two split bodies, and the at least two split bodies are spliced to form the hopper body 51.
[0039] Continue to see Figure 1-Figure 3 In the illustrated embodiment, the hopper welding assembly fixture includes: a bucket body positioning structure 10, which is used to position the bucket body 51, including a bucket body positioning member 11 and two shaft seat hole positioning members 12, the bucket body positioning member 11 is used to cooperate with the inner wall of the bucket body 51, and the shaft seat hole positioning member 12 is used to correspond to the position of the shaft seat hole and be located in the bucket body 51 when the bucket body 51 is positioned; two shaft seat positioning structures 20, the two shaft seat positioning structures 20 are arranged oppositely and separately On the opposite sides of the bucket body positioning structure 10 close to the shaft seat hole positioning piece 12, the shaft seat positioning structure 20 is used to move the shaft seat 52 to the shaft seat hole of the bucket body 51 and make the shaft seat 52 and the bucket body 51 abut against each other; there are two wall panel positioning structures 30, and the two wall panel positioning structures 30 are relatively arranged and disposed on the opposite sides of the bucket body positioning structure 10 away from the shaft seat hole positioning piece 12. The wall panel positioning structure 30 is used to move the wall panel 53 to abut against the wall panel mounting part of the bucket body 51.
[0040] When the hopper welding assembly fixture of the present invention is used, the hopper body 51 is first buckled on the hopper body positioning structure 10 with the feed port 512 facing downward and the discharge port 513 facing upward, so that the hopper body positioning member 11 and the inner wall of the hopper body 51 are matched, and at the same time, the shaft seat hole positioning member 12 and the shaft seat hole position on the hopper body 51 correspond to each other, so as to achieve accurate positioning of the hopper body 51. Then, the shaft seat 52 is placed on the shaft seat positioning structure 20, and the wall panel 53 is placed on the wall panel positioning structure 30. The shaft seat 52 is transferred to the shaft seat hole position of the hopper body 51 through the shaft seat positioning structure 20, and the shaft seat 52 and the hopper body 51 are abutted at the same time, so as to achieve accurate positioning of the shaft seat 52. For positioning and clamping, the wall panel 53 is transferred to the wall panel mounting portion of the bucket body 51 through the wall panel positioning structure 30 to abut against the wall panel mounting portion to achieve positioning and clamping of the wall panel 53. Therefore, this structure can replace manual assembly and positioning of the bucket 50, is more convenient for welding, and improves the welding efficiency and quality of the bucket 50. At the same time, it is safer and easier to promote and apply. In addition, the bucket body positioning structure 10, the axle seat positioning structure 20 and the wall panel positioning structure 30 act together on the bucket 50 to apply a force to the bucket 50 that can control the reverse deformation of the bucket 50 during the welding process, prevent the bucket 50 from deforming, and thus can further improve the welding quality.
[0041] Continue to see Figure 1-Figure 3 In the illustrated embodiment, the bucket welding assembly fixture also includes a first seat body 40, and the bucket body positioning structure 10, the shaft seat positioning structure 20 and the wall panel positioning structure 30 are all arranged on the first seat body 40, and the bucket body positioning structure 10 is arranged between the shaft seat positioning structure 20 and the wall panel positioning structure 30.
[0042] In the illustrated embodiment, when the shaft seat positioning structure 20 transfers the shaft seat 52 to the shaft seat hole of the bucket body 51, the shaft seat hole positioning member 12 and the shaft seat 52 abut against each other to clamp the shaft seat 52 together with the shaft seat positioning structure 20. Since the shaft seat hole positioning member 12 can abut against the shaft seat 52, the shaft seat hole positioning member 12 can be used to limit the axial position of the shaft seat 52 to limit the depth of the shaft seat 52 inserted into the shaft seat hole, thereby achieving precise positioning of the shaft seat 52 with higher positioning accuracy. At the same time, the shaft seat hole positioning member 12 can apply a thrust toward the shaft seat positioning structure 20 to the shaft seat 52. Therefore, the shaft seat hole positioning member 12 and the shaft seat 52 abut against each other to offset part of the resistance force applied to the shaft seat 52 by the shaft seat positioning structure 20, thereby preventing the portion of the bucket body 51 close to the shaft seat hole from deforming, which helps to further improve the welding quality.
[0043] See also Figure 4-Figure 5The bucket body positioning member 11 includes a first bucket body positioning member 111 arranged vertically, the first bucket body positioning member 111 includes a base 1111 arranged on the first base body 40 and a bucket body positioning member 1112 detachably arranged on the base 1111, the top of the bucket body positioning member 1112 is adapted to the inner wall of the bucket body 51, and the first bucket body positioning member 111 is arranged vertically, so that the bucket body 51 can be reliably supported by the first bucket body positioning member 111 to realize the positioning of the bucket body 51, and at the same time, based on the top of the bucket body positioning member 1112 The bucket body 51 is adapted to the inner wall of the bucket body 51, so that the inner wall of the bucket body 51 can fit with the top of the bucket body positioning component 1112, which can prevent welding deformation and help to further improve the welding quality. In addition, based on the fact that the bucket body positioning component 1112 can be detachably mounted on the base 1111, different bucket body positioning components 1112 can be replaced according to buckets 50 of different shapes and / or sizes. Therefore, the bucket welding assembly clamp can be suitable for different buckets 50, with a wider range of applications, the advantage of ultra-high flexibility, and is more conducive to promotion and application.
[0044] In the illustrated embodiment, four first bucket body positioning members 111 are provided, and two adjacent first bucket body positioning members 111 are arranged laterally apart, which helps to improve the positioning accuracy of the bucket body 51, and at the same time, the bucket body 51 can better fit the bucket body positioning member 1112, thereby further improving the welding quality. Of course, in other embodiments, the first bucket body positioning members 111 can also be provided with one to three or more than five, which can be selected according to actual conditions and are not limited thereto.
[0045] Of course, in other embodiments, the first bucket body positioning component 111 may be an integrated structure or the bucket body positioning component 1112 and the base 1111 may be fixedly connected, so that the bucket welding assembly fixture can be applicable to a bucket 50.
[0046] See also Figure 5-Figure 6 In the present embodiment, a first positioning structure for positioning the bucket body positioning component 1112 is provided between the bucket body positioning component 1112 and the base 1111 to realize positioning of the bucket body positioning component 1112 and accurate and rapid installation of the bucket body positioning component 1112, thereby facilitating improving the positioning accuracy of the bucket body 51.
[0047] Specifically, the first positioning structure includes a first positioning hole 11121 and a first positioning member inserted in the first positioning hole 11121 . One of the first positioning hole 11121 and the first positioning member is disposed on the bucket body positioning component 1112 , and the other is disposed on the base 1111 .
[0048] Specifically, in the illustrated embodiment, the first positioning member is a first positioning pin 11111. Of course, in other embodiments, the first positioning member may be a positioning block or other applicable structures.
[0049] In this embodiment, the first bucket body positioning member 111 is further provided with a detachable connecting member, which connects the bucket body positioning member 1112 and the base 1111, which can ensure that the bucket body positioning member 1112 can be detached and reliably installed on the base 1111. Specifically, the detachable connecting member is a bolt, and the threaded end of the bolt passes through the connecting hole 11122 on the bucket body positioning member 1112 and is screwed to the threaded hole 11112 on the base 1111. Of course, in other embodiments, the detachable connecting member can be a screw or other applicable structure.
[0050] Continue to see Figure 4-Figure 5 The bucket body positioning member 11 also includes two second bucket body positioning members 112 arranged in the transverse direction. The two second bucket body positioning members 112 are symmetrically or relatively arranged and correspond one to one to fit with the corresponding parts of the inner side wall of the bucket body 51. The arrangement of this structure can further improve the positioning accuracy of the bucket body 51. At the same time, because the two second bucket body positioning members 112 are arranged relatively and act on the corresponding parts of the two opposite inner side walls of the bucket body 51 respectively, they can play a good anti-deformation role, prevent welding deformation, and help to further improve the welding quality. Of course, in other embodiments, there may be more than three second bucket body positioning members 112, and the ends of each second bucket body positioning member 112 correspond one to one to fit with the corresponding parts of the inner side wall of the bucket body 51. In this case, at least two second bucket body positioning members 112 are symmetrically or relatively arranged and correspond one to one to fit with the two opposite inner side walls of the bucket body 51.
[0051] Continue to see Figure 4-Figure 5 A second bucket body positioning piece 112 is provided on each shaft seat hole positioning piece 12. In actual applications, since the outer diameter of the shaft seat 52 is relatively small, when the shaft seat 52 is against the bucket body 51 under the action of the shaft seat positioning structure 20, a large force will be applied to the portion of the bucket body 51 near the shaft seat hole, causing it to be easily deformed. The second bucket body positioning piece 112 is provided on the shaft seat hole positioning piece 12 to provide anti-deformation support for the portion of the bucket body 51 near the shaft seat hole, thereby preventing welding deformation and helping to further improve the welding quality.
[0052] In this embodiment, the second bucket body positioning member 112 and the shaft seat hole positioning member 12 are coaxially arranged, and the outer diameter of the second bucket body positioning member 112 is larger than the outer diameter of the shaft seat hole positioning member 12. In this way, the force can be evenly applied to the part of the bucket body 51 near the shaft seat hole, and the anti-deformation effect is higher.
[0053] In this embodiment, the bucket body positioning member 11 also includes a third bucket body positioning member 113 arranged vertically. The third bucket body positioning member 113 is used to be inserted from bottom to top into the discharge port 513 of the bucket body 51 to further improve the positioning accuracy of the bucket body 51, which is conducive to further improving the welding quality.
[0054] See also Figure 7-Figure 8 In the present embodiment, the shaft seat positioning structure 20 comprises a shaft seat positioning member 21 and a first driving device 22; two shaft seat positioning columns 211 are provided on the shaft seat positioning member 21, and the shaft seat positioning column 211 is used to be inserted into the center hole of the shaft seat 52, the two shaft seat positioning columns 211 are coaxial and arranged in sequence along the axial direction, and the outer diameter of the one of the two shaft seat positioning columns 211 that is closer to the shaft seat hole positioning member 12 is smaller than the outer diameter of the other; the first driving device 22 is used to drive the shaft seat positioning member 21 to move in the direction of approaching and moving away from the shaft seat hole positioning member 12. When in use, the center hole of the shaft seat 52 and the adapted shaft seat positioning column 211 are matched to support and position the shaft seat 52, and then the first driving device 22 is used to drive the shaft seat positioning member 21 to move close to the bucket body 51, so as to place the shaft seat 52 on the shaft seat hole of the bucket body 51 and make the shaft seat 52 and the bucket body 51 abut against each other, so as to realize the pair positioning of the shaft seat 52 and the bucket body 51. At the same time, based on the fact that there are two shaft seat positioning columns 211, the shaft seat positioning structure 20 can adapt to two types of shaft seats 52, so that the adapted shaft seat 52 can be selected according to the hoppers 50 of different shapes and / or sizes, and the scope of application is wider. Of course, in other embodiments, the number of shaft seat positioning columns 211 can be one or more than three, which can be selected according to the specific situation and is not limited thereto.
[0055] In this embodiment, the shaft seat positioning structure 20 also includes a second driving device 23, which is used to drive the shaft seat positioning member 21 to perform vertical lifting movement. The second driving device 23 can be used to adjust the upper and lower positions of the shaft seat positioning member 21, which helps to improve the positioning accuracy of the shaft seat 52.
[0056] Specifically, the shaft seat positioning structure 20 also includes a second seat body 24, a first slide rail mechanism 27 and a second slide rail mechanism 28. The first slide rail mechanism 27 is arranged on the first seat body 40 and is arranged along the driving direction of the first drive device 22. The second seat body 24 is arranged on the slider of the first slide rail mechanism 27. The second slide rail mechanism 28 is arranged between the second seat body 24 and the shaft seat positioning member 21 and is arranged along the driving direction of the second drive device 23. In this way, the first slide rail mechanism 27 and the second slide rail mechanism 28 are used to guide the movement of the shaft seat positioning member 21 to ensure that the shaft seat positioning member 21 moves smoothly, which is beneficial to improve the positioning accuracy.
[0057] Specifically, the shaft seat positioning structure 20 also includes a third seat body 25 and a fourth seat body 26. The third seat body 25 is arranged on the first seat body 40, the first drive device 22 is arranged on the third seat body 25, the fourth seat body 26 is arranged on the second seat body 24, and the second drive device 23 is arranged on the fourth seat body 26.
[0058] Specifically, in this embodiment, the first drive device 22 and the second drive device 23 are both cylinders. Of course, in other embodiments, the first drive device 22 and the second drive device 23 can be commonly used drive structures such as hydraulic cylinders and electric push rods.
[0059] See also Figure 9-11 The wall panel positioning structure 30 includes a wall panel support positioning assembly 31 and a third driving device 32. The wall panel support positioning assembly 31 includes a support seat 311 and a wall panel positioning member 312 detachably arranged on the support seat 311. The wall panel positioning member 312 is used to support the wall panel 53. The third driving device 32 is connected to the support seat 311 and is used to drive the wall panel support positioning assembly 31 to move horizontally. When in use, the wall panel 53 is placed on the wall panel positioning member 312, and then the third driving device 32 is used to drive the wall panel support positioning assembly 31 to move so that the wall panel 53 and the wall panel mounting portion of the bucket body 51 are abutted against each other, thereby realizing the assembly and positioning of the wall panel 53 and the bucket body 51. At the same time, because the wall panel positioning member 312 can be detachably mounted on the support seat 311, the wall panel positioning member 312 is replaceable, so that different wall panel positioning members 312 can be replaced according to different shapes and / or sizes of hoppers 50, so that the hopper welding assembly fixture can be suitable for different hoppers 50, with a wider range of applications and more conducive to promotion and application.
[0060] In this embodiment, the wall panel positioning member 312 includes a mounting plate 3121, a wall panel positioning column 3122 and a supporting block 3123. The mounting plate 3121 can be detachably mounted on the support seat 311. The wall panel positioning column 3122 and the supporting block 3123 are both mounted on the mounting plate 3121. The wall panel positioning column 3122 is used to be inserted into the through hole of the wall panel 53. The supporting block 3123 is located below the wall panel positioning column 3122 and is used to abut against the bottom of the wall panel 53 to support the wall panel 53. When this is done, the through hole of the wall panel 53 and the wall panel positioning column 3122 are matched to realize supporting and positioning of the wall panel 53. At the same time, the position of the wall panel 53 is accurately determined by making the bottom of the wall panel 53 and the supporting block 3123 abut against each other, thereby realizing accurate positioning of the wall panel 53. The setting of the mounting plate 3121 can make the wall panel positioning column 3122 and the supporting block 3123 form a modular structure, which is convenient for the rapid replacement of the wall panel positioning member 312.
[0061] In this embodiment, the wall panel positioning member 312 also includes a plurality of positioning protrusions 3124 provided on the mounting plate 3121, and the positioning protrusions 3124 are arranged at intervals, and each positioning protrusion 3124 is used to abut against the end face of the wall panel 53 away from the mounting plate 3121. That is, when the wall panel 53 is mounted on the wall panel positioning column 3122 through the through hole, an end face of the wall panel 53 close to the support seat 311 abuts against the positioning protrusion 3124 to stably support the wall panel 53, so that the positioning effect of the wall panel 53 is better. When the wall panel 53 is transferred to the wall panel mounting portion of the bucket body 51 to abut against it, the setting of the positioning protrusion 3124 can make the wall panel 53 and the wall panel mounting portion of the bucket body 51 reliably fit, thereby helping to improve the welding quality. At the same time, the wall panel 53 and the support seat 311 are separated, which is more convenient for the welding operation after the wall panel 53 and the bucket body 51 are assembled, and the operation is more convenient.
[0062] In this embodiment, there are two pairs (ie, four) of positioning protrusions 3124, which are disposed at both ends of the wall panel positioning column 3122, and the two positioning protrusions 3124 in each pair of positioning protrusions 3124 are spaced apart from each other. Of course, in other embodiments, there may be three or more positioning protrusions 3124, and it is not limited thereto.
[0063] In this embodiment, a second positioning structure for positioning the mounting plate 3121 is provided between the mounting plate 3121 and the support seat 311 , so as to position the wall panel positioning member 312 and realize accurate and rapid installation of the wall panel positioning member 312 .
[0064] Specifically, the second positioning structure includes a second positioning hole 31211 and a second positioning member inserted in the second positioning hole 31211 . One of the second positioning hole 31211 and the second positioning member is disposed on the mounting plate 3121 , and the other is disposed on the support seat 311 .
[0065] Specifically, in the illustrated embodiment, the second positioning member is a second positioning pin 3111. Of course, in other embodiments, the second positioning member may be a positioning block or other applicable structures.
[0066] In this embodiment, a detachable connector is further provided between the mounting plate 3121 and the support seat 311, and the detachable connector connects the mounting plate 3121 and the support seat 311, which can ensure that the mounting plate 3121 can be detached and reliably mounted on the support seat 311. Specifically, the detachable connector is a bolt, and the threaded end of the bolt passes through the mounting plate 3121 and is screwed to the support seat 311. Of course, in other embodiments, the detachable connector can be a screw or other suitable structure.
[0067] Specifically, in this embodiment, due to the difference in structure between the front wall plate 53 and the rear wall plate 53 of the bucket body 51, the wall plate positioning structure 30 (see Figure 9-10 ) Its structure is compatible with the wall panel positioning structure 30 (see Fig.11 ) have certain differences in structure, for example, the number and size of the wall panel positioning columns 3122 are different, see Figure 9-10 The wall panel positioning structure 30 in the illustrated embodiment is provided with a wall panel positioning column 3122, see Fig.11 In the illustrated embodiment, two wall panel positioning columns 3122 are provided on the wall panel positioning structure 30.
[0068] In this embodiment, the wall panel positioning structure 30 also includes a third slide rail mechanism 33, which is arranged on the first seat body 40 and arranged along the driving direction of the third driving device 32. The support seat 311 is arranged on the third driving device 32 to guide the wall panel support positioning assembly 31 to ensure that the wall panel support positioning assembly 31 moves smoothly, which is beneficial to improving the assembly positioning accuracy.
[0069] In this embodiment, the wall panel positioning structure 30 further includes a fifth seat body 34 , which is disposed on the first seat body 40 , and the third driving device 32 is disposed on the fifth seat body 34 to support the third driving device 32 .
[0070] Specifically, in this embodiment, the third driving device 32 is a cylinder. Of course, in other embodiments, the third driving device 32 can be a commonly used driving structure such as a hydraulic cylinder, an electric push rod, etc.
[0071] In summary, the hopper welding assembly clamp of the present invention has the following advantages:
[0072] 1. It can replace manual positioning between the shaft seat and the bucket body, and between the wall panel and the bucket body, which is convenient for welding and improves the efficiency and quality of bucket welding;
[0073] 2. Based on the bucket body positioning component 1112 being detachable from the base 1111, and based on the fact that two shaft seat positioning columns 211 are provided, and the two shaft seat positioning columns 211 are coaxial and arranged in sequence along the axial direction, and the outer diameter of the one of the two shaft seat positioning columns 211 closer to the shaft seat hole positioning component 12 is smaller than the outer diameter of the other, and based on the fact that the wall panel positioning component 312 is detachable from the support seat 311, the bucket welding fixture of the present invention has the advantage of ultra-high flexibility, can be used for assembling and positioning 19 different types of buckets, has a wide range of applications, and is more conducive to popularization and application.
[0074] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. The hopper welding assembly fixture is used to assemble and position the hopper, and its characteristics are: include: The bucket body positioning structure is used to position the bucket body, and includes a bucket body positioning member and an axle seat hole positioning member, wherein the bucket body positioning member is used to cooperate with the inner wall of the bucket body, and the axle seat hole positioning member is used to correspond to the position of the axle seat hole and be located inside the bucket body when the bucket body is positioned; The bucket body positioning member includes a first bucket body positioning member arranged vertically, at least two second bucket body positioning members arranged horizontally, and a third bucket body positioning member arranged vertically, the top of the first bucket body positioning member is adapted to the inner wall of the bucket body, the ends of each of the second bucket body positioning members are adapted to the corresponding parts of the inner side wall of the bucket body in a one-to-one correspondence, at least two of the second bucket body positioning members are arranged oppositely or symmetrically and are adapted to the corresponding parts of the inner side wall of the bucket body in a one-to-one correspondence, and the third bucket body positioning member is used to be inserted into the discharge port of the bucket body from bottom to top; There are two shaft seat positioning structures, which are arranged opposite to each other and are disposed on two opposite sides of the bucket body positioning structure close to the shaft seat hole positioning member, and the shaft seat positioning structure is used to transfer the shaft seat to the shaft seat hole of the bucket body and make the shaft seat and the bucket body abut against each other; The shaft seat positioning structure comprises a shaft seat positioning member and a first driving device, wherein the first driving device is used to drive the shaft seat positioning member to move in a direction close to and away from the shaft seat hole positioning member; Two wall panel positioning structures are arranged opposite to each other and are disposed on two opposite sides of the bucket body positioning structure away from the shaft seat hole positioning member, and the wall panel positioning structures are used to move the wall panel to abut against the wall panel mounting portion of the bucket body; The wall panel positioning structure comprises a wall panel support positioning assembly and a third driving device, and the third driving device is used to drive the wall panel support positioning assembly to move in the lateral direction.
2. The hopper welding assembly fixture according to claim 1, characterized in that: When the shaft seat positioning structure transfers the shaft seat to the shaft seat hole of the bucket body, the shaft seat hole positioning piece abuts against the shaft seat to clamp the shaft seat together with the shaft seat positioning structure.
3. The hopper welding assembly fixture according to claim 1, characterized in that: The first bucket body positioning member comprises a base and a bucket body positioning component detachably arranged on the base, and the top of the bucket body positioning component is adapted to the inner wall of the bucket body.
4. The hopper welding assembly fixture according to claim 1, characterized in that: Each of the shaft seat hole positioning members is provided with a second bucket body positioning member.
5. The hopper welding assembly fixture according to claim 1, characterized in that: At least two shaft seat positioning columns are provided on the shaft seat positioning member, and the shaft seat positioning columns are used to be inserted into the center hole of the shaft seat. At least two shaft seat positioning columns are coaxial and arranged in sequence along the axial direction, and the outer diameter of one of the two adjacent shaft seat positioning columns that is closer to the shaft seat hole positioning member is smaller than the outer diameter of the other.
6. The hopper welding assembly fixture as claimed in claim 5, characterized in that: The shaft seat positioning structure also includes a second driving device, and the second driving device is used to drive the shaft seat positioning member to perform lifting movement in the vertical direction.
7. The hopper welding assembly fixture according to claim 1, characterized in that: The wall panel support and positioning assembly comprises a support seat and a wall panel positioning member detachably mounted on the support seat, wherein the wall panel positioning member is used to support the wall panel; the third driving device is connected to the support seat.
8. The hopper welding assembly fixture as claimed in claim 7, characterized in that: The wall panel positioning component includes a mounting plate, a wall panel positioning column and a supporting block. The mounting plate can be detachably mounted on the support seat. The wall panel positioning column and the supporting block are both mounted on the mounting plate. The wall panel positioning column is used to be inserted into the through hole of the wall panel. The supporting block is located below the wall panel positioning column and is used to abut against the bottom of the wall panel to support the wall panel.
