Pipe bundling mechanism and automatic bundling machine
By using the packaging belt and multiple components working together in the automatic bundling machine to bundle the pipe, the problem of unsolid binding of PE film in the prior art is solved, and more stable pipe transportation and cost-reducing effect is achieved.
Patent Information
- Application Number
- CN202111577938.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-20
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2041-12-20
AI Technical Summary
The existing automatic bundling machines use PE film bundling, which has poor results and is easy to loosen during transportation. It is necessary to improve the coated bundling method to improve stability.
An automatic bundling machine is designed to tie the pipe with a bundling belt, including a tight belt assembly, a loop belt and a hot cutter assembly, through which the tie belt is collaboratively operated around the pipe and securely cut off.
It improves the stability of the pipe during transportation, makes the bundling effect stronger, and at the same time reduces the cost of consumables and the need for manual replacement of consumables.
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Figure CN114229078B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of strapping machines, and in particular to a pipe strapping mechanism and an automatic strapping machine. Background Art
[0002] At present, domestic automatic strapping machines use PE film for strapping. This strapping effect is not ideal and is easy to loosen during transportation. Therefore, it is necessary to improve the existing film strapping method. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides an automatic strapping machine that can strap pipes with strapping tape to improve stability during transportation.
[0004] According to a first aspect of the present invention, an embodiment of a pipe bundling mechanism includes a tightening belt assembly, a feeding and retracting belt assembly, an annular belt path, and a hot cutter assembly; the tightening belt assembly is used to tighten the bundling belt; the feeding and retracting belt assembly is used to convey the bundling belt passing through the tightening belt assembly; the annular belt path is used to wrap the bundling belt around the pipe; the hot cutter assembly is used to fix and cut the bundling belt; after the bundling belt passes through the tightening belt assembly, it is sent into the annular belt path by the feeding and retracting belt assembly and wrapped around the pipe, and after the end of the bundling belt enters the hot cutter assembly along the annular belt path and is fixed, the tightening belt assembly will tighten the bundling belt so that the bundling belt is tightly wrapped around the pipe, and the hot cutter assembly will then heat-seal and cut the bundling belt.
[0005] According to some embodiments of the present invention, the tightening belt assembly includes a tightening belt cylinder, a clamping block, and a base plate. A connecting rod is rotatably installed at the end of the piston rod of the tightening belt cylinder. The connecting rod is rotatably connected to the clamping block. The clamping block is slidably installed on the base plate through a slide rail assembly. The slide rail assembly is longitudinally arranged.
[0006] According to some embodiments of the present invention, the feed-return belt assembly includes a feed-return belt pulley, an eccentric pressure wheel, a fan-shaped gear, a rack, and a belt path. The feed-return belt pulley is mounted on a servo motor; the eccentric pressure wheel is pressed on the feed-return belt pulley; the eccentric pressure wheel is connected to the fan-shaped gear, the fan-shaped gear is meshed with the rack, the rack is vertically arranged, and the rack is connected to the feed-return belt cylinder.
[0007] According to a second aspect of the present invention, an automatic strapping machine includes a material sorting mechanism and a bagging mechanism. A strapping mechanism is installed between the material sorting mechanism and the bagging mechanism. The strapping mechanism adopts the above-mentioned pipe strapping mechanism.
[0008] According to some embodiments of the present invention, a pipe pressing assembly and a pipe blocking assembly are sequentially arranged in front of the bundling mechanism, and the pipe blocking assembly is used to block the pipe transportation, and the pipe is fixed by the pipe pressing assembly.
[0009] According to some embodiments of the present invention, the pipe pressing assembly includes a pipe pressing cylinder, a pipe pressing block, and a pipe trust channel, wherein the pipe pressing block is mounted on the pipe pressing cylinder, the pipe trust channel is located below the pipe pressing block, and the pipe trust channel is used to support the pipe material.
[0010] According to some embodiments of the present invention, the pipe blocking assembly includes a pipe blocking cylinder and a baffle, wherein the baffle is connected to the pipe blocking cylinder, and the pipe blocking cylinder pulls the baffle upward or pushes the baffle downward.
[0011] According to some embodiments of the present invention, the material sorting mechanism includes a pipe delivery channel, a pipe arrangement assembly, and a pipe pushing assembly. The pipe arrangement assembly is arranged below the pipe delivery channel and faces the pipe pushing assembly. A pipe turning baffle is provided at the delivery end of the pipe delivery channel. The pipe arrangement assembly includes an upper and lower pipe rack and a lower and upper pipe rack. The upper and lower pipe rack is located below the pipe delivery channel, and the upper and lower pipe rack is arranged obliquely downward. A guide baffle is provided at the lowest point of the upper and lower pipe rack. The lower and lower pipe rack is located below the upper and lower pipe rack, and the lower and lower pipe rack is obliquely downward toward the pipe pushing assembly, and a turning knife is installed on the lower and lower pipe rack.
[0012] According to some embodiments of the present invention, the tube pushing assembly includes a pushing trough and a pushing block, the pushing trough is located below the tube assembly, the pushing block is located in the pushing trough and its movement direction is toward the bundling mechanism; pushing racks are respectively installed on both sides of the pushing block, a sliding block seat is installed at the bottom of the pushing rack, and the sliding block seat is slidably mounted on a slide rail.
[0013] According to some embodiments of the present invention, the bagging mechanism includes a heat-sealing piece, a bag clamping claw, a guide sleeve, and a bagging tail rack. Two heat-sealing pieces are used, and the bag clamping claw is installed between the two heat-sealing pieces. The guide sleeve is arranged on the outside of the heat-sealing piece on the right side, and the bag clamping claw moves toward or away from the guide sleeve; the bagging tail rack is arranged on the outside of the heat-sealing piece on the left side, and a bag cutting knife is installed on the bagging tail rack, and the bag cutting knife moves from bottom to top.
[0014] The present invention has at least the following beneficial effects:
[0015] 1. The pipes are bundled with strapping tape, which is more secure and easier to transport;
[0016] 2. Reduce the cost of consumables and save labor for consumable replacement.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0019] Figure 1 is an overall schematic diagram of an embodiment of the present invention;
[0020] Figure 2 for Figure 1 Schematic diagram of the material sorting mechanism shown;
[0021] Figure 3 for Figure 1 A schematic side view of the strapping mechanism is shown;
[0022] Figure 4 for Figure 1 An exploded schematic diagram of the strapping mechanism is shown;
[0023] Figure 5 for Figure 1 The schematic diagram of the strapping mechanism shown is a strap tightening assembly, a strapping assembly, an annular belt path, and a hot cutting knife assembly;
[0024] Figure 6 for Figure 1 A schematic diagram of a delivery and withdrawal belt assembly of a strapping mechanism is shown;
[0025] Figure 7 for Figure 1 Schematic diagram of the bagging mechanism, lifting bracket and tube turning mechanism. DETAILED DESCRIPTION
[0026] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0027] Reference Figure 3 , 5 As shown in Figure 6, a pipe bundling mechanism includes a tightening belt assembly 210, a feeding and retracting belt assembly 220, an annular belt path 230, and a hot cutter assembly; the tightening belt assembly 210 is used to tighten the bundling belt; the feeding and retracting belt assembly 220 is used to transport the bundling belt passing through the tightening belt assembly 210; the annular belt path 230 is used to wrap the bundling belt around the pipe; and the hot cutter assembly is used to fix and cut the bundling belt.
[0028] After passing through the tightening belt assembly 210, the strapping belt is sent into the annular belt path 230 by the retracting belt assembly 220 and wrapped around the pipe. After the end of the strapping belt enters the hot cutter assembly along the annular belt path 230 and is fixed, the tightening belt assembly 210 will tighten the strapping belt so that the strapping belt is tightly wrapped around the pipe, and the hot cutter assembly will then heat-seal and cut the strapping belt.
[0029] The tightening belt assembly 210 includes a tightening belt cylinder 211, a clamping block 212, and a base plate 213. The piston rod end of the tightening belt cylinder 211 is rotatably equipped with a connecting rod 214, and the connecting rod 214 is rotatably connected to the clamping block 212. The clamping block 212 slides through a slide rail assembly 215 and is installed on the base plate 213. The slide rail assembly 215 is longitudinally arranged.
[0030] When the strapping belt is tightened, the tightening cylinder 211 pulls the clamping block 212 through the connecting rod 214, so that the clamping block 212 moves upward along the slide rail assembly 215, so that the clamping block 212 pulls the strapping belt upward, so that the strapping belt is tightened around the pipe.
[0031] The feed-return belt assembly 220 includes a feed-return belt pulley 221, an eccentric pressure wheel 222, a fan-shaped gear 223, a rack 224, and a belt path 225. The feed-return belt pulley 221 is mounted on a servo motor; the eccentric pressure wheel 222 is pressed on the feed-return belt pulley 221; the eccentric pressure wheel 222 is connected to the fan-shaped gear 223, the fan-shaped gear 223 is meshed with the rack 224, the rack 224 is vertically arranged, and the rack 224 is connected to the feed-return belt cylinder 226.
[0032] During operation, the belt feed and rewind cylinder 226 pushes the rack 224. When the rack 224 moves, the fan-shaped gear 223 meshing with the rack 224 rotates, thereby causing the eccentric pressure wheel 222 to rotate, causing the eccentric pressure wheel 222 to contact with the belt feed and rewind pulley 221, and the servo motor drives the belt feed and rewind pulley 221 to rotate clockwise to perform the belt feeding action; when the contact between the eccentric pressure wheel 222 and the belt feed and rewind pulley 221 is released, the servo motor drives the belt feed and rewind pulley 221 to rotate counterclockwise to perform the belt rewinding action.
[0033] Reference Figure 1 As shown, an automatic strapping machine includes a material sorting mechanism 100, a bagging mechanism 300, a lifting bracket 400, and a tube turning mechanism 500. A strapping mechanism 200 is installed between the material sorting mechanism 100 and the bagging mechanism 300, and the strapping mechanism 200 adopts the above-mentioned tube strapping mechanism; the material is fed to the strapping mechanism 200 by the material sorting mechanism 100, and the tubes are strapped by the strapping mechanism 200. After strapping, the tubes are fed into the bagging mechanism 300 for bagging. After bagging, the tubes are lifted by the lifting bracket, and after lifting, the tubes are turned onto the logistics cage by the tube turning mechanism 500.
[0034] Reference Figure 3 ,4 As shown, a tube pressing assembly 250 and a tube blocking assembly 260 are sequentially arranged in front of the bundling mechanism 200 . The tube blocking assembly 260 is used to block the tube from being transported, and the tube pressing assembly 250 is used to fix the tube.
[0035] The tube pressing assembly 250 includes a tube pressing cylinder 251 , a tube pressing block 252 , and a tube holding groove 253 . The tube pressing block 252 is mounted on the tube pressing cylinder 251 . The tube holding groove 253 is located below the tube pressing block 252 . The tube holding groove 253 is used to support the tube material.
[0036] The pipe blocking assembly 220 includes a pipe blocking cylinder 261 and a baffle 262 . The baffle 262 is connected to the pipe blocking cylinder 261 . The pipe blocking cylinder 261 pulls the baffle 262 upward or pushes the baffle 262 downward.
[0037] The strapping assembly 230 is moved by the packing moving cylinder to wrap the strapping tape around the pipe for one cycle and then clamp it, and retract the excess strapping tape so that the strapping tape can tighten the pipe.
[0038] Reference Figure 2 As shown, the material sorting mechanism 100 includes a pipe delivery channel 110, a pipe arrangement assembly 120, and a pipe pushing assembly 130. The pipe arrangement assembly 120 is arranged below the pipe delivery channel 110, and the pipe arrangement assembly 120 faces the pipe pushing assembly 130. A pipe turning baffle 140 is arranged at the delivery end of the pipe delivery channel 110. When the pipe is delivered to the delivery end of the pipe delivery channel 110, the pipe collides with the pipe turning baffle 140, causing the pipe to turn over and fall onto the pipe arrangement assembly 120, and the pipes are arranged according to the number of pipes bundled each time. After the arrangement, the pipes enter the pipe pushing assembly 130, and the pipes are pushed to the bundling mechanism 200 for bundling by the pipe pushing assembly 130.
[0039] The pipe arrangement assembly 120 includes an upper pipe rack 121 and a lower pipe rack 122. The pipe falls from the pipe delivery channel 110 to the upper pipe rack 121 below, and then rolls obliquely downward along the upper pipe rack 121 to the lowest point. The guide baffle (262) 123 changes the direction of the pipe and rolls it to the lower pipe rack 122. The pipe rolls obliquely along the lower pipe rack 122 to the pipe pushing assembly 130. A ramp knife 124 is installed on the lower pipe rack 122. When the number of pipes entering the pipe pushing assembly 130 meets the preset number of pipes, the ramp knife 124 rises to prevent the pipes from continuing to roll into the pipe pushing assembly 130, so that the pipes are arranged in order for bundling.
[0040] The tube pushing assembly 130 includes a pushing groove 131 and a pushing block 132. The pushing groove 131 is located below the tube assembly 120. The pushing block 132 is located in the pushing groove 131 and moves in the direction of the bundling mechanism (200) 200. Pushing racks 133 are installed on both sides of the pushing block 132. A slider seat 134 is installed at the bottom of the pushing rack 133. The slider seat 134 is slidably mounted on a slide rail 135. The pushing rack 133 moves on the slide rail 135, so that the pushing block 132 pushes the tube in the pushing groove 131, so that the tube enters the bundling mechanism (200) 200.
[0041] Reference Figure 7 As shown, the bagging mechanism 300 includes a heat sealing member 310, a bag clamping claw 320, a guide sleeve 330, and a bagging tail frame 340. Two heat sealing members 310 are used. The bag clamping claw 320 is installed between the two heat sealing members 310. The guide sleeve 330 is arranged on the outside of the heat sealing member 310 on the right side, and the bag clamping claw 320 moves toward or away from the guide sleeve 330; the bagging tail frame 340 is arranged on the outside of the heat sealing member 310 on the left side, and a bag cutting knife is installed on the bagging tail frame 340, and the bag cutting knife moves from bottom to top.
[0042] When bagging, the bag clamping claw 320 grasps the bag opening of the packaging bag and moves in the direction of the guide sleeve 330 to put the packaging bag on the tube. The heat sealing component heat-seals the packaging bag. After the sealing is completed, the bag cutting knife moves from bottom to top to cut the bag.
[0043] A tube turning mechanism 500 is provided at the highest point of the lifting bracket 400, and the tube turning mechanism 500 includes a tube turning rod 510 and a double motor 520. A tube turning rod 510 is respectively installed at both ends of the double motor 520, and a holding plate 530 is installed on the tube turning rod 510. The double motor 520 rotates the tube turning rod 510 to turn the tube turning rod 510. The packaged tubes are lifted to the highest point by the lifting bracket 400 and sent to the holding plate 530. The double motor 520 rotates the tube turning rod 510 to turn the tube turning rod 510 onto the logistics cage.
[0044] In this embodiment, the tool assembly can be used in the following manner: the tool assembly includes a tool groove, a first pressure block, a second pressure block, a third pressure block, and a blade. The first pressure block, the second pressure block, and the third pressure block are sequentially installed in the tool groove from left to right. After the first pressure block and the third pressure block are pushed toward the sliding cover by the cam assembly, the packaging tape is fixed, and the tool body advances to heat the packaging tape. After the packaging tape is pushed toward the sliding cover by the cam assembly 240, the second pressure block makes the packaging tape bonded to each other, and at the same time, the blade on the second pressure block cuts the packaging tape.
[0045] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. An automatic strapping machine, characterized in that: The invention comprises a material sorting mechanism (100) and a bagging mechanism (300), wherein a bundling mechanism (200) is arranged between the material sorting mechanism (100) and the bagging mechanism (300), and the bundling mechanism (200) comprises: A tightening belt assembly (210), the tightening belt assembly (210) is used to tighten the strapping belt, the tightening belt assembly (210) comprises a tightening belt cylinder (211), a clamping block (212), and a bottom plate (213), the piston rod end of the tightening belt cylinder (211) is rotatably provided with a connecting rod (214), the connecting rod (214) is rotatably connected to the clamping block (212), the clamping block (212) is slidably mounted on the bottom plate (213) through a slide rail and slideway assembly (215), and the slide rail and slideway assembly (215) is arranged longitudinally; A belt feed-retracting assembly (220), the belt feed-retracting assembly (220) being used for conveying the strapping belt passing through the belt tightening assembly (210), the belt feed-retracting assembly (220) comprising a belt feed-retracting pulley (221), an eccentric pressure wheel (222), a fan-shaped gear (223), a rack (224), and a belt path (225), the belt feed-retracting pulley (221) being mounted on a servo motor; the eccentric pressure wheel (222) being pressed on the belt feed-retracting pulley (221); the eccentric pressure wheel (222) being connected to the fan-shaped gear (223), the fan-shaped gear (223) being meshed with the rack (224), the rack (224) being arranged vertically, and the rack (224) being connected to a belt feed-retracting cylinder (226); An annular belt path (230), wherein the annular belt path (230) is used to wrap the strapping belt around the pipe; A hot cutter assembly, which is used to fix and cut the strapping tape; After the strapping belt passes through the tightening belt assembly (210), it is sent into the annular belt path (230) by the retracting belt assembly (220) and wrapped around the pipe. After the end of the strapping belt enters the hot cutter assembly along the annular belt path (230) and is fixed, the tightening belt assembly (210) tightens the strapping belt so that the strapping belt is tightly wrapped around the pipe, and the hot cutter assembly then heat-seals and cuts the strapping belt.
2. The automatic strapping machine according to claim 1, characterized in that: A pipe pressing assembly (250) and a pipe blocking assembly (260) are sequentially arranged in front of the bundling mechanism (200); the pipe blocking assembly (260) is used to block the pipe from being transported, and the pipe is fixed by the pipe pressing assembly (250).
3. The automatic strapping machine according to claim 2, characterized in that: The tube pressing assembly (250) comprises a tube pressing cylinder (251), a tube pressing block (252), and a tube holding groove (253); the tube pressing block (252) is mounted on the tube pressing cylinder (251); the tube holding groove (253) is located below the tube pressing block (252); and the tube holding groove (253) is used to support the tube material.
4. The automatic strapping machine according to claim 2, characterized in that: The pipe-blocking assembly (260) comprises a pipe-blocking cylinder (261) and a baffle (262); the baffle (262) is connected to the pipe-blocking cylinder (261); the pipe-blocking cylinder (261) pulls the baffle (262) upwards or pushes the baffle (262) downwards.
5. The automatic strapping machine according to claim 1, characterized in that: The material sorting mechanism (100) comprises a pipe delivery channel (110), a pipe arrangement assembly (120), and a pipe pushing assembly (130); the pipe arrangement assembly (120) is arranged below the pipe delivery channel (110), and the pipe arrangement assembly (120) faces the pipe pushing assembly (130); a pipe turning baffle (140) is arranged at the delivery end of the pipe delivery channel (110); the pipe arrangement assembly (120) comprises an upper pipe rack (121), a lower pipe rack (122), and a lower pipe rack (133). 22), the upper pipe rack (121) is located below the pipe delivery channel (110), the upper pipe rack (121) is arranged obliquely downward, a guide baffle (123) is provided at the lowest point of the upper pipe rack (121), the lower pipe rack (122) is located below the upper pipe rack (121), the lower pipe rack (122) is obliquely downward toward the pipe pushing assembly (130), and a ramp cutter (124) is installed on the lower pipe rack (122).
6. The automatic strapping machine according to claim 5, characterized in that: The tube pushing assembly (130) comprises a pushing groove (131) and a pushing block (132); the pushing groove (131) is located below the tube assembly (120); the pushing block (132) is located in the pushing groove (131) and moves in a direction toward the bundling mechanism (200); pushing racks (133) are respectively installed on both sides of the pushing block (132); a slider seat (134) is installed at the bottom of the pushing rack (133); and the slider seat (134) is slidably mounted on a slide rail (135).
7. The automatic strapping machine according to claim 1, characterized in that: The bagging mechanism (300) comprises a heat-sealing piece (310), a bag clamping claw (320), a guide sleeve (330), and a bagging tail frame (340). Two heat-sealing pieces (310) are used, and the bag clamping claw (320) is installed between the two heat-sealing pieces (310). The guide sleeve (330) is arranged on the outside of the heat-sealing piece (310) on the right side, and the bag clamping claw (320) moves toward or away from the guide sleeve (330); the bagging tail frame (340) is arranged on the outside of the heat-sealing piece (310) on the left side, and a bag cutting knife is installed on the bagging tail frame (340), and the bag cutting knife moves from bottom to top.
Citation Information
Patent Citations
Method for automatic pipe tying and bagging
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