A complex thin-wall aluminum alloy casting quenching device and quenching method thereof
The quenching device and method improve cooling efficiency and stability for complex thin-walled aluminum alloy castings by circulating quenching liquid and using a condensation outlet device, addressing inefficiencies in existing quenching technologies.
Patent Information
- Application Number
- CN202111570790.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-21
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2041-12-21
AI Technical Summary
Existing quenching devices for complex thin-walled aluminum alloy castings fail to efficiently cool the castings due to the quenching liquid heating up around them, leading to inefficient cooling and stability issues during the quenching process.
A quenching device and method that utilizes a condensing quenching liquid extraction pipeline to circulate and cool the quenching liquid within a quenching box, combined with a support system that includes a condensation quenching liquid outlet device to continuously cool the alloy from both sides, ensuring efficient and stable cooling.
The solution enhances cooling efficiency, maintains alloy stability, and reduces energy consumption by circulating the quenching liquid, effectively addressing the inefficiencies of previous quenching methods.
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Figure CN114250345B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum alloy casting devices, in particular to a complex thin-walled aluminum alloy casting quenching device and a quenching method thereof. Background Art
[0002] In order to increase the special physical and chemical properties such as ferromagnetism and corrosion resistance of complex thin-walled aluminum alloy castings during production, the quenching of steel is a heat treatment process in which the steel is heated to a temperature above the critical temperature Ac3 (hypoeutectoid steel) or Ac1 (hypereutectoid steel), kept warm for a period of time, and austenitized in whole or in part, and then rapidly cooled to below Ms (or isothermally near Ms) at a cooling rate greater than the critical cooling rate to undergo martensite (or bainite) transformation. The solid solution treatment or heat treatment process with a rapid cooling process for materials such as aluminum alloys, copper alloys, titanium alloys, and tempered glass is usually called quenching, and a quenching device and a quenching method for complex thin-walled aluminum alloy castings have been developed.
[0003] In the existing complex thin-walled aluminum alloy casting quenching device and quenching method thereof, the complex thin-walled aluminum alloy casting is quenched by driving the complex thin-walled aluminum alloy casting to move to the inside of the quenching liquid under the action of the clamping device, and driving the complex thin-walled aluminum alloy casting to contact with the quenching liquid for quenching. During quenching, the thin-walled aluminum alloy casting will have a high temperature after being heated, and the contact with the liquid will drive the liquid around the thin-walled aluminum alloy casting to heat up, resulting in the inability to quickly cool the thin-walled aluminum alloy casting. Summary of the invention
[0004] In view of the shortcomings of the existing quenching devices and quenching methods for complex thin-walled aluminum alloy castings, the present invention provides a quenching device and a quenching method for complex thin-walled aluminum alloy castings, which have the advantages of transmitting the liquid inside the quenching box to the inside of the condensing box through a condensing quenching liquid extraction pipeline, thereby driving the liquid inside the quenching box to circulate and cool down; at the same time, after a thin-walled aluminum alloy casting is placed on the upper part of a thin-walled aluminum alloy casting support plate, when the thin-walled aluminum alloy casting is quenched with the quenching liquid, during the quenching process of the thin-walled aluminum alloy casting, the thin-walled aluminum alloy casting is continuously cooled by the condensing quenching liquid discharge device, thereby increasing the cooling efficiency of the thin-walled aluminum alloy casting, and solving the problems raised in the above-mentioned background technology.
[0005] The present invention provides the following technical solution: a complex thin-walled aluminum alloy casting quenching device, comprising a quenching box, a first threaded rod is installed on one side of the interior of the quenching box, threaded rod limiting sleeves are movably sleeved on both sides of the upper part of the quenching box, a positioning pin is fixedly installed on one side of the front of the threaded rod limiting sleeve, the outer side of the first threaded rod is threadedly connected to a thin-walled aluminum alloy casting bottom supporting cross plate, a first nut is installed on the outer side of the thin-walled aluminum alloy casting bottom supporting cross plate on one side, a thin-walled aluminum alloy casting support plate is movably sleeved on the inner side of the thin-walled aluminum alloy casting bottom supporting cross plate, a connecting column is fixedly connected to the other side of the thin-walled aluminum alloy casting support plate, the inner side of the connecting column is threadedly connected to a threaded limiting sleeve, the The outer side of the threaded limiting sleeve is movably sleeved with an outer positioning sleeve, the upper part of the thin-walled aluminum alloy casting support plate is fixedly connected with a condensation quenching liquid outlet device, the middle part of the outer side of the condensation quenching liquid outlet device is fixedly connected with a liquid outlet, a diversion baffle is installed inside the liquid outlet, the other side of the outer positioning sleeve is fixedly connected with an infusion pipeline, a condensation box is installed on the outer side of the infusion pipeline, a condensation box support seat is installed at the lower part of the condensation box, a condensation quenching liquid extraction pipeline is fixedly connected to one side of the front of the quenching box, the upper part of the bottom supporting cross plate of the thin-walled aluminum alloy casting is fixedly connected with a second threaded rod, the outer side of the upper part of the second threaded rod is movably sleeved with an upper clamping plate, and a spring is installed on the outer side of the lower part of the second threaded rod.
[0006] Preferably, a connecting plate is installed on the outer side of the lower part of the bottom supporting horizontal plate of the thin-walled aluminum alloy casting, the first threaded rod and the connecting plate are threadedly connected to each other, and a motor is installed on the upper part of the first threaded rod.
[0007] Preferably, the inner side of the threaded rod limiting jacket is movably sleeved on the outside of the first threaded rod, and the inner side of the positioning pin passes through the threaded rod limiting jacket and is movably sleeved on the outside of the quenching box.
[0008] Preferably, a complex thin-walled aluminum alloy is clamped between the upper clamping plate and the thin-walled aluminum alloy casting support plate, a nut is installed on the outer side of the upper part of the second threaded rod, and the spring is clamped between the bottom support cross plate of the thin-walled aluminum alloy casting and the upper clamping plate.
[0009] Preferably, the connecting columns installed on both sides of the thin-walled aluminum alloy casting support plate are respectively clamped inside both sides of the thin-walled aluminum alloy casting bottom supporting cross plate, and the first nut thread is limited to the outside of the connecting column installed on the outside of one side of the thin-walled aluminum alloy casting support plate.
[0010] Preferably, a plurality of condensed quenching liquid outlet devices are sequentially installed on the upper and lower parts of the thin-walled aluminum alloy casting support plate, three outlet ports are installed on the outer side of the condensed quenching liquid outlet device, and the outlet ports, the condensed quenching liquid outlet device, the thin-walled aluminum alloy casting support plate and the interior of the connecting column are interconnected.
[0011] Preferably, the threaded limiting sleeve can rotate 360 degrees around the inside of the outer positioning sleeve, the condensed quenching liquid extraction pipeline is installed between the outside of the quenching box and the condensing box, and a water pump is installed inside the condensed quenching liquid extraction pipeline.
[0012] A quenching method for a complex thin-walled aluminum alloy casting quenching device, comprising the following steps:
[0013] S1: driving the complex thin-walled aluminum alloy to be heated and placed on the upper part of the thin-walled aluminum alloy casting support plate, and at the same time rotating the nut installed on the outer side of the second threaded rod to drive the upper clamping plate to extrude and limit the upper part of the complex thin-walled aluminum alloy;
[0014] S2: starting the motor installed on the outer side of the first threaded rod, driving the first threaded rod to be threadedly connected with the outer side of the bottom supporting horizontal plate of the thin-walled aluminum alloy casting, pushing the thin-walled aluminum alloy casting supporting plate to extend into the interior of the quenching box and contact quenching with the complex thin-walled aluminum alloy;
[0015] S3: Start the condensation box to drive the condensation quenching liquid to be transported to the inside of the thin-walled aluminum alloy casting support plate through the liquid infusion pipeline, and continuously transport the condensation quenching liquid through the liquid outlet to quickly cool down the complex thin-walled aluminum alloy;
[0016] S4: After a large amount of quenching liquid is transported inside the quenching box, the liquid overflows the position where the condensed quenching liquid extraction pipeline and the quenching box are connected, and the water pump installed inside the condensed quenching liquid extraction pipeline is started to drive the quenching liquid inside the quenching box to be transported to the inside of the condensing box and cooled down. At this point, the complex thin-walled aluminum alloy is circulated and cooled down;
[0017] S5: After cooling, the motor installed on the upper part of the first threaded rod is started to drive the height of the bottom supporting horizontal plate of the thin-walled aluminum alloy casting to be adjusted, thereby driving the quenched complex thin-walled aluminum alloy to move to the upper part of the quenching box, so as to facilitate the complex thin-walled aluminum alloy to be taken out from the upper part of the quenching box.
[0018] Compared with the existing complex thin-walled aluminum alloy casting quenching device and quenching method, the present invention has the following beneficial effects:
[0019] 1. The complex thin-walled aluminum alloy casting quenching device and the quenching method thereof can drive the threaded limiting jacket of the device to rotate 360 degrees around the inside of the outer positioning sleeve, thereby driving the threaded movement between the threaded limiting jacket and the connecting column, thereby driving the inner part of the outer positioning sleeve and the connecting column to be connected and limited to each other, and driving the condensed quenching liquid to be continuously transported to the inside of the quenching box through the condensing box. At the same time, after the quenching liquid is added to the inside of the quenching box, the quenching liquid can be driven to be absorbed into the inside of the condensing box through the condensed quenching liquid extraction pipeline, and the quenching liquid inside the quenching box can be driven to circulate and absorb, which plays a role in increasing energy saving when the device is used.
[0020] 2. The complex thin-walled aluminum alloy casting quenching device and the quenching method thereof are driven by the upper and lower parts of the thin-walled aluminum alloy casting support plate to be equipped with a condensed quenching liquid outlet device, and a liquid outlet is fixedly connected to the outside of the condensed quenching liquid outlet device, so that the quenching liquid can be transported through the condensation box, and the quenching liquid can be driven to be transported to the outside through the liquid outlet, so that the cooled quenching liquid can be driven to quickly cool down the outer wall of the thin-walled aluminum alloy, and the problem of too high temperature of the thin-walled aluminum alloy during quenching, which drives the liquid around the thin-walled aluminum alloy to be heated and cannot be cooled quickly, is avoided.
[0021] 3. The complex thin-walled aluminum alloy casting quenching device and the quenching method thereof drive the thin-walled aluminum alloy clamped between the upper clamping plate and the thin-walled aluminum alloy casting support plate, and rotate the nut installed on the outside of the second threaded rod, so as to drive the upper clamping plate to extrude and limit the upper part of the thin-walled aluminum alloy, and the upper part of the thin-walled aluminum alloy casting support plate of the device is installed with a condensed quenching liquid outlet device, which can conveniently support and limit the lower part of the thin-walled aluminum alloy. Therefore, when the thin-walled aluminum alloy is quenched, the stability of the thin-walled aluminum alloy is maintained, and the contact surface of the thin-walled aluminum alloy can be reduced by contacting the upper part of the condensed quenching liquid outlet device with the thin-walled aluminum alloy, thereby increasing the quenching effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0023] Figure 2 It is a schematic cross-sectional view of the main structure of the present invention;
[0024] Figure 3 It is a partially enlarged cross-sectional schematic diagram of the bottom support plate of the structural thin-walled aluminum alloy casting of the present invention;
[0025] Figure 4 It is a partially enlarged schematic diagram of the liquid outlet device of the present invention.
[0026] In the figure: 1. quenching box; 2. first threaded rod; 3. threaded rod limiting jacket; 4. positioning pin; 5. bottom supporting horizontal plate of thin-walled aluminum alloy casting; 6. first nut; 7. thin-walled aluminum alloy casting supporting plate; 8. connecting column; 9. threaded limiting jacket; 10. outer positioning sleeve; 11. condensation quenching liquid outlet device; 12. liquid outlet; 13. diverter baffle; 14. liquid infusion pipeline; 15. condensation box; 16. condensation box support seat; 17. condensation quenching liquid extraction pipeline; 18. second threaded rod; 19. upper clamping plate; 20. spring. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figure 1 , Figure 2 , Figure 3 and Figure 4A quenching device for complex thin-walled aluminum alloy castings comprises a quenching box 1, a first threaded rod 2 is installed on one side of the interior of the quenching box 1, and the first threaded rod 2 is rotated to drive the first threaded rod 2 and the bottom supporting horizontal plate 5 of the thin-walled aluminum alloy casting to perform threaded movement, so as to drive the height of the bottom supporting horizontal plate 5 of the thin-walled aluminum alloy casting to be adjusted, and threaded rod limiting jackets 3 are movably sleeved on both sides of the upper part of the quenching box 1, and the threaded rod limiting jackets 3 protect and limit the upper part of the first threaded rod 2 to increase the stability of the first threaded rod 2 when in use, and a positioning pin 4 is fixedly installed on one side of the front side of the threaded rod limiting jacket 3, and the positioning pin 4 is rotated to drive the threaded rod limiting jacket 3 to limit the outer side of the quenching box 1, so as to increase the stability of the threaded rod limiting jacket 3 when installed, The outer side of the first threaded rod 2 is threadedly connected to a thin-walled aluminum alloy casting bottom support cross plate 5, which supports the position of the thin-walled aluminum alloy casting support plate 7. A first nut 6 is installed on the outer side of the thin-walled aluminum alloy casting bottom support cross plate 5 on one side. The first nut 6 is rotated to increase the stability when splicing one side of the thin-walled aluminum alloy casting support plate 7 with the thin-walled aluminum alloy casting bottom support cross plate 5. The inner side of the thin-walled aluminum alloy casting bottom support cross plate 5 is movably sleeved with the thin-walled aluminum alloy casting support plate 7, which drives the liquid to circulate and supports the thin-walled aluminum alloy casting at the same time. The other side of the thin-walled aluminum alloy casting support plate 7 is fixedly connected to a connecting column 8, which drives the threaded limiting jacket 9 The threaded movement can drive the threaded limiting jacket 9 and the connecting column 8 to be threadedly limited. The internal thread on the outer side of the connecting column 8 is connected with the threaded limiting jacket 9. The outer side of the threaded limiting jacket 9 is movably sleeved with an outer positioning sleeve 10. The threaded limiting jacket 9 is rotated to drive the threaded limiting jacket 9 to be connected with the connecting column 8. The upper part of the thin-walled aluminum alloy casting support plate 7 is fixedly connected with a condensed quenching liquid outlet device 11. The condensed quenching liquid outlet device 11 supports the bottom of the thin-walled aluminum alloy casting and drives the condensed liquid to be continuously transported to the outside. The middle part of the outer side of the condensed quenching liquid outlet device 11 is fixedly connected with a liquid outlet 12. The liquid outlet 12 drives the liquid transmitted inside the condensed quenching liquid outlet device 11 to be continuously discharged to the outside. A diversion baffle 13 is installed inside the liquid outlet 12, and the diversion baffle 13 drives the liquid to be diverted when it is discharged to the outside. The other side of the outer positioning sleeve 10 is fixedly connected with a liquid infusion pipeline 14, and the liquid infusion pipeline 14 drives the condensation box 15 to transport the condensed liquid to the inside of the thin-walled aluminum alloy casting support plate 7. A condensation box 15 is installed on the outside of the liquid infusion pipeline 14, and the condensation box 15 drives the quenching liquid to cool down. A condensation box support seat 16 is installed at the lower part of the condensation box 15, and the condensation box support seat 16 limits the lower part of the condensation box 15. A condensation quenching liquid extraction pipeline 17 is fixedly connected to one side of the front side of the quenching box 1, and the condensation quenching liquid extraction pipeline 17 drives the quenching liquid inside the quenching box 1 to absorb, and at the same time drives the quenching liquid to be conducted with the inside of the condensation box 15.The upper part of the bottom supporting horizontal plate 5 of the thin-walled aluminum alloy casting is fixedly connected with a second threaded rod 18, and the outer side of the upper part of the second threaded rod 18 is movably sleeved with an upper clamping plate 19. The outer side of the lower part of the second threaded rod 18 is installed with a spring 20. By rotating the nut installed on the outer side of the upper part of the second threaded rod 18, the upper clamping plate 19 can be driven to extrude and limit the upper part of the thin-walled aluminum alloy casting, thereby driving the stability of the thin-walled aluminum alloy casting when it is positioned.
[0029] refer to Figure 2 A connecting plate is installed on the outer side of the lower part of the bottom supporting horizontal plate 5 of the thin-walled aluminum alloy casting. The first threaded rod 2 and the connecting plate are threadedly connected to each other. A motor is installed on the upper part of the first threaded rod 2. By starting the motor installed on the outer side of the upper part of the first threaded rod 2, the first threaded rod 2 can be driven to rotate, so that the first threaded rod 2 and the outer side of the bottom supporting horizontal plate 5 of the thin-walled aluminum alloy casting can be driven to perform threaded movement, so that the height of the bottom supporting horizontal plate 5 of the thin-walled aluminum alloy casting can be adjusted, and the height of the thin-walled aluminum alloy can be driven to be adjusted.
[0030] refer to Figure 1 The inner side of the threaded rod limiting sleeve 3 is movably sleeved on the outside of the first threaded rod 2, and the inner side of the locating pin 4 passes through the threaded rod limiting sleeve 3 and is movably sleeved on the outside of the quenching box 1 at the same time, by driving the threaded rod limiting sleeve 3 to be movably sleeved on both sides of the upper part of the quenching box 1, and driving the inner side of the threaded rod limiting sleeve 3 to be movably sleeved on the outer side of the upper part of the first threaded rod 2, and driving the threaded rod limiting sleeve 3 to limit the position of the first threaded rod 2, and the outer side of the threaded rod limiting sleeve 3 is installed with a locating pin 4, which can drive the locating pin 4 and the threaded rod limiting sleeve 3 to perform threaded movement, and drive the inner side of the locating pin 4 to extrude and limit the outer side of the quenching box 1, and can drive the threaded rod limiting sleeve 3 and the quenching box 1 to be spliced and limited.
[0031] refer to Figure 2 A complex thin-walled aluminum alloy is clamped between the upper clamping plate 19 and the thin-walled aluminum alloy casting support plate 7, a nut is installed on the outer side of the upper part of the second threaded rod 18, and the spring 20 is clamped between the bottom support cross plate 5 of the thin-walled aluminum alloy casting and the upper clamping plate 19. By driving the thin-walled aluminum alloy clamped between the upper clamping plate 19 and the thin-walled aluminum alloy casting support plate 7, and rotating the nut installed on the outer side of the second threaded rod 18, the upper clamping plate 19 can be driven to extrude and limit the upper part of the thin-walled aluminum alloy, and a condensation quenching liquid outlet device 11 is installed on the upper part of the thin-walled aluminum alloy casting support plate 7, which can conveniently support and limit the lower part of the thin-walled aluminum alloy. At this point, when the thin-walled aluminum alloy is quenched, the stability of the thin-walled aluminum alloy is maintained, and the upper part of the condensation quenching liquid outlet device 11 contacts with the thin-walled aluminum alloy, which can reduce the contact surface of the thin-walled aluminum alloy and increase the quenching effect.
[0032] refer to Figure 2The connecting columns 8 installed on both sides of the thin-walled aluminum alloy casting support plate 7 are respectively clamped inside the two sides of the thin-walled aluminum alloy casting bottom support cross plate 5, and the first nut 6 is threadedly limited to the outside of the connecting column 8 installed on the outside of one side of the thin-walled aluminum alloy casting support plate 7. By driving the outside of the thin-walled aluminum alloy casting support plate 7 to be fixedly connected with the connecting column 8, and driving the connecting column 8 to pass through the inside of the thin-walled aluminum alloy casting bottom support cross plate 5, and a nut is installed on the outside of the connecting column 8, the thin-walled aluminum alloy casting bottom support cross plate 5 can be driven to clamp and limit the two sides of the thin-walled aluminum alloy casting support plate 7. At this point, when in use, it is convenient to drive the thin-walled aluminum alloy casting support plate 7 to be disassembled from the inner side of the thin-walled aluminum alloy casting bottom support cross plate 5.
[0033] refer to Figure 3 and Figure 4 A plurality of condensed quenching liquid outlet devices 11 are sequentially installed on the upper and lower parts of the thin-walled aluminum alloy casting support plate 7, and three outlet ports 12 are installed on the outer side of the condensed quenching liquid outlet device 11. The outlet ports 12, the condensed quenching liquid outlet devices 11, the thin-walled aluminum alloy casting support plate 7 and the interior of the connecting column 8 are interconnected. By driving the condensed quenching liquid outlet devices 11 to be installed on the upper and lower parts of the thin-walled aluminum alloy casting support plate 7, and the outlet ports 12 are fixedly connected to the outer side of the condensed quenching liquid outlet device 11, the quenching liquid can be transported through the condensation box 15, and the quenching liquid can be driven to be transported to the outside through the outlet ports 12, so that the cooled quenching liquid can be driven to quickly cool down the outer wall of the thin-walled aluminum alloy, and the problem of too high temperature of the thin-walled aluminum alloy during quenching, which drives the liquid around the thin-walled aluminum alloy to heat and cannot be cooled quickly, is avoided.
[0034] refer to Figure 1 and Figure 3 The threaded limiting jacket 9 can rotate 360 degrees around the inside of the outer positioning sleeve 10. The condensed quenching liquid extraction pipeline 17 is installed between the outside of the quenching box 1 and the condensing box 15. A water pump is installed inside the condensed quenching liquid extraction pipeline 17. By driving the threaded limiting jacket 9 of the device to rotate 360 degrees around the inside of the outer positioning sleeve 10, the threaded limiting jacket 9 and the connecting column 8 can be driven to perform threaded movement, thereby driving the outer positioning sleeve 10 and the inside of the connecting column 8 to be connected and limited to each other, and the condensed quenching liquid is driven to be continuously transported to the inside of the quenching box 1 through the condensing box 15. At the same time, after the quenching liquid is added to the inside of the quenching box 1, the quenching liquid can be driven to be absorbed into the inside of the condensing box 15 through the condensed quenching liquid extraction pipeline 17, which can drive the quenching liquid inside the quenching box 1 to circulate and absorb, thereby increasing the effect of saving energy when the device is used.
[0035] A quenching method for a complex thin-walled aluminum alloy casting quenching device, comprising the following steps:
[0036] S1: driving the complex thin-walled aluminum alloy to be heated and placed on the upper part of the thin-walled aluminum alloy casting support plate 7, while rotating the nut installed on the outer side of the second threaded rod 18 to drive the upper clamping plate 19 to extrude and limit the upper part of the complex thin-walled aluminum alloy;
[0037] S2: Start the motor installed on the outer side of the first threaded rod 2, drive the first threaded rod 2 to be threadedly connected with the outer side of the bottom supporting horizontal plate 5 of the thin-walled aluminum alloy casting, push the thin-walled aluminum alloy casting supporting plate 7 to extend into the interior of the quenching box 1 and contact with the complex thin-walled aluminum alloy for quenching;
[0038] S3: Start the condensation box 15 to drive the condensation quenching liquid to be transported to the inside of the thin-walled aluminum alloy casting support plate 7 through the liquid delivery pipe 14, and continuously transport the condensation quenching liquid through the liquid outlet 12 to quickly cool down the complex thin-walled aluminum alloy;
[0039] S4: After a large amount of quenching liquid is transported inside the quenching box 1, the liquid overflows the position where the condensed quenching liquid extraction pipeline 17 is connected to the quenching box 1, and the water pump installed inside the condensed quenching liquid extraction pipeline 17 is started to drive the quenching liquid inside the quenching box 1 to be transported to the inside of the condensing box 15, and the temperature is reduced. At this point, the complex thin-walled aluminum alloy is circulated and cooled;
[0040] S5: After cooling, start the motor installed on the upper part of the first threaded rod 2 to drive the height of the bottom supporting horizontal plate 5 of the thin-walled aluminum alloy casting to be adjusted, thereby driving the quenched complex thin-walled aluminum alloy to move to the upper part of the quenching box 1, so as to facilitate the complex thin-walled aluminum alloy to be taken out from the upper part of the quenching box 1.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A quenching device for complex thin-walled aluminum alloy castings, comprising a quenching box (1), characterized in that: A first threaded rod (2) is installed on one side of the interior of the quenching box (1), a motor is installed on the upper part of the first threaded rod (2), threaded rod limiting sleeves (3) are movably sleeved on both sides of the upper part of the quenching box (1), a positioning pin (4) is fixedly installed on one side of the front side of the threaded rod limiting sleeve (3), the outer side of the first threaded rod (2) is threadedly connected to a thin-walled aluminum alloy casting bottom supporting horizontal plate (5), a connecting plate is installed on the outer side of the lower part of the thin-walled aluminum alloy casting bottom supporting horizontal plate (5), a first nut (6) is installed on the outer side of the thin-walled aluminum alloy casting bottom supporting horizontal plate (5), the inner side of the thin-walled aluminum alloy casting bottom supporting horizontal plate (5) is movably sleeved with a thin-walled aluminum alloy casting supporting plate (7), the other side of the thin-walled aluminum alloy casting supporting plate (7) is fixedly connected with a connecting column (8), the inner side of the outer side of the connecting column (8) is threadedly connected to a threaded limiting sleeve (9), the outer side of the threaded limiting sleeve (9) is movably sleeved with an outer positioning sleeve (10), the thin-walled aluminum alloy A condensation quenching liquid outlet device (11) is fixedly connected to the upper part of the casting support plate (7), a liquid outlet (12) is fixedly connected to the middle part of the outer side of the condensation quenching liquid outlet device (11), a flow dividing baffle (13) is installed inside the liquid outlet (12), a liquid infusion pipeline (14) is fixedly connected to the other side of the outer positioning sleeve (10), a condensation box (15) is installed on the outer side of the liquid infusion pipeline (14), a condensation box support seat (16) is installed at the lower part of the condensation box (15), and the A condensed quenching liquid extraction pipeline (17) is fixedly connected to one side of the front face of the quenching box (1), a water pump is installed inside the condensed quenching liquid extraction pipeline (17), a second threaded rod (18) is fixedly connected to the upper part of the bottom supporting horizontal plate (5) of the thin-walled aluminum alloy casting, a nut is installed on the outer side of the upper part of the second threaded rod (18), an upper clamping plate (19) is movably sleeved on the outer side of the upper part of the second threaded rod (18), and a spring (20) is installed on the outer side of the lower part of the second threaded rod (18).
2. A complex thin-walled aluminum alloy casting quenching device according to claim 1, characterized in that: The first threaded rod (2) and the connecting plate are threadedly connected to each other.
3. A complex thin-walled aluminum alloy casting quenching device according to claim 1, characterized in that: The inner side of the threaded rod limiting jacket (3) is movably sleeved on the outside of the first threaded rod (2), and the inner side of the positioning pin (4) passes through the threaded rod limiting jacket (3) and is movably sleeved on the outside of the quenching box (1).
4. A complex thin-walled aluminum alloy casting quenching device according to claim 1, characterized in that: A complex thin-walled aluminum alloy is clamped between the upper clamping plate (19) and the thin-walled aluminum alloy casting support plate (7), and the spring (20) is clamped between the thin-walled aluminum alloy casting bottom support transverse plate (5) and the upper clamping plate (19).
5. A complex thin-walled aluminum alloy casting quenching device according to claim 1, characterized in that: The connecting columns (8) installed on both sides of the thin-walled aluminum alloy casting support plate (7) are respectively clamped inside the two sides of the thin-walled aluminum alloy casting bottom support horizontal plate (5), and the first nut (6) thread is limited to the outside of the connecting column (8) installed on the outside of one side of the thin-walled aluminum alloy casting support plate (7).
6. A complex thin-walled aluminum alloy casting quenching device according to claim 1, characterized in that: A plurality of condensed quenching liquid outlet devices (11) are sequentially installed on the upper and lower parts of the thin-walled aluminum alloy casting support plate (7), three outlet ports (12) are installed on the outer sides of the condensed quenching liquid outlet devices (11), and the outlet ports (12), the condensed quenching liquid outlet devices (11), the thin-walled aluminum alloy casting support plate (7) and the interior of the connecting column (8) are interconnected.
7. A complex thin-walled aluminum alloy casting quenching device according to claim 1, characterized in that: The threaded limiting jacket (9) can rotate 360 degrees around the inside of the outer positioning sleeve (10), and the condensed quenching liquid extraction pipeline (17) is installed between the outside of the quenching box (1) and the condensing box (15).
8. A quenching method for a complex thin-walled aluminum alloy casting quenching device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1: driving the complex thin-walled aluminum alloy to be heated and placed on the upper part of the thin-walled aluminum alloy casting support plate (7), while rotating the nut installed on the outer side of the second threaded rod (18) to drive the upper clamping plate (19) to extrude and limit the upper part of the complex thin-walled aluminum alloy; S2: starting a motor installed on the outer side of the first threaded rod (2), driving the first threaded rod (2) to be threadedly connected to the outer side of the bottom support horizontal plate (5) of the thin-walled aluminum alloy casting, pushing the thin-walled aluminum alloy casting support plate (7) to extend into the interior of the quenching box (1) and contact quenching with the complex thin-walled aluminum alloy; S3: starting the condensation box (15), driving the condensation quenching liquid to be transported through the liquid delivery pipe (14) to the inside of the thin-walled aluminum alloy casting support plate (7), and continuously transporting the condensation quenching liquid through the liquid outlet (12) to quickly cool the complex thin-walled aluminum alloy; S4: After a large amount of quenching liquid is transported into the quenching box (1), the liquid overflows the position where the condensed quenching liquid extraction pipeline (17) and the quenching box (1) are connected, and the water pump installed in the condensed quenching liquid extraction pipeline (17) is started to drive the quenching liquid in the quenching box (1) to be transported to the inside of the condensing box (15) and cool it down, so that the complex thin-walled aluminum alloy is circulated and cooled; S5: After cooling, the motor installed on the upper part of the first threaded rod (2) is started to drive the height of the bottom supporting horizontal plate (5) of the thin-walled aluminum alloy casting to be adjusted, thereby driving the quenched complex thin-walled aluminum alloy to move to the upper part of the quenching box (1), so as to facilitate the complex thin-walled aluminum alloy to be taken out from the upper part of the quenching box (1).
