A sliding door and window processing production line equipment and a sliding door and window processing production method

Abstract

The present invention is applicable to the technical field of sliding door and window production, and provides a sliding door and window processing production line equipment and a sliding door and window processing production method. The production line equipment includes a frame and accessory assembly line and an adjacent glass loading line, and the frame and accessory assembly line includes a first accessory installation table for installing accessories on the frame, a frame assembly table for installing the frame to form a window frame, and a glass loading table for receiving the window frame and glass and transferring them to the next station; the first accessory installation table, the frame assembly table and the glass loading table all have a conveying component; the glass loading line is connected to the glass loading table, and the glass loading line includes an automatic loading device, a flipping and conveying device for flipping the glass, and a sheet sorting device for transferring the glass to the glass conveying table; the sliding door and window processing production line equipment and the sliding door and window processing production method provided by the present invention improve production efficiency and reduce production costs.

Description

Technical Field

[0001] The invention belongs to the technical field of sliding door and sliding window production, and in particular relates to a sliding door and window processing production line equipment and a sliding door and window processing production method. Background Art

[0002] In the current industry, most companies use traditional process-based production for aluminum alloy sliding doors and windows (sliding doors and sliding windows). Due to model defects, the front and back production stages are disconnected, the production equipment is relatively backward, and each production process is an isolated operation; transportation and transfer rely on manpower, the labor intensity is high, the informatization is low, and data statistics and docking rely on manpower; the production effective time is low, and the actions are repeated frequently, resulting in low production efficiency and high production costs. Summary of the invention

[0003] The purpose of the present invention is to overcome the deficiencies of the above-mentioned prior art and to provide a sliding door and window processing production line equipment and a sliding door and window processing production method, which have high production efficiency and low production cost.

[0004] The technical solution of the present invention is: a sliding door and window processing production line equipment, including a frame and accessory assembly line and an adjacent glass loading line, the frame and accessory assembly line includes a first accessory mounting station for mounting accessories on the frame, a frame assembly station for mounting the frame to form a window sash frame, and a glass loading station for receiving the window sash frame and glass and transmitting them to the next workstation; the first accessory mounting station, the frame assembly station and the glass loading station all have a conveying component; the glass loading line is connected to the glass loading station, and the glass loading line includes an automatic loading device, a flipping and conveying device for flipping the glass, and a sheet sorting device for transmitting the glass to the glass conveying station; the glass conveying station is connected to the side of the glass loading station, and one end of the glass loading station is adjacent to the frame assembly station; the frame and accessory assembly line also includes a frame-sash combining workbench and a second accessory mounting station arranged in sequence, and the frame-sash combining workbench is arranged at the other end of the glass loading station.

[0005] Specifically, two frame and accessory assembly lines are arranged in parallel, and one glass loading line is arranged, and the glass loading line is located in parallel between the two frame and accessory assembly lines; the glass conveying table is arranged horizontally and its two ends are respectively close to the facing sides of the glass loading tables of the two frame and accessory assembly lines.

[0006] Specifically, a quality inspection and conveying platform is provided at the end of the frame and accessory assembly line.

[0007] Specifically, the first accessory mounting station includes a wool strip mounting station, an angle code mounting station and a lock mounting station, and the angle code mounting station and the lock mounting station are respectively arranged on both sides of the conveyor belt and are arranged in sequence along the conveyor belt.

[0008] Specifically, a conveyor belt is provided between the frame assembly station and the first accessory mounting station.

[0009] Specifically, the frame assembly platform is provided with a lifting and rotating device.

[0010] Specifically, the frame and sash are combined with a workbench to be provided with an alignment component for centering the glass.

[0011] Specifically, the quality inspection conveying platform is provided with a group, and the ends of the two frame and accessory assembly lines are connected to the convergence conveying platform, the quality inspection conveying platform is connected to the middle of the convergence conveying platform, and the convergence conveying platform is arranged horizontally and its two ends are respectively close to the first accessory mounting platform of the two frame and accessory assembly lines.

[0012] Specifically, the quality inspection and conveying platform includes a turning platform; a sorting robot is arranged at the end of the quality inspection and conveying platform.

[0013] The present invention provides a method for manufacturing a sliding door and window, which uses the above-mentioned sliding door and window manufacturing production line equipment, and comprises the following steps:

[0014] Move the frame material to the first accessory installation platform, and install the wool strips, corner brackets, and locks on the frame material at the first accessory installation platform;

[0015] The frame materials are moved to the frame assembly table, where they are assembled into semi-finished frame products;

[0016] The semi-finished frame is moved to the glass loading platform, and at the same time, the glass loading line moves the glass from the glass loading platform to the glass loading platform through the automatic loading device, the turning conveying device, and the glass sorting device;

[0017] The glass and frame semi-finished products are assembled on the frame and sash combination workbench to obtain the sliding door and window semi-finished products.

[0018] The present invention provides a sliding door and window processing production line equipment and a sliding door and window processing production method. The production line equipment forms a flexible assembly line, including production process splitting, production logistics, and production matching, and adopts flexible assembly line processing. The whole line can adopt a belt transmission method, and the processing of sliding doors and windows can be split into 5 processes. Each process is equipped with auxiliary tools such as air screwdrivers, electric drills, and process electronic boards. For the key processes of sliding door processing: glass matching, automatic sheet loading and sorting are adopted; supporting automatic conveying control systems, etc., which can make the workshop tidy and orderly, improve production and processing efficiency, facilitate logistics and save time and effort, reduce operating costs, accelerate circulation and reduce tail orders, make paperless operation faster, reduce the number of personnel, and reduce labor intensity of personnel, thereby improving production efficiency and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a schematic diagram of the plan layout of a sliding door and window processing production line equipment provided by an embodiment of the present invention;

[0021] Figure 2 It is a schematic diagram of the plan layout of the head section of a sliding door and window processing production line equipment provided by an embodiment of the present invention;

[0022] Figure 3 It is a schematic diagram of the middle section plan layout of a sliding door and window processing production line equipment provided by an embodiment of the present invention;

[0023] Figure 4 It is a schematic diagram of the plan layout of the tail section of a sliding door and window processing production line equipment provided by an embodiment of the present invention. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0025] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element at the same time. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0026] like Figures 1 to 4 As shown, a sliding door and window processing production line equipment provided by an embodiment of the present invention can be used for the assembly line production of sliding doors and sliding windows, including a frame and accessory assembly line 100 and an adjacent glass loading line 200, wherein the frame and accessory assembly line 100 includes a first accessory mounting station 110 for mounting accessories (such as at least one of wool strips, corner brackets, and locks) on the frame (profile), a frame assembly station 130 for mounting the frame to form a window sash frame (semi-finished product), and a glass loading station 140 for receiving the window sash frame and glass and transferring them to the next station; the first accessory mounting station 110, the frame assembly station 130 and the glass loading station 140 all have a conveying component for transferring components or semi-finished products to the next station, and the conveying component can be an electric conveyor belt, and the workbenches of adjacent stations can also be provided with smooth strips as a connection.

[0027] The glass loading line 200 is connected to the glass loading platform 140, and the glass loading line 200 includes an automatic loading device 210, a flipping conveying device 220 for flipping the glass, and a glass sorting device 230 for transferring the glass to the glass conveying platform 240; the glass conveying platform 240 is connected to the side of the glass loading platform 140, and one end of the glass loading platform 140 is adjacent to the frame assembly platform 130, and the frame and glass can be loaded from two directions, which is more efficient. The automatic loading device 210 can use a manipulator with a suction cup, which can stack the glass on the glass rack in a set manner and call it according to the control instruction. The frame and accessory assembly line 100 also includes a frame and fan combination workbench 150 and a second accessory installation platform 180 arranged in sequence, and the frame and fan combination workbench 150 is arranged at the other end of the glass loading platform 140. The frame and fan combination workbench 150 can assemble the glass on the frame and fan, and the second accessory installation platform 180 can be used to install accessories such as upper wheels, lower wheels, and hooks. The glass loading platform 140 can adopt a double-layer conveying structure, the lower layer can be used to convey the frame and sash, and the upper layer can be used to convey the glass. The glass can be positioned and lifted by vacuum suction cups for easy assembly. The frame and sash combined workbench 150 and the second accessory mounting platform 180 can be provided with an assembly platform 160 and a conveying platform 170.

[0028] In this embodiment, two frame and accessory assembly lines 100 are arranged in parallel, and one glass loading line 200 is arranged, and the glass loading line 200 is located in parallel between the two frame and accessory assembly lines 100; the glass conveying platform 240 is arranged horizontally and its two ends are respectively close to the opposite sides of the glass loading platforms 140 of the two frame and accessory assembly lines 100; that is, the two vertically arranged frame and accessory assembly lines 100 share one glass loading line 200, the glass loading line 200 is arranged vertically between the two frame and accessory assembly lines 100, and the glass conveying platform 240 is horizontally connected to the two glass loading platforms 140. That is, the glass sorting device 230 moves the glass to the middle section of the glass conveying platform 240, and the glass conveying platform 240 alternately conveys the glass to one of the glass loading platforms 140 to one end and to the other end to the other glass loading platform 140, thereby improving the utilization rate of the equipment. A vertical and horizontal reversing platform is disposed in the middle section of the glass conveying platform 240 to rotate the glass 90 degrees before conveying.

[0029] Specifically, a quality inspection and conveying platform 300 is provided at the end of the frame and accessory assembly line 100, and synchronous quality inspection is performed on the production line, and unqualified products are labeled with unqualified labels, and qualified products can be moved to the stacking platform area by the robot 400. A glass glue application section is provided at the rear side of the stacking platform area.

[0030] Specifically, the first accessory mounting platform 110 includes a wool strip mounting platform, an angle code mounting platform and a lock mounting platform. The angle code mounting platform and the lock mounting platform are respectively arranged on both sides of the conveyor belt and are arranged in sequence along the conveyor belt. The operator can perform corresponding installation operations on the wool strip mounting platform, the angle code mounting platform and the lock mounting platform.

[0031] Specifically, a conveyor belt is provided between the frame assembly station 130 and the first accessory installation station 110, and the conveyor belt can convey the frame profiles in groups (two long sides and two short sides) to the frame assembly station 130. On the frame assembly station 130, the frame profiles of the two long sides and one short side can be assembled, and the frame profile of the other short side can be assembled after the glass is installed. A full material sensing stop device can be provided on the conveyor belt, and in specific applications, it can be judged by CCD visual AI recognition and other methods.

[0032] Specifically, the frame assembly table 130 can be provided with a lifting and rotating device, which can lift and rotate the semi-finished sliding door and window to a set angle (for example, 90, 180, 270 degrees, etc.) to facilitate production personnel to perform assembly operations on each side of the sliding door and window.

[0033] Specifically, the frame and sash are combined with the workbench 150 to be provided with an alignment component for centering the glass. The alignment component can be a sliding push block arranged opposite to each other, which can center the glass.

[0034] Specifically, the quality inspection transmission platform 300 is provided with a group, and the ends of the two frame and accessory assembly lines 100 are connected with a confluence transmission platform 310, and the quality inspection transmission platform 300 is connected to the middle of the confluence transmission platform 310, and the confluence transmission platform 310 is arranged horizontally and the two ends are respectively close to the second accessory mounting platform 180 of the two frame and accessory assembly lines 100, that is, at least two frame and accessory assembly lines 100 can share a quality inspection transmission platform 300 (quality inspection line), and its equipment utilization rate is high, which is conducive to reducing the number of quality inspection personnel and low production cost. In specific applications, intelligent quality inspection can be carried out by manual detection, or by CCD imaging for image recognition and comparison analysis. The quality inspection transmission platform 300 can be provided with a dimension measuring instrument, such as a laser distance measuring instrument, for easy detection and inspection. Specifically, one side of the two frame and accessory assembly lines 100 and the quality inspection transmission platform 300 can be provided with an electronic billboard, and the electronic billboard can intelligently display the model specifications, pictures, dimensions and other detection information of sliding doors and windows.

[0035] Specifically, the quality inspection and transmission platform 300 includes a transmission platform 320 and a flipping platform 330; the flipping platform 330 can adopt a structure of a manipulator 400 or a flipping table, which is conducive to quality inspection of both sides of the sliding doors and windows. A sorting manipulator 400 is arranged at the end of the quality inspection and transmission platform 300. The sorting manipulator 400 can be provided with or connected to a visual recognition camera, and can use AI to identify unqualified labels, and move the sliding doors and windows with unqualified labels to the repair storage rack, and move the qualified sliding doors and windows to the storage rack. In this embodiment, the quality inspection and transmission platform 300 includes a side code scanning platform 340, and the side code scanning platform 340 is provided with a side pushing mechanism for pushing the sliding doors and windows to the edge, and a code scanning device is arranged above the side code scanning platform 340 to facilitate scanning to determine whether it is a qualified product. The quality inspection and transmission platform 300 also includes a material unloading platform 350, and the material unloading platform 350 is provided with a centering pushing mechanism for pushing the sliding doors and windows to the middle. The side pushing mechanism and the center pushing mechanism can be pushed by a slider. The sorting robot 400 can rotate 360 ​​degrees, and there can be multiple stacking areas (stacking racks) arranged along the circumferential direction around the sorting robot 400.

[0036] In a specific application, a sorting and matching area is provided in front of the first accessory mounting platform 110, and the main materials of each sliding door and window can be sorted and placed in the tray of the material rack. In front of the sorting and matching area is a cutting and sawing integrated processing area, where cutting and sawing processing equipment, drilling and milling processing equipment, etc. can be set to meet different production needs, and the layout is reasonable to reduce transportation.

[0037] The embodiment of the present invention further provides a method for manufacturing a sliding door and window, which uses the above-mentioned sliding door and window manufacturing production line equipment, and includes the following steps:

[0038] Move the frame material to the first accessory mounting platform 110, and install the wool strips, corner brackets, and locks on the frame material at the first accessory mounting platform 110;

[0039] The frame material is moved to the frame assembly station 130, where the frame material is assembled to form a semi-finished frame product;

[0040] The semi-finished frame is moved to the glass loading platform 140, and at the same time, the glass loading line 200 moves the glass from the glass loading platform 140 to the glass loading platform 140 through the automatic loading device 210, the turning conveying device 220, and the glass sorting device 230;

[0041] The glass and frame semi-finished products are assembled on the frame and sash combination workbench 150 to obtain a sliding door and window semi-finished product.

[0042] In specific applications, flexible production lines are used to automate existing processes and auxiliary materials; relevant human-machine matching devices can be added, including but not limited to sawing machines, manipulators 400, auxiliary arms, etc.; relevant automatic transmission and sorting supporting centers can also be added to help reduce the number of personnel and labor intensity; in specific applications, relevant intelligent and automated visual inspection and testing devices can also be added to comprehensively supervise and control the production process and quality, so that the entire product process can be traceable, which is conducive to quality control.

[0043] The embodiments of the present invention provide a sliding door and window processing production line equipment and a sliding door and window processing production method. The production line equipment forms a flexible assembly line, including production process splitting, production logistics, and production matching, and adopts flexible assembly line processing. The whole line can adopt a belt transmission method, and the processing of sliding doors and windows can be split into 5 processes. Each process is equipped with auxiliary tools such as air screwdrivers, electric drills, and process electronic boards. For the key processes of sliding door processing: glass matching, automatic sheet loading and sorting is adopted; supporting automatic conveying control systems, etc., which can make the workshop tidy and orderly, improve production and processing efficiency, facilitate logistics and save time and effort, reduce operating costs, accelerate circulation and reduce tail orders, make paperless operation faster, reduce the number of personnel, and reduce labor intensity of personnel, thereby improving production efficiency and reducing production costs.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A sliding door and window processing production line equipment, characterized in that: It includes a frame and accessory assembly line and an adjacent glass loading line, wherein the frame and accessory assembly line includes a first accessory installation station for installing accessories on the frame, a frame assembly station for installing the frame to form a window sash frame, and a glass loading station for receiving the window sash frame and glass and transferring them to the next station; the first accessory installation station, the frame assembly station and the glass loading station all have a transfer component; The glass loading line is connected to the glass loading platform, and the glass loading line includes an automatic loading device, a flipping and conveying device for flipping the glass, and a glass sorting device for conveying the glass to the glass conveying platform; the glass conveying platform is connected to the side of the glass loading platform, and one end of the glass loading platform is adjacent to the frame assembly platform; the frame and accessory assembly line also includes a frame-sash combination workbench and a second accessory installation platform that are arranged in sequence, and the frame-sash combination workbench is arranged at the other end of the glass loading platform; A quality inspection and conveying platform is provided at the end of the frame and accessory assembly line; The quality inspection and conveying platform comprises a turning platform; a sorting robot is arranged at the end of the quality inspection and conveying platform.

2. The sliding door and window processing production line equipment according to claim 1, characterized in that: Two frame and accessory assembly lines are arranged in parallel, and one glass loading line is arranged, and the glass loading line is located in parallel between the two frame and accessory assembly lines; the glass conveying platform is arranged horizontally and its two ends are respectively close to the opposite sides of the glass loading platforms of the two frame and accessory assembly lines.

3. The sliding door and window processing production line equipment according to claim 1, characterized in that: The first accessory mounting platform comprises a wool strip mounting platform, an angle code mounting platform and a lock mounting platform. The angle code mounting platform and the lock mounting platform are respectively arranged on both sides of the conveyor belt and are arranged in sequence along the conveyor belt.

4. The sliding door and window processing production line equipment according to claim 1, characterized in that: A conveyor belt is provided between the frame assembly station and the first accessory mounting station.

5. The sliding door and window processing production line equipment according to claim 1, characterized in that: The frame assembly platform is provided with a lifting and rotating device.

6. The sliding door and window processing production line equipment according to claim 1, characterized in that: The frame and sash are combined with a workbench and are provided with an alignment component for centering the glass.

7. The sliding door and window processing production line equipment according to claim 3, characterized in that: The quality inspection conveying platform is provided with a group, and the ends of the two frame and accessory assembly lines are connected to the convergence conveying platform, the quality inspection conveying platform is connected to the middle part of the convergence conveying platform, and the convergence conveying platform is arranged horizontally and its two ends are respectively close to the first accessory mounting platform of the two frame and accessory assembly lines.

8. A method for manufacturing sliding doors and windows, characterized in that: The sliding door and window processing production line equipment according to any one of claims 1 to 7 comprises the following steps: Move the frame material to the first accessory installation platform, and install the wool strips, corner brackets, and locks on the frame material at the first accessory installation platform; The frame materials are moved to the frame assembly table, where they are assembled into semi-finished frame products; The semi-finished frame is moved to the glass loading platform, and at the same time, the glass loading line moves the glass from the glass loading platform to the glass loading platform through the automatic loading device, the turning conveying device, and the glass sorting device; The glass and frame semi-finished products are assembled on the frame and sash combination workbench to obtain the sliding door and window semi-finished products.

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