A product production node dynamic monitoring device and its use method

By designing and installing a dynamic monitoring device for product production nodes with top disk, turntable, intermittent adjustment mechanism, shooting range fine adjustment mechanism and reusing cleaning mechanism, the problem of low convenience of camera use and easy attachment of gray layers in harsh environments is solved, and the lenses are easily attached to a gray layer in harsh environments is realized. Flexible multi-directional monitoring and automatic cleaning have improved the convenience and life of the equipment.

CN114390194BActive Publication Date: 2025-02-07CHONGQING PINHAOXIN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202111530527.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-15
Publication Date
2025-02-07
Estimated Expiration
2041-12-15

AI Technical Summary

Technical Problem

The existing cameras can only be adjusted to a small scale when used, which is not very convenient to use and is not convenient for monitoring from multiple directions. In harsh environments, the camera lenses are prone to adhere to gray layers, affecting monitoring work.

Method used

A dynamic monitoring device for product production nodes is designed, including installation top disk, turntable, intermittent adjustment mechanism, shooting range fine adjustment mechanism and reuse cleaning mechanism. Through the combination of these mechanisms, 360-degree adjustment of the camera, fine-tuning of the vertical angle and automatic cleaning of the lens are achieved.

Benefits of technology

It realizes flexible multi-directional monitoring of the camera, improves the convenience of use, adapts to the automatic cleaning of lenses in harsh environments, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a dynamic monitoring device for product production nodes and a method for using the same, including a mounting top plate and a monitoring camera arranged below the mounting top plate, a fixing ring is fixed to the bottom of the mounting top plate by a support rod, a turntable is rotated below the fixing ring, the monitoring camera is arranged below the turntable, an intermittent adjustment mechanism is arranged between the mounting top plate and the turntable, and a shooting range fine-tuning mechanism is arranged between the monitoring camera and the turntable. The present invention relates to the technical field of monitoring devices. The dynamic monitoring device for product production nodes and a method for using the same, through the setting of the intermittent adjustment mechanism, facilitates intermittent adjustment of the monitoring camera to achieve 360-degree coverage monitoring, the intermittent design is more flexible and convenient to use, through the setting of the reuse cleaning mechanism, facilitates the washing of the monitoring camera lens, and can filter and reuse the cleaned water to achieve the recycling of water resources, and can disassemble the filter screen therein.
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Description

Technical Field

[0001] The present invention relates to the technical field of monitoring devices, and in particular to a dynamic monitoring device for a product production node and a method for using the same. Background Art

[0002] A typical TV monitoring system is mainly composed of two parts: front-end equipment and back-end equipment. The front-end equipment usually consists of cameras, manual or electric lenses, pan / tilt heads, protective covers, monitors, alarm detectors and multi-function decoders. They each perform their duties and establish corresponding connections with various devices in the central control system through wired, wireless or optical fiber transmission media (transmitting video / audio signals and control and alarm signals). In actual TV monitoring systems, these front-end devices are not necessarily used at the same time, but cameras and lenses for monitoring on-site image acquisition are essential. Back-end equipment can be further divided into central control equipment and sub-control equipment.

[0003] During the product production process, in order to replace manual monitoring, monitoring equipment is generally used for automatic monitoring. The existing cameras can generally only be adjusted slightly during use, are not very convenient to use, and are not convenient for multi-directional monitoring. In addition, during use, if the environment is harsh and the camera lens is prone to dust, it will affect the monitoring work. Therefore, the present invention proposes a product production node dynamic monitoring device and a method of use thereof to solve the above-mentioned problems. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a dynamic monitoring device for product production nodes and a method for using the same, which solves the problems that existing cameras can generally only be adjusted slightly during use, are not very convenient to use, are not convenient for multi-directional monitoring, and during use, if the environment is harsh and dust is easily attached to the camera lens, the monitoring work is affected.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a dynamic monitoring device for product production nodes, comprising a mounting top plate and a monitoring camera arranged below the mounting top plate, a fixing ring is fixed to the bottom of the mounting top plate by a support rod, a turntable is rotated below the fixing ring, the monitoring camera is arranged below the turntable, an intermittent adjustment mechanism is arranged between the mounting top plate and the turntable, a shooting range fine-tuning mechanism is arranged between the monitoring camera and the turntable, and a reusable cleaning mechanism is arranged below the turntable.

[0006] The intermittent adjustment mechanism includes a T-block fixed to the bottom of the mounting top plate and an adjustment shaft fixed at the top center of the turntable, an adjustment disk is fixed on the surface of the adjustment shaft, a servo motor is fixed to the bottom of the T-block, a transmission shaft is fixed to the output shaft of the servo motor, a notched disk is fixed to the surface of the transmission shaft, arc grooves matching the notched disk are provided on the surface of the adjustment disk, an extension strip is fixed below the notched disk, a push column is fixed on the top of the extension strip, and push slots matching the push column are provided on the surface of the adjustment disk.

[0007] Preferably, the shooting range fine-tuning mechanism includes a connecting strip fixed to the bottom of the turntable, a first welding block is rotatably provided on the surface of the connecting strip, the first welding block is fixed above the surveillance camera, and a fixing block is also fixed to the bottom of the turntable.

[0008] Preferably, a telescopic cylinder is rotatably provided on the surface of the fixed block, a second welding block is rotatably provided on the surface of the telescopic cylinder, and the second welding block is fixed above the surveillance camera.

[0009] Preferably, the reuse cleaning mechanism includes a water storage tray arranged below the monitoring camera, the water storage tray is fixed below the turntable by an L-shaped rod, and a circulating water pump is fixed to the bottom of the turntable.

[0010] Preferably, a filter is provided inside the water storage tray, the outer periphery of the filter is in contact with the inner wall of the water storage tray, a magnet is fixed on the surface of the filter, and a vertical slot adapted to the magnet is provided on the inner wall of the water storage tray.

[0011] Preferably, the inner wall of the water storage tray is further provided with an annular groove adapted to the magnetic block, an iron block adapted to the magnetic block is embedded and installed on the inner wall of the annular groove, and a conical bucket is fixed to the inner wall of the water storage tray.

[0012] Preferably, the liquid inlet of the circulating water pump is connected to the bottom of the conical bucket, the water outlet of the circulating water pump is connected to a hose, a mounting plate is fixed to the surface of the surveillance camera, an electric telescopic rod is fixed to the top of the mounting plate, a fixing plate is fixed to one end of the electric telescopic rod, an oblique nozzle is fixed through the fixing plate, and one end of the hose is connected to the oblique nozzle.

[0013] The present invention also discloses a method for using a dynamic monitoring device for a product production node, which specifically comprises the following steps:

[0014] S1. When the surveillance camera is in use and needs to shoot around, the servo motor rotates one circle each time, drives the notched disc to rotate through the transmission shaft, and then drives the extension bar to rotate, and drives the push column to rotate through the extension bar, and drives the push column and the push card slot to rotate 90 degrees each time, and then drives the turntable to rotate 90 degrees each time, so as to realize the surveillance of the surroundings of the surveillance camera;

[0015] S2. When the vertical angle of the surveillance camera needs to be fine-tuned, the telescopic cylinder is started. The extension of the telescopic cylinder can drive the surveillance camera to rotate downward to change the shooting range. The shortening of the telescopic cylinder can drive the surveillance camera to rotate upward.

[0016] S3. When the surveillance camera lens needs to be cleaned, start the circulating water pump, and the water inside the conical bucket enters the oblique nozzle through the hose, and the surveillance camera lens is rinsed through the oblique nozzle. The rinsed water is filtered by the filter and re-enters the conical bucket. After long-term use, too much dust accumulates on the surface of the filter. When it needs to be disassembled and cleaned, rotate the filter to separate the magnet from the iron block, so that the magnet can move in the annular groove. After the magnet moves to the vertical slot, the filter can be taken out of the water storage tray.

[0017] Beneficial Effects

[0018] The present invention provides a product production node dynamic monitoring device and a method for using the same. Compared with the prior art, the present invention has the following beneficial effects:

[0019] (1) The product comprises a dynamic monitoring device for production nodes and a method for using the same. The intermittent adjustment mechanism includes a T-block fixed to the bottom of the mounting top plate and an adjustment shaft fixed to the top center of the turntable. An adjustment disk is fixed to the surface of the adjustment shaft. A servo motor is fixed to the bottom of the T-block. A transmission shaft is fixed to the output shaft of the servo motor. A notched disk is fixed to the surface of the transmission shaft. Arc grooves matching the notched disk are provided on the surface of the adjustment disk. An extension bar is fixed below the notched disk. A push column is fixed to the top of the extension bar. Push card slots matching the push column are provided on the surface of the adjustment disk. The intermittent adjustment mechanism facilitates intermittent adjustment of the surveillance camera to achieve 360-degree coverage surveillance. The intermittent design makes it more flexible and convenient to use.

[0020] (2) The product is a dynamic monitoring device for production nodes and a method for using the same. The shooting range fine-tuning mechanism includes a connecting strip fixed to the bottom of the turntable, a first welding block is rotatably disposed on the surface of the connecting strip, and the first welding block is fixed above the monitoring camera. A fixed block is also fixed to the bottom of the turntable, a telescopic cylinder is rotatably disposed on the surface of the fixed block, a second welding block is rotatably disposed on the surface of the telescopic cylinder, and the second welding block is fixed above the monitoring camera. The setting of the shooting range fine-tuning mechanism facilitates fine-tuning of the vertical angle of the monitoring camera, and has little limitation on use.

[0021] (3) The dynamic monitoring device for production nodes of the product and the method for using the same, comprises a water storage pan arranged below the monitoring camera in a reused cleaning mechanism, the water storage pan is fixed to the bottom of the turntable by an L-shaped rod, a circulating water pump is fixed to the bottom of the turntable, a filter is arranged inside the water storage pan, the outer periphery of the filter is in contact with the inner wall of the water storage pan, a magnetic block is fixed on the surface of the filter, and the reused cleaning mechanism makes it easy to rinse the monitoring camera lens, and the water after cleaning can be filtered and reused, thereby realizing the recycling of water resources, and the filter can be disassembled. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A three-dimensional diagram of the structure of the present invention;

[0023] Figure 2 It is a three-dimensional exploded diagram of the local structure of the present invention;

[0024] Figure 3 It is a schematic diagram of the intermittent adjustment mechanism of the present invention;

[0025] Figure 4 This is a schematic diagram of the connection between the shooting range fine-tuning mechanism of the present invention and the monitoring camera;

[0026] Figure 5 For the present invention Figure 1 A partial enlarged view of point A in the middle.

[0027] In the figure: 1-install top plate, 2-monitoring camera, 3-support rod, 4-fixing ring, 5-turntable, 6-intermittent adjustment mechanism, 61-T-block, 62-adjusting shaft, 63-adjusting disk, 64-servo motor, 65-transmission shaft, 66-notched disc, 67-arc groove, 68-extension bar, 69-pushing column, 610-pushing card slot, 7-shooting range fine-tuning mechanism, 71-connecting bar, 72-first welding block, 73-fixing block, 74-telescopic cylinder, 75-second welding block, 8-reusable cleaning mechanism, 81-water storage tray, 82-L-shaped rod, 83-circulating water pump, 84-filter screen, 85-magnetic block, 86-vertical card slot, 87-annular groove, 88-iron block, 89-conical bucket, 810-hose, 811-mounting plate, 812-electric telescopic rod, 813-fixing plate, 814-oblique nozzle. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-5 The present invention provides a technical solution: a dynamic monitoring device for a product production node, comprising a mounting top plate 1 and a monitoring camera 2 arranged below the mounting top plate 1, which is electrically connected to an external power supply and controlled by a control switch, a fixing ring 4 is fixed to the bottom of the mounting top plate 1 through a support rod 3, a turntable 5 is rotated below the fixing ring 4, the monitoring camera 2 is arranged below the turntable 5, an intermittent adjustment mechanism 6 is arranged between the mounting top plate 1 and the turntable 5, a shooting range fine-tuning mechanism 7 is arranged between the monitoring camera 2 and the turntable 5, and a reuse cleaning mechanism 8 is arranged below the turntable 5.

[0030] The intermittent adjustment mechanism 6 includes a T-block 61 fixed to the bottom of the mounting top plate 1 and an adjustment shaft 62 fixed at the top center of the turntable 5, an adjustment disk 63 is fixed to the surface of the adjustment shaft 62, a servo motor 64 is fixed to the bottom of the T-block 61, which is electrically connected to an external power supply and controlled by a control switch, a transmission shaft 65 is fixed to the output shaft of the servo motor 64, a notched disk 66 is fixed to the surface of the transmission shaft 65, arc grooves 67 matching the notched disk 66 are provided on the four sides of the surface of the adjustment disk 63, an extension strip 68 is fixed below the notched disk 66, a push column 69 is fixed to the top of the extension strip 68, and a push card slot 610 matching the push column 69 is provided on the four sides of the surface of the adjustment disk 63.

[0031] In the embodiment of the present invention, the shooting range fine-tuning mechanism 7 includes a connecting strip 71 fixed to the bottom of the turntable 5, a first welding block 72 is rotatably arranged on the surface of the connecting strip 71, the first welding block 72 is fixed above the surveillance camera 2, and a fixing block 73 is also fixed to the bottom of the turntable 5.

[0032] In the embodiment of the present invention, a telescopic cylinder 74 is rotatably provided on the surface of the fixed block 73, which is electrically connected to an external power supply and controlled by a control switch. A second welding block 75 is rotatably provided on the surface of the telescopic cylinder 74, and the second welding block 75 is fixed above the surveillance camera 2.

[0033] In an embodiment of the present invention, the recycling cleaning mechanism 8 includes a water storage tray 81 arranged below the monitoring camera 2, and the water storage tray 81 is fixed below the turntable 5 by an L-shaped rod 82. A circulating water pump 83 is fixed to the bottom of the turntable 5, which is electrically connected to an external power supply and controlled by a control switch.

[0034] In the embodiment of the present invention, a filter screen 84 is provided inside the water storage tray 81 to filter impurities in the water after cleaning. The outer periphery of the filter screen 84 is in contact with the inner wall of the water storage tray 81, and a magnet block 85 is fixed on the surface of the filter screen 84. The inner wall of the water storage tray 81 is provided with a vertical slot 86 that is compatible with the magnet block 85.

[0035] In the embodiment of the present invention, the inner wall of the water storage tray 81 is further provided with an annular groove 87 adapted to the magnet 85 , an iron block 88 adapted to the magnet 85 is embedded and installed on the inner wall of the annular groove 87 , and a conical bucket 89 is fixed to the inner wall of the water storage tray 81 .

[0036] In the embodiment of the present invention, the liquid inlet of the circulating water pump 83 is connected to the bottom of the conical bucket 89, and the water outlet of the circulating water pump 83 is connected to a hose 810. A mounting plate 811 is fixed to the surface of the monitoring camera 2, and an electric telescopic rod 812 is fixed to the top of the mounting plate 811, which is electrically connected to an external power supply and controlled by a control switch. The oblique nozzle 814 can be pushed in front of the lens of the monitoring camera 2. A fixing plate 813 is fixed to one end of the electric telescopic rod 812, and the oblique nozzle 814 is fixed through the fixing plate 813, and one end of the hose 810 is connected to the oblique nozzle 814.

[0037] The present invention also discloses a method for using a dynamic monitoring device for a product production node, which specifically comprises the following steps:

[0038] S1. When the surveillance camera 2 is in use and needs to shoot around, the servo motor 64 rotates one circle each time, drives the notched disc 66 to rotate through the transmission shaft 65, and then drives the extension bar 68 to rotate, and drives the push column 69 to rotate through the extension bar 68, and drives the adjustment disc 63 to rotate 90 degrees each time through the push column 69 and the push slot 610, and then drives the turntable 5 to rotate 90 degrees each time, so as to realize the monitoring of the surroundings of the surveillance camera 2;

[0039] S2. When the vertical angle of the surveillance camera 2 needs to be fine-tuned, the telescopic cylinder 74 is started. The extension of the telescopic cylinder 74 can drive the surveillance camera 2 to rotate downward to change the shooting range. The shortening of the telescopic cylinder 74 can drive the surveillance camera 2 to rotate upward.

[0040] S3. When the lens of the surveillance camera 2 needs to be cleaned, the circulating water pump 82 is started, and the water inside the conical bucket 89 enters the oblique nozzle 814 through the hose 810, and the lens of the surveillance camera 2 is rinsed through the oblique nozzle 814. The rinsed water is filtered by the filter 84 and re-enters the conical bucket 89. After long-term use, too much dust accumulates on the surface of the filter 84. When it needs to be disassembled and cleaned, the filter 84 is rotated to separate the magnet 85 from the iron block 88, so that the magnet 85 can move in the annular groove 87. After the magnet 85 moves to the vertical slot 86, the filter 84 can be taken out of the water storage tray 81.

[0041] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dynamic monitoring device for a product production node, comprising a mounting top plate (1) and a monitoring camera (2) arranged below the mounting top plate (1), characterized in that: A fixing ring (4) is fixed to the bottom of the mounting top plate (1) via a support rod (3); a rotating disk (5) is rotatably disposed below the fixing ring (4); the monitoring camera (2) is disposed below the rotating disk (5); an intermittent adjustment mechanism (6) is disposed between the mounting top plate (1) and the rotating disk (5); a shooting range fine-tuning mechanism (7) is disposed between the monitoring camera (2) and the rotating disk (5); and a reusable cleaning mechanism (8) is disposed below the rotating disk (5); The intermittent adjustment mechanism (6) comprises a T-shaped block (61) fixed at the bottom of the mounting top plate (1) and an adjustment shaft (62) fixed at the top center of the rotating plate (5); an adjustment disk (63) is fixed on the surface of the adjustment shaft (62); a servo motor (64) is fixed on the bottom of the T-shaped block (61); a transmission shaft (65) is fixed on the output shaft of the servo motor (64); a notched disk (66) is fixed on the surface of the transmission shaft (65); arc grooves (67) matching the notched disk (66) are provided on the four sides of the surface of the adjustment disk (63); an extension strip (68) is fixed below the notched disk (66); a push column (69) is fixed on the top of the extension strip (68); and push slots (610) matching the push column (69) are provided on the four sides of the surface of the adjustment disk (63); The reuse cleaning mechanism (8) comprises a water storage tray (81) arranged below the monitoring camera (2), the water storage tray (81) being fixed below the turntable (5) via an L-shaped rod (82), a circulating water pump (83) being fixed at the bottom of the turntable (5), a filter screen (84) being arranged inside the water storage tray (81), the outer periphery of the filter screen (84) being in contact with the inner wall of the water storage tray (81), a magnetic block (85) being fixed on the surface of the filter screen (84), a vertical slot (86) being provided on the inner wall of the water storage tray (81) being matched with the magnetic block (85), and an annular groove (87) being provided on the inner wall of the water storage tray (81) being matched with the magnetic block (85), the annular groove (87) being provided on the inner wall of the water storage tray (81) being matched with the magnetic block (85). 7) is embedded with an iron block (88) that matches the magnetic block (85), the inner wall of the water storage pan (81) is fixed with a conical bucket (89), the liquid inlet of the circulating water pump (83) is connected to the bottom of the conical bucket (89), the water outlet of the circulating water pump (83) is connected to a hose (810), a mounting plate (811) is fixed to the surface of the monitoring camera (2), an electric telescopic rod (812) is fixed to the top of the mounting plate (811), one end of the electric telescopic rod (812) is fixed with a fixing plate (813), an oblique nozzle (814) is fixed through the fixing plate (813), and one end of the hose (810) is connected to the oblique nozzle (814).

2. A product production node dynamic monitoring device according to claim 1, characterized in that: The shooting range fine-tuning mechanism (7) comprises a connecting strip (71) fixed to the bottom of the turntable (5), a first welding block (72) is rotatably arranged on the surface of the connecting strip (71), the first welding block (72) is fixed above the monitoring camera (2), and a fixing block (73) is also fixed to the bottom of the turntable (5).

3. A product production node dynamic monitoring device according to claim 2, characterized in that: A telescopic cylinder (74) is rotatably mounted on the surface of the fixed block (73), a second welding block (75) is rotatably mounted on the surface of the telescopic cylinder (74), and the second welding block (75) is fixed above the monitoring camera (2).

4. A method for using a product production node dynamic monitoring device as described in any one of claims 1 to 3, characterized in that: The method of use specifically includes the following steps: S1. When the surveillance camera (2) is in use and needs to shoot around, the servo motor (64) rotates one circle each time, and drives the notched disc (66) to rotate through the transmission shaft (65), and then drives the extension bar (68) to rotate, and drives the push column (69) to rotate through the extension bar (68), and drives the adjustment disc (63) to rotate 90 degrees each time through the push column (69) and the push card slot (610), and then drives the turntable (5) to rotate 90 degrees each time, so as to realize the monitoring of the surroundings of the surveillance camera (2); S2. When the vertical angle of the monitoring camera (2) needs to be fine-tuned, the telescopic cylinder (74) is started. The telescopic cylinder (74) is extended to drive the monitoring camera (2) to rotate downward to change the shooting range. The telescopic cylinder (74) is shortened to drive the monitoring camera (2) to rotate upward. S3. When it is necessary to clean the lens of the surveillance camera (2), the circulating water pump (82) is started, and the water inside the conical bucket (89) enters the oblique nozzle (814) through the hose (810), and the lens of the surveillance camera (2) is washed through the oblique nozzle (814). After being filtered by the filter (84), the washed water re-enters the conical bucket (89). After long-term use, too much dust is accumulated on the surface of the filter (84). When it is necessary to disassemble and clean it, the filter (84) is rotated to separate the magnetic block (85) from the iron block (88), so that the magnetic block (85) and the iron block (88) are separated. The block (85) can move in the annular groove (87). After the magnetic block (85) moves into the vertical slot (86), The filter screen (84) can be taken out from the water storage tray (81).

Citation Information

Patent Citations

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