An integrated gear grinding machine
By designing an integrated grinder, combining X, Y, Z axis modules and detectors, the automation and stability of longitudinal and transverse grinding are achieved, the problem of insufficient accuracy of traditional grinders is solved, and the saw blade is improved Processing accuracy and stability.
Patent Information
- Application Number
- CN202210166873.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-02-23
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2042-02-23
AI Technical Summary
Traditional teeth grinding machines are difficult to take into account the comprehensiveness of longitudinal and transverse teeth grinding, while ensuring the automation and stability of saw blade movement, resulting in insufficient machining accuracy.
An integrated grinding machine is designed, including base, X-axis module, Y-axis module, longitudinal grinding device, transverse grinding device, detector and cylinder, etc., and the saw blade is realized through motor drive and detector cooperation. Automatic movement and stable position adjustment in the X, Y, and Z axes directions ensure accurate progress of longitudinal and transverse grinding teeth.
The comprehensiveness of longitudinal and transverse teeth grinding is achieved, the machining accuracy of the saw blade is improved, the stability of the saw blade during teeth grinding is ensured, the accuracy problem caused by inaccurate position is avoided, and the scope of application is expanded.
Smart Images
Figure CN114453669B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear grinding machines, in particular to an integrated gear grinding machine. Background Art
[0002] In industrial production activities, saw blades are one of the main cutting tools. In order to make the cut surface smooth enough, the saw blade must also have a high enough precision. Therefore, after the saw blade is initially processed and formed, it needs to be put on a gear grinder for further grinding. The grinding process needs to include grinding in both longitudinal and transverse directions. First, the longitudinal grinding polishes the side surface of the saw teeth, and then the transverse grinding polishes the lower surface of the saw teeth. In addition, in order to reduce labor intensity to a greater extent, the movement of the saw blade involved in the grinding process needs to be completed as automatically as possible, and sufficient stability needs to be guaranteed. Whether it is the comprehensiveness of longitudinal and transverse grinding, the degree of automation of saw blade movement, and the targeted design for improving stability, traditional gear grinding machines are still lacking. Based on this situation, how can the gear grinding machine be able to perform both longitudinal and transverse grinding, and the movement of the saw blade involved is completed automatically while maintaining sufficient stability, so that the accuracy of the processed saw blade is fully guaranteed, which is becoming an increasingly urgent problem that relevant technical personnel need to solve. Summary of the invention
[0003] In order to solve the above technical problems, the present invention provides an integrated gear grinding machine.
[0004] An integrated gear grinding machine comprises a base, characterized in that: a blank material rack is arranged on one side of the base, a finished product rack is arranged on the side of the base away from the blank material rack, a first X-axis module is arranged on the side of the base close to the blank material rack and the finished product rack, a first Y-axis module is arranged on the upper part of the base close to the finished product rack, a longitudinal gear grinding device is arranged on the side of the first Y-axis module away from the first X-axis module, a transverse gear grinding device is arranged on the side of the longitudinal gear grinding device close to the blank material rack, a second fixing device is arranged on the side of the transverse gear grinding device close to the first X-axis module, an electric control cabinet is arranged on the side of the base away from the blank material rack and the finished product rack, an operation box is arranged on the upper part of the electric control cabinet, and a third electric A machine, a fourth detector is arranged on one side of the first Y-axis module, a second wire sleeve is arranged on the side of the first Y-axis module away from the fourth detector, a first mounting plate is slidably arranged on the upper part of the first Y-axis module, a first cylinder is arranged in the middle position of the first mounting plate, a lifting platform is arranged above the first mounting plate, the lifting platform is fixedly connected to the output end of the first cylinder, a first positioning plate is arranged on the upper part of the lifting platform, a first positioning core is arranged in the middle position of the first positioning plate, a second electromagnet is arranged on the periphery of the first positioning core, side plates are symmetrically arranged on both sides of the first mounting plate, a second slide rail is arranged on the side plate close to the lifting platform, second sliders are arranged at positions corresponding to the second slide rails on both sides of the lifting platform, and the second slider is slidably connected to the second slide rail A first limiting bolt and a second limiting bolt are vertically arranged at the lower part of the lifting platform, the head of the first limiting bolt faces upward, and the tail of the first limiting bolt is threadedly connected to the first mounting plate, the head of the second limiting bolt faces downward, and the tail of the second limiting bolt is threadedly connected to the lifting platform, a limiting nut is arranged on the surface of the second limiting bolt, a first fixing device is arranged on the upper part of the longitudinal grinding device close to the first Y-axis module, the first fixing device includes a fixing seat, a rotating seat is arranged on the upper part of the fixing seat, a transition block is arranged on the upper part of the rotating seat, a support block is arranged on the upper part of the transition block, the side of the support block away from the first Y-axis module is a curved surface, a permanent magnet is inlaid on the surface of the support block, a scale plate is arranged on the upper part of the fixing seat, An indicator plate is arranged at a position corresponding to the scale plate at the lower part of the rotating seat, a support seat is arranged at one side of the fixed seat, a second support frame is arranged at the upper part of the support seat, a first connecting plate is arranged at the lower part of the second support frame close to one end of the support block, a third slide rail is vertically arranged at the side of the first connecting plate close to the support block, a third slider is slidably arranged on the surface of the third slide rail, a second connecting plate is arranged at the side of the third slider away from the first connecting plate, a second cylinder is arranged above the second connecting plate, an output end of the second cylinder faces downward, the output end of the second cylinder passes through the second connecting plate and is fixedly connected to the second connecting plate, a pressure block is arranged at the output end of the second cylinder, a shock-absorbing sleeve is arranged at the lower part of the pressure block, and the shock-absorbing sleeve is located directly above the support block.A sixth detector is arranged on the upper part of the second support frame near one end of the support block, and a detection plate is arranged on one side of the second connecting plate corresponding to the sixth detector.
[0005] Further, the first X-axis module includes a first motor and a second motor, the first Y-axis module includes a third motor, the longitudinal gear grinding device includes a fourth motor, a sixth motor, a seventh motor, an eighth motor, a ninth motor, and a fifth motor, the transverse gear grinding device includes an eleventh motor, a tenth motor, and a rotating handle, the second fixing device includes a twelfth motor, the output ends of the third motor, the fourth motor, the sixth motor, the seventh motor, the eighth motor, the ninth motor, and the eleventh motor are all provided with couplings, the end of the rotating handle and the other end of the coupling are both provided with a screw, and the surface of the screw A main nut is provided, and the main nut is threadedly connected with the screw rod, a nut seat is provided on one side of the main nut, and a secondary carrier plate is provided on one side of the nut seat, and the nut seat is fixedly connected to the main nut and the secondary carrier plate, a first slide rail is fixedly provided on both sides of the screw rod, a first slider is slidably provided on the surface of the first slide rail, and the secondary carrier plate is fixedly connected to the first slider, a main stable seat is provided at one end of the screw rod close to the coupling, and a secondary stable seat is provided at one end of the screw rod away from the coupling, and the screw rod is rotatably connected to the main stable seat and the secondary stable seat through bearings built in the main stable seat and the secondary stable seat.
[0006] Furthermore, the first X-axis module includes a transverse slide rail and a longitudinal slide rail, a longitudinal slide rail is provided on the side of the longitudinal slide rail away from the transverse slide rail, the longitudinal slide rail is slidably connected to the longitudinal slide rail, a first motor is provided on the top of the longitudinal slide rail, the longitudinal slide rail is connected to the first motor, a first support frame is provided on the side of the longitudinal slide rail away from the longitudinal slide rail, a suction cup is provided on the end of the first support frame away from the longitudinal slide rail, suction nozzles are equidistantly arranged in a ring at the bottom of the suction cup, a first electromagnet is provided between adjacent suction nozzles, a first detector is provided on the upper part of the suction cup, a second detector is provided on the upper part of the longitudinal slide rail, a connecting frame is provided on the side of the longitudinal slide rail close to the transverse slide rail, the connecting frame is fixedly connected to the longitudinal slide rail, a transverse slide rail is provided at the lower part of the connecting frame, the transverse slide rail is slidably connected to the transverse slide rail, a second motor is provided on one end of the transverse slide rail close to the blank material rack, the transverse slide rail is connected to the second motor, a third detector is provided on one end of the transverse slide rail close to the finished product material rack, and a first wire sleeve is provided at the lower part of the longitudinal slide rail.
[0007] Furthermore, a gear-shifting device is provided on one side of the first fixing device, a fourth motor is provided on one end of the gear-shifting device, a fifth detector is provided on one side of the gear-shifting device, an axle seat is slidably provided on the upper part of the gear-shifting device, a toggle arm is rotatably provided on the upper part of the axle seat, a first extension plate is provided on the end of the toggle arm away from the axle seat, a toggle rod is provided on the upper part of the first extension plate away from the end of the toggle arm, a friction block is provided on the lower part of the first extension plate away from the end of the toggle arm, a mounting rod is provided on the side of the axle seat away from the fifth detector, a first mounting bolt is provided on the side of the axle seat close to the mounting rod, a second mounting bolt is provided on the end of the mounting rod away from the axle seat, and a tension spring is provided between the first mounting bolt and the second mounting bolt.
[0008] Furthermore, the longitudinal gear grinding device includes a main carrier plate, a sixth motor is arranged on one side of the main carrier plate, a detection block is arranged on the upper side of the main carrier plate away from the first Y-axis module, a seventh detector is arranged at a position corresponding to the detection block in the electric control cabinet, a second Y-axis module is arranged on the upper side of the main carrier plate, a seventh motor is arranged at one end of the second Y-axis module, a second X-axis module is slidably arranged on the upper part of the second Y-axis module, an eighth motor is arranged at one end of the second X-axis module, a first connecting block is slidably arranged on the upper part of the second X-axis module, a first Z-axis module is arranged on one side of the first connecting block, a ninth motor is arranged on the top of the first Z-axis module, a second mounting plate is slidably arranged on the side of the first Z-axis module away from the first connecting block, and a second mounting plate is slidably arranged on the upper part of the second mounting plate An adjustment plate is provided, and a fifth motor is provided on a side of the adjustment plate away from the second mounting plate, a first bearing seat is provided at the lower part of the second mounting plate, first bearings are provided at both ends of the first bearing seat, a first spindle is provided at the center position of the first bearing seat, pulleys are provided at the output end of the fifth motor and the end of the first spindle close to the output end of the fifth motor, multi-groove belts are sleeved on the peripheries of two groups of pulleys, a first grinding wheel is provided at the end of the first spindle away from the pulley, a dust interface is provided below the first grinding wheel, an eighth detector is provided at a position corresponding to the second Y-axis module on the upper part of the main carrier plate, a ninth detector is provided on the same side of the second X-axis module and the eighth detector, and a tenth detector is provided on the top of the first Z-axis module.
[0009] Furthermore, the transverse gear grinding device includes a third Y-axis module, a rotating handle is provided at one end of the third Y-axis module, a second connecting block is slidably provided on the upper part of the third Y-axis module, a second Z-axis module is provided on one side of the second connecting block, an eleventh motor is provided on the top of the second Z-axis module, a fifth mounting plate is slidably provided on the side of the second Z-axis module away from the second connecting block, a tenth motor is provided on the side of the fifth mounting plate away from the second connecting block, a second grinding wheel is provided at the output end of the tenth motor, a third mounting plate is provided on the upper part of the second connecting block, a fourth mounting plate is provided on the upper part of the third mounting plate, a third cylinder is provided on one side of the fourth mounting plate, the output end of the third cylinder faces downward, and the output end of the third cylinder is provided A lifting plate, a pressure wheel is arranged at the lower part of the lifting plate, and the pressure wheel is located above the second grinding wheel. A sixth mounting plate is arranged on the side of the tenth motor away from the fifth mounting plate, a fourth slide rail is arranged on the side of the sixth mounting plate away from the tenth motor, a fourth slider is slidably arranged on the surface of the fourth slide rail, a second extension plate is arranged on the side of the fourth slider away from the sixth mounting plate, an adjusting screw sleeve is arranged at one end of the second extension plate away from the fourth slider, a dressing pen is arranged at the center position of the adjusting screw sleeve, and the dressing pen is arranged corresponding to the second grinding wheel, a locking block is arranged on one side of the third Y-axis module and the second Z-axis module, a locking handle is arranged on one side of the locking block, and the connection position between the locking handle and the locking block passes through the locking block.
[0010] Furthermore, the second fixing device includes a second positioning plate, a second positioning core is arranged at the center position of the second positioning plate, a third electromagnet is equidistantly inlaid in a ring around the second positioning core, a second bearing seat is arranged below the second positioning plate, an eleventh detector is arranged on one side of the second bearing seat, second bearings are arranged at both ends inside the second bearing seat, a second main shaft is arranged at the center position of the second bearing seat, the second positioning plate is fixedly connected to the upper end of the second main shaft, a synchronous wheel is arranged at the lower end of the second main shaft, another synchronous wheel is arranged on one side of the lower end of the second main shaft, a synchronous belt is sleeved on the periphery of the two groups of synchronous wheels, the synchronous belt is meshed and connected with the two groups of synchronous wheels, a twelfth motor is arranged below the synchronous wheel away from the second main shaft, and the synchronous wheel away from the second main shaft is fixedly connected to the output end of the twelfth motor.
[0011] The beneficial effects of the integrated gear grinding machine of the present invention are:
[0012] 1. The first X-axis module and the first Y-axis module can automatically move the blank saw blade to the processing position. The longitudinal gear grinding device and the transverse gear grinding device enable the gear grinding machine to perform both longitudinal and transverse gear grinding, thereby taking into account the comprehensiveness of gear grinding and effectively ensuring the accuracy of the processed saw blade;
[0013] 2. The longitudinal slide plate and the transverse slide plate effectively ensure the stability of the saw blade in the longitudinal and transverse slide rails. The "screw rod-main nut-nut seat-secondary carrier-first slider-first slide rail-main stable seat, secondary stable seat" effectively ensures the stability of the saw blade in the X-axis, Y-axis, and Z-axis directions, and the precision of the processed saw blade is further guaranteed;
[0014] 3. The first detector, the second detector, the third detector, the fourth detector, the fifth detector, the sixth detector, the seventh detector, the eighth detector, the ninth detector, the tenth detector and the eleventh detector effectively ensure the accuracy of the saw blade position adjustment, and effectively avoid the problem of inaccurate saw blade position and the resulting insufficient processing accuracy or even saw blade scrapping;
[0015] 4. The first positioning plate, the first positioning core, the second electromagnet, the permanent magnet, and the shock-absorbing sleeve effectively ensure the stability of the saw blade during the longitudinal grinding process. The second positioning plate, the second positioning core, the third electromagnet, and the pressure wheel effectively ensure the stability of the saw blade during the transverse grinding process, further ensuring the accuracy of the processed saw blade;
[0016] 5. The gear shifting device effectively realizes the sequential pushing of the saw blades, thereby realizing the sequential grinding of the saw teeth. When the tooth shapes of different saw blades are different, the first grinding wheel can be aligned with the side surface of the saw teeth by simply rotating the rotating seat at a certain angle according to the indicator plate and the scale plate, thereby realizing the grinding of saw teeth with different tooth shapes, effectively expanding the scope of application of this gear grinding machine;
[0017] 6. When the surface of the second grinding wheel is severely worn due to long-term use, the curved surface of the second grinding wheel can be polished by adjusting the position of the dressing pen by adjusting the screw sleeve so that the end of the dressing pen fits with the curved surface of the second grinding wheel. This ensures that the second grinding wheel is always in good working condition, effectively ensuring the processing accuracy of the saw blade's transverse tooth grinding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art, but this does not limit the protection scope of the present invention.
[0019] Figure 1 It is a schematic diagram of the overall structure of an integrated gear grinding machine of the present invention (I);
[0020] Figure 2 It is a schematic diagram of the overall structure of an integrated gear grinding machine of the present invention (II);
[0021] Figure 3 It is a structural schematic diagram of a first X-axis module of an integrated gear grinding machine of the present invention (I);
[0022] Figure 4 for Figure 3 A partial enlarged view of the middle A;
[0023] Figure 5 It is a structural schematic diagram of a first X-axis module of an integrated gear grinding machine of the present invention (II);
[0024] Figure 6 It is a structural schematic diagram of a first Y-axis module of an integrated gear grinding machine of the present invention (I);
[0025] Figure 7 It is a structural schematic diagram (II) of a first Y-axis module of an integrated gear grinding machine of the present invention;
[0026] Figure 8 It is a structural schematic diagram of a gear shifting device of an integrated gear grinding machine of the present invention (I);
[0027] Fig. 9 It is a structural schematic diagram of a gear shifting device of an integrated gear grinding machine of the present invention (II);
[0028] Fig.10 It is a structural schematic diagram of a gear shifting device of an integrated gear grinding machine of the present invention (III);
[0029] Fig.11 It is a structural schematic diagram (I) of a first fixing device of an integrated gear grinding machine of the present invention;
[0030] Fig.12 It is a structural schematic diagram (II) of a first fixing device of an integrated gear grinding machine of the present invention;
[0031] Fig.13 It is a structural schematic diagram of a longitudinal gear grinding device of an integrated gear grinding machine of the present invention (I);
[0032] Fig.14 It is a structural schematic diagram of a longitudinal gear grinding device of an integrated gear grinding machine of the present invention (II);
[0033] Fig.15 It is a structural schematic diagram of a longitudinal gear grinding device of an integrated gear grinding machine of the present invention (III);
[0034] Fig.16 It is a structural schematic diagram of a transverse gear grinding device of an integrated gear grinding machine of the present invention (I);
[0035] Fig.17 It is a structural schematic diagram of a transverse gear grinding device of an integrated gear grinding machine of the present invention (II);
[0036] Fig.18It is a structural schematic diagram of a transverse gear grinding device of an integrated gear grinding machine of the present invention (III);
[0037] Fig.19 It is a structural schematic diagram (I) of a second fixing device of an integrated gear grinding machine of the present invention;
[0038] Fig. 20 This is a schematic structural diagram (II) of a second fixing device of an integrated gear grinding machine of the present invention.
[0039] Among them, 1-electric control cabinet, 2-blank material rack, 3-base, 4-operation box, 5-first Y-axis module, 6-transverse grinding device, 7-second fixing device, 8-first X-axis module, 9-finished product rack, 10-tooth shifting device, 11-first fixing device, 12-longitudinal grinding device, 13-longitudinal slide, 14-first support frame, 15-longitudinal slide rail, 16-second detector, 17-second motor, 18-first motor, 19-first detector, 20-sucking nozzle, 21-first electromagnet, 22-connecting frame, 23-transverse slide, 24-first wire sleeve, 25-third detector, 26-transverse slide rail, 27-first positioning core, 28-second electromagnet, 29-first positioning plate, 30-limiting nut, 31-first limit Bolt, 32-second limit bolt, 33-second wire sleeve, 34-first cylinder, 35-side plate, 36-fourth detector, 37-main stable seat, 38-third motor, 39-first slide rail, 40-first slider, 41-secondary carrier plate, 42-first mounting plate, 43-second slide rail, 44-secondary stable seat, 45-screw, 46-second slider, 47-lifting platform, 48-sliding arm, 49-first extension plate, 50-sliding rod, 51-friction block, 52-fifth detector, 53-fourth motor, 54-axle seat, 55-coupling, 56-first mounting bolt, 57-tension spring, 58-mounting rod, 59-second mounting bolt, 60-nut seat, 61-main nut, 62-detection plate, 63-second support frame , 64-support seat, 65-first connecting plate, 66-third slider, 67-sixth detector, 68-second cylinder, 69-second connecting plate, 70-pressing block, 71-shock-absorbing sleeve, 72-permanent magnet, 73-support block, 74-transition block, 75-rotating seat, 76-indicator plate, 77-scale plate, 78-fixed seat, 79-tenth detector, 80-dust interface, 81-main carrier board, 82-seventh detector, 83-detection block, 84-eighth detector, 85-ninth detector, 86-first connecting block, 87-fifth motor, 88-first bearing seat, 89-sixth motor, 90-ninth motor, 91-first Z-axis module, 92-second X-axis module, 93-eighth motor, 94-second Y-axis module , 95-seventh motor, 96-first bearing, 97-first grinding wheel, 98-first spindle, 99-second mounting plate, 100-multi-groove belt, 101-pulley, 102-adjusting plate, 103-third cylinder, 104-third mounting plate, 105-lifting plate, 106-second grinding wheel, 107-second connecting block, 108-second extension plate, 109-fourth slider, 110-fourth slide rail, 111-tenth motor, 112-sixth mounting plate, 113-fourth mounting plate, 114-eleventh motor, 115-second Z-axis module, 116-rotating handle, 117-locking block, 118-locking handle, 119-third Y-axis module, 120-dressing pen, 121-pressure wheel, 122-fifth mounting plate,123-second positioning plate, 124-third electromagnet, 125-eleventh detector, 126-second bearing seat, 127-second positioning core, 128-second bearing, 129-second spindle, 130-twelfth motor, 131-synchronous wheel, 132-synchronous belt. DETAILED DESCRIPTION
[0040] In order to make the description clearer, the following drawings are provided. Figures 1 to 20 , an integrated gear grinding machine of the present invention is further described.
[0041] An integrated gear grinding machine comprises a base 3, characterized in that: a blank material rack 2 is arranged on one side of the base 3, a finished material rack 9 is arranged on the side of the base 3 away from the blank material rack 2, a first X-axis module 8 is arranged on the side of the base 3 close to the blank material rack 2 and the finished material rack 9, a first Y-axis module 5 is arranged on the upper part of the base 3 close to the finished material rack 9, a longitudinal gear grinding device 12 is arranged on the side of the first Y-axis module 5 away from the first X-axis module 8, a transverse gear grinding device 6 is arranged on the side of the longitudinal gear grinding device 12 close to the blank material rack 2, a second fixing device 7 is arranged on the side of the transverse gear grinding device 6 close to the first X-axis module 8, an electric control cabinet 1 is arranged on the side of the base 3 away from the blank material rack 2 and the finished material rack 9, An operation box 4 is arranged on the upper part of the electric control cabinet 1, a third motor 38 is arranged at one end of the lower part of the first Y-axis module 5, a fourth detector 36 is arranged on one side of the first Y-axis module 5, a second wire sleeve 33 is arranged on the side of the first Y-axis module 5 away from the fourth detector 36, a first mounting plate 42 is slidably arranged on the upper part of the first Y-axis module 5, a first cylinder 34 is arranged at the middle position of the first mounting plate 42, a lifting platform 47 is arranged above the first mounting plate 42, the lifting platform 47 is fixedly connected to the output end of the first cylinder 34, a first positioning plate 29 is arranged on the upper part of the lifting platform 47, a first positioning core 27 is arranged at the middle position of the first positioning plate 29, a second electromagnet 28 is arranged on the periphery of the first positioning core 27, and the first Side plates 35 are symmetrically arranged on both sides of the mounting plate 42, a second slide rail 43 is arranged on one side of the side plate 35 close to the lifting platform 47, second sliders 46 are arranged at positions corresponding to the second slide rails 43 on both sides of the lifting platform 47, the second sliders 46 are slidably connected to the second slide rails 43, a first limiting bolt 31 and a second limiting bolt 32 are vertically arranged at the lower part of the lifting platform 47, the head of the first limiting bolt 31 faces upward, the tail of the first limiting bolt 31 is threadedly connected to the first mounting plate 42, the head of the second limiting bolt 32 faces downward, the tail of the second limiting bolt 32 is threadedly connected to the lifting platform 47, a limiting nut 30 is arranged on the surface of the second limiting bolt 32, the upper part of the longitudinal grinding device 12 is close to the A first fixing device 11 is provided at one side of the first Y-axis module 5. The first fixing device 11 includes a fixing seat 78. A rotating seat 75 is provided on the upper part of the fixing seat 78. A transition block 74 is provided on the upper part of the rotating seat 75. A support block 73 is provided on the upper part of the transition block 74. The support block 73 is a curved surface on the side away from the first Y-axis module 5. A permanent magnet 72 is inlaid on the surface of the support block 73. A scale plate 77 is provided on the upper part of the fixing seat 78. An indicator plate 76 is provided at the lower part of the rotating seat 75 at a position corresponding to the scale plate 77. A support seat 64 is provided at one side of the fixing seat 78. A second support frame 63 is provided on the upper part of the support seat 64. A first connecting plate 65 is provided at the lower part of the second support frame 63 close to one end of the support block 73.A third slide rail is vertically arranged on the side of the first connecting plate 65 close to the supporting block 73, a third slider 66 is slidingly arranged on the surface of the third slide rail, a second connecting plate 69 is arranged on the side of the third slider 66 away from the first connecting plate 65, a second cylinder 68 is arranged above the second connecting plate 69, the output end of the second cylinder 68 faces downward, the output end of the second cylinder 68 passes through the second connecting plate 69 and is fixedly connected to the second connecting plate 69, a pressure block 70 is arranged at the output end of the second cylinder 68, a shock-absorbing sleeve 71 is arranged at the lower part of the pressure block 70, and the shock-absorbing sleeve 71 is located directly above the supporting block 73, a sixth detector 67 is arranged at one end of the upper part of the second supporting frame 63 close to the supporting block 73, and a detection plate 62 is arranged on one side of the second connecting plate 69 corresponding to the sixth detector 67.
[0042] Further, the first X-axis module 8 includes a first motor 18 and a second motor 17, the first Y-axis module 5 includes a third motor 38, the longitudinal gear grinding device 12 includes a fourth motor 53, a sixth motor 89, a seventh motor 95, an eighth motor 93, a ninth motor 90, and a fifth motor 87, the transverse gear grinding device 6 includes an eleventh motor 114, a tenth motor 111, and a rotating handle 116, the second fixing device 7 includes a twelfth motor 130, and the output ends of the third motor 38, the fourth motor 53, the sixth motor 89, the seventh motor 95, the eighth motor 93, the ninth motor 90, and the eleventh motor 114 are all provided with couplings 55, and the end of the rotating handle 116 and the other end of the coupling 55 are both provided with screw rods 45, and the screw rods A main nut 61 is arranged on the surface of 45, and the main nut 61 is threadedly connected with the screw rod 45. A nut seat 60 is arranged on one side of the main nut 61, and a secondary carrier plate 41 is arranged on one side of the nut seat 60. The nut seat 60 is fixedly connected with the main nut 61 and the secondary carrier plate 41. A first slide rail 39 is fixedly arranged on both sides of the screw rod 45, and a first slider 40 is slidably arranged on the surface of the first slide rail 39. The secondary carrier plate 41 is fixedly connected with the first slider 40. A main stable seat 37 is arranged at one end of the screw rod 45 close to the coupling 55, and a secondary stable seat 44 is arranged at one end of the screw rod 45 away from the coupling 55. The screw rod 45 is rotatably connected with the main stable seat 37 and the secondary stable seat 44 through bearings built in the main stable seat 37 and the secondary stable seat 44.
[0043] Furthermore, the first X-axis module 8 includes a transverse slide rail 26 and a longitudinal slide rail 15, a longitudinal slide rail 13 is arranged on the side of the longitudinal slide rail 15 away from the transverse slide rail 26, the longitudinal slide rail 13 is slidably connected to the longitudinal slide rail 15, a first motor 18 is arranged on the top of the longitudinal slide rail 15, the longitudinal slide rail 13 is connected to the first motor 18, a first support frame 14 is arranged on the side of the longitudinal slide rail 13 away from the longitudinal slide rail 15, a suction cup is arranged on the end of the first support frame 14 away from the longitudinal slide rail 13, suction nozzles 20 are equidistantly arranged in a ring at the bottom of the suction cup, a first electromagnet 21 is arranged between adjacent suction nozzles 20, and the suction cup A first detector 19 is arranged on the upper part, a second detector 16 is arranged on the upper part of the longitudinal slide rail 15, a connecting frame 22 is arranged on the side of the longitudinal slide rail 15 close to the transverse slide rail 26, the connecting frame 22 is fixedly connected to the longitudinal slide rail 15, a transverse slide plate 23 is arranged at the lower part of the connecting frame 22, the transverse slide plate 23 is slidably connected to the transverse slide rail 26, a second motor 17 is arranged at one end of the transverse slide rail 26 close to the blank material rack 2, the transverse slide plate 23 is connected to the second motor 17, a third detector 25 is arranged at one end of the transverse slide rail 26 close to the finished product rack 9, and a first wire sleeve 24 is arranged at the lower part of the longitudinal slide rail 15.
[0044] Furthermore, a gear-shifting device 10 is provided on one side of the first fixing device 11, a fourth motor 53 is provided on one end of the gear-shifting device 10, a fifth detector 52 is provided on one side of the gear-shifting device 10, an axle seat 54 is slidably provided on the upper part of the gear-shifting device 10, a toggle arm 48 is rotatably provided on the upper part of the axle seat 54, a first extension plate 49 is provided on the end of the toggle arm 48 away from the axle seat 54, a toggle rod 50 is provided on the upper part of the first extension plate 49 away from the end of the toggle arm 48, a friction block 51 is provided on the lower part of the first extension plate 49 away from the end of the toggle arm 48, a mounting rod 58 is provided on the side of the axle seat 54 away from the fifth detector 52, a first mounting bolt 56 is provided on the side of the axle seat 54 close to the mounting rod 58, a second mounting bolt 59 is provided on the end of the mounting rod 58 away from the axle seat 54, and a tension spring 57 is provided between the first mounting bolt 56 and the second mounting bolt 59.
[0045] Further, the longitudinal gear grinding device 12 includes a main carrier plate 81, a sixth motor 89 is arranged on one side of the main carrier plate 81, a detection block 83 is arranged on the upper side of the main carrier plate 81 away from the first Y-axis module 5, a seventh detector 82 is arranged at a position corresponding to the detection block 83 of the electric control cabinet 1, a second Y-axis module 94 is arranged on the upper part of the main carrier plate 81, a seventh motor 95 is arranged at one end of the second Y-axis module 94, a second X-axis module 92 is slidably arranged on the upper part of the second Y-axis module 94, an eighth motor 93 is arranged at one end of the second X-axis module 92, a first connecting block 86 is slidably arranged on the upper part of the second X-axis module 92, a first Z-axis module 91 is arranged on one side of the first connecting block 86, a ninth motor 90 is arranged on the top of the first Z-axis module 91, a second mounting plate 99 is slidably arranged on the side of the first Z-axis module 91 away from the first connecting block 86, and an adjusting plate is arranged on the upper part of the second mounting plate 99 102, a fifth motor 87 is arranged on the side of the adjustment plate 102 away from the second mounting plate 99, a first bearing seat 88 is arranged at the lower part of the second mounting plate 99, first bearings 96 are arranged at both ends of the first bearing seat 88, a first spindle 98 is arranged at the center position of the first bearing seat 88, a pulley 101 is arranged at the output end of the fifth motor 87 and the end of the first spindle 98 close to the output end of the fifth motor 87, a multi-groove belt 100 is sleeved on the periphery of the two groups of pulleys 101, a first grinding wheel 97 is arranged at the end of the first spindle 98 away from the pulley 101, a dust interface 80 is arranged below the first grinding wheel 97, an eighth detector 84 is arranged at the upper part of the main carrier plate 81 at a position corresponding to the second Y-axis module 94, a ninth detector 85 is arranged on the same side of the second X-axis module 92 and the eighth detector 84, and a tenth detector 79 is arranged on the top of the first Z-axis module 91.
[0046] Further, the transverse gear grinding device 6 includes a third Y-axis module 119, a rotating handle 116 is provided at one end of the third Y-axis module 119, a second connecting block 107 is slidably provided on the upper part of the third Y-axis module 119, a second Z-axis module 115 is provided on one side of the second connecting block 107, an eleventh motor 114 is provided on the top of the second Z-axis module 115, a fifth mounting plate 122 is slidably provided on the side of the second Z-axis module 115 away from the second connecting block 107, a tenth motor 111 is provided on the side of the fifth mounting plate 122 away from the second connecting block 107, a second grinding wheel 106 is provided at the output end of the tenth motor 111, a third mounting plate 104 is provided on the upper part of the second connecting block 107, a fourth mounting plate 113 is provided on the upper part of the third mounting plate 104, a third cylinder 103 is provided on one side of the fourth mounting plate 113, the output end of the third cylinder 103 faces downward, and a lifting plate 105 is provided at the output end of the third cylinder 103 A pressure wheel 121 is arranged at the lower part of the lifting plate 105, and the pressure wheel 121 is located above the second grinding wheel 106. A sixth mounting plate 112 is arranged on the side of the tenth motor 111 away from the fifth mounting plate 122, and a fourth slide rail 110 is arranged on the side of the sixth mounting plate 112 away from the tenth motor 111. A fourth slider 109 is slidably arranged on the surface of the fourth slide rail 110, and a second extension plate 108 is arranged on the side of the fourth slider 109 away from the sixth mounting plate 112. An adjusting screw sleeve is arranged at one end of the second extension plate 108 away from the fourth slider 109, and a dressing pen 120 is arranged at the center position of the adjusting screw sleeve. The dressing pen 120 is arranged corresponding to the second grinding wheel 106. A locking block 117 is arranged on one side of the third Y-axis module 119 and the second Z-axis module 115, and a locking handle 118 is arranged on one side of the locking block 117. The connection position between the locking handle 118 and the locking block 117 passes through the locking block 117.
[0047] Further, the second fixing device 7 includes a second positioning plate 123, a second positioning core 127 is arranged at the center of the second positioning plate 123, a third electromagnet 124 is equidistantly inlaid in a ring around the second positioning core 127, a second bearing seat 126 is arranged below the second positioning plate 123, an eleventh detector 125 is arranged on one side of the second bearing seat 126, second bearings 128 are arranged at both ends of the second bearing seat 126, and a second main shaft 129 is arranged at the center of the second bearing seat 126. The second positioning plate 123 is fixedly connected to the upper end of the second main shaft 129, a synchronous wheel 131 is arranged at the lower end of the second main shaft 129, another synchronous wheel 131 is arranged on one side of the lower end of the second main shaft 129, a synchronous belt 132 is sleeved on the periphery of the two groups of synchronous wheels 131, the synchronous belt 132 is meshed and connected with the two groups of synchronous wheels 131, a twelfth motor 130 is arranged below the synchronous wheel 131 away from the second main shaft 129, and the synchronous wheel 131 away from the second main shaft 129 is fixedly connected to the output end of the twelfth motor 130.
[0048] The working principle of an integrated gear grinding machine of the present invention is as follows: the blank saw blades are neatly stacked on the surface of the blank material rack 2, the second motor 17 drives the transverse slide 23, the connecting frame 22, and the longitudinal slide rail 15 to translate as a whole in the direction of the blank material rack 2, and when the suction cup is directly above the blank material rack 2, the second motor 17 stops working, and the first motor 18 starts to move the longitudinal slide 13, the first support frame 14, and the suction cup downward until the suction nozzle 20 and the first electromagnet 21 are attached to and completely adsorbed on the upper surface of the blank saw blade, and the first motor 18 drives the longitudinal slide 13, the first support frame 14, the suction cup, and the blank saw blade to move upward as a whole until the second detector 16 detects that the first support frame 14 is in place, and the second motor 17 drives the blank saw blade to translate in the direction of the first Y-axis module 5 until the first detector 16 detects that the first support frame 14 is in place. The third detector 25 detects that the longitudinal slide 15 is in place, the first motor 18 moves the blank saw blade downward and places it on the surface of the first positioning plate 29, the first positioning core 27 and the second electromagnet 28 keep the blank saw blade stable, and the third motor 38 translates the blank saw blade toward the longitudinal grinding device 12 through the screw 45, the main nut 61, the nut seat 60, the auxiliary carrier plate 41, the first slider 40, the first slide 39, the main stable seat 37, and the auxiliary stable seat 44 until the blank saw blade translates to above the predetermined position of the support block 73. At this time, the fourth detector 36 detects that the blank saw blade is in place. The default height of the blank saw blade is slightly higher than the upper surface of the support block 73 to avoid the support block 73 from scratching the blank saw blade. The output end of the first cylinder 34 drives the lifting platform 47, the first positioning plate 29 and the bottom of the blank saw blade. The first motor 89, the second motor 95, the eighth motor 93 and the ninth motor 90 are used to adjust the position of the first grinding wheel 97, and the first motor 87 is ... A grinding wheel 97 can start grinding the saw teeth, start the fourth motor 53, and the arm 48 and the first extension plate 49 rotate a certain angle along the curved surface of the support block 73 with the friction block 51. At the same time, the lever 50 pushes the blank saw blade forward by a sawtooth angle. At this time, the fifth detector 52 detects that the shaft seat 54 is in place, and the fourth motor 53 reverses to reset the shaft seat 54. The tension spring 57 makes the friction block 51 always fit the curved surface of the support block 73. This cycle can complete the longitudinal grinding of the blank saw blade. The second cylinder 68 resets the pressure block 70 and the shock-absorbing sleeve 71. The first Y-axis module 5 and the first X-axis module 8 move the saw blade that has completed the longitudinal grinding and place it on the upper surface of the second positioning plate 123. The second positioning core 127 and the third electromagnet 124 keep the saw blade stable.At this time, the eleventh detector 125 detects that the saw blade is in place, and the rotating handle 116 is rotated in sequence, and the eleventh motor 114 is started until the second grinding wheel 106 is in contact with the lower surface of the saw blade, and the third cylinder 103 is started to move the pressure wheel 121 downward until it is in contact with the upper surface of the saw blade, and the tenth motor 111 and the twelfth motor 130 are started, and the second grinding wheel 106 can be used to continuously grind the lower surface of the saw blade horizontally. After the horizontal grinding is completed, the saw blade is sucked up again by the first X-axis module 8 and placed in the position of the finished material rack 9, and a working cycle is completed.
[0049] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope defined in the claims.
Claims
1. An integrated gear grinding machine, comprising a base, characterized in that: A blank rack is arranged on one side of the base, a finished product rack is arranged on the side of the base away from the blank rack, a first X-axis module is arranged on the side of the base close to the blank rack and the finished product rack, a first Y-axis module is arranged on the upper part of the base close to the finished product rack, a longitudinal gear grinding device is arranged on the side of the first Y-axis module away from the first X-axis module, a transverse gear grinding device is arranged on the side of the longitudinal gear grinding device close to the blank rack, a second fixing device is arranged on the side of the transverse gear grinding device close to the first X-axis module, an electric control cabinet is arranged on the side of the base away from the blank rack and the finished product rack, an operation box is arranged on the upper part of the electric control cabinet, a third motor is arranged on one end of the lower part of the first Y-axis module, a fourth detector is arranged on one side of the first Y-axis module, and the A second wire sleeve is arranged on the side of the first Y-axis module away from the fourth detector, a first mounting plate is slidably arranged on the upper part of the first Y-axis module, a first cylinder is arranged in the middle of the first mounting plate, a lifting platform is arranged above the first mounting plate, the lifting platform is fixedly connected to the output end of the first cylinder, a first positioning plate is arranged on the upper part of the lifting platform, a first positioning core is arranged in the middle of the first positioning plate, a second electromagnet is arranged on the periphery of the first positioning core, side plates are symmetrically arranged on both sides of the first mounting plate, a second slide rail is arranged on the side plate close to the lifting platform, second sliders are arranged at positions corresponding to the second slide rails on both sides of the lifting platform, the second slider is slidably connected to the second slide rail, a first limiting bolt and a second limiting bolt are vertically arranged at the lower part of the lifting platform The first limiting bolt has a head facing upward, and a tail of the first limiting bolt is threadedly connected to the first mounting plate. The second limiting bolt has a head facing downward, and a tail of the second limiting bolt is threadedly connected to the lifting platform. A limiting nut is arranged on the surface of the second limiting bolt. A first fixing device is arranged on the upper part of the longitudinal grinding device close to the first Y-axis module. The first fixing device includes a fixing seat. A rotating seat is arranged on the upper part of the fixing seat. A transition block is arranged on the upper part of the rotating seat. A support block is arranged on the upper part of the transition block. The side of the support block away from the first Y-axis module is a curved surface. A permanent magnet is inlaid on the surface of the support block. A scale plate is arranged on the upper part of the fixing seat. An indicator plate is arranged at a position corresponding to the scale plate at the lower part of the rotating seat. A support seat is arranged on one side of the fixed seat, a second support frame is arranged on the upper part of the support seat, a first connecting plate is arranged on the lower part of the second support frame near one end of the support block, a third slide rail is vertically arranged on the side of the first connecting plate near the support block, a third slider is slidably arranged on the surface of the third slide rail, a second connecting plate is arranged on the side of the third slider away from the first connecting plate, a second cylinder is arranged above the second connecting plate, an output end of the second cylinder faces downward, the output end of the second cylinder passes through the second connecting plate and is fixedly connected to the second connecting plate, a pressure block is arranged on the output end of the second cylinder, a shock-absorbing sleeve is arranged on the lower part of the pressure block, and the shock-absorbing sleeve is located directly above the support block, a sixth detector is arranged on one end of the upper part of the second support frame near the support block,A detection plate is arranged on one side of the second connecting plate corresponding to the sixth detector.
2. The integrated gear grinding machine according to claim 1, characterized in that: The first X-axis module includes a first motor and a second motor, the first Y-axis module includes a third motor, the longitudinal gear grinding device includes a fourth motor, a sixth motor, a seventh motor, an eighth motor, a ninth motor, and a fifth motor, the transverse gear grinding device includes an eleventh motor, a tenth motor, and a rotating handle, the second fixing device includes a twelfth motor, the output ends of the third motor, the fourth motor, the sixth motor, the seventh motor, the eighth motor, the ninth motor, and the eleventh motor are all provided with couplings, the end of the rotating handle and the other end of the coupling are both provided with screws, and the surface of the screws is provided with A main nut, the main nut is threadedly connected to the screw rod, a nut seat is arranged on one side of the main nut, a secondary carrier plate is arranged on one side of the nut seat, the nut seat is fixedly connected to the main nut and the secondary carrier plate, a first slide rail is fixedly arranged on both sides of the screw rod, a first slider is slidably arranged on the surface of the first slide rail, the secondary carrier plate is fixedly connected to the first slider, a main stable seat is arranged at one end of the screw rod close to the coupling, and a secondary stable seat is arranged at one end of the screw rod away from the coupling, the screw rod is rotatably connected to the main stable seat and the secondary stable seat through bearings built in the main stable seat and the secondary stable seat.
3. The integrated gear grinding machine according to claim 1, characterized in that: The first X-axis module comprises a transverse slide rail and a longitudinal slide rail, wherein a longitudinal slide rail is arranged on a side of the longitudinal slide rail away from the transverse slide rail, the longitudinal slide rail is slidably connected to the longitudinal slide rail, a first motor is arranged on the top of the longitudinal slide rail, and the longitudinal slide rail is connected to the first motor, a first support frame is arranged on the side of the longitudinal slide rail away from the longitudinal slide rail, a suction cup is arranged on the end of the first support frame away from the longitudinal slide rail, suction nozzles are equidistantly arranged in a ring at the bottom of the suction cup, a first electromagnet is arranged between adjacent suction nozzles, a first detector is arranged on the upper part of the suction cup, a second detector is arranged on the upper part of the longitudinal slide rail, a connecting frame is arranged on the side of the longitudinal slide rail close to the transverse slide rail, the connecting frame is fixedly connected to the longitudinal slide rail, a transverse slide rail is arranged at the lower part of the connecting frame, the transverse slide rail is slidably connected to the transverse slide rail, a second motor is arranged on one end of the transverse slide rail close to the blank material rack, the transverse slide rail is connected to the second motor, a third detector is arranged on one end of the transverse slide rail close to the finished product material rack, and a first wire sleeve is arranged at the lower part of the longitudinal slide rail.
4. The integrated gear grinding machine according to claim 1, characterized in that: A gear shifting device is arranged on one side of the first fixing device, a fourth motor is arranged on one end of the gear shifting device, a fifth detector is arranged on one side of the gear shifting device, an axle seat is slidably arranged on the upper part of the gear shifting device, a toggle arm is rotatably arranged on the upper part of the axle seat, a first extension plate is arranged on the end of the toggle arm away from the axle seat, a toggle rod is arranged on the upper part of the first extension plate away from the end of the toggle arm, a friction block is arranged on the lower part of the first extension plate away from the end of the toggle arm, a mounting rod is arranged on the side of the axle seat away from the fifth detector, a first mounting bolt is arranged on the side of the axle seat close to the mounting rod, a second mounting bolt is arranged on the end of the mounting rod away from the axle seat, and a tension spring is arranged between the first mounting bolt and the second mounting bolt.
5. The integrated gear grinding machine according to claim 1, characterized in that: The longitudinal gear grinding device includes a main carrier plate, a sixth motor is arranged on one side of the main carrier plate, a detection block is arranged on the upper side of the main carrier plate away from the first Y-axis module, a seventh detector is arranged at a position corresponding to the detection block in the electric control cabinet, a second Y-axis module is arranged on the upper side of the main carrier plate, a seventh motor is arranged at one end of the second Y-axis module, a second X-axis module is slidably arranged on the upper part of the second Y-axis module, an eighth motor is arranged at one end of the second X-axis module, a first connecting block is slidably arranged on the upper part of the second X-axis module, a first Z-axis module is arranged on one side of the first connecting block, a ninth motor is arranged on the top of the first Z-axis module, a second mounting plate is slidably arranged on the side of the first Z-axis module away from the first connecting block, and an adjustment plate is arranged on the upper part of the second mounting plate. A section plate, a fifth motor is arranged on the side of the adjustment plate away from the second mounting plate, a first bearing seat is arranged at the lower part of the second mounting plate, first bearings are arranged at both ends of the first bearing seat, a first spindle is arranged at the center position of the first bearing seat, pulleys are arranged at the output end of the fifth motor and the end of the first spindle close to the output end of the fifth motor, multi-groove belts are sleeved on the periphery of the two groups of pulleys, a first grinding wheel is arranged at the end of the first spindle away from the pulley, a dust interface is arranged below the first grinding wheel, an eighth detector is arranged at the upper part of the main carrier plate corresponding to the second Y-axis module, a ninth detector is arranged on the same side of the second X-axis module and the eighth detector, and a tenth detector is arranged on the top of the first Z-axis module.
6. The integrated gear grinding machine according to claim 1, characterized in that: The transverse gear grinding device includes a third Y-axis module, a rotating handle is arranged at one end of the third Y-axis module, a second connecting block is slidably arranged on the upper part of the third Y-axis module, a second Z-axis module is arranged on one side of the second connecting block, an eleventh motor is arranged on the top of the second Z-axis module, a fifth mounting plate is slidably arranged on the side of the second Z-axis module away from the second connecting block, a tenth motor is arranged on the side of the fifth mounting plate away from the second connecting block, a second grinding wheel is arranged at the output end of the tenth motor, a third mounting plate is arranged on the upper part of the second connecting block, a fourth mounting plate is arranged on the upper part of the third mounting plate, a third cylinder is arranged on one side of the fourth mounting plate, the output end of the third cylinder faces downward, and a lifting plate is arranged at the output end of the third cylinder A pressure wheel is arranged at the lower part of the lifting plate, and the pressure wheel is located above the second grinding wheel. A sixth mounting plate is arranged on the side of the tenth motor away from the fifth mounting plate, and a fourth slide rail is arranged on the side of the sixth mounting plate away from the tenth motor. A fourth slider is slidingly arranged on the surface of the fourth slide rail, and a second extension plate is arranged on the side of the fourth slider away from the sixth mounting plate. An adjusting screw sleeve is arranged at one end of the second extension plate away from the fourth slider, a dressing pen is arranged at the center position of the adjusting screw sleeve, and the dressing pen is arranged corresponding to the second grinding wheel. A locking block is arranged on one side of the third Y-axis module and the second Z-axis module, and a locking handle is arranged on one side of the locking block, and the connection position between the locking handle and the locking block passes through the locking block.
7. The integrated gear grinding machine according to claim 1, characterized in that: The second fixing device includes a second positioning plate, a second positioning core is arranged at the center position of the second positioning plate, a third electromagnet is equidistantly inlaid in a ring around the second positioning core, a second bearing seat is arranged below the second positioning plate, an eleventh detector is arranged on one side of the second bearing seat, second bearings are arranged at both ends inside the second bearing seat, a second main shaft is arranged at the center position of the second bearing seat, the second positioning plate is fixedly connected to the upper end of the second main shaft, a synchronous wheel is arranged at the lower end of the second main shaft, another synchronous wheel is arranged on one side of the lower end of the second main shaft, a synchronous belt is sleeved on the periphery of the two groups of the synchronous wheels, the synchronous belt is meshed and connected with the two groups of the synchronous wheels, a twelfth motor is arranged below the synchronous wheel away from the second main shaft, and the synchronous wheel away from the second main shaft is fixedly connected to the output end of the twelfth motor.