Supply equipment
The dual-nozzle supply device with a shielding mechanism addresses contamination and time inefficiencies in conventional systems, ensuring efficient and uniform release agent application in injection molding.
Patent Information
- Application Number
- CN202110356744.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-01
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2041-04-01
AI Technical Summary
Conventional supply devices for applying release agents in injection molding are prone to contamination and malfunction due to improper spraying, require lengthy operation times, and struggle with uniform application, leading to defective products.
A supply device with dual nozzles spraying in opposite directions, integrated with displacement devices and a shielding mechanism to contain the release agent within a semi-enclosed structure, allowing simultaneous application and uniform coating.
Prevents environmental contamination, reduces production time, and ensures uniform release layer formation, enhancing the efficiency and quality of the injection molding process.
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Figure CN115157551B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a supply device, in particular to a supply device for feeding materials. Background Art
[0002] In the injection molding process, a mold is often used to make the desired product, and before the injection molding operation is performed, a release layer is first applied to the mold to facilitate the subsequent demolding operation.
[0003] In the conventional process of coating a release layer, Figure 1 As shown, the release agent is sprayed toward a supply direction F onto the mold parts 1a, 1b of the mold by the nozzle 10 of the supply device 1.
[0004] However, in the conventional supply device 1, the nozzle 10 is prone to spray the release agent around the side 1c of the module 1a, 1b during the spraying process, causing the unit around the supply device 1 to be contaminated or even cause the unit around the supply device 1 to malfunction, resulting in defective products.
[0005] Furthermore, the conventional supply device 1 can only spray the release agent in a single direction. After a release layer is formed on one of the modules 1a, the nozzle 10 is turned (e.g., in the rotation direction R) to spray the other module 1b. Therefore, the spraying process is lengthy, which increases the time for manufacturing the product and increases the cost of the product manufactured by the injection molding process.
[0006] Furthermore, it is not easy to spray the release agent uniformly on the modules 1a and 1b by rotating the single nozzle 10, so that the release layer often cannot effectively separate the product made by the injection molding process.
[0007] Therefore, how to overcome the above-mentioned problems of the conventional technology has become a difficult problem that needs to be overcome urgently in the current industry. Summary of the invention
[0008] In view of the various deficiencies of the above-mentioned conventional technology, the present invention provides a supply device, comprising: a shielding device, which includes a box body, wherein the box system is configured with a target object; a supporting structure; a first supply device, which is arranged on the supporting structure to spray the target material onto the target object in a first supply direction; and a second supply device, which is arranged on the supporting structure to spray the target material onto the target object in a second supply direction, and the first supply direction of the first supply device is different from the second supply direction of the second supply device, so that when the first supply device and the second supply device spray the target material onto the target object, the target material will not be sprayed to the external environment of the target object.
[0009] The aforementioned supply device further includes an up-down displacement device and a left-right displacement device disposed on the support structure, and the first supply device and the second supply device are disposed at the lower end of the up-down displacement device, so that the up-down displacement device and the left-right displacement device drive the first supply device and the second supply device. For example, the shielding device includes two baffles, each of which has a groove, so that when the two baffles are close together, the grooves of the two baffles form a receiving space, so that the receiving space can accommodate the up-down displacement device and the left-right displacement device. Further, the shielding device further includes a carrier for arranging the two baffles, and the carrier is provided with a frame and a track structure disposed on the frame, so that the two baffles are disposed on the track structure, so that at least one of the two baffles is displaced by the track structure. Preferably, a side plate is disposed on the frame at the lower part of the two baffles and at the front and rear of the target object, so that the side plate and the target object form a semi-enclosed box.
[0010] In the aforementioned supply equipment, the first supply direction of the first supply device is opposite to the second supply direction of the second supply device, and the first supply device and the second supply device are arranged on opposite sides of the supporting structure.
[0011] In the aforementioned supply equipment, the first supply device and / or the second supply device has at least one nozzle. For example, the first supply device and / or the second supply device has 42 nozzles.
[0012] The aforementioned supply device further includes a control seat for controlling the operation of the shielding device, the first supply device and the second supply device.
[0013] In the aforementioned supply equipment, the shielding device further comprises at least one wall panel for fixing the target object, and the wall panel drives the target object to move.
[0014] From the above, it can be seen that in the supply equipment of the present invention, the target object is mainly used as a partial component of the box body of the shielding device, so that when the target material is sprayed, the first supply device and the second supply device will not spray the target material to the external environment of the target object during the spraying process. Therefore, compared with the conventional technology, the supply equipment of the present invention will not cause pollution, so as to avoid damage to other units and cause defective products.
[0015] Furthermore, since the first supply direction of the first supply device is different from the second supply direction of the second supply device, the target material can be sprayed on the target object at the same time, thereby greatly shortening the supply time. Therefore, compared with the conventional technology, the supply equipment of the present invention, if used in the operation of spraying release agent, can help shorten the time of mold production products.
[0016] Furthermore, the design of the nozzles arranged in a plurality of arrays facilitates the uniform supply of the target material. Therefore, compared with the conventional technology, if the supply equipment of the present invention is used in the operation of spraying the release agent, it can facilitate the separation of the release layer from the product produced by the mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a side plan view schematic diagram of a conventional supply device in use.
[0018] Figure 2A The figure is a partial front perspective schematic diagram of the supply equipment of the present invention.
[0019] Figure 2B It is a partial rear perspective schematic diagram of the supply equipment of the present invention.
[0020] Figure 2C It is a partial enlarged side plan view schematic diagram of the supply equipment of the present invention.
[0021] Figure 3A It is a partial front plan view schematic diagram of the supply equipment of the present invention.
[0022] Figure 3B It is a partial side plan view schematic diagram of the supply equipment of the present invention.
[0023] Figure 3C It is a partial top plan view schematic diagram of the supply equipment of the present invention.
[0024] Figure 4A It is a partial plan view of the internal configuration of the supply equipment of the present invention.
[0025] Figure 4B It is a partial plan view of the internal configuration of the supply equipment of the present invention.
[0026] Figure 4C for Figure 2A A partial enlarged schematic diagram.
[0027] Figure 4D for Figure 4C A partial three-dimensional schematic diagram.
[0028] Figure 4E for Figure 4C A partial three-dimensional schematic diagram.
[0029] Figure 5 It is a partially enlarged schematic diagram of the supply equipment of the present invention in use.
[0030] Description of reference numerals:
[0031] 1,2: Supply equipment
[0032] 1a,1b: Module
[0033] 1c: Side
[0034] 10: Nozzle
[0035] 2a: Shielding device
[0036] 2b: Control seat
[0037] 2c: Supply Components
[0038] 2d: Injection molding device
[0039] 20: Support structure
[0040] 21: First supply device
[0041] 21a: First spraying structure
[0042] 210: First nozzle
[0043] 22: Second supply device
[0044] 22a: Second spraying structure
[0045] 220: Second nozzle
[0046] 23: Carrier
[0047] 24a: First stopper
[0048] 24b: Second stopper
[0049] 25: Frame
[0050] 26: Track structure
[0051] 27,27':Wall Panel
[0052] 27a,27b: Side panels
[0053] 28,28a: Receiver
[0054] 28b: receiving groove
[0055] 280,281: Pipeline
[0056] 282: Branch Pipeline
[0057] 29,29a: Trough
[0058] 30,40: Displacement device
[0059] 8: Target material
[0060] 9: Target
[0061] 9a: First mold
[0062] 9b: Second mold
[0063] A: Spraying surface
[0064] F: Supply Direction
[0065] F1: First supply direction
[0066] F2: Second supply direction
[0067] L1, L2: moving direction
[0068] R: Rotation direction
[0069] S: Accommodation space
[0070] S1: First groove
[0071] S2: Second groove DETAILED DESCRIPTION
[0072] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0073] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for understanding and reading by people familiar with this technology, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change of the proportion relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be produced by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "front", "back", "top", "bottom" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. The change or adjustment of the relative relationship should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.
[0074] Figure 2A , Figure 2B and Figure 2C Schematic diagram of the supply device 2 of the present invention. Figure 2A , Figure 2B and Figure 2C As shown, the supply device 2 includes a device including at least one target object 9 (such as Figure 2C ) and a supply assembly 2c corresponding to the target object 9, the supply assembly 2c includes a support structure 20 (as shown in FIG. Figure 3A ), a first supply device 21 (as shown) disposed on the support structure 20 Figure 3A As shown) and the second supply device 22 (as Figure 3A3A ), and the first supply direction F1 of the first supply device 21 is different from the second supply direction F2 of the second supply device 22 (as shown in FIG. 3A ).
[0075] In this embodiment, the first supply direction F1 of the first supply device 21 is opposite to the second supply direction F2 of the second supply device 22 .
[0076] The supporting structure 20 can be designed with the required appearance and interior decoration according to the needs, such as layers, frames or other appropriate structures, such as Figure 3A , Figure 3B and Figure 3C As shown, there is no special limitation.
[0077] The first supply device 21 includes a device for supplying a target material 8 (such as Figure 5 The first spraying structure 21a (as shown) Figure 3A As shown), the target material 8 is sprayed onto the target object 9 toward the first supply direction F1.
[0078] In this embodiment, the first spraying structure 21a has at least one first nozzle 210 for spraying the target material 8. For example, the first spraying structure 21a has a plurality of first nozzles 210 arranged in an array, and the number of the first nozzles 210 depends on the size of the casting. Specifically, the casting is a 60 cm · 60 cm elevated floor, so the first nozzles 210 are arranged in three rows, such as Figure 3B and Figure 3C As shown, there are 42 first nozzles 210 in total.
[0079] Furthermore, the target object 9 of this embodiment is a mold for casting a plate (such as a floor), which has a first mold 9a and a second mold 9b opposite to each other. Figure 2C As shown, the target material 8 is a release agent, so that the cast target object 9 is easy to be demoulded and taken out. The state of the target object 9 is not limited to the production of cast plates.
[0080] The second supply device 22 includes a second spraying structure 22 a for supplying the target material 8 so as to spray the target material 8 onto the target object 9 in the second supply direction F2 .
[0081] In this embodiment, the second spraying structure 22a has at least one second nozzle 220 for spraying the target material 8. For example, the second spraying structure 22a has a plurality of second nozzles 220 arranged in an array, and the number of the second nozzles 220 depends on the size of the casting. Specifically, the casting is a 60 cm · 60 cm elevated floor, so the second nozzles 220 are arranged in three rows, such as Figure 3B and Figure 3CAs shown, there are 42 second nozzles 220 in total.
[0082] Furthermore, the first supply device 21 and the second supply device 22 are disposed on two opposite sides of the support structure 20 , such as the left and right sides.
[0083] In addition, the supply device 2 further includes an up-down displacement device 30 and a left-right displacement device 40 disposed on the support structure 20 to actuate the first supply device 21 and / or the second supply device 22, as shown in FIG. 4A and Figure 4B As shown, the first supply device 21 and / or the second supply device 22 are disposed at the lower end of the vertical displacement device 30. For example, the vertical displacement device 30 and the horizontal displacement device 40 can be driven by a motor or a hydraulic device so that the vertical displacement device 30 and the horizontal displacement device 40 can move on a slide rail. It should be understood that there are many types of the displacement device 30, and there is no particular limitation.
[0084] In addition, the supply device 2 further includes a control base 2b for controlling the operation of the shielding device 2a, the up-and-down displacement device 30, the left-and-right displacement device 40, the first supply device 21, and the second supply device 22, and the up-and-down displacement device 30, the left-and-right displacement device 40, the first supply device 21, and the second supply device 22 are mounted on the control base 2b, and the lower end of the control base 2b is fixed to the preset machine base of the supply device 2.
[0085] The shielding device 2a includes a first stopper 24a and a second stopper 24b, and the first stopper 24a and the second stopper 24b are disposed above a carrier 23. Figure 2A and Figure 2B shown.
[0086] In this embodiment, the first stopper 24a has a first groove S1, and the second stopper 24b has a second groove S2, and the first stopper 24a and the second stopper 24b can move linearly on a track structure 26. For example, the first stopper 24a is usually stationary, so that when the second stopper 24b is close to the first stopper 24a, the first groove S1 and the second groove S2 form a receiving space S (such as Figure 2C As shown), the vertical displacement device 30 and the horizontal displacement device 40 are accommodated, and the target material 8 can be prevented from spreading upward. Since the target material 8 is a toxic substance, it is easy to cause environmental problems.
[0087] Furthermore, the carrier 23 is provided with a frame 25 and a track structure 26 disposed on the frame 25, so that the first stopper 24a and the second stopper 24b are disposed on the track structure 26, so that the first stopper 24a and the second stopper 24b can move linearly relative to each other. For example, a movable side panel 27a (such as being movable linearly left and right or being liftable, etc.) can be disposed on the frame 25 below the first stopper 24a and the second stopper 24b and in front of the target object 9, so as to facilitate the removal of the target object 9 after the casting is completed. A fixed side panel 27b is also disposed on the opposite side of the side panel 27a, and forms a semi-enclosed box with the walls of the first mold 9a and the second mold 9b, so as to prevent the target material 8 from being sprayed out in all directions and flowing out from the bottom of the box, and a receiving tray 28 can be disposed at the bottom of the box, such as Figure 4C and Figure 4D As shown, the target material 8 flowing out from the bottom of the box is collected, and the receiving tray 28 is connected to a pipe 280, so that the receiving tray 28 is connected to a tank 29 for collecting waste liquid (such as the target material 8 flowing out from the bottom of the box) through the pipe 280.
[0088] Furthermore, the shielding device 2a further includes at least one wall plate 27, 27' disposed on the frame 25 to fix the target 9, and the wall plate 27, 27' can move relative to the carrier 23. For example, the wall plate 27, 27' can drive the first mold 9a and / or the second mold 9b to move closer to or away from each other.
[0089] In addition, an injection molding device 2d is also provided on the carrier 23, and is disposed adjacent to the shielding device 2a to communicate with the target object 9, so that the injection molding device 2d can supply at least one molding material to the target object 9. For example, another rectangular receiving tray 28a can be disposed below the injection molding device 2d, such as Figure 4C and Figure 4E As shown, the waste liquid (such as lubricating oil, water, etc.) flowing out from the bottom of the injection molding device 2d is collected, and the receiving plate 28a is connected to a receiving tank 28b through a slide-shaped branch pipe 282 to divert the waste liquid to the receiving tank 28b to prevent the waste liquid from overflowing from the receiving plate 28a. Specifically, the receiving tank 28b is in a rectangular ring shape and surrounds the injection molding device 2d and the shielding device 2a to collect the lubricating oil and condensed water flowing out from the bottom of the box, and the receiving tank 28b is connected to a pipeline 281, so that the receiving tank 28b is connected to a tank body 29a for collecting waste liquid through the pipeline 281.
[0090] Therefore, when the supply device 2 is used, when the injection molding device 2d supplies the molding material to the target object 9 and the casting is completed, the first mold 9a and the second mold 9b are opened, and after the casting is taken out, the control device of the control seat 2b can move the first supply device 21 and the second supply device 22 (such as Figure 4A and Figure 4B The moving direction L1, L2 shown in the figure) is moved into the box and is located at the middle position between the first mold 9a and the second mold 9b (such as Figure 5 ), spray the target material 8 on the surface of the first mold 9a and the second mold 9b in the first supply direction F1 and the second supply direction F2 respectively, so that the target material 8 (such as a release agent) is on the spraying surface A (such as the first mold 9a) Figure 5 As shown) and the spraying surface A of the second mold 9b (as shown Figure 5 A release layer is formed on the molded product to facilitate demoulding of the casting formed by the next casting.
[0091] Furthermore, the excess target material 8 (such as release agent) will scatter to the receiving tray 28 at the bottom of the box, and the receiving tray 28 will guide the excess target material 8 to the tank 29 through the pipe 280 to store the excess target material 8 in the tank 29.
[0092] In summary, the supply device 2 of the present invention mainly forms a semi-enclosed box by the first baffle 24a and the second baffle 24b, the two side panels 27a, 27b and the wall panels 27, 27' (or the wall surfaces of the first mold 9a and the second mold 9b) to cover the outer circumference of the first mold 9a and the outer circumference of the second mold 9b. Therefore, compared with the conventional technology, the supply device 2 of the present invention can avoid the problem of the target material 8 spreading outward and spraying out of the box to pollute the environment when spraying the target material 8, and can completely recycle waste liquid (such as the target material 8 flowing out from the bottom of the box) to solve the environmental protection problem.
[0093] Furthermore, by designing the first supply direction F1 of the first supply device 21 to be different from the second supply direction F2 of the second supply device 22, the target material 8 can be sprayed on the first mold 9a and the second mold 9b at the same time, thereby greatly reducing the spraying time. Therefore, compared with the conventional technology, the supply equipment 2 of the present invention is beneficial to reducing the time for producing the product of the target object 9, that is, reducing the time of the molding operation.
[0094] Furthermore, the design of the first nozzle 210 and the second nozzle 220 arranged in the plurality of arrays facilitates the uniform spraying of the target material 8, so that the target material (release layer) can effectively separate the product made by the target object 9.
[0095] The invention is described above, but it is not intended to limit the scope of the patent rights claimed by the invention. Any changes or modifications made by those skilled in the art without departing from the spirit or scope of this patent shall be considered as equivalent changes or designs completed under the spirit disclosed by the invention and shall be included in the claims of the invention.
Claims
1. A supply device, characterized in that: include: The shielding device comprises: A box, wherein the box is equipped with a target object, and a receiving tray is arranged at the bottom of the box, and the receiving tray collects the target object flowing out from the bottom of the box; Two stoppers, each having a groove, so that when the two stoppers are close together, the grooves of the two stoppers form an accommodating space; and A carrier is used to place the two stoppers, and a frame is provided on the carrier. A side plate is respectively arranged on the frame at the positions below the two stoppers and at the front and rear of the target object, so that the side plate and the target object form a semi-enclosed box; Support structure; A first supply device is disposed on the support structure to spray the target object onto the target object in a first supply direction; A second supply device is disposed on the support structure to spray the target object onto the target object in a second supply direction, and the first supply direction of the first supply device is different from the second supply direction of the second supply device, so that when the first supply device and the second supply device spray the target object onto the target object, the target object will not be sprayed to an environment outside the target object; and A vertical displacement device and a horizontal displacement device are disposed on the support structure, and the first supply device and the second supply device are disposed at the lower end of the vertical displacement device, so that the vertical displacement device and the horizontal displacement device drive the first supply device and the second supply device; The accommodating space accommodates the up-and-down displacement device and the left-and-right displacement device.
2. The supply device according to claim 1, characterized in that: The platform is provided with a track structure arranged on the frame, so that the two stoppers are arranged on the track structure, and at least one of the two stoppers is displaced by the track structure.
3. The supply device according to claim 1, characterized in that: One side plate of the box body is movable so that the target object can be removed through the side plate.
4. The supply device according to claim 1, characterized in that: The first supply direction of the first supply device is opposite to the second supply direction of the second supply device, and the first supply device and the second supply device are arranged on opposite sides of the supporting structure.
5. The supply device according to claim 1, characterized in that: The first supply device and / or the second supply device has at least one nozzle.
6. The supply device according to claim 1, characterized in that: The first supply device and / or the second supply device has 42 nozzles.
7. The supply device according to claim 1, characterized in that: It also includes a control seat for controlling the operation of the shielding device, the first supply device and the second supply device.
8. The supply device according to claim 1, characterized in that: The shielding device further comprises at least one wall plate for fixing the target object, and the wall plate drives the target object to move.
Citation Information
Patent Citations
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CN112387448A
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CN211307094U
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