Horizontally woven fabric with three-dimensional curves, weaving method thereof and shoe upper
By weaving the transition braiding area on both sides of the shoe tongue, the tongue has a three-dimensional curve after braiding is completed, solving the problem of heating and shaping processing in the prior art to maintain the three-dimensional curve, and achieving three-dimensional sense maintenance and production without additional treatment Improve efficiency.
Patent Information
- Application Number
- CN202211048068.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-30
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2042-08-30
AI Technical Summary
The existing knitted uppers need to be heated and shaped to have a three-dimensional curve after knitting. However, this treatment cannot maintain the curvature of the shoe tongue for a long time, affecting the user's wearing experience.
By knitting the transition knitting area on both sides of the shoe tongue by a spatula, the shoe tongue is raised up to form a three-dimensional curve without subsequent processing steps such as heating and shaping.
The three-dimensional sense of the shoe tongue is maintained after the braiding is completed, without additional processing, greatly simplifying the production process and improving production efficiency.
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Figure CN115584591B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of knitted uppers, and in particular to a transversely woven fabric with three-dimensional curves, a knitting method thereof, and an upper. Background Art
[0002] The knitted upper is the main body of the upper that can be knitted into one piece. Compared with the previous spliced upper main body production, it not only has obvious excellent effects in appearance and style, but also has obvious excellent performance in production, processing, and material application. Therefore, the knitted upper is highly favored and has become the current mainstream upper product.
[0003] Knitted uppers are divided into horizontal and vertical knitting according to the knitting direction. Conventional knitted uppers are mostly vertical knitting. Horizontally knitted uppers have the characteristics of low extensibility and changeable tissue effect, but it is difficult to knit some three-dimensional curves on the upper that fit the physiological curve of the foot.
[0004] At present, there are upper products on the market that are knitted with the upper body and the tongue. However, after the knitting is completed, the upper product needs to be subjected to heat setting and other treatments so that the tongue can have a certain degree of warpage. Although the tongue of the upper product has a certain degree of warpage after the heat setting treatment, the warpage of the tongue disappears quickly after the user wears it, which reduces the three-dimensional sense of the tongue and thus becomes an ordinary upper, affecting the user's wearing experience. Summary of the invention
[0005] Other features and advantages of the present application will be described in the following description, and partly become apparent from the description, or understood by practicing the present application. The purpose and other advantages of the present application can be realized and obtained through the structures specifically pointed out in the description and other drawings of the description.
[0006] The purpose of the present application is to overcome the above-mentioned shortcomings and to provide a transversely woven fabric with a three-dimensional curve, a weaving method thereof and an upper. The present application weaves a transitional woven area on both sides of the tongue (three-dimensional woven area) with a shovel needle. The transitional woven area can make the tongue (three-dimensional woven area) curl upward to form a three-dimensional curve, so that after the weaving is completed, the tongue (three-dimensional woven area) has a three-dimensional effect, and no subsequent heating and shaping processing steps are required.
[0007] To achieve the above-mentioned purpose, the technical solution of the present application is: a transversely woven fabric with a three-dimensional curve, including a fabric body woven in one piece, the fabric body including a plane woven area, a three-dimensional woven area, and a transition woven area, the transition woven area is woven between the plane woven area and the three-dimensional woven area, and it can make the three-dimensional woven area warp upward to form a three-dimensional curve, and there is an angle between the transition woven area and the three-dimensional woven area. The present application weaves transition woven areas on both sides of the three-dimensional woven area that can make the three-dimensional woven area warp upward, and the warping height of the three-dimensional woven area can be adjusted by adjusting the size of the angle between the transition woven area and the three-dimensional woven area, so that the three-dimensional woven area in the one-piece woven fabric has a three-dimensional sense, and no subsequent heating and shaping processing steps are required, which greatly simplifies the production process of knitted fabrics and greatly improves the production efficiency of knitted fabrics.
[0008] In some embodiments, the transitional knitted area is knitted by shovel stitch. The present application knits the transitional knitted area by shovel stitch, so that the three-dimensional knitted area is raised to form a three-dimensional curve, and the three-dimensional sense of the knitted fabric is stronger, and no additional heating and shaping treatment is required.
[0009] In some embodiments, the angle is 5°-75°. The present application can adjust the angle between the transitional weaving area and the three-dimensional weaving area to adjust the upward warping amplitude of the three-dimensional weaving; when the angle is smaller, the upward warping amplitude of the three-dimensional weaving area is smaller, and the amplitude of the three-dimensional curve formed is smaller; when the angle is larger, the upward warping amplitude of the three-dimensional weaving area is larger, and the amplitude of the three-dimensional curve formed is larger.
[0010] In some embodiments, the transitional knitting area is knitted by shovel stitch, and the angle is 5°-75°. The present application uses shovel stitch to knit a transitional knitting area that can lift up the three-dimensional knitting area, and can reasonably control the angle between the transitional knitting area and the three-dimensional knitting area, thereby controlling the height of the three-dimensional knitting area. Among them, when the angle is smaller, the height of the three-dimensional knitting area that is tilted upward is smaller; when the angle is larger, the height of the three-dimensional knitting area that is tilted upward is larger.
[0011] In some embodiments, the transitional knitting region has a curved arc on one side close to the three-dimensional knitting region. The present application knits the transitional knitting region close to the three-dimensional knitting region into a curved arc, so that the three-dimensional knitting region can have a certain warping height, thereby forming a three-dimensional curve.
[0012] In some embodiments, the transitional knitted area is narrow at the top and wide at the bottom. The present application knits the transitional knitted area to be narrow at the top and wide at the bottom, so that there is a certain distance and curvature between the transitional knitted area and the three-dimensional knitted area, and the three-dimensional knitted area can be pushed up to form a three-dimensional curve, so that the knitted fabric has a three-dimensional effect.
[0013] The present application provides a weaving method for a transversely woven fabric with a three-dimensional curve, the weaving method comprising a planar weaving area weaving, a transitional weaving area weaving and a three-dimensional weaving area weaving, the transitional weaving area weaving comprising a plurality of transitional weaving unit weavings, each of the transitional weaving unit weavings comprising a forward weaving and a return weaving; wherein,
[0014] The forward knitting is as follows: the nth knitting row is knitted with the second yarn as the surface knitting action, the n+1th knitting row is knitted with the third yarn as the bottom knitting action, and the n+2th knitting row is knitted with the first yarn as the surface knitting action and the empty needle knitting action;
[0015] The return knitting is as follows: the first yarn is used for the surface tight tuck knitting and the bottom knitting in the n+3 row, the second yarn is used for the surface knitting in the n+4 row, and the third yarn is used for the bottom knitting in the n+5 row;
[0016] The number of knitting needle positions of the return knitting is N less than that of the forward knitting, and the number of knitting needle positions of the transitional knitting units gradually increases to 3N.
[0017] The present application weaves transitional weaving areas on both sides of the three-dimensional weaving area that can make the three-dimensional weaving area curl upward, and the curling height of the three-dimensional weaving area can be adjusted by adjusting the number of weaving rows and the weaving needle positions of the transitional weaving area, so that the three-dimensional weaving area in the integrally woven fabric has a three-dimensional effect, and no subsequent heating and shaping and other processing steps are required, which greatly simplifies the production process of the knitted fabric and greatly improves the production efficiency of the knitted fabric.
[0018] In a knitted fabric, the more knitting rows there are in the transition knitting area, the larger the angle of the three-dimensional curve of the fabric, and vice versa, the smaller the angle of the three-dimensional curve of the fabric.
[0019] In a knitted fabric, the more knitting needle positions there are in the transition knitting area, the longer the distance of the three-dimensional curve of the fabric, and vice versa, the shorter the distance of the three-dimensional curve of the fabric.
[0020] In some embodiments, the transitional weaving region weaving includes a plurality of transitional weaving unit weavings, each of which includes a forward weaving and a return weaving; wherein,
[0021] The forward knitting is as follows: the nth knitting row is knitted with the second yarn as the surface knitting action, the n+1th knitting row is knitted with the third yarn as the bottom knitting action, and the n+2th knitting row is knitted with the first yarn as the surface knitting action and the empty needle knitting action;
[0022] The return knitting is as follows: the first yarn is used for the surface tight tuck knitting and the bottom knitting in the n+3 row, the second yarn is used for the surface knitting in the n+4 row, and the third yarn is used for the bottom knitting in the n+5 row;
[0023] The knitting needle positions of the return knitting are 2 needle positions less than the knitting needle positions of the forward knitting, and the knitting needle positions of the knitting of each transition knitting unit gradually increase by 6 needle positions.
[0024] In addition, the present application also provides a transversely woven upper with a three-dimensional curve, including an upper body woven in one piece, the upper body including an upper and a tongue, a transitional woven area is provided between the tongue and the upper, each transitional woven area and the tongue have an angle, the upper is a plane woven area, and the tongue is a three-dimensional woven area. The present application weaves transitional woven areas on both sides of the tongue that can make the tongue tilt upward, and the tilting height of the tongue can be adjusted by adjusting the angle between the transitional woven area and the tongue, and the area size of the transitional woven area (i.e., length and height, etc.), so that the tongue in the integrally woven upper has a three-dimensional sense, and the tongue has a three-dimensional curve that fits the physiological curve of the foot, and no subsequent heating and shaping processing steps are required, which greatly simplifies the production process of the knitted upper and greatly improves the production efficiency of the knitted upper.
[0025] By adopting the above technical solution, the beneficial effects of this application are:
[0026] The present application weaves transitional woven areas on both sides of the three-dimensional woven area to make the three-dimensional woven area curl upward, and the curling height of the three-dimensional woven area can be adjusted by adjusting the size of the angle between the transitional woven area and the three-dimensional woven area, so that the three-dimensional woven area in the integrally woven fabric has a three-dimensional effect, and no subsequent heating and shaping processing steps are required, which greatly simplifies the production process of the knitted fabric and greatly improves the production efficiency of the knitted fabric.
[0027] The present application uses a shovel needle method to knit a transition knitting area that can lift up the three-dimensional knitting area, and can reasonably control the angle between the transition knitting area and the three-dimensional knitting area to control the height of the three-dimensional knitting area. The smaller the angle, the smaller the height of the three-dimensional knitting area; the larger the angle, the greater the height of the three-dimensional knitting area.
[0028] The present application weaves transitional weaving areas on both sides of the three-dimensional weaving area that can make the three-dimensional weaving area curl upward, and the curling height of the three-dimensional weaving area can be adjusted by adjusting the number of weaving rows and the weaving needle positions of the transitional weaving area, so that the three-dimensional weaving area in the integrally woven fabric has a three-dimensional effect, and no subsequent heating and shaping and other processing steps are required, which greatly simplifies the production process of the knitted fabric and greatly improves the production efficiency of the knitted fabric.
[0029] The present application weaves a transition woven area on both sides of the tongue that can make the tongue curl up, and the curling height of the tongue can be adjusted by adjusting the size of the angle between the transition woven area and the tongue, and the area size of the transition woven area (i.e., length and height, etc.), so that the tongue in the integrally woven upper has a three-dimensional sense, and the tongue has a three-dimensional curve that fits the physiological curve of the foot. No subsequent heating and shaping processing steps are required, which greatly simplifies the production process of the knitted upper and greatly improves the production efficiency of the knitted upper.
[0030] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.
[0031] Undoubtedly, these and other objects of the present application will become more apparent after the following detailed description of the preferred embodiment described with reference to various figures and drawings.
[0032] In order to make the above and other purposes, features and advantages of the present application more obvious and understandable, one or several preferred embodiments are specifically cited below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The accompanying drawings are used to provide further understanding of the present application and constitute a part of the specification. They are used together with the embodiments of the present application to explain the present application and do not constitute a limitation to the present application.
[0034] In the drawings, the same reference numerals are used for the same components and the drawings are schematic and not necessarily drawn to scale.
[0035] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one or several embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying creative work.
[0036] Figure 1 This is a schematic structural diagram of a transversely woven fabric with three-dimensional curves in some embodiments of the present application;
[0037] Figure 2 This is a schematic structural diagram of a transversely woven upper with a three-dimensional curve in some embodiments of the present application;
[0038] Figure 3 It is a schematic plan view of a transversely woven shoe upper with a three-dimensional curve in some embodiments of the present application;
[0039] Figure 4 The weaving method of the transversely woven fabric with three-dimensional curves in some embodiments of the present application Figure 1 ;
[0040] Figure 5 The weaving method of the transversely woven fabric with three-dimensional curves in some embodiments of the present application Figure 2 ;
[0041] Figure 6 The weaving method of the transversely woven fabric with three-dimensional curves in some embodiments of the present application Figure 3 .
[0042] Description of main reference numerals:
[0043] 1. Fabric body;
[0044] 11. Plane weaving area; 12. Three-dimensional weaving area; 13. Transition weaving area; 14. Angle;
[0045] 2. The upper body;
[0046] 21. Upper; 22. Tongue. DETAILED DESCRIPTION
[0047] The following will describe the implementation methods of the present application in detail in conjunction with the accompanying drawings and embodiments, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly. It should be noted that as long as there is no conflict, the various embodiments in the present application and the various features in the embodiments can be combined with each other, and the technical solutions formed are all within the protection scope of the present application.
[0048] Meanwhile, in the following description, many specific details are set forth for the purpose of explanation to provide a thorough understanding of the embodiments of the present application. However, it is obvious to those skilled in the art that the present application can be implemented without the specific details or the specific manner described herein.
[0049] Reference Figure 1 , Figure 1 This is a schematic structural diagram of a transversely woven fabric with three-dimensional curves in some embodiments of the present application.
[0050] According to some embodiments of the present application, the present application provides a transversely woven fabric with a three-dimensional curve. The fabric includes a fabric body 1 woven in one piece, the fabric body 1 includes a plane woven area 11, a three-dimensional woven area 12 woven in the plane woven area 11, and a transitional woven area 13 woven between the plane woven area 11 and the three-dimensional woven area 12, the transitional woven area 13 can make the three-dimensional woven area 12 warp upward to form a three-dimensional curve, and there is an angle 4 between the transitional woven area 13 and the three-dimensional woven area 12.
[0051] The present application weaves transitional weaving areas 13 on both sides of the three-dimensional weaving area 12 so that the three-dimensional weaving area 12 can be lifted up, and the lifting height of the three-dimensional weaving area 12 can be adjusted by adjusting the size of the angle 4 between the transitional weaving area 13 and the three-dimensional weaving area 12, so that the three-dimensional weaving area 12 in the integrally woven fabric has a three-dimensional effect, and no subsequent heating and shaping processing steps are required, which greatly simplifies the production process of the knitted fabric and greatly improves the production efficiency of the knitted fabric.
[0052] According to some embodiments of the present application, the transition knitting area 13 is optionally knitted by shovel stitch. The present application knits the transition knitting area 13 by shovel stitch, so that the three-dimensional knitting area 12 is warped upward to form a three-dimensional curve, and the three-dimensional sense of the knitted fabric is stronger, and no additional heating and shaping treatment is required.
[0053] According to some embodiments of the present application, the angle 4 is optionally 5°-75°. The present application can adjust the upward warping amplitude of the three-dimensional weaving by adjusting the angle 4 between the transitional weaving area 13 and the three-dimensional weaving area 12; when the angle 4 is smaller, the upward warping amplitude of the three-dimensional weaving area 12 is smaller, and the amplitude of the three-dimensional curve formed is smaller; when the angle 4 is larger, the upward warping amplitude of the three-dimensional weaving area 12 is larger, and the amplitude of the three-dimensional curve formed is larger.
[0054] According to some embodiments of the present application, optionally, the transition knitting area 13 is knitted by shovel stitch, and the angle 4 is 5°-75°. The present application knits the transition knitting area 13 that can lift the three-dimensional knitting area 12 by shovel stitch, and can reasonably control the angle 4 between the transition knitting area 13 and the three-dimensional knitting area 12, thereby controlling the height of the three-dimensional knitting area 12. Among them, when the angle 4 is smaller, the height of the three-dimensional knitting area 12 that is tilted upward is smaller; when the angle 4 is larger, the height of the three-dimensional knitting area 12 that is tilted upward is larger.
[0055] According to some embodiments of the present application, optionally, the transitional knitting region 13 has a curved arc on one side close to the three-dimensional knitting region 12. The present application knits the transitional knitting region 13 on one side close to the three-dimensional knitting region 12 into a curved arc, so that the three-dimensional knitting region 12 can have a certain warping height, thereby forming a three-dimensional curve.
[0056] According to some embodiments of the present application, the transitional knitting area 13 is optionally narrow at the top and wide at the bottom. The present application knits the transitional knitting area 13 to be narrow at the top and wide at the bottom, so that there is a certain distance and curvature between the transitional knitting area 13 and the three-dimensional knitting area 12, and the three-dimensional knitting area 12 can be pushed up to form a three-dimensional curve, so that the knitted fabric has a three-dimensional effect.
[0057] Reference Figure 4-6 , Figure 4 The weaving method of the transversely woven fabric with three-dimensional curves in some embodiments of the present application Figure 1 ; Figure 5 The weaving method of the transversely woven fabric with three-dimensional curves in some embodiments of the present application Figure 2 ; Figure 6 The weaving method of the transversely woven fabric with three-dimensional curves in some embodiments of the present application Figure 3 .
[0058] According to some embodiments of the present application, the present application provides a weaving method for a transversely woven fabric with a three-dimensional curve. The weaving method includes weaving a plane weaving area 11, weaving a transition weaving area 13, and weaving a three-dimensional weaving area 12. The weaving of the transition weaving area 13 includes weaving a plurality of transition weaving units, and each of the transition weaving units includes outward weaving and return weaving; wherein,
[0059] The forward knitting is as follows: the nth knitting row is knitted with the second yarn as the surface knitting action, the n+1th knitting row is knitted with the third yarn as the bottom knitting action, and the n+2th knitting row is knitted with the first yarn as the surface knitting action and the empty needle knitting action;
[0060] The return knitting is as follows: the first yarn is used for the surface tight tuck knitting and the bottom knitting in the n+3 row, the second yarn is used for the surface knitting in the n+4 row, and the third yarn is used for the bottom knitting in the n+5 row;
[0061] The knitting needle positions of the return knitting are N needle positions less than the knitting needle positions of the forward knitting, and the knitting needle positions of each transition knitting unit knitting gradually decrease by 3N needle positions.
[0062] The present application weaves a transitional weaving area 13 on both sides of the three-dimensional weaving area 12 so that the three-dimensional weaving area 12 can be lifted up, and the lifting height of the three-dimensional weaving area 12 can be adjusted by adjusting the number of weaving rows and the weaving needle positions of the transitional weaving area 13, so that the three-dimensional weaving area 12 in the integrally woven fabric has a three-dimensional effect, and no subsequent heating and shaping processing steps are required, which greatly simplifies the production process of the knitted fabric and greatly improves the production efficiency of the knitted fabric.
[0063] In a knitted fabric, the more knitting rows there are in the transition knitting region 13, the larger the angle of the three-dimensional curve of the fabric is, and vice versa, the smaller the angle of the three-dimensional curve of the fabric is.
[0064] In a knitted fabric, the more knitting needle positions there are in the transition knitting area 13, the longer the distance of the three-dimensional curve of the fabric is, and vice versa, the shorter the distance of the three-dimensional curve of the fabric is.
[0065] According to some embodiments of the present application, optionally, the local weaving of the transitional weaving area 13 is specifically:
[0066] The 10th weaving row is knitted with the second yarn.
[0067] The 11th weaving row is knitted with the third yarn as the base.
[0068] The 12th knitting row is a knitting action of the first yarn for the surface knitting and the empty needle knitting.
[0069] The knitting needle positions of rows 10-12 are less than those of rows 7-9;
[0070] The 13th knitting row is knitted with the first yarn to do the top tight tuck knitting and the bottom knitting with alternate needles.
[0071] The 14th weaving row is knitted with the second yarn.
[0072] The 15th weaving row is knitted with the third yarn as the base.
[0073] The knitting positions of rows 13-15 are less than those of rows 10-12;
[0074] The 16th to 21st rows and the 22nd to 27th rows are repeated knitting of the 10th to 15th rows, but the knitting needle positions decrease step by step.
[0075] According to some embodiments of the present application, optionally, the local weaving of the planar weaving area 11 is specifically:
[0076] The first knitting row is knitted with the first yarn to do the top tight tuck knitting and the bottom knitting knitting.
[0077] The second row is knitted with the second yarn.
[0078] The third row is knitted with the third yarn.
[0079] The 4th weaving row is made by the second yarn for the surface weaving action.
[0080] The 5th weaving row is knitted with the third yarn.
[0081] The sixth knitting row uses the first yarn to do the surface knitting and the empty needle knitting. The needle position of the surface knitting is the same as the surface tight tuck needle position of the first knitting row.
[0082] In the 7th row, the first yarn is used for top tight tuck knitting and bottom knitting with alternate needles.
[0083] The 8th weaving row is made by weaving the second yarn.
[0084] The 9th knitting row is knitted with the third yarn as the base.
[0085] According to some embodiments of the present application, optionally, the local weaving of the three-dimensional weaving area 12 is specifically:
[0086] The 28th knitting row uses the fourth yarn to do the top and bottom knitting.
[0087] The 29th knitting row uses the fourth yarn to do the top knitting and bottom knitting. The knitting position is shifted by one needle position from the 28th knitting row.
[0088] Rows 30-31 are repeated weaving of rows 28-29.
[0089] The 32nd knitting row is to move the front needle bed coil of the corresponding knitting row to the left by one needle position, and then transfer the needle to the back needle bed for the needle transfer knitting action. At the same time, the back needle bed coil of the corresponding knitting row is moved to the right by one needle position, and then transferred to the front needle bed for the needle transfer knitting action.
[0090] The 33rd knitting row is to move the back needle bed coil of the corresponding knitting row to the left by one needle position, and then transfer the needle to the front needle bed for the needle transfer knitting action. At the same time, the front needle bed coil of the corresponding knitting row is moved to the right by one needle position, and then transferred to the back needle bed for the needle transfer knitting action.
[0091] Rows 34-39 are repeated rows 28-33, with the knitting position offset by 2 needle positions.
[0092] Rows 40-51 are repeated weaving of rows 28-39.
[0093] The 52nd knitting row uses the fourth yarn to do the top and bottom knitting.
[0094] The 53rd knitting row uses the fourth yarn to do the surface knitting and the bottom knitting with alternate needles. The knitting position is shifted by one needle position compared with the 52nd knitting row.
[0095] According to some embodiments of the present application, optionally, the transitional weaving area 13 weaving includes a plurality of transitional weaving unit weavings, and each of the transitional weaving unit weavings includes a forward weaving and a return weaving; wherein,
[0096] The forward knitting is as follows: the nth knitting row is knitted with the second yarn as the surface knitting action, the n+1th knitting row is knitted with the third yarn as the bottom knitting action, and the n+2th knitting row is knitted with the first yarn as the surface knitting action and the empty needle knitting action;
[0097] The return knitting is as follows: the first yarn is used for the surface tight tuck knitting and the bottom knitting in the n+3 row, the second yarn is used for the surface knitting in the n+4 row, and the third yarn is used for the bottom knitting in the n+5 row;
[0098] The knitting needle positions of the return knitting are 2 needle positions less than the knitting needle positions of the forward knitting, and the knitting needle positions of the knitting of each transition knitting unit gradually decrease by 6 needle positions.
[0099] Reference Figure 2-3 , Figure 2 This is a schematic structural diagram of a transversely woven upper with a three-dimensional curve in some embodiments of the present application;
[0100] Figure 3 It is a schematic plan view of a transversely woven upper with three-dimensional curves in some embodiments of the present application.
[0101] According to some embodiments of the present application, the present application provides a transversely woven upper with a three-dimensional curve. The upper includes an upper body 2 woven in one piece, the upper body 2 includes an upper 21 and a tongue 22, a transitional woven area 13 is provided between the tongue 22 and the upper 21, each transitional woven area 13 and the tongue 22 have an angle 4, the upper 21 is a plane woven area 11, and the tongue 22 is a three-dimensional woven area 12. The present application weaves a transitional woven area 13 on both sides of the tongue 22 that can make the tongue 22 tilt upward, and the tilting height of the tongue 22 can be adjusted by adjusting the size of the angle 4 between the transitional woven area 13 and the tongue 22, and the area size of the transitional woven area 13 (i.e., length and height, etc.), so that the tongue 22 in the integrally woven upper has a three-dimensional sense, and the tongue 22 has a three-dimensional curve that fits the physiological curve of the foot, and does not require subsequent heating and shaping processing procedures, which greatly simplifies the production process of the knitted upper and greatly improves the production efficiency of the knitted upper.
[0102] Example 1
[0103] Please refer again Figure 1 , Figure 1This is a schematic structural diagram of a transversely woven fabric with three-dimensional curves in some embodiments of the present application.
[0104] According to some embodiments of the present application, this embodiment provides a transversely woven fabric with three-dimensional curves.
[0105] The fabric includes a fabric body 1 woven in one piece, and the fabric body 1 includes a plane woven area 11, a three-dimensional woven area 12, and a transition woven area 13. The three-dimensional woven area 12 is woven in the plane woven area 11, and the transition woven area 13 is woven between the three-dimensional woven area 12 and the plane woven area 11.
[0106] The transitional knitting area 13 is knitted by shovel stitch, which can make the three-dimensional knitting area 12 rise up to form a three-dimensional curve, and there is a 45° angle 4 between the transitional knitting area 13 and the three-dimensional knitting area 12. The side of the transitional knitting area 13 close to the three-dimensional knitting area 12 has a curved arc. In addition, the transitional knitting area 13 is narrow at the top and wide at the bottom.
[0107] Example 2
[0108] According to some embodiments of the present application, this embodiment provides a method for weaving a transversely woven fabric with three-dimensional curves.
[0109] The weaving method includes weaving a plane weaving area 11 , weaving a transitional weaving area 13 , and weaving a three-dimensional weaving area 12 .
[0110] The transitional weaving area 13 weaving includes a plurality of transitional weaving unit weavings, and each of the transitional weaving unit weavings includes forward weaving and return weaving. The forward weaving is: the 10th weaving row is made of the second yarn for the surface weaving action, the 11th weaving row is made of the third yarn for the bottom weaving action, and the 12th weaving row is made of the first yarn for the surface weaving and the empty needle weaving and the alternate needle weaving action; the return weaving is: the 13th weaving row is made of the first yarn for the surface tight tuck weaving and the bottom weaving and the alternate needle weaving action, the 14th weaving row is made of the second yarn for the surface weaving action, and the 15th weaving row is made of the third yarn for the bottom weaving action; the knitting needle position of the return weaving is 2 needle positions less than the knitting needle position of the forward weaving, and the knitting needle position of each transitional weaving unit weaving gradually decreases by 6 needle positions.
[0111] The local weaving of the plane weaving area 11 is specifically as follows: the first weaving row is made by the first yarn to do the face tight tuck weaving and the bottom weaving with alternate needles weaving, the second weaving row is made by the second yarn to do the face weaving, the third weaving row is made by the third yarn to do the bottom weaving, the fourth weaving row is made by the second yarn to do the face weaving, the fifth weaving row is made by the third yarn to do the bottom weaving, the sixth weaving row is made by the first yarn to do the face weaving and the empty needle weaving with alternate needles weaving, the needle position of the face weaving is the same as the face tight tuck needle position of the first weaving row, the seventh weaving row is made by the first yarn to do the face tight tuck weaving and the bottom weaving with alternate needles weaving, the eighth weaving row is made by the second yarn to do the face weaving, and the ninth weaving row is made by the third yarn to do the bottom weaving.
[0112] The local weaving of the transition weaving area 13 is specifically as follows: the 10th weaving row is performed by the second yarn as the surface weaving action, the 11th weaving row is performed by the third yarn as the bottom weaving action, the 12th weaving row is performed by the first yarn as the surface weaving action and the empty needle weaving action of the alternate needle weaving action, and the knitting needle positions of the 10th-12th weaving rows are less than the knitting needle positions of the 7th-9th weaving rows; the 13th weaving row is performed by the first yarn as the surface tight tuck weaving action and the bottom weaving action of the alternate needle weaving action, the 14th weaving row is performed by the second yarn as the surface weaving action, the 15th weaving row is performed by the third yarn as the bottom weaving action, and the knitting needle positions of the 13th-15th weaving rows are less than the knitting needle positions of the 10th-12th weaving rows; the 16th-21st weaving row and the 22nd-27th weaving row are repeated weaving of the 10th-15th weaving row, but the knitting needle positions decrease step by step.
[0113] The local weaving of the three-dimensional weaving area 12 is specifically as follows: the 28th weaving row is a weaving action of the fourth yarn doing the surface weaving and the bottom weaving with alternate needles, the 29th weaving row is a weaving action of the fourth yarn doing the surface weaving and the bottom weaving with alternate needles, and the weaving position is shifted by one needle position compared with the 28th weaving row, the 30th-31st weaving rows are repeated weaving of the 28th-29th weaving rows, the 32nd weaving row is a weaving action of moving the front needle bed coil of the corresponding weaving column to the left by one needle position, and then transferring the needle to the rear needle bed, and at the same time, the rear needle bed coil of the corresponding weaving column is also moved to the right by one needle position, and then transferred to the front needle bed, the 33rd weaving row is a weaving action of transferring the needle to the The rear needle bed coil of the knitting column should be moved one needle position to the left, and then the needle is transferred to the front needle bed for knitting. At the same time, the front needle bed coil of the corresponding knitting column should be moved one needle position to the right, and then the needle is transferred to the rear needle bed for knitting. The 34th to 39th rows are repeated knitting of the 28th to 33rd rows, and the knitting position is shifted by 2 needle positions. The 40th to 51st rows are repeated knitting of the 28th to 39th rows. The 52nd row is knitted by the fourth yarn for the surface knitting and the bottom knitting with an interval knitting action. The 53rd row is knitted by the fourth yarn for the surface knitting and the bottom knitting with an interval knitting action, and the knitting position is shifted by 1 needle position compared with the 52nd row.
[0114] Reference Figure 4-6 , Figure 4 The weaving method of the transversely woven fabric with three-dimensional curves in some embodiments of the present application Figure 1 ; Figure 5 The weaving method of the transversely woven fabric with three-dimensional curves in some embodiments of the present application Figure 2 ; Figure 6 The weaving method of the transversely woven fabric with three-dimensional curves in some embodiments of the present application Figure 3 .
[0115] exist Figure 4-6 In the figure, the first yarn is polyester low-elastic yarn and is threaded through the A yarn mouth, the second yarn is segment-dyed monofilament and is threaded through the B yarn mouth, the third yarn is STPU and is threaded through the C yarn mouth, and the fourth yarn is spandex double-wrapped and is threaded through the D yarn mouth.
[0116] In this embodiment, a local weaving method of a transversely woven fabric with a three-dimensional curve is specifically as follows:
[0117] The first knitting row is knitted with the first yarn to do the top tight tuck knitting and the bottom knitting knitting.
[0118] The second row is knitted with the second yarn.
[0119] The third row is knitted with the third yarn.
[0120] The 4th weaving row is made by the second yarn for the surface weaving action.
[0121] The 5th weaving row is knitted with the third yarn.
[0122] The sixth knitting row uses the first yarn to do the surface knitting and the empty needle knitting. The needle position of the surface knitting is the same as the surface tight tuck needle position of the first knitting row.
[0123] In the 7th row, the first yarn is used for top tight tuck knitting and bottom knitting with alternate needles.
[0124] The 8th weaving row is made by weaving the second yarn.
[0125] The 9th weaving row is knitted with the third yarn as the base;
[0126] The 10th weaving row is knitted with the second yarn.
[0127] The 11th weaving row is knitted with the third yarn as the base.
[0128] The 12th knitting row is a knitting action of interlaced knitting of the first yarn with the surface knitting and the empty needle knitting. The knitting needle positions of the 10th to 12th knitting rows are less than those of the 7th to 9th knitting rows.
[0129] The 13th knitting row is knitted with the first yarn to do the top tight tuck knitting and the bottom knitting with alternate needles.
[0130] The 14th weaving row is knitted with the second yarn.
[0131] The 15th weaving row is knitted with the third yarn as the base.
[0132] The knitting positions of rows 13-15 are less than those of rows 10-12;
[0133] The 16th to 21st rows and the 22nd to 27th rows are repeated knitting of the 10th to 15th rows, but the knitting needle positions decrease step by step.
[0134] The 28th knitting row uses the fourth yarn to do the top and bottom knitting.
[0135] The 29th knitting row uses the fourth yarn to do the top knitting and bottom knitting. The knitting position is shifted by one needle position from the 28th knitting row.
[0136] Rows 30-31 are repeated weaving of rows 28-29.
[0137] The 32nd knitting row is to move the front needle bed coil of the corresponding knitting row to the left by one needle position, and then transfer the needle to the back needle bed for the needle transfer knitting action. At the same time, the back needle bed coil of the corresponding knitting row is moved to the right by one needle position, and then transferred to the front needle bed for the needle transfer knitting action.
[0138] The 33rd knitting row is to move the back needle bed coil of the corresponding knitting row to the left by one needle position, and then transfer the needle to the front needle bed for the needle transfer knitting action. At the same time, the front needle bed coil of the corresponding knitting row is moved to the right by one needle position, and then transferred to the back needle bed for the needle transfer knitting action.
[0139] Rows 34-39 are repeated rows 28-33, with the knitting position offset by 2 needle positions.
[0140] Rows 40-51 are repeated weaving of rows 28-39.
[0141] The 52nd knitting row uses the fourth yarn to do the top and bottom knitting.
[0142] The 53rd knitting row uses the fourth yarn to do the top knitting and the bottom knitting, and the knitting position is shifted by one needle position from the 52nd knitting row;
[0143] The 54th knitting row is knitted with the first yarn to do the top tight tuck knitting and the bottom knitting with alternate needles.
[0144] The 55th weaving row is knitted with the second yarn.
[0145] The 56th weaving row is knitted with the third yarn as the base.
[0146] The knitting needle positions of rows 54-56 are the same as those of rows 25 to 27.
[0147] The 57th weaving row is knitted with the second yarn.
[0148] The 58th weaving row is knitted with the third yarn as the base.
[0149] The 59th knitting row is knitted with the first yarn for the surface knitting and the empty needle knitting. The surface knitting needle position is the same as the surface tight tuck needle position of the 54th knitting row.
[0150] The 57th to 59th knitting rows have more needles than the 54th to 56th knitting rows.
[0151] The 60th to 65th and 66th to 71st rows are repeated weaving of the 54th to 59th rows, and the knitting needle positions increase step by step.
[0152] Rows 72-80 are repeats of rows 1-9.
[0153] Example 3
[0154] Please refer again Figure 2-3 , Figure 2 This is a schematic structural diagram of a transversely woven upper with a three-dimensional curve in some embodiments of the present application; Figure 3 It is a schematic plan view of a transversely woven upper with three-dimensional curves in some embodiments of the present application.
[0155] According to some embodiments of the present application, this embodiment provides a transversely woven upper having a three-dimensional curve.
[0156] The shoe upper includes an integrally woven upper body 2, which includes an upper 21 of a flat woven area 11 and a tongue 22 integrally woven with the upper 21. A transitional woven area 13 is woven between the tongue 22 and the upper 21, and an angle 4 is formed between each transitional woven area 13 and the tongue 22, so that the tongue 22 is tilted upward to form a three-dimensional curve.
[0157] It should be understood that the embodiments disclosed in this application are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features understood by ordinary technicians in the relevant field. It should also be understood that the terms used herein are only used for the purpose of describing specific embodiments and are not meant to be limiting.
[0158] The "embodiment" mentioned in the specification means that the specific features or characteristics described in conjunction with the embodiment are included in at least one embodiment of the present application. Therefore, phrases or "embodiment" appearing in various places throughout the specification do not necessarily refer to the same embodiment.
[0159] It should be noted that many specific details are set forth in the above description to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed above.
Claims
1. A transversely woven fabric with three-dimensional curves, characterized in that: The fabric body comprises a fabric body woven in one piece, the fabric body comprises a plane woven area, a three-dimensional woven area, and a transition woven area, the transition woven area is woven between the plane woven area and the three-dimensional woven area, and an angle is formed between the transition woven area and the three-dimensional woven area; The transition weaving area includes a plurality of transition weaving units, each of which is formed by forward weaving and return weaving in a shovel needle manner; The forward knitting is as follows: the nth knitting row is knitted with the second yarn as the surface knitting action, the n+1th knitting row is knitted with the third yarn as the bottom knitting action, and the n+2th knitting row is knitted with the first yarn as the surface knitting action and the empty needle knitting action; The return knitting is as follows: the first yarn is used for the surface tight tuck knitting and the bottom knitting in the n+3 row, the second yarn is used for the surface knitting in the n+4 row, and the third yarn is used for the bottom knitting in the n+5 row; The number of knitting needle positions of the return knitting is N less than that of the forward knitting, and the number of knitting needle positions of the transitional knitting units gradually increases to 3N.
2. The transversely woven fabric with three-dimensional curves according to claim 1, characterized in that: The size of the angle is 5°-75°.
3. The transversely woven fabric with three-dimensional curves according to claim 1, characterized in that: The transitional knitting area is knitted by shovel stitch, and the angle is 5°-75°.
4. The transversely woven fabric with three-dimensional curves according to any one of claims 1 to 3, characterized in that: A side of the transitional weaving region close to the three-dimensional weaving region has a curved arc.
5. The transversely woven fabric with three-dimensional curves according to any one of claims 1 to 3, characterized in that: The transitional weaving area is narrow at the top and wide at the bottom.
6. The transversely woven fabric with three-dimensional curves according to claim 4, characterized in that: The transitional weaving area is narrow at the top and wide at the bottom.
7. A method for weaving a transversely woven fabric with a three-dimensional curve, characterized in that: The weaving method includes plane weaving area weaving, transition weaving area weaving and three-dimensional weaving area weaving, the transition weaving area weaving includes a plurality of transition weaving unit weaving, each of the transition weaving unit weaving includes outward weaving and return weaving; wherein, The forward knitting is as follows: the nth knitting row is knitted with the second yarn as the surface knitting action, the n+1th knitting row is knitted with the third yarn as the bottom knitting action, and the n+2th knitting row is knitted with the first yarn as the surface knitting action and the empty needle knitting action; The return knitting is as follows: the first yarn is used for the surface tight tuck knitting and the bottom knitting in the n+3 row, the second yarn is used for the surface knitting in the n+4 row, and the third yarn is used for the bottom knitting in the n+5 row; The number of knitting needle positions of the return knitting is N less than that of the forward knitting, and the number of knitting needle positions of the transitional knitting units gradually increases to 3N.
8. The weaving method of the transversely woven fabric with three-dimensional curves according to claim 7, characterized in that: N=2。 9. A transversely woven shoe upper with three-dimensional curves, characterized in that: The shoe upper body comprises an integrally woven upper body, the shoe upper body comprises an upper and a shoe tongue, a transitional woven area is arranged between the shoe tongue and the upper, each of the transitional woven areas and the shoe tongue has an included angle, the upper is a plane woven area, and the shoe tongue is a three-dimensional woven area; wherein the transitional woven area comprises a plurality of transitional woven units, each of the transitional woven units is woven by forward and return knitting in a shovel needle manner; The forward knitting is as follows: the nth knitting row is knitted with the second yarn as the surface knitting action, the n+1th knitting row is knitted with the third yarn as the bottom knitting action, and the n+2th knitting row is knitted with the first yarn as the surface knitting action and the empty needle knitting action; The return knitting is as follows: the first yarn is used for the surface tight tuck knitting and the bottom knitting in the n+3 row, the second yarn is used for the surface knitting in the n+4 row, and the third yarn is used for the bottom knitting in the n+5 row; The number of knitting needle positions of the return knitting is N less than that of the forward knitting, and the number of knitting needle positions of the transitional knitting units gradually increases to 3N.
Citation Information
Patent Citations
Shoe upper and method for knitting shoe upper
CN106163316A
Transverse woven fabric with three-dimensional curve and vamp
CN218621273U