Portable strip welding device
By designing a portable tape welding device, using heating rollers and compression components to roll and heat the solder in the welding area, the problem of a fixed welding table in the prior art is solved, and portable and efficient tape welding is achieved.
Patent Information
- Application Number
- CN202211528021.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-30
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2042-11-30
AI Technical Summary
Existing strip welding devices require a fixed welding table, and portable welding cannot be achieved.
A portable tape welding device is designed, including a base, a welding station, a heating roller, a pressing assembly and a driving assembly. The welding station is equipped with a first heater for heating the welding area; the heating roller can roll along the welding area to provide compression and heating; the compression assembly and the driving assembly work together to make the heating roller roll and heat in the welding area. solder.
It realizes efficient strip welding without the need for an additional fixed welding table, ensuring no dummy welding, and has the advantages of portability and movability, which is easy to operate, suitable for a variety of scenarios, and ensures welding quality.
Smart Images

Figure CN115846949B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of strip welding equipment, and in particular to a portable strip welding device. Background Art
[0002] When a superconducting strip or copper strip has a strip joint break or other occasions where strip welding is required, the strip needs to be welded by welding equipment. In the prior art, there are fixed strip welding devices, strip welding devices using induction heating, mobile strip welding robots, etc. Although these devices can achieve strip welding, the above-mentioned strip welding devices all require a fixed welding table and fail to achieve portable strip welding. Summary of the invention
[0003] In view of the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide a portable strip welding device which is portable and movable.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] The present invention provides a portable strip welding device, comprising a base and a soldering table arranged on one side of the base, wherein a first heater for heating the soldering table is arranged in the soldering table, the upper surface of the soldering table is used for placing the strip, and solder is placed in the welding area to be welded on the strip; a welding assembly, a clamping assembly and a driving assembly are arranged on the base, the welding assembly comprises a heating roller located above the soldering table and capable of rolling along the welding area, and a second heater for heating the heating roller; the clamping assembly is used to apply pressure to the welding assembly so that the heating roller provides a clamping force to the welding area; the driving assembly is used to provide a driving force to the welding assembly so that the heating roller rolls along the welding area.
[0006] Preferably, the welding assembly includes a heating connecting rod, which is rotatably arranged on the base, the second heater is arranged in the heating connecting rod, the heating roller is arranged at one end of the heating connecting rod, and the clamping assembly and the driving assembly both act on the heating connecting rod.
[0007] Preferably, the welding assembly further comprises a pressing roller, which is arranged parallel to the heating roller and moves synchronously with the heating roller.
[0008] Preferably, the welding assembly further comprises a clamping link, which is rotatably disposed on the base, and a clamping roller is disposed at one end of the clamping link, and both the clamping assembly and the driving assembly act on the clamping link.
[0009] Preferably, the clamping assembly includes a fixed rod, a stop rod, a movable buckle, a spring and a movable plate. The fixed rod is fixed on the base, the stop rod is located above the welding assembly, one end of the stop rod, the movable buckle and the movable plate are rotatably connected to the fixed rod, the stop rod is provided with teeth, one end of the movable buckle is provided with a latching tooth, the two ends of the spring are respectively connected to the fixed rod and the other end of the movable buckle, the tension of the spring causes the latching tooth to engage with the teeth and limit the rotation direction of the stop rod to one-way rotation toward the welding assembly, one end of the movable plate is arranged opposite to the latching tooth, and when the movable plate rotates toward the latching tooth, the latching tooth is pushed out of the tooth.
[0010] Preferably, a stopper is provided on the base, the stopper and the fixing rod are arranged opposite to each other with a spacing, and the welding assembly is located between the stopper and the fixing rod and can move back and forth between the stopper and the fixing rod.
[0011] Preferably, the driving assembly includes a lifting platform, a handle and a connecting rod. The lifting platform can be lifted and lowered on the base. The handle is rotatably connected to the base. One end of the handle is hinged to the lifting platform. Both ends of the connecting rod are respectively hinged to the lifting platform and the welding assembly.
[0012] Preferably, the soldering station is detachably connected to the base.
[0013] Preferably, the base is provided with pressing heads located on both sides of the welding area, and the pressing heads are rotatably connected to the base through a pressing connecting rod and provide a pressing force to the strip.
[0014] Preferably, a first temperature sensor is provided in the soldering station, and the first temperature sensor detects the temperature of the soldering station; the welding assembly includes a second temperature sensor, and the second temperature sensor detects the temperature of the heating roller; a control unit is provided on the base, and the first heater, the second heater, the first temperature sensor and the second temperature sensor are all connected to the control unit.
[0015] Compared with the prior art, the present invention has significant improvements:
[0016] The portable strip welding device of the present invention supports the strip through the welding table and provides the background temperature required for welding. The heating roller rolls through the welding area of the strip and heats the solder through the joint action of the clamping component and the driving component, so that the strip in the welding area can be welded in a clamped state and no cold welds can be ensured. Therefore, the portable strip welding device of the present invention can complete the strip welding by itself, and does not require an additional fixed welding table, so it can be carried and moved according to the needs of the application scenario, and has the advantages of being portable and movable, easy to operate, easy to use, and having a wide range of application scenarios, and can ensure the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of a portable strip welding device according to an embodiment of the present invention.
[0018] Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of the portable strip welding device from another perspective is shown.
[0019] Figure 3 yes Figure 1 A right side view of the portable strip welding device is shown.
[0020] Figure 4 yes Figure 1 A top view of a portable strip welding device is shown.
[0021] Figure 5 yes Figure 1 A schematic diagram of a split structure of a clamping assembly in a portable strip welding device is shown.
[0022] Figure 6 yes Figure 1 A schematic diagram of the portable strip welding device is shown with the retaining rod removed from the clamping assembly.
[0023] Figure 7 yes Figure 1 A schematic diagram of the coordination of the blocking rod, movable buckle, spring and movable plate of the clamping assembly in the portable strip welding device is shown.
[0024] Figure 8 yes Figure 1 A schematic diagram showing the connection between a driving assembly and a welding assembly in a portable strip welding device is shown.
[0025] Fig. 9 yes Figure 8 Schematic diagram after removing the lift platform cover and handle cover.
[0026] Fig.10 It is a schematic diagram of the three-dimensional structure of the portable strip welding device according to an embodiment of the present invention when a power cord is provided.
[0027] The reference numerals are described as follows:
[0028] 1 Base 43 Active buckle
[0029] 11 Stopper 431 tooth
[0030] 12 Lifting support 44 Spring
[0031] 13 Guide rail groove 45 movable plate
[0032] 14 Pressing head 451 arc portion
[0033] 15 Press-fit connecting rod 452 handle
[0034] 16 slot 46 connecting shaft
[0035] 2 Soldering station 47 Connecting pin
[0036] 21 Block 5 Drive assembly
[0037] 3 Welding Components 51 Lifting Table
[0038] 31 Heating roller 511 Slider
[0039] 32 Heating connecting rod 512 Lifting platform cover
[0040] 33 Pressure roller 52 Handle
[0041] 34 Pressing connecting rod 521 movable part
[0042] 35 Connecting block 522 Handle cover
[0043] 4 Clamping assembly 53 Connecting rod
[0044] 41 Fixing rod 54 Locking pin
[0045] 42 Lever 6 Control unit
[0046] 420 annular boss 7 power cord
[0047] 421 Teeth DETAILED DESCRIPTION
[0048] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings. These embodiments are only used to illustrate the present invention, but not to limit the present invention.
[0049] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0050] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. Unless otherwise specified, "plurality" means two or more.
[0051] like Figures 1 to 10 As shown in FIG. 1 , an embodiment of the portable strip welding device of the present invention is shown. It should be noted that in the description of the present invention, the “right” side is defined as Figure 3 The outside of the paper, the "left" side Figure 3 The inside of the paper, the "front" side Figure 3 On the left side of the paper, the "back" side is Figure 3 On the right side of the paper, the "upper" side is Figure 3 The upper side of the paper, the "lower" side is Figure 3 The bottom side of the paper.
[0052] See also Figures 1 to 4 The portable strip welding device of this embodiment includes a base 1 and a soldering station 2 arranged on one side of the base 1, and the soldering station 2 is arranged on the front end side of the base 1. The soldering station 2 provides the support and background temperature required for welding for the strip to be welded. A first heater is arranged in the soldering station 2, and the first heater is used to heat the soldering station 2 to provide the background temperature required for strip welding. The upper surface of the soldering station 2 is used to place the strip and provide the support required for welding for the strip. Solder is placed in the welding area to be welded on the strip for welding the strip. A welding assembly 3, a clamping assembly 4 and a driving assembly 5 are arranged on the base 1. The welding assembly 3 includes a heating roller 31 and a second heater. The heating roller 31 is located above the soldering station 2 and can roll along the welding area. The second heater is used to heat the heating roller 31 to provide the temperature required for welding to the welding area, so that the solder melts and infiltrates the surface of the strip to achieve strip welding. The clamping assembly 4 is used to apply pressure to the welding assembly 3 so that the heating roller 31 provides a clamping force to the welding area to ensure that there is no false welding. The driving assembly 5 is used to provide driving force to the welding assembly 3, so that the heating roller 31 rolls along the welding area. Through the joint action of the clamping assembly 4 and the driving assembly 5, the heating roller 31 can be rolled through the welding area, thereby completing the strip welding in the welding area and ensuring no false welding.
[0053] Therefore, the portable strip welding device of this embodiment supports the strip through the welding table 2 and provides the background temperature required for welding. Through the joint action of the clamping component 4 and the driving component 5, the heating roller 31 rolls through the welding area of the strip and heats the solder, which can achieve the welding of the strip in the welding area under the clamping state and ensure that there is no false welding. Therefore, the portable strip welding device of this embodiment can complete the strip welding by itself, and does not require an additional fixed welding table, so it can be carried and moved according to the needs of the application scenario, and has the advantages of being portable and movable, easy to operate, easy to use, and having a wide range of application scenarios, and can ensure the welding quality.
[0054] In this embodiment, preferably, the welding assembly 3 includes a heating connecting rod 32, the heating connecting rod 32 is rollably arranged on the base 1, the second heater is arranged in the heating connecting rod 32, the heating roller 31 is arranged at one end of the heating connecting rod 32, and the pressing assembly 4 and the driving assembly 5 both act on the heating connecting rod 32. Specifically, the heating connecting rod 32 is arranged on the upper surface of the front end of the base 1 in the front-to-back direction, and the heating connecting rod 32 can roll in the left-right direction on the base 1. The heating roller 31 is arranged at the front end of the heating connecting rod 32 and is suspended on the front end side of the base 1 and is located above the welding station 2. The pressing assembly 4 acts on the heating connecting rod 32 and applies pressure to the heating connecting rod 32, and the heating roller 31 provides a pressing force to the welding area as the heating connecting rod 32 is pressed down. The driving assembly 5 acts on the heating connecting rod 32 and drives the heating connecting rod 32 to roll in the left-to-right direction on the base 1, and the heating roller 31 rolls along the welding area synchronously with the heating connecting rod 32.
[0055] Preferably, there may be multiple (e.g., two) heating rollers 31, and the multiple heating rollers 31 are arranged side by side in the left-right direction. Correspondingly, there are also multiple heating connecting rods 32, and the multiple heating connecting rods 32 are arranged side by side in the left-right direction on the base 1, and a heating roller 31 is provided at the front end of each heating connecting rod 32. When working, the multiple heating rollers 31 are synchronously rolled in the left-right direction in sequence through the welding area under the joint action of the pressing assembly 4 and the driving assembly 5, and the strip welding in the welding area is completed, which can further ensure the welding quality.
[0056] In this embodiment, preferably, the welding assembly 3 further includes a pressing roller 33, which is arranged in parallel with the heating roller 31 and moves synchronously with the heating roller 31. That is, the pressing roller 33 is also located above the welding table 2 and can roll along the welding area. The pressing roller 33 and the heating roller 31 are arranged side by side. When the pressing assembly 4 applies pressure to the welding assembly 3, the heating roller 31 and the pressing roller 33 synchronously provide a pressing force to the welding area. When the driving assembly 5 provides a driving force to the welding assembly 3, the heating roller 31 and the pressing roller 33 synchronously roll along the welding area. Along the rolling forward direction of the heating roller 31 during welding, the pressing roller 33 is located behind the heating roller 31, and is used to achieve the pressing and cooling of the welding position passed by the heating roller 31.
[0057] Preferably, the welding assembly 3 further comprises a clamping link 34, which is rollably disposed on the base 1, a clamping roller 33 is disposed at one end of the clamping link 34, and the clamping assembly 4 and the driving assembly 5 both act on the clamping link 34. Specifically, the clamping link 34 is disposed on the upper surface of the front end of the base 1 along the front-to-back direction, the clamping link 34 can roll along the left-to-right direction on the base 1, and the clamping roller 33 is disposed at the front end of the clamping link 34 and is suspended on the front end side of the base 1 and is located above the welding table 2. When welding, the rolling forward direction of the heating roller 31 is from left to right, then the clamping roller 33 is located on the left side of the heating roller 31 and is arranged side by side with the heating roller 31, and the clamping link 34 is also located on the left side of the heating link 32 and is arranged side by side with the heating link 32. When a plurality of heating connecting rods 32 and heating rollers 31 are arranged side by side in the left-right direction, the pressing rollers 33 and pressing connecting rods 34 are located on the left side of the leftmost heating rollers 31 and heating connecting rods 32. When the pressing assembly 4 applies pressure to the welding assembly 3, it acts on the heating connecting rods 32 and pressing connecting rods 34 at the same time, so that the heating rollers 31 and pressing rollers 33 are pressed down with the heating connecting rods 32 and pressing connecting rods 34 and provide pressing force to the welding area. When the driving assembly 5 provides driving force to the welding assembly 3, the heating connecting rods 32 and pressing connecting rods 34 are synchronously rolled on the base 1 in the left-right direction, and the heating rollers 31 and pressing rollers 33 are synchronously rolled along the welding area with the heating connecting rods 32 and pressing connecting rods 34.
[0058] See also Figures 5 to 7 In this embodiment, preferably, the pressing assembly 4 includes a fixing rod 41, a blocking rod 42, a movable buckle 43, a spring 44 and a movable plate 45. Figure 1The fixed rod 41 is fixed on the base 1, the blocking rod 42 is located above the welding assembly 3, and one end of the blocking rod 42, the movable buckle 43 and the movable plate 45 are all rotatably connected to the fixed rod 41. One end of the blocking rod 42, the movable buckle 43 and the movable plate 45 are parallel to the rotation axis of the fixed rod 41. When one end of the blocking rod 42 rotates relative to the fixed rod 41, the other end of the blocking rod 42 moves toward or away from the top of the welding assembly 3. The blocking rod 42 is provided with teeth 421, and one end of the movable buckle 43 is provided with a clamping tooth 431. The two ends of the spring 44 are respectively connected to the fixed rod 41 and the other end of the movable buckle 43. The tension of the spring 44 makes the clamping tooth 431 fit with the teeth 421 to limit the rotation direction of the blocking rod 42 to one-way rotation toward the welding assembly 3. When the latching teeth 431 are engaged with the teeth 421, the latching teeth 431 are stuck between two adjacent teeth 421, so that the position of the blocking rod 42 relative to the fixed rod 41 is fixed, and the blocking rod 42 can be rotated by applying an external force to the blocking rod 42. In addition, the shape of the teeth 421 allows the blocking rod 42 to only rotate toward the direction close to the top of the welding assembly 3 under the action of an external force, and the reverse rotation is blocked by the latching teeth 431 and cannot be rotated in the direction away from the top of the welding assembly 3. One end of the movable plate 45 is arranged opposite to the latching teeth 431. When the end of the movable plate 45 opposite to the latching teeth 431 rotates toward the latching teeth 431, it pushes the latching teeth 431 and enters between the latching teeth 431 and the teeth 421, so that the latching teeth 431 are separated from the teeth 421. When the latching teeth 431 are separated from the teeth 421, the rotation of the blocking rod 42 is no longer restricted. Therefore, before welding, the movable plate 45 is in the initial position. Under the pulling force of the spring 44, the tooth 431 on the movable buckle 43 is engaged with the tooth 421 on the baffle rod 42. The baffle rod 42 can be rotated toward the welding component 3 until the baffle rod 42 is in pressure contact with the welding component 3. After rotating into place, the external force is removed, and the tooth 431 is stuck between the two adjacent teeth 421 to lock the baffle rod 42 in the current position, maintaining pressure on the welding component 3 until the welding is completed. After welding is completed, the movable plate 45 is rotated so that the end of the movable plate 45 opposite to the latch tooth 431 rotates toward the latch tooth 431 and pushes the latch tooth 431 to disengage the tooth 421 to loosen the blocking rod 42, and the blocking rod 42 can be rotated in the direction away from the welding component 3 to separate the blocking rod 42 from the welding component 3 and remove the clamping force on the welding component 3, so that the welded strip can be taken out. After the blocking rod 42 is rotated to a suitable position to separate from the welding component 3, the movable plate 45 is rotated in the opposite direction to reset to the initial position, and the movable buckle 43 will automatically reset to the latch tooth 431 under the tension of the spring 44 until the tooth 421 is engaged with the tooth 421 and the blocking rod 42 is locked in the current position.
[0059] Specifically, the fixing rod 41 is fixed to the right side of the front end of the base 1, the blocking rod 42 is arranged above the heating link 32 and the pressing link 34 of the welding assembly 3 in the left-right direction, the right end of the blocking rod 42 is rotatably connected to the fixing rod 41, and the axis of rotation of the blocking rod 42 relative to the fixing rod 41 extends in the front-to-back direction, so that when the blocking rod 42 rotates, it changes its position between a horizontal state located above the welding assembly 3 in the left-right direction and an inclined or vertical state located on the right side of the welding assembly 3 in the up-down direction. The blocking rod 42 is in pressure contact with the heating link 32 and the pressing link 34 of the welding assembly 3 when it is in a horizontal state or a state close to the horizontal state. When the blocking rod 42 is in a horizontal state, the extension length in the left-right direction covers the rolling travel range of the heating connecting rod 32 and the pressing connecting rod 34, so as to ensure that the blocking rod 42 can keep applying pressure to the heating connecting rod 32 and the pressing connecting rod 34 during the process of the heating roller 31 and the pressing roller 33 rolling through the welding area for welding, so that the heating roller 31 and the pressing roller 33 keep providing a pressing force to the welding area. The middle part of the movable buckle 43 is rotatably connected to the fixed rod 41 through a pin shaft, and the rotation axis of the movable buckle 43 relative to the fixed rod 41 is the axis of the pin shaft, and the axis of the pin shaft extends in the front-to-back direction. The middle part of the movable plate 45 is rotatably connected to the fixed rod 41 through a connecting shaft 46, and the axis of the connecting shaft 46 extends in the front-to-back direction. The right end of the blocking rod 42 is rotatably connected to the connecting shaft 46, so that the rotation axis of the blocking rod 42 relative to the fixed rod 41 coincides with the rotation axis of the movable plate 45 relative to the fixed rod 41, and both are the axes of the connecting shaft 46. An annular boss 420 is formed at the right end of the blocking rod 42, and the annular boss 420 is coaxially arranged with the connecting shaft 46, and a plurality of teeth 421 are formed on the outer peripheral surface of the left side of the annular boss 420. The movable buckle 43 is arc-shaped, and the arc-shaped movable buckle 43 is arranged on the outer peripheral side of the left side of the annular boss 420 and is arranged concentrically with the annular boss 420. A tooth 431 is formed on the side of the lower end of the movable buckle 43 facing the annular boss 420, and the upper end of the movable buckle 43 is connected to one end of the spring 44, and the other end of the spring 44 is connected to the connecting pin 47 on the fixed rod 41, and the connecting pin 47 is located on the side of the movable buckle 43 away from the annular boss 420, so that under the pulling force of the spring 44, the tooth 431 on the movable buckle 43 is engaged with the tooth 421 on the blocking rod 42 to lock the blocking rod 42, and at this time, the blocking rod 42 can only rotate downward, and cannot rotate upward. An arc portion 451 is formed at one end of the movable plate 45, and the arc portion 451 is concentrically arranged with the annular boss 420 and is located on the outer periphery of the annular boss 420. In the initial position, the arc portion 451 is located on the upper side of the plurality of teeth 421, close to the latch teeth 431 on the upper side and arranged opposite to the latch teeth 431. A handle portion 452 extends from the other end of the movable plate 45, and the handle portion 452 extends relative to the fixed rod 41 for the operator to hold to rotate the movable plate 45.When the blocking rod 42 needs to be released, the handle 452 is rotated upward to rotate the movable plate 45 counterclockwise, and the arc portion 451 is rotated downward to push the latching tooth 431 out of the tooth 421. At this time, the blocking rod 42 can rotate freely up and down.
[0060] In this embodiment, preferably, see Figure 1 The base 1 is provided with a stopper 11, which is arranged opposite to the fixing rod 41 at an interval, and the welding assembly 3 is located between the stopper 11 and the fixing rod 41 and can move back and forth between the stopper 11 and the fixing rod 41. The stopper 11 and the fixing rod 41 jointly define the range of motion of the welding assembly 3. When the strip is placed on the welding table 2, the welding area of the strip should be located within the range of motion of the welding assembly 3. Specifically, the stopper 11 is fixed on the left side of the front end of the base 1, and is arranged at an interval with the fixing rod 41 on the base 1 along the left-right direction. The heating connecting rod 32 and the pressing connecting rod 34 of the welding assembly 3 are located between the stopper 11 and the fixing rod 41, and the heating connecting rod 32 and the pressing connecting rod 34 can roll along the left-right direction between the stopper 11 and the fixing rod 41.
[0061] See also Figure 8 and Fig. 9 In this embodiment, preferably, the driving assembly 5 comprises a lifting platform 51, a handle 52 and a connecting rod 53. The lifting platform 51 is movably disposed on the base 1. The handle 52 is rotatably connected to the base 1. One end of the handle 52 is hinged to the lifting platform 51. The other end of the handle 52 can be held by an operator to rotate the handle 52. The two ends of the connecting rod 53 are respectively hinged to the lifting platform 51 and the welding assembly 3. The lifting platform 51 can be lifted or lowered by rotating the handle 52. The lifting platform 51 is lifted or lowered, and the connecting rod 53 is driven to move by the lifting or lowering of the lifting platform 51 to drive the welding assembly 3 to move. The connecting rod 53 converts the lifting motion of the lifting platform 51 into the translation motion of the welding assembly 3, so that the heating roller 31 rolls along the welding area.
[0062] Specifically, the base 1 is provided with a lifting support 12, and the lifting support 12 is provided with a guide groove 13 extending up and down, and the lifting platform 51 is provided with a slider 511, and the slider 511 is slidably matched with the guide groove 13, so that the lifting platform 51 can be lifted and lowered relative to the lifting support 12 of the base 1. The lifting support 12 is located in the middle position of the base 1, the upper end of the connecting rod 53 is hinged to the lifting platform 51, and the lower end of the connecting rod 53 is hinged to the rear end of the clamping connecting rod 34 of the welding assembly 3, the upper end of the connecting rod 53 and the hinge axis of the lifting platform 51, and the lower end of the connecting rod 53 and the hinge axis of the rear end of the clamping connecting rod 34 are parallel and extend in the front-back direction, the rear end of the clamping connecting rod 34 and the rear end of the heating connecting rod 32, and the rear ends of the adjacent heating connecting rods 32 are respectively connected by the connecting block 35, and the clamping connecting rod 34 and the heating connecting rod 32 can rotate relative to the connecting block 35. When the lifting platform 51 is lifted or lowered, the pressing connecting rod 34 and the heating connecting rod 32 can be driven to roll synchronously in the left and right directions through the connecting rod 53. The middle part of the handle 52 is rotatably connected to the base 1 through the bayonet 54, and the bayonet 54 is located at the rear of the base 1. The front end of the handle 52 is hinged to the lifting platform 51 through the movable part 521, and the front end of the movable part 521 is hinged to the lifting platform 51. The front end of the movable part 521 is parallel to the hinge axis of the lifting platform 51 and the axis of the bayonet 54 and extends in the left and right directions. The rear end of the movable part 521 can be inserted into the handle 52 movably along the extension direction of the handle 52, and the rear end of the handle 52 is for the operator to hold. When the rear end of the handle 52 is rotated up and down, the lifting platform 51 can be driven to lift or lower through the movable part 521 at the front end of the handle 52 being telescopic relative to the handle. A lifting platform cover 512 is provided on the lifting platform 51 to cover the front end of the movable part 521. A handle cover plate 522 is provided at the front end of the handle 52 for covering the rear end of the movable portion 521 .
[0063] See also Figure 1 In this embodiment, preferably, the base 1 is provided with pressing heads 14 located on both sides of the welding area, and the pressing heads 14 are rotatably connected to the base 1 through the pressing connecting rod 15 and provide a pressing force to the strip material to fix the strip material on the welding table 2. Specifically, a pressing head 14 is respectively provided on the left and right sides of the front end of the base 1, and the pressing connecting rod 15 is rotatably installed in the base 1, and the two ends of the pressing connecting rod 15 are respectively fixedly connected to the two pressing heads 14, thereby realizing that the two pressing heads 14 are rotatably connected to the base 1, and the fixed positioning when the pressing head 14 rotates downward to press the strip material can be achieved by the friction between the pressing connecting rod 15 and the base 1.
[0064] See also Figure 1In this embodiment, preferably, the upper surface of the welding platform 2 arranged on the front end side of the base 1 is located lower than the upper surface of the front end portion of the base 1, so that a part of the front end surface of the base 1 is located above the upper surface of the welding platform 2. When the strip is placed on the welding platform 2, one side of the strip can be close to the front end surface of the base 1, thereby playing the role of strip alignment and limiting, ensuring the alignment of the strip before and after welding.
[0065] In this embodiment, preferably, the soldering station 2 is detachably connected to the base 1. Soldering stations 2 of different specifications can be prepared according to the welding requirements of the application scenario, so that when in use, a suitable soldering station 2 can be selected according to the size and type of the strip to connect with the base 1 to complete the welding of the corresponding strip. Specifically, a card slot 16 is provided at the front end of the base 1, and a card block 21 is provided on the side of the soldering station 2 close to the base 1. The soldering station 2 and the base 1 are detachably connected in a limited manner through the plug-in cooperation of the card block 21 and the card slot 16.
[0066] Furthermore, the heating roller 31 is detachably mounted on the heating connecting rod 32, and the pressing roller 33 is detachably mounted on the pressing connecting rod 34, so that the heating roller 31 and the pressing roller 33 can be replaced to adapt to strips of different thicknesses.
[0067] In this embodiment, preferably, a first temperature sensor is provided in the soldering station 2, and the first temperature sensor detects the temperature of the soldering station 2. The welding assembly 3 includes a second temperature sensor, and the second temperature sensor detects the temperature of the heating roller 31, and the second temperature sensor is provided in the heating connecting rod 32. A control unit 6 is provided on the base 1, and the first heater, the second heater, the first temperature sensor and the second temperature sensor are all connected to the control unit 6. The first temperature sensor and the second temperature sensor transmit the detected temperature information to the control unit 6, and the control unit 6 controls the heating temperature of the first heater and the second heater according to the received temperature information, and controls the temperature of the soldering station 2 and the temperature of the heating roller 31 at the set welding temperature, so that the automatic control and adjustment of the heating temperature can be realized, and the heating temperature can be automatically adjusted according to the welding temperature required by different solders and welding processes, so as to realize welding in different temperature zones.
[0068] Preferably, the control unit 6 may include a controller, a display screen, a power switch and a temperature control button. The controller may be a PLC controller or a single chip microcomputer. The display screen is used to display the temperature information detected by the first temperature sensor and the second temperature sensor. The power switch is used to connect or disconnect the power supply of the device. The temperature control button is used to input the set welding temperature to the controller. Fig.10 The portable strip welding device of this embodiment may also be provided with a power cord 7, which is used to connect a power source to supply power to the device. The portable strip welding device of this embodiment may also be provided without the power cord 7, and instead be provided with a battery of suitable capacity for power supply, so as to be applicable to application scenarios where power supply is inconvenient.
[0069] In order to reduce the overall weight and make it more portable, in the portable strip welding device of this embodiment, the components contacting the welding area are mainly made of materials with good thermal conductivity, light weight, and will not be wetted and attached by solder, such as aluminum.
[0070] The portable strip welding device of this embodiment is particularly suitable for welding superconducting strips. In addition, it can also be used for welding copper strips and copper strips, and copper strips and superconducting strips. Of course, it is also applicable to welding strips of other materials. And the appropriate welding table 2, heating roller 31 and pressing roller 33 can be replaced according to the welding requirements of different strip models, so that strip welding can be achieved in any situation, and the application scenarios are very wide.
[0071] When the portable strip welding device of this embodiment is used, after selecting and assembling the appropriate soldering station 2, heating roller 31 and pressing roller 33 according to the strip to be welded, the strip to be welded is first placed on the soldering station 2, and solder, such as tin sheet or tin wire, is placed in the welding area to be welded on the strip, so that one side of the strip is close to the front end surface of the base 1, and the welding area is within the range of movement of the heating roller 31 and the pressing roller 33. Then the two pressing heads 14 are rotated downward so that the two pressing heads 14 press and fix the two sides of the welding area of the strip on the soldering station 2. Subsequently, the power is turned on, the power switch of the control unit 6 is turned on, and the set welding temperature is input through the temperature control button. The controller controls the first heater and the second heater to start and start heating. At the same time, the power of the first heater and the second heater is adjusted and the temperature of the welding station 2 and the heating roller 31 is monitored according to the temperature information detected by the first temperature sensor and the second temperature sensor. After the temperature of the welding station 2 and the heating roller 31 reaches the set welding temperature, the stopper 42 is manually turned downward to a horizontal state or a near-horizontal state, so that the stopper 42 is in pressure contact with the heating connecting rod 32 and the clamping connecting rod 34 to limit the movement of the heating roller 31 and the clamping roller 33, and at the same time ensure that the heating roller 31 and the clamping roller 33 provide sufficient clamping force to the welding area. Subsequently, the rear end of the handle 52 is manually turned to make the lifting platform 51 descend, and the clamping connecting rod 34 is pushed by the connecting rod 53 to drive the heating connecting rod 32 to roll forward synchronously from left to right, and the clamping roller 33 and the heating roller 31 roll forward synchronously from left to right along the welding area. During the forward movement, the heating roller 31 heats the solder in the welding area, causing the solder to melt and infiltrate the surface of the strip. At the same time, the pressing roller 33 and the heating roller 31 maintain the pressing force on the welding area, so that the welding area is tightly fitted together, and the pressing roller 33 presses and cools the welding position that the heating roller 31 passes after the heating roller 31. The rolling speed of the pressing roller 33 and the heating roller 31, that is, the speed of welding, depends on the temperature during welding, whether the solder is melted, and whether the encapsulation tin on the surface of the strip is melted. The rolling speed of the pressing roller 33 and the heating roller 31 can be controlled by manually rotating the speed of the rear end of the handle 52.When the heating roller 31 passes the welding area, the clamping roller 33 is at the tail of the welding area and the solder is observed to solidify, and the welding is completed. The handle 452 of the movable plate 45 is manually rotated upward to make the movable plate 45 rotate counterclockwise. The arc portion 451 of the movable plate 45 is rotated downward to push the latch tooth 431 out of the tooth 421 and release the baffle rod 42. The pressure applied to the heating link 32 and the clamping link 34 is reduced accordingly, and the clamping force of the clamping roller 33 and the heating roller 31 is also reduced accordingly. The baffle rod 42 is rotated upward to make the baffle rod 42 leave the heating link 32 and the clamping link 34, so as to remove the pressure applied to the heating link 32 and the clamping link 34, thereby removing the clamping force of the clamping roller 33 and the heating roller 31. At this time, the rear end of the handle 52 is slightly rotated in the opposite direction to make the lifting platform 51 rise slightly, and then the two pressing heads 14 are rotated upward to release the welded strip. After the strip is taken out, the rear end of the handle 52 is continuously rotated to raise the lifting platform 51 to reset, driving the connecting rod 53, the clamping connecting rod 34, the clamping roller 33 and the heating roller 31 to roll leftward back to the initial position, and a welding process is completed.
[0072] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.
Claims
1. A portable strip welding device, characterized in that: The invention comprises a base (1) and a soldering table (2) arranged on one side of the base (1), wherein a first heater for heating the soldering table (2) is arranged inside the soldering table (2), and the upper surface of the soldering table (2) is used to place a strip, and solder is placed in a soldering area to be soldered on the strip; a soldering assembly (3), a pressing assembly (4) and a driving assembly (5) are arranged on the base (1), and the soldering assembly (3) comprises a heating roller (31) located above the soldering table (2) and capable of rolling along the soldering area, and a second heater for heating the heating roller (31); the pressing assembly (4) is used to apply pressure to the soldering assembly (3) so that the heating roller (31) provides a pressing force to the soldering area; the driving assembly (5) is used to provide a driving force to the soldering assembly (3) so that the heating roller (31) rolls along the soldering area; The clamping assembly (4) comprises a fixed rod (41), a stop rod (42), a movable buckle (43), a spring (44) and a movable plate (45); the fixed rod (41) is fixedly arranged on the base (1); the stop rod (42) is located above the welding assembly (3); one end of the stop rod (42), the movable buckle (43) and the movable plate (45) are rotatably connected to the fixed rod (41); the stop rod (42) is provided with teeth (421); one end of the movable buckle (43) is provided with a clamping tooth (431); 1), the two ends of the spring (44) are respectively connected to the fixing rod (41) and the other end of the movable buckle (43), the tension of the spring (44) causes the latching tooth (431) to engage with the tooth (421) to limit the rotation direction of the blocking rod (42) to unidirectional rotation toward the welding assembly (3), one end of the movable plate (45) is arranged opposite to the latching tooth (431), and when the movable plate (45) rotates toward the latching tooth (431), it pushes the latching tooth (431) to disengage from the tooth (421); The driving assembly (5) comprises a lifting platform (51), a handle (52) and a connecting rod (53); the lifting platform (51) is liftably arranged on the base (1); the handle (52) is rotatably connected to the base (1); one end of the handle (52) is hinged to the lifting platform (51); and both ends of the connecting rod (53) are respectively hinged to the lifting platform (51) and the welding assembly (3).
2. The portable strip welding device according to claim 1, characterized in that: The welding assembly (3) comprises a heating connecting rod (32), the heating connecting rod (32) is rotatably arranged on the base (1), the second heater is arranged in the heating connecting rod (32), the heating roller (31) is arranged at one end of the heating connecting rod (32), and the clamping assembly (4) and the driving assembly (5) both act on the heating connecting rod (32).
3. The portable strip welding device according to claim 1, characterized in that: The welding assembly (3) further comprises a pressing roller (33), wherein the pressing roller (33) is arranged in parallel with the heating roller (31) and moves synchronously with the heating roller (31).
4. The portable strip welding device according to claim 3, characterized in that: The welding assembly (3) further comprises a clamping connecting rod (34), wherein the clamping connecting rod (34) is rotatably disposed on the base (1), the clamping roller (33) is disposed at one end of the clamping connecting rod (34), and the clamping assembly (4) and the driving assembly (5) both act on the clamping connecting rod (34).
5. The portable strip welding device according to claim 1, characterized in that: A stopper (11) is provided on the base (1), the stopper (11) and the fixing rod (41) are arranged opposite to each other at a distance, and the welding assembly (3) is located between the stopper (11) and the fixing rod (41) and can move back and forth between the stopper (11) and the fixing rod (41).
6. The portable strip welding device according to claim 1, characterized in that: The welding platform (2) is detachably connected to the base (1).
7. The portable strip welding device according to claim 1, characterized in that: The base (1) is provided with pressing heads (14) located on both sides of the welding area. The pressing heads (14) are rotatably connected to the base (1) via a pressing connecting rod (15) and provide a pressing force to the strip.
8. The portable strip welding device according to claim 1, characterized in that: The soldering station (2) is provided with a first temperature sensor, and the first temperature sensor detects the temperature of the soldering station (2); the soldering assembly (3) comprises a second temperature sensor, and the second temperature sensor detects the temperature of the heating roller (31); the base (1) is provided with a control unit (6), and the first heater, the second heater, the first temperature sensor and the second temperature sensor are all connected to the control unit (6).
Citation Information
Patent Citations
Superconducting strip welding device
CN104175030A
Four directional quickly adjusting module for strips
CN203557024U