A decorative tile cutting and positioning device
By designing a tile cutting and positioning device including a square frame, an electric push rod, a movable operating block and a cutting blade, the problems of low cutting efficiency and positioning in the prior art are solved, and multi-directional cutting and precise positioning are achieved, and cutting efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202310089190.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-09
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2043-02-09
AI Technical Summary
The existing tile cutting devices can only perform cutting on the same straight line, which has low cutting efficiency and requires manual scribing and positioning, which increases the working strength.
A decorative tile cutting and positioning device is designed, using a combination of a square frame, electric push rod, movable operating block, cutting blade, camera and controller to achieve multi-directional cutting and precise positioning of tile.
It improves the efficiency and accuracy of tiles cutting, reduces the need for manual positioning, and reduces the working intensity.
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Figure CN115847633B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tile cutting, in particular to a decorative tile cutting and positioning device. Background Art
[0002] Ceramic tile is a kind of acid- and alkali-resistant porcelain or stone material, etc., which is made of refractory metal oxides and semi-metal oxides through the process of grinding, mixing, pressing, glazing and sintering. It is called ceramic tile for construction or decoration. Its raw materials are mostly made of clay and quartz sand, which are mixed after high temperature compression, etc. It has very high hardness. The shape of ceramic tiles is mainly square or rectangular, and they have fixed specifications and sizes. However, when laying ceramic tiles, the total area of the laid ceramic tiles cannot coincide with the laying area, so workers need to cut the ceramic tiles when laying;
[0003] When the existing cutting device is in use, it can only cut the tiles on the same straight line. When the cutting direction needs to be changed, the direction of the tiles can only be changed. In addition, manual marking and positioning are required at the cutting position of the tiles. The cutting efficiency is low and the work intensity of the staff is increased. Therefore, a decorative tile cutting and positioning device is proposed. Summary of the invention
[0004] In view of this, the present invention hopes to provide a decorative tile cutting and positioning device to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0005] The technical solution of the embodiment of the present invention is achieved as follows: a decorative tile cutting and positioning device comprises a square frame and an enclosure, wherein four electric push rods are symmetrically installed on the upper surface of the enclosure, the output shafts of the electric push rods are installed on the lower surface of the square frame, the inner wall of the square frame is symmetrically provided with two first slide grooves and two second slide grooves, the inner wall of the first slide groove is slidably connected with a first slider, two first threaded rods are symmetrically installed on the adjacent sides of the two first sliders, the inner wall of the second slide groove is slidably connected with a second slider, and two second threaded rods are symmetrically installed on the adjacent sides of the two second sliders, the outer walls of the first threaded rod and the second threaded rod are penetrated by a movable operating block, the inner walls of the movable operating block are respectively provided with two mounting grooves, and the outer walls of the movable operating block are respectively installed with two third motors, the output shaft of the third motor penetrates the outer wall of the movable operating block and is installed with a first gear, one side of the first gear is rotatably connected to the inner wall of the mounting groove through a bearing, and the inner walls of the two mounting grooves are rotatably connected to two inner threaded outer Gear ring, the inner walls of the two internally threaded external gear rings are respectively threadedly connected to the outer walls of the two first threaded rods, the inner walls of the other two internally threaded external gear rings are respectively threadedly connected to the outer walls of the two second threaded rods, the adjacent outer walls of the two internally threaded external gear rings are meshed with the outer wall of one of the first gears, and the adjacent outer walls of the other two internally threaded external gear rings are meshed with the outer wall of another first gear. A first motor is installed on the upper surface of the movable operating block, and a second rotating shaft is installed on the output shaft of the first motor. The lower surface of the movable operating block is rotatably connected to an M-shaped mounting frame through a bearing, and the bottom end of the second rotating shaft passes through the lower surface of the movable operating block and is installed on the upper surface of the M-shaped mounting frame. An inner wall of the M-shaped mounting frame is rotatably connected to an auxiliary wheel through a bearing, and the other inner wall of the M-shaped mounting frame is rotatably connected to the first rotating shaft through a bearing. The outer wall of the M-shaped mounting frame is installed with a second motor, and the output shaft of the second motor passes through the outer wall of the M-shaped mounting frame and is installed at one end of the first rotating shaft. A cutting blade is installed on the outer wall of the first rotating shaft.
[0006] Further preferably, four cameras are symmetrically mounted on the lower surface of the movable operating block, and a controller is mounted on the upper surface of the movable operating block.
[0007] Further preferably, a placement platform is installed on the inner wall of the enclosure.
[0008] Further preferably, two limiting grooves are respectively provided on the inner wall of the enclosure.
[0009] Further preferably, two third threaded rods are respectively penetrated through the outer wall of the enclosure, and the outer wall of the enclosure is rotatably connected to two internal threaded operating rings through bearings, and an L-shaped limit block is installed at one end of the third threaded rod.
[0010] Further preferably, an operating handle is provided on the outer wall of the internally threaded operating ring.
[0011] Further preferably, four third sliding grooves are symmetrically opened on the upper surface of the placing table, and the inner walls of the third sliding grooves are slidably connected with third sliders, the upper surfaces of two of the third sliders are installed on the lower surface of an L-shaped limit block, and the upper surfaces of the other two third sliders are installed on the lower surface of another L-shaped limit block.
[0012] Further preferably, four supporting legs are symmetrically mounted on the lower surface of the placement table.
[0013] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:
[0014] 1. The present invention uses a combination of a movable operating block, a first motor, a first threaded rod, an M-shaped mounting frame, an auxiliary wheel, a cutting blade, a second motor, a first rotating shaft, a camera, a third motor, a first gear, a first slide groove, a first slider, a second slide groove, an internally threaded external gear ring, a second slider, a second threaded rod and a second rotating shaft to facilitate adjusting the cutting angle of the cutting blade, thereby achieving cutting of tiles in different orientations, thereby accurately locating the cutting position, wherein the auxiliary wheel is used to assist the cutting blade in moving while stabilizing the cutting position of the cutting blade, thereby greatly improving the cutting efficiency.
[0015] 2. The present invention uses a combination of enclosures, a placement table, an L-shaped limit block, a third threaded rod, an internal threaded operating ring and a limit groove, which makes it easy to fix the tile according to its actual size, ensures that the four sides of the tile can be fixed, prevents the tile from moving during the positioning process, ensures the cutting positioning quality, and further improves the cutting efficiency of the tile.
[0016] The above summary is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a structural diagram of the present invention;
[0019] Figure 2 For the present invention Figure 1 AA side section structure diagram;
[0020] Figure 3 For the present invention Figure 2 A magnified structural diagram of area B;
[0021] Figure 4 For the present invention Figure 2 The enlarged structure diagram of the C region;
[0022] Figure 5 For the present invention Figure 2 The enlarged structure diagram of the D region;
[0023] Figure 6 For the present invention Figure 2 EE side section structure diagram;
[0024] Figure 7 For the present invention Figure 6 The enlarged structure diagram of the F region;
[0025] Figure 8 For the present invention Figure 2 GG side section structure diagram;
[0026] Fig. 9 For the present invention Figure 8 The enlarged structure diagram of the H region;
[0027] Fig.10 For the present invention Figure 1 II side section structure diagram;
[0028] Fig.11 For the present invention Fig.10 The enlarged structure diagram of the J region;
[0029] Fig.12 For the present invention Fig.10 The enlarged structure diagram of the K area;
[0030] Fig.13 It is a top view of the structure of the present invention;
[0031] Fig.14 For the present invention Fig.13 The enlarged structure diagram of the M region;
[0032] Fig.15 For the present invention Fig.13 A magnified structural diagram of the N region;
[0033] Fig.16 For the present invention Fig.13 The enlarged structure diagram of the L region;
[0034] Fig.17 For the present invention Fig.13 Enlarged structure diagram of the P region.
[0035] 1. The first motor; 2. The second motor; 3. The second threaded rod; 4. The second motor; 5. The first threaded rod; 6. The first threaded rod; 7. The second threaded rod; 8. The first threaded rod; 9. The first gear; 10. The second motor; 11. The first rotation axis; 12. The camera; 13. The third motor; 14. The first gear; 16. The first slide groove; 17. The first slider; 18. The second slide groove; 19. The inner thread and the outer gear ring; 20. The second slider; 21. The second threaded rod; 22. The second rotation axis; 23. The placing table; 24. The third slide groove; 25. The third slider; 26. The L-shaped limit block; 27. The third threaded rod; 28. The inner thread operating ring; 29. The limit groove; 30. The controller; 31. The supporting leg. DETAILED DESCRIPTION
[0036] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0037] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0038] like Figure 1-Figure 17As shown, an embodiment of the present invention provides a decorative tile cutting and positioning device, including a square frame 1 and an enclosure 5, four electric push rods 2 are symmetrically installed on the upper surface of the enclosure 5, the output shaft of the electric push rod 2 is installed on the lower surface of the square frame 1, the inner wall of the square frame 1 is symmetrically provided with two first slide grooves 16 and two second slide grooves 18, the inner wall of the first slide groove 16 is slidably connected with a first slider 17, two first threaded rods 6 are symmetrically installed on the adjacent side of the two first sliders 17, the inner wall of the second slide groove 18 is slidably connected with a second slider 20, two second threaded rods 21 are symmetrically installed on the adjacent side of the two second sliders 20, the outer wall of the first threaded rod 6 and the second threaded rod 21 is penetrated by a movable operating block 3, the inner wall of the movable operating block 3 is respectively provided with two mounting grooves 14, the outer wall of the movable operating block 3 is respectively installed with two third motors 13, the output shaft of the third motor 13 penetrates the outer wall of the movable operating block 3 and is installed with a first gear 15, one side of the first gear 15 is rotatably connected to the inner wall of the mounting groove 14 through a bearing, and the inner walls of the two mounting grooves 14 are respectively rotatably connected to two inner threaded rods 21 through bearings. The inner walls of the two inner threaded outer toothed rings 19 are respectively threadedly connected to the outer walls of the two first threaded rods 6, and the inner walls of the other two inner threaded outer toothed rings 19 are respectively threadedly connected to the outer walls of the two second threaded rods 21. The adjacent outer walls of the two inner threaded outer toothed rings 19 are meshed with the outer wall of one first gear 15, and the adjacent outer walls of the other two inner threaded outer toothed rings 19 are meshed with the outer wall of another first gear 15. The upper surface of the movable operating block 3 is installed with a first motor 4, and the output shaft of the first motor 4 is installed with a second rotating shaft 22. The lower surface of the movable operating block 3 The surface is rotatably connected to an M-shaped mounting frame 7 through a bearing, the bottom end of the second rotating shaft 22 passes through the lower surface of the movable operating block 3 and is installed on the upper surface of the M-shaped mounting frame 7, an inner wall of the M-shaped mounting frame 7 is rotatably connected to an auxiliary wheel 8 through a bearing, the other inner wall of the M-shaped mounting frame 7 is rotatably connected to a first rotating shaft 11 through a bearing, a second motor 10 is installed on an outer wall of the M-shaped mounting frame 7, an output shaft of the second motor 10 passes through the outer wall of the M-shaped mounting frame 7 and is installed on one end of the first rotating shaft 11, and a cutting blade 9 is installed on the outer wall of the first rotating shaft 11.
[0039] In one embodiment, four cameras 12 are symmetrically installed on the lower surface of the movable operating block 3, and a controller 30 is installed on the upper surface of the movable operating block 3. The camera 12 is used to observe the cutting position of the tile and the cutting blade 9, improve the cutting accuracy, and avoid cutting damage. The controller 30 is configured such that the controller 30 electrically connects the electric push rod 2, the first motor 4, the second motor 10, the camera 12 and the third motor 13 through wires.
[0040] In one embodiment, a placement table 23 is installed on the inner wall of the enclosure 5 , and the placement table 23 is provided to facilitate placing tiles on the placement table 23 .
[0041] In one embodiment, two limiting grooves 29 are respectively provided on the inner wall of the enclosure 5. The limiting grooves 29 are provided to facilitate limiting the position of the tiles.
[0042] In one embodiment, two third threaded rods 27 are respectively penetrated by the outer wall of the enclosure 5, and the outer wall of the enclosure 5 is rotatably connected to two internal threaded operating rings 28 through bearings. An L-shaped limit block 26 is installed at one end of the third threaded rod 27. The two internal threaded operating rings 28 are rotated by human operation, and the two internal threaded operating rings 28 rotate on the two third threaded rods 27, so that the two third threaded rods 27 push the two L-shaped limit blocks 26 to move to the other two sides of the tile, thereby fixing the position of the tile.
[0043] In one embodiment, an operating handle is provided on the outer wall of the internal thread operating ring 28 to improve the convenience of use.
[0044] In one embodiment, four third sliding grooves 24 are symmetrically provided on the upper surface of the placement table 23, and the inner walls of the third sliding grooves 24 are slidably connected with third sliders 25. The upper surfaces of two third sliders 25 are installed on the lower surface of an L-shaped limit block 26, and the upper surfaces of the other two third sliders 25 are installed on the lower surface of another L-shaped limit block 26. By sliding the third slider 25 in the third sliding groove 24, it can not only assist the L-shaped limit block 26 to move, but also prevent the L-shaped limit block 26 from moving and tilting.
[0045] In one embodiment, four supporting legs 31 are symmetrically installed on the lower surface of the placement table 23 . The support legs 31 are arranged to increase the height of the placement table 23 and stabilize the position of the placement table 23 .
[0046] In one embodiment, a switch group for starting and shutting down the controller 30 is installed on one side of the enclosure 5 , and the switch group is connected to the external mains to supply power to the controller 30 .
[0047] When the present invention is working: the ceramic tile is placed on the placing table 23, and the personnel pushes the two sides of the ceramic tile to move into the limiting groove 29. At this time, the personnel operate the two internal threaded operating rings 28 to rotate, and the two internal threaded operating rings 28 rotate on the two third threaded rods 27, so that the two third threaded rods 27 respectively push the two L-shaped limiting blocks 26 to move to the other two sides of the ceramic tile, thereby fixing the position of the ceramic tile. At this time, the personnel transmits the cutting data to the controller 30, and the controller 30 is used to control the first motor 4 and the two third motors 13 to start. The output shafts of the two third motors 13 respectively drive the first gear 15 to rotate, and the first gear 15 drives the two internal threaded outer gear rings 19 to rotate. The internal threaded outer gear rings 19 respectively rotate on the first threaded rod 6 and the second threaded rod 21, thereby assisting the movable operating block 3 to move its position. At this time, the movable operating block 3 drives the first slider 17 and the second slider 20 on the first threaded rod 6 and the second threaded rod 21 to move in the first The first and second slide grooves 16 and 18 move in a movable operating block 3 to move the movable operating block 3 to the initial operating position. At this time, the output shaft of the first motor 4 drives the second rotating shaft 22 to rotate, and the second rotating shaft 22 drives the M-shaped mounting frame 7 to rotate, and the M-shaped mounting frame 7 drives the auxiliary wheel 8 and the cutting blade 9 to reset. At this time, the controller 30 controls the electric push rod 2 to start, and the output shaft of the electric push rod 2 drives the first threaded rod 6 and the second threaded rod 21 to move, and the first threaded rod 6 and the second threaded rod 21 drive the movable operating block 3 to move downward, and the movable operating block 3 drives the auxiliary wheel 8 on the M-shaped mounting frame 7 to move onto the tile. At this time, the controller 30 starts the first motor 4, the second motor 10 and the two third motors 13 again, and the output shaft of the second motor 10 drives the first rotating shaft 11 and the cutting blade 9 to rotate for cutting the tile. The first motor 4 and the two third motors 13 repeat the above operation to control the position of the cutting direction of the cutting blade 9.
[0048] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of various changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A decorative tile cutting and positioning device, comprising a square frame (1) and a fence (5), characterized in that: Four electric push rods (2) are symmetrically mounted on the upper surface of the enclosure (5); the output shafts of the electric push rods (2) are mounted on the lower surface of the square frame (1); the inner wall of the square frame (1) is symmetrically provided with two first slide grooves (16) and two second slide grooves (18); the inner wall of the first slide groove (16) is slidably connected with a first slider (17); two first threaded rods (6) are symmetrically mounted on one side adjacent to the two first sliders (17); the inner wall of the second slide groove (18) is slidably connected with a second slider (20); two second threaded rods (21) are symmetrically mounted on one side adjacent to the two second sliders (20); The outer walls of the first threaded rod (6) and the second threaded rod (21) are penetrated by a movable operating block (3), the inner walls of the movable operating blocks (3) are respectively provided with two mounting grooves (14), the outer walls of the movable operating blocks (3) are respectively provided with two third motors (13), the output shafts of the third motors (13) penetrate the outer walls of the movable operating blocks (3) and are provided with a first gear (15), one side of the first gear (15) is rotatably connected to the inner wall of the mounting groove (14) via a bearing, the inner walls of the two mounting grooves (14) are respectively rotatably connected to two internally threaded external gear rings (19) via bearings, the two internally threaded external gear rings (19) are The inner walls are respectively threadedly connected to the outer walls of the two first threaded rods (6), the inner walls of the other two internally threaded external toothed rings (19) are respectively threadedly connected to the outer walls of the two second threaded rods (21), the adjacent outer walls of the two internally threaded external toothed rings (19) are meshed with the outer wall of one of the first gears (15), and the adjacent outer walls of the other two internally threaded external toothed rings (19) are meshed with the outer wall of another first gear (15), the upper surface of the movable operating block (3) is mounted with a first motor (4), the output shaft of the first motor (4) is mounted with a second rotating shaft (22), and the lower surface of the movable operating block (3) is rotatably connected to an M through a bearing. An M-shaped mounting frame (7), the bottom end of the second rotating shaft (22) passes through the lower surface of the movable operating block (3) and is mounted on the upper surface of the M-shaped mounting frame (7), one inner wall of the M-shaped mounting frame (7) is rotatably connected to an auxiliary wheel (8) via a bearing, the other inner wall of the M-shaped mounting frame (7) is rotatably connected to a first rotating shaft (11) via a bearing, a second motor (10) is mounted on the outer wall of the M-shaped mounting frame (7), an output shaft of the second motor (10) passes through the outer wall of the M-shaped mounting frame (7) and is mounted on one end of the first rotating shaft (11), and a cutting blade (9) is mounted on the outer wall of the first rotating shaft (11); The inner wall of the enclosure (5) is provided with a placing platform (23), the outer wall of the enclosure (5) is respectively penetrated by two third threaded rods (27), the outer wall of the enclosure (5) is respectively rotatably connected to two internal threaded operating rings (28) via bearings, and one end of the third threaded rod (27) is provided with an L-shaped limit block (26); The upper surface of the placement platform (23) is symmetrically provided with four third sliding grooves (24), the inner walls of the third sliding grooves (24) are slidably connected with third sliders (25), the upper surfaces of two third sliders (25) are mounted on the lower surface of an L-shaped limit block (26), and the upper surfaces of the other two third sliders (25) are mounted on the lower surface of another L-shaped limit block (26).
2. The decorative tile cutting and positioning device according to claim 1, characterized in that: Four cameras (12) are symmetrically mounted on the lower surface of the movable operating block (3), and a controller (30) is mounted on the upper surface of the movable operating block (3).
3. The decorative tile cutting and positioning device according to claim 1, characterized in that: Two limiting grooves (29) are respectively provided on the inner wall of the enclosure (5).
4. The decorative tile cutting and positioning device according to claim 1, characterized in that: An operating handle is provided on the outer wall of the internal thread operating ring (28).
5. The decorative tile cutting and positioning device according to claim 1, characterized in that: Four supporting legs (31) are symmetrically mounted on the lower surface of the placement platform (23).
Citation Information
Patent Citations
Cutting device for ceramic tile processing
CN111516159A
Decorative ceramic tile cutting and positioning device
CN113547650A