A wire-cut orange ball petal separation device
By using a vibrator to drive the vibration of the petals in the automatic petal division equipment, the problem of high cost of existing equipment and easy breakage of the bow structure is solved, and an efficient and safe petal division process is achieved. , and reduces equipment costs.
Patent Information
- Application Number
- CN202111155051.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-09-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2041-09-29
AI Technical Summary
The existing automatic valve separation equipment is costly and the bow structure is prone to breakage, which may cause foreign objects to enter the product, affecting the efficiency and safety of valve separation.
The linear orange ball splitting device including the central guide column, the splitting line, the base frame, the vibrator, the restraining cylinder and the bracket is used to drive the splitting line to vibrate through the vibrator, and the orange ball slides down the splitting line, and the restraining cylinder is used to prevent it from The split orange balls are scattered everywhere, achieving automatic alignment and complete separation of the petals.
The process of splitting the petals with simple structure, high efficiency and low breakage is achieved, avoiding foreign matters from mixing into the product, and reducing the overall cost of the equipment.
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Figure CN115868650B_ABST
Abstract
Description
Technical Field
[0001] The present invention specifically relates to a petal separation device, and specifically relates to a wire-cut citrus orange petal separation device. Background Art
[0002] The separation of citrus cans requires a lot of manual labor. The existing automatic separation equipment uses machine vision to detect the separation line of the orange ball, and then the motor drives the orange holder to rotate and then drives the orange ball to rotate. When the separation line of the orange ball is in a straight line with the separation device, it stops rotating and uses a bow or disc with a corrugated string to cut the orange ball. However, this separation method has the following disadvantages: First, although the cutting efficiency is high and the slices are complete, the equipment uses a vision and motion control mechanism, which makes the overall cost of the equipment high. Second, the corrugated string in the bow structure is easy to break, and the corrugated string needs to be replaced frequently. The broken corrugated string foreign matter may enter the product. Summary of the invention
[0003] The purpose of the present invention is to provide a wire-cut orange ball separating device which is not only simple in structure and high in efficiency, but also not easy to break, and will not cause foreign matter to mix into the product due to breakage, and the overall cost of the equipment can be greatly reduced.
[0004] In order to achieve the above-mentioned purpose, the technical solution of the present invention is: a wire-cut orange ball petal separation device, the innovation of which is that it includes: a central guide column, a petal separation line, a base frame, a vibrator, a constraint tube and a bracket; a vibrator is fixedly arranged at the bottom of the base frame, the moving end of the vibrator is fixedly connected to the base frame and the bottom fixed end of the vibrator is fixedly connected to the bracket; the central guide column is arranged on the base frame, and a plurality of petal separation lines are arranged on the outer peripheral wall of the central guide column, one end of each of the petal separation lines is fixedly connected to the central guide column, and the other end is fixedly connected to the base frame; the constraint tube is sleeved on the outer periphery of the petal separation line on the central guide column, and the constraint tube is fixedly connected to the base frame or fixedly connected to the bracket.
[0005] In the above technical solution, the base frame includes an annular ring and a central guide column fixing frame, the central guide column fixing frame is arranged in the annular ring, the other end of each petal line is fixed on the annular ring of the base frame, and the central guide column is fixedly connected or made into one piece with the central guide column fixing frame.
[0006] In the above technical solution, the petal-dividing line includes a straight section for the orange ball to fall and an arc section for the orange ball to slide, which are integrated with each other. The upper end of the straight section for the orange ball to fall is fixedly connected to the central guide column, and the lower end of the arc section for the orange ball to slide is fixedly connected to the base frame. There is a gap for the orange petals to fall between the orange ball sliding arc sections of adjacent petal-dividing lines.
[0007] In the above technical solution, the petal-partitioning wire is composed of 8-11 stainless steel wires, and the 8-11 stainless steel wires are evenly arranged along the circumferential direction of the central guide column, and the diameter of the stainless steel wires is 0.5mm-4mm.
[0008] In the above technical solution, it also includes an insertion mechanism, which includes an insertion needle and a needle seat that are integrated into one body, the central guide column is a tubular body and is vertically set up at the center of the base frame, the insertion needle passes through the tube hole of the central guide column, and the top of the insertion needle is higher than the top of the central guide column, the needle seat is arranged below the bottom of the base frame and the needle seat is fixedly connected to the bracket.
[0009] In the above technical solution, the central guide column fixing frame arranged on the annular ring is a cross-shaped fixing frame.
[0010] In the above technical solution, the vibrator is a cylinder, or a linear reciprocating motor, or a crankshaft connecting rod structure capable of linear reciprocating motion.
[0011] In the above technical solution, two or more vibrators are fixedly arranged at the bottom of the base frame, the moving ends of the two or more vibrators are fixedly connected to the base frame and the bottom fixed ends of the two or more vibrators are fixedly connected to the bracket; or a vibrator and one or more elastomers are fixedly arranged at the bottom of the base frame, the moving end of the one vibrator and one end of the one or more elastomers are fixedly connected to the base frame and the bottom fixed end of the one vibrator and the other end of the one or more elastomers are fixedly connected to the bracket; or a vibrator and one or more linear bearings and their corresponding guide columns are fixedly arranged at the bottom of the base frame, the moving end of the one vibrator and the one or more linear bearings are fixedly connected to the base frame and the bottom fixed end of the one vibrator and the corresponding guide columns are fixedly connected to the bracket.
[0012] In the above technical solution, 3-5 vibrators are evenly distributed at the bottom of the base frame and along its circumference.
[0013] In the above technical solution, the restraining cylinder is fixedly connected to the base frame via legs.
[0014] The positive effects of the present invention are: after adopting the wire-cut orange ball petal separation device of the present invention, since the present invention includes a central guide column, a petal separation line, a base frame, a vibrator, a constraint tube and a bracket; a vibrator is fixedly arranged at the bottom of the base frame, the moving end of the vibrator is fixedly connected to the base frame and the bottom fixed end of the vibrator is fixedly connected to the bracket; the central guide column is arranged on the base frame, and a plurality of petal separation lines are arranged on the outer peripheral wall of the central guide column, one end of each of the petal separation lines is fixedly connected to the central guide column, and the other end is fixedly connected to the base frame; the constraint tube is sleeved on the outer periphery of the petal separation line on the central guide column, and the constraint tube is fixedly connected to the base frame or fixedly connected to the bracket. When in use, the present invention is placed on the bottom plate of the device as a whole, the orange ball is placed on the central guide column, and the orange ball slides down along the central guide column to the petal separation line, the vibrator drives the base frame to vibrate, and at the same time drives the petal separation line to vibrate, the orange ball slides down along the petal separation line, and the petal separation line is embedded in the gap between adjacent petals of the orange ball, the orange ball is located between the restraining cylinder and the petal separation line, which can effectively prevent the orange ball from scattering after splitting, and when the orange ball is finished being separated, the orange petals fall into the orange petal collection box from between the adjacent petal separation lines. Therefore, the advantages of the present invention are:
[0015] First, the overall structure of the equipment is simple, and the power part is driven by a vibrator to drive the petal-splitting device's petal-splitting parts to vibrate or reciprocate as a whole;
[0016] Second, the orange ball falls during the vibration process and can automatically align with the gap between the petals, which is more efficient;
[0017] Third, the orange ball can be prevented from scattering under the action of the restraint tube, ensuring that after the orange ball is separated, the orange segments can fall through the gaps between adjacent segmentation lines to achieve complete segmentation;
[0018] Fourthly, the petal-splitting line replaces the bow-type cutting mechanism in the prior art, so there will be no hanging archwire, and it is not easy to break, and foreign matter will not be mixed into the product due to breakage, and the overall cost of the equipment can be greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of a specific embodiment of the first wire-cut orange ball petal separation device of the present invention;
[0020] Figure 2 yes Figure 1 Schematic diagram of the three-dimensional explosion;
[0021] Figure 3 It is a three-dimensional structural schematic diagram of a specific embodiment of the second wire-cut orange ball segmenting device of the present invention;
[0022] Figure 4It is a three-dimensional structural schematic diagram of a specific embodiment of the third wire-cut orange ball segmenting device of the present invention;
[0023] Among them, 1-center guide column, 2-petal line, 21-orange ball falling straight section, 22-orange ball sliding arc section, 3-base frame, 31-annular ring, 32-center guide column fixing frame, 4-vibrator, 5-restraint cylinder, 6-orange needle, 7-needle seat, 8-bracket, 9-elastic body, 101-linear bearing, 102-guide column, 11-orange ball. DETAILED DESCRIPTION
[0024] The present invention is further described below with reference to the accompanying drawings and given embodiments, but is not limited thereto.
[0025] Example 1
[0026] like Figure 1 , 2 As shown, a wire-cut orange ball petal separation device comprises a central guide column 1, a petal separation line 2, a base frame 3, a vibrator 4, a constraint tube 5 and a bracket 8; a vibrator 4 is fixedly arranged at the bottom of the base frame 3, a moving end of the vibrator 4 is fixedly connected to the base frame 3 and a bottom fixed end of the vibrator 4 is fixedly connected to the bracket 8, the central guide column 1 is arranged on the base frame 3, and a plurality of petal separation lines 2 are arranged on the outer peripheral wall of the central guide column 1, one end of each of the petal separation lines 2 is fixedly connected to the central guide column 1, and the other end is fixedly connected to the base frame 3; the constraint tube 5 is sleeved on the outer periphery of the petal separation line 2 on the central guide column 1, and the constraint tube 5 is fixedly connected to the base frame 3 or fixedly connected to the bracket 8.
[0027] like Figure 1 , 2 As shown, in order to make the structure of the present invention simpler and more reasonable, and to reduce the manufacturing cost, the base frame 3 includes an annular ring 31 and a central guide column fixing frame 32, the central guide column fixing frame 32 is arranged in the annular ring 31, and the other end of each petal line 2 is fixed on the annular ring 31 of the base frame 3, and the central guide column 1 is fixedly connected to the central guide column fixing frame 32 or made into one piece.
[0028] like Figure 1 , 2As shown, in order to ensure that the orange ball can slide down smoothly along the petal separation line, and the petal separation line is embedded in the gap between the petals of the orange ball, and the orange ball is separated through the petal separation line 2, the petal separation line 2 includes an orange ball falling straight section 21 and an orange ball sliding arc section 22 which are integrated with each other. The upper end of the orange ball falling straight section 21 is fixedly connected to the central guide column 1, and the lower end of the orange ball sliding arc section 22 is fixedly connected to the base frame 3. There is a gap for the orange petals to fall between the orange ball sliding arc sections 22 of adjacent petal separation lines 2. Figure 2 It can be seen that after the orange ball sliding arc section 22 is spread out in an umbrella shape, it is more conducive to the separation of the orange ball and the separated orange segments fall into the collection box through the gaps between adjacent orange ball sliding arc sections 22.
[0029] like Figure 2 As shown, further, in order to make the structure of the present invention more reasonable and compact, the petal line 2 is composed of 8-11 stainless steel wires, and the 8-11 stainless steel wires are evenly arranged along the circumferential direction of the central guide column 1, and the diameter of the stainless steel wire is 0.5mm-4mm.
[0030] like Figure 1 , 2 As shown, in order to prevent the orange ball from being difficult to insert due to the shaking of the central guide column 1 under working conditions, an inserting mechanism is also included, and the inserting mechanism includes an inserting needle 6 and a needle seat 7 connected as one body. The central guide column 1 is a tubular body and is vertically set up at the center of the base frame 3. The inserting needle 6 passes through the tube hole of the central guide column 1, and the top of the inserting needle 6 is higher than the top of the central guide column 1. The needle seat 7 is set below the bottom of the base frame 3 and the needle seat 7 is fixedly connected to the bracket 8. In actual use, the needle seat 7 is in a stationary state, and the orange ball can be inserted on the inserting needle 6 first, so that the orange ball can slide onto the central guide column 1 more accurately, and slide down to the petal line 2 as the central guide column 1 shakes.
[0031] like Figure 2 As shown, in order to ensure the stability of the central guide column 1 on the central guide column fixing frame 32, the central guide column fixing frame 32 provided on the annular ring 31 is a cross-shaped fixing frame. Of course, it is not limited to this, and the central guide column fixing frame 32 of the present invention can also be a fixing frame in the shape of a cross or other shapes.
[0032] The vibrator 4 described in the present invention is a cylinder, such as the guide rod cylinder MGP12-20Z of SMC, TN10*10-S of AirTac, etc.; or a linear reciprocating motor, such as an eccentric wheel shaft connecting rod transmission motor; or a crankshaft connecting rod structure that can perform linear reciprocating motion.
[0033] like Figure 2As shown, in order to further improve the structural rationality of the present invention and ensure the balance of the overall shaking of the petal splitting parts of the petal splitting device, two or more vibrators 4 are fixedly arranged at the bottom of the base frame 3, and the moving ends of the two or more vibrators 4 are fixedly connected to the base frame 3 and the bottom fixed ends of the two or more vibrators 4 are fixedly connected to the bracket 8; preferably, 3-5 evenly distributed vibrators 4 are arranged at the bottom of the base frame 3 and along its circumferential direction, for example, 4 vibrators 4 are arranged.
[0034] like Figure 2 As shown, the needle seat 7 is a cross-shaped structure. Of course, it is not limited to this, and the needle seat 7 can also be a disc-shaped structure.
[0035] like Figure 1 As shown, in order to make the structure of the present invention more reasonable, the constraint cylinder 5 is fixedly connected to the base frame 3 through the legs 51. Of course, it is not limited to this, and the constraint cylinder 5 can also be fixedly connected to the bracket 8 through the legs 51.
[0036] Example 2
[0037] like Figure 3 As shown, the difference between Example 2 and Example 1 is: a wire-cut orange ball segmenting device, a vibrator 4 and one or more elastomers 9 are fixedly provided at the bottom of the base frame 3, the moving end of the one vibrator 4 and one end of the one or more elastomers 9 are fixedly connected to the base frame 3, and the bottom fixed end of the one vibrator 4 and the other end of the one or more elastomers 9 are fixedly connected to the bracket 8.
[0038] like Figure 3 As shown, in order to further improve the structural rationality of the present invention and ensure the balance of the overall shaking of the petal splitting parts of the petal splitting device, it is preferred that 3-5 evenly distributed vibrators 4 and elastomers 9 are provided at the bottom of the base frame 3 and along its circumferential direction. For example, 1 vibrator 4 and 3 elastomers 9 are evenly distributed along its circumferential direction.
[0039] The other structures of Example 2 are exactly the same as those of Example 1.
[0040] Example 3
[0041] like Figure 4As shown, the difference between Example 3 and Example 1 is: a wire-cut orange ball segmenting device, a vibrator 4 and one or more linear bearings 101 and corresponding guide columns 102 are fixedly provided at the bottom of the base frame 3, the moving end of the vibrator 4 and the one or more linear bearings 101 are fixedly connected to the base frame 3, and the bottom fixed end of the vibrator 4 and the corresponding guide columns 102 are fixedly connected to the bracket 8.
[0042] like Figure 4 As shown, in order to further improve the structural rationality of the present invention and ensure the balance of the overall shaking of the petal splitting parts of the petal splitting device, it is preferred that 3-5 evenly distributed vibrators 4 and linear bearings 101 and their corresponding guide columns 102 are provided at the bottom of the base frame 3 and along its circumferential direction. For example, one vibrator 4 and three linear bearings 101 and their corresponding three guide columns 102 are evenly distributed along its circumferential direction.
[0043] The other structures of Example 3 are exactly the same as those of Example 1.
[0044] Working process of the present invention: When in use, the present invention is arranged as a whole on the bottom plate of the equipment or on the assembly line, the orange ball 11 is placed on the central guide column 1, and the orange ball 11 slides down along the central guide column 1 to the petal separation line 2, the vibrator 4 drives the base frame 3 to vibrate, and at the same time drives the petal separation line 2 to vibrate, the orange ball 11 slides down along the petal separation line 2, and the petal separation line 2 is embedded in the gap between the petals of the orange ball, the orange ball 11 is confined between the restraining tube 5 and the petal separation line 2, when the orange ball 8 is split, it can effectively prevent the orange ball from scattering after splitting, and can ensure that the orange petals 8 fall into the orange petal collection box from between the adjacent petal separation lines 2.
[0045] The advantages of the present invention are:
[0046] First, the overall structure of the equipment is simple, and the power part is driven by a vibrator to drive the petal-splitting device's petal-splitting parts to vibrate or reciprocate as a whole;
[0047] Second, the orange ball descends during the vibration process and can automatically align with the gap between the petals, which is more efficient;
[0048] Third, the orange ball can be prevented from scattering under the action of the restraint tube, ensuring that after the orange ball is separated, the orange segments can fall from the gaps between adjacent segmentation lines to achieve complete segmentation;
[0049] Fourthly, the petals are divided by a petal-splitting line, which replaces the bow-type cutting mechanism in the prior art. There will be no hanging archwires, and it is not easy to break. There will be no foreign matter mixed into the product due to the breakage, and the overall cost of the equipment can be greatly reduced.
[0050] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A wire-cut orange ball petal separation device, characterized in that: The petal separation device is used to separate the petals of the orange ball, and a. comprising a central guide column (1), a petal line (2), a base frame (3), a vibrator (4), a restraining tube (5) and a bracket (8); the vibrator (4) is fixedly arranged at the bottom of the base frame (3), the moving end of the vibrator (4) is fixedly connected to the base frame (3) and the bottom fixed end of the vibrator (4) is fixedly connected to the bracket (8); the central guide column (1) is arranged on the base frame (3), and a plurality of petal lines (2) are arranged on the outer peripheral wall of the central guide column (1), one end of each petal line (2) is fixedly connected to the central guide column (1), and the other end is fixedly connected to the base frame (3); the restraining tube (5) is sleeved on the outer periphery of the petal line (2) on the central guide column (1), and the restraining tube (5) is fixedly connected to the base frame (3) or fixedly connected to the bracket (8); b. The base frame (3) comprises an annular ring (31) and a central guide column fixing frame (32), wherein the central guide column fixing frame (32) is arranged in the annular ring (31), the other end of each petal line (2) is fixed to the annular ring (31) of the base frame (3), and the central guide column (1) is fixedly connected to or integrally formed with the central guide column fixing frame (32); c. the petal separation line (2) comprises an orange ball falling straight section (21) and an orange ball sliding arc section (22) which are integrated with each other, the upper end of the orange ball falling straight section (21) is fixedly connected to the central guide column (1), the lower end of the orange ball sliding arc section (22) is fixedly connected to the base frame (3), and there is a gap for the orange petals to fall between the orange ball sliding arc sections (22) of adjacent petal separation lines (2); d. Two or more vibrators (4) are fixedly arranged at the bottom of the base frame (3), the moving ends of the two or more vibrators (4) are fixedly connected to the base frame (3) and the bottom fixed ends of the two or more vibrators (4) are fixedly connected to the bracket (8); or one vibrator (4) and one or more elastic bodies (9) are fixedly arranged at the bottom of the base frame (3), the moving end of the one vibrator (4) and one end of the one or more elastic bodies (9) are fixedly connected to the base frame (3), and ... vibrator (4) and one end of the one vibrator (9) are fixedly connected to the base frame (3), and the one vibrator (4) and one end of the one vibrator (4) and one end of the one vibrator (9) are fixedly connected to the base frame (3), and the one vibrator (4) and one end of the one The bottom fixed end of the actuator (4) and the other end of the one or more elastic bodies (9) are fixedly connected to the bracket (8); or a vibrator (4) and one or more linear bearings (101) and their corresponding guide pillars (102) are fixedly arranged at the bottom of the base frame (3), the moving end of the one vibrator (4) and the one or more linear bearings (101) are fixedly connected to the base frame (3), and the bottom fixed end of the one vibrator (4) and the corresponding guide pillars (102) are fixedly connected to the bracket (8).
2. The wire-cut orange ball segmenting device according to claim 1, characterized in that: The petal-splitting wire (2) is composed of 8 to 11 stainless steel wires, and the 8 to 11 stainless steel wires are evenly arranged along the circumferential direction of the central guide column (1), and the diameter of the stainless steel wires is 0.5 mm to 4 mm.
3. The device for separating orange spheres by cutting with wire according to any one of claims 1 to 2, characterized in that: It also includes an insertion mechanism, which includes an insertion needle (6) and a needle seat (7) connected together. The central guide column (1) is a tubular body and is vertically arranged at the center of the base frame (3). The insertion needle (6) passes through the tube hole of the central guide column (1), and the top of the insertion needle (6) is higher than the top of the central guide column (1). The needle seat (7) is arranged below the bottom of the base frame (3) and the needle seat (7) is fixedly connected to the bracket (8).
4. The orange ball segmenting device according to claim 1, characterized in that: The central guide column fixing frame (32) arranged on the annular ring (31) is a cross-shaped fixing frame.
5. The device for separating orange petals by wire cutting according to claim 1, characterized in that: The vibrator (4) is a cylinder, or a linear reciprocating motor, or a crankshaft connecting rod structure capable of linear reciprocating motion.
6. The wire-cut orange ball segmenting device according to claim 1, characterized in that: 3 to 5 vibrators (4) are evenly distributed at the bottom of the base frame (3) and along its circumference.
7. The wire-cut orange ball segmenting device according to claim 1, characterized in that: The restraining cylinder (5) is fixedly connected to the base frame (3) via supporting legs (51).
Citation Information
Patent Citations
Orange splitting technology in orange can processing
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CN112545027A
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