Glutinous rice pie processing equipment and cutting system

Abstract

The invention relates to a glutinous rice pie processing device, comprising a conveying system and a glutinous rice skin making machine, a stuffing extruder, a skin turning machine and a cutting system which are arranged in sequence, wherein the conveying system is connected to the output end of the glutinous rice skin making machine, the stuffing extruder is installed on the upper side of the conveying system, the conveying system has a cutting gap, the cutting system is located at the cutting gap of the conveying system, the cutting system has an upper cutting end and a lower cutting end, the upper cutting end and the lower cutting end are mutually opened and closed and can move horizontally, the upper cutting end and the lower cutting end have opposite horizontal movement directions, the lower cutting end is located at the lower side of the conveying system when it is at the lower limit position, and is located at the upper side of the conveying system when it is at the upper limit position, and the cutting does not cause adhesion or rupture.

Description

[0001] This application is a divisional application of a patent application for the invention titled “Glutinous Rice Pie Processing Equipment and Processing Technology”. The application date of the original application is 2022-3-4, and the application number is 202210205544.6. Technical Field

[0002] The invention relates to the technical field of food processing, in particular to glutinous rice pie processing equipment and a cutting system thereof. Background Art

[0003] Pie is a food with filling. Its crust can be made of glutinous rice cake skin. The ingredients of sandwich glutinous rice pie include: maltose syrup, white sugar, sesame, glutinous rice flour, black rice flour, cream, edible salt, food additives (sorbitol, carrageenan, gellan gum, mono- and di-glycerol fatty acid esters), and edible flavors. Among them, white sugar, sesame, black rice flour, cream, edible salt, and food additives (sorbitol, carrageenan, gellan gum, mono- and di-glycerol fatty acid esters) are mixed to form the filling, glutinous rice flour is made into glutinous rice cake skin, and the glutinous rice cake skin wraps the filling to make a glutinous rice pie with sesame filling.

[0004] The existing pie production line includes a pie making machine, a pie turning machine, a stuffing extruder and a cutting system. However, the existing pie cutting machine is very prone to adhesion when cutting during pie production. Once adhesion occurs, it will lead to a series of problems such as the position of the cut pie being disordered and the filling being broken. Summary of the invention

[0005] In order to overcome the technical defects of the prior art, the present invention provides a glutinous rice pie processing device and a cutting system thereof, which can cut without adhesion or breakage.

[0006] The technical solution adopted by the present invention is:

[0007] A cutting system is used in conjunction with a conveying system, the cutting system comprising a cutting frame, an upper knife device and a lower knife device, the upper knife device and the lower knife device are respectively mounted on the upper and lower sides of the cutting frame, the cutting frame can be rotatably mounted on the conveying system, the upper knife device and the lower knife device open and close with each other and can move horizontally, the upper knife device and the lower knife device have opposite horizontal movement directions, the lower knife device is located at the lower side of the conveying system when it is in the lower limit position, and is located at the upper side of the conveying system when it is in the upper limit position, the upper knife device is an upper cutting end, and the lower knife device is a lower cutting end.

[0008] Preferably, the cutting system further comprises a rotating power member, the rotating power member is mounted on the conveying system and an output end of the rotating power member is mounted on the cutting frame.

[0009] Preferably, the upper knife device comprises an upper cutting knife and an oil filling box, the upper cutting knife side wall is provided with a plurality of oil discharge grooves, the oil filling box is fixedly mounted on the upper cutting knife, and the oil discharge grooves extend into the oil filling box.

[0010] The cutting system of the glutinous rice pie processing equipment according to claim 3 is characterized in that an oil filling nozzle and an exhaust port are provided on the upper side of the oil filling box, the oil filling nozzle can be closed, and a one-way valve for one-way exhaust to the outside is installed on the exhaust port.

[0011] A glutinous rice pie processing device using a cutting system, the processing device also includes a conveying system and a glutinous rice skin making machine, a stuffing extruder, and a skin turning machine which are arranged in sequence, the conveying system is connected to the output end of the glutinous rice skin making machine, the stuffing extruder is installed on the upper side of the conveying system, the conveying system has a cutting gap, the cutting system is located at the cutting gap of the conveying system, the cutting system has an upper cutting end and a lower cutting end, the upper cutting end and the lower cutting end are open and closed with each other and can move horizontally, the upper cutting end and the lower cutting end have opposite horizontal movement directions, the lower cutting end is located at the lower side of the conveying system when it is in the lower limit position, and is located at the upper side of the conveying system when it is in the upper limit position.

[0012] Preferably, the leather turning machine comprises a first leather turning mechanism and a second leather turning mechanism, and both the first leather turning mechanism and the second leather turning mechanism are provided with a spiral leather turning plate.

[0013] Preferably, the conveying system includes a conveying frame, a first conveying device and a second conveying device, the first conveying device includes a first screed plate, a first conveyor belt and a first conveying roller, the second conveying device includes a second screed plate, a second conveyor belt and a second conveying roller, the first screed plate and the second screed plate are of the same height and are located in the same plane, the cutting gap is located between the first screed plate and the second screed plate, the first conveyor belt is wound around the first conveyor roller and the first screed plate, the second conveyor belt is wound around the second conveyor roller and the second screed plate, the first conveyor roller and the second conveyor roller are both rotatably installed on the conveying frame in the conveying system, and the first conveyor roller and the second conveyor roller are both transmission-connected to a motor.

[0014] The beneficial effects of the present invention are:

[0015] The conveying system is connected to the output end of the glutinous rice wrapper making machine, and the conveying system conveys the glutinous rice cake wrappers continuously made by the glutinous rice cake wrappers. The stuffing extruder is installed on the upper side of the conveying system, and extrude the stuffing onto the glutinous rice cake wrappers being conveyed by the conveying system. Then the glutinous rice cake wrappers and the stuffing are turned over and wrapped into rolls under the action of the wrapper turning machine. The conveying system has a cutting gap, and the cutting system is located at the cutting gap of the conveying system. The cutting system is used to cut the rolled glutinous rice cake wrappers and the stuffing into segments at the cutting gap position, thereby making segments of glutinous rice pies with stuffing. The cutting system has an upper cutting end and a lower cutting end, and the upper cutting end and the lower cutting end are opened and closed with each other and can move horizontally. The upper cutting end and the lower cutting end are used to cut the glutinous rice cakes The upper cutting end and the lower cutting end move horizontally in opposite directions when cutting. Since the upper cutting end and the lower cutting end move horizontally in opposite directions when cutting close to each other, the upper cutting end and the lower cutting end stagger the glutinous rice cake skin, so that the glutinous rice cake skin has a tendency to stagger while being cut between the upper cutting end and the lower cutting end, thereby reducing the adhesion of the glutinous rice cake skin to the upper cutting end and the lower cutting end. When the lower cutting end is at the lower limit position, it is located at the lower side of the conveying system, and when the lower cutting end is at the upper limit position, it is located at the upper side of the conveying system, so that the lower cutting end is forcibly separated from the glutinous rice cake skin after cutting is completed, thereby preventing the glutinous rice cake skin from adhering to the lower cutting end, and cutting without adhesion or breakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the cutting system of the present invention.

[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the cutting system of the present invention.

[0018] Figure 3 It is a schematic diagram of the structure of the leather turning machine.

[0019] Figure 4 Schematic diagram of the position relationship between the conveying system and the cutting system.

[0020] Description of reference numerals:

[0021] 1. Conveying system; 11. Cutting gap; 12. First conveying device; 121. First screed plate; 122. First conveying belt; 123. First conveying roller; 13. Second conveying device; 131. Second screed plate; 132. Second conveying belt; 133. Second conveying roller;

[0022] 2. Leather turning machine; 21. First leather turning mechanism; 211. Leather turning plate; 22. Second leather turning mechanism;

[0023] 3. Cutting system; 31. Cutting frame; 32. Upper knife device; 321. Upper cutting knife; 3211. Oil unloading tank; 322. Oil filling box; 323. Oil filling nozzle; 324. Exhaust port; 33. Lower knife device; 34. Rotating power part. DETAILED DESCRIPTION

[0024] The present invention will be further described below in conjunction with the accompanying drawings:

[0025] like Figure 1-4 As shown, the present embodiment provides a glutinous rice pie processing equipment, including a conveying system 1 and a glutinous rice skin manufacturing machine, a stuffing extruder, a skin turning machine 2, and a cutting system 3 which are arranged in sequence. The glutinous rice skin manufacturing machine uses a rolling method to roll and roll out continuous strip-shaped glutinous rice cake skins, the conveying system 1 is connected to the output end of the glutinous rice skin manufacturing machine, the conveying system 1 conveys the glutinous rice cake skins continuously made by the glutinous rice cake skin extruder, which is installed on the upper side of the conveying system 1, and extrude the stuffing onto the glutinous rice cake skin being conveyed by the conveying system 1, and then the glutinous rice cake skin and the stuffing are turned over and wrapped into a roll under the action of the skin turning machine 2, the conveying system 1 has a cutting gap 11, and the cutting system 3 is located at the cutting gap 11 of the conveying system 1, and the cutting system 3 is used to cut the rolled glutinous rice cake skin and the stuffing into segments at the cutting gap 11, so as to produce segments of glutinous rice pies with stuffing, the cutting system 3 includes a cutting frame 31, an upper knife device 32 and a lower knife device 33, the upper knife device 32 is an upper cutting end, and the lower knife device 33 is a lower cutting end. The upper cutting end and the lower cutting end are opened and closed with each other and can move horizontally. The upper cutting end and the lower cutting end are used to cut the glutinous rice cake skin. The horizontal movement directions of the upper cutting end and the lower cutting end are opposite. When cutting, the upper cutting end and the lower cutting end move horizontally in opposite directions. Since the upper cutting end and the lower cutting end move horizontally in opposite directions when they are close to each other for cutting, the upper cutting end and the lower cutting end stagger the glutinous rice cake skin, so that the glutinous rice cake skin has a tendency to stagger while cutting between the upper cutting end and the lower cutting end, reducing the adhesion of the glutinous rice cake skin to the upper cutting end and the lower cutting end. When the lower cutting end is at the lower limit position, it is located at the lower side of the conveying system 1, and when the lower cutting end is at the upper limit position, it is located at the upper side of the conveying system 1, so that the lower cutting end is forced to separate from the glutinous rice cake skin after cutting is completed, preventing the glutinous rice cake skin from adhering to the lower cutting end, and cutting without adhesion and rupture.

[0026] The crust turning machine 2 comprises a first crust turning mechanism 21 and a second crust turning mechanism 22. Both the first crust turning mechanism 21 and the second crust turning mechanism 22 are provided with a spiral crust turning plate 211. The glutinous rice cake crust passes through the first crust turning mechanism 21 and the second crust turning mechanism 22 to wrap the filling inside.

[0027] The upper knife device 32 and the lower knife device 33 are respectively mounted on the upper and lower sides of the cutting frame 31, and the cutting frame 31 is rotatably mounted on the conveying frame of the conveying system 1. The cutting system 3 also includes a rotating power member 34, which is mounted on the conveying frame of the conveying system 1 and the output end of the rotating power member 34 is mounted on the cutting frame 31. The rotating power member 34 drives the cutting frame 31 to rotate so that the upper knife device 32 and the lower knife device 33 are opened and closed with each other. At the same time, the upper knife device 32 and the lower knife device 33 can move horizontally. The upper knife device 32 and the lower knife device 33 move in opposite directions horizontally. When cutting, the upper knife device 32 and the lower knife device 33 move horizontally. The device 33 moves horizontally in opposite directions. Since the upper knife device 32 and the lower knife device 33 move horizontally in opposite directions when they are close to each other for cutting, the upper knife device 32 and the lower knife device 33 stagger the glutinous rice cake skin, so that the glutinous rice cake skin has a tendency to stagger while being cut between the upper knife device 32 and the lower knife device 33, thereby reducing the adhesion of the glutinous rice cake skin to the upper knife device 32 and the lower knife device 33. When the lower knife device 33 is in the lower limit position, it is located at the lower side of the conveying system 1. When the lower knife device 33 is in the upper limit position, it is located at the upper side of the conveying system 1, so that the lower knife device 33 is forcibly separated from the glutinous rice cake skin after cutting is completed, thereby preventing the glutinous rice cake skin from adhering to the lower knife device 33.

[0028] The upper knife device 32 includes an upper cutting knife 321 and an oil filling box 322. The upper cutting knife 321 has a plurality of oil discharge grooves 3211 on its side wall. The oil filling box 322 is fixed on the upper cutting knife 321. The oil discharge grooves 3211 extend into the oil filling box 322. The oil filling box 322 is filled with edible oil. The edible oil flows downward from the oil discharge grooves 3211 to ensure that there is grease on the upper cutting knife 321, thereby reducing the adhesion between the upper cutting knife 321 and the glutinous rice cake skin. An oil filling nozzle 323 and an exhaust port 324 are provided on the side. The oil filling nozzle 323 can be closed, and a one-way valve for one-way exhaust to the outside is installed on the exhaust port 324. The oil filling nozzle 323 is used to fill edible oil into the oil filling tank 322. The one-way valve is externally connected to an air pump when the oil filling nozzle 323 is filled with edible oil. The one-way valve is used to form a negative pressure in the oil filling tank 322 when filling with edible oil, thereby reducing the oil unloading speed of the oil filling tank 322 from the oil unloading groove 3211 and preventing the edible oil from leaking quickly.

[0029] The conveying system 1 includes a first conveying device 12 and a second conveying device 13. The first conveying device 12 includes a first screed plate 121, a first conveyor belt 122 and a first conveyor roller 123. The second conveying device 13 includes a second screed plate 131, a second conveyor belt 132 and a second conveyor roller 133. The first screed plate 121 and the second screed plate 131 are of the same height and are located in the same plane. The cutting gap 11 is located between the first screed plate 121 and the second screed plate 131. The first conveyor belt 122 is wound around the first conveyor roller 123 and On the first smoothing plate 121, the second conveyor belt 132 is wound around the second conveyor roller 133 and the second smoothing plate 131, the first conveyor roller 123 and the second conveyor roller 133 are both rotatably installed on the conveyor frame of the conveying system 1, and the first conveyor roller 123 and the second conveyor roller 133 are both transmission-connected with a motor. The arrangement of the first smoothing plate 121 and the second smoothing plate 131 reduces the width of the cutting gap 11, which is convenient for arranging the upper cutting knife 321 and the lower knife device 33, and also prevents the glutinous rice pie with filling from falling from the cutting gap 11.

[0030] The processing technology of the glutinous rice pie processing equipment is characterized by comprising the following steps:

[0031] S1: The glutinous rice wrapper making machine prepares glutinous rice flour into glutinous rice cake wrappers, and the conveying system 1 delivers the glutinous rice cake wrappers;

[0032] S2: White sugar, sesame, black rice flour, butter, edible salt, and food additives (sorbitol, carrageenan, gellan gum, mono- and di-glycerol fatty acid esters) are mixed to form a filling, and the filling is pumped into a filling extruder. During the process of conveying the glutinous rice cake skin by the conveying system 1, the filling extruder extrudes the filling on the glutinous rice cake skin;

[0033] S3: The wrapper turning machine 2 turns the stuffed glutinous rice cake wrapper on the conveying system 1 over and wraps it into a roll;

[0034] S4: The upper cutting end and the lower cutting end cut the glutinous rice cake skin into segments at the cutting gap 11. Due to the extrusion and cutting in the upper and lower directions of the upper cutting end and the lower cutting end, the filling is wrapped in the glutinous rice cake skin, and then the lower cutting end descends to below the conveying system 1.

[0035] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A glutinous rice pie processing device, comprising a cutting system and a conveying system, wherein the cutting system and the conveying system are used in conjunction with each other, and are characterized in that: The cutting system comprises a cutting frame, an upper knife device and a lower knife device, wherein the upper knife device and the lower knife device are respectively mounted on the upper and lower sides of the cutting frame, the cutting system further comprises a rotating power member, the rotating power member is mounted on the conveying system and the output end of the rotating power member is mounted on the cutting frame, the cutting frame is rotatably mounted on the conveying system, the upper knife device and the lower knife device are opened and closed with each other and the upper knife device and the lower knife device can move horizontally, the upper knife device and the lower knife device have opposite horizontal movement directions, the lower knife device is located at the lower side of the conveying system when it is in the lower limit position, and is located at the upper side of the conveying system when it is in the upper limit position, the upper knife device is the upper cutting end, the lower knife device is the lower cutting end, and the conveying system is the upper cutting end. The conveying system has a cutting gap, and the conveying system includes a conveying frame, a first conveying device and a second conveying device. The first conveying device includes a first screed plate, a first conveyor belt and a first conveying roller. The second conveying device includes a second screed plate, a second conveyor belt and a second conveying roller. The first screed plate and the second screed plate are of the same height and are located in the same plane. The cutting gap is located between the first screed plate and the second screed plate. The first conveyor belt is wound around the first conveyor roller and the first screed plate, and the second conveyor belt is wound around the second conveyor roller and the second screed plate. The first conveyor roller and the second conveyor roller are both rotatably installed on the conveying frame in the conveying system, and the first conveyor roller and the second conveyor roller are both transmission-connected to a motor.

2. The glutinous rice pie processing equipment according to claim 1, characterized in that: The upper knife device comprises an upper cutting knife and an oil filling box. The side wall of the upper cutting knife is provided with a plurality of oil discharge grooves. The oil filling box is fixedly mounted on the upper cutting knife, and the oil discharge grooves extend into the oil filling box.

3. The glutinous rice pie processing equipment according to claim 2, characterized in that: An oil filling nozzle and an exhaust port are arranged on the upper side of the oil filling box. The oil filling nozzle can be closed, and a one-way valve for exhausting air to the outside is installed on the exhaust port.

4. The glutinous rice pie processing equipment according to claim 1, characterized in that: The processing equipment also includes a conveying system and a glutinous rice wrapper making machine, a stuffing extruder, and a wrapper turning machine which are arranged in sequence, wherein the conveying system is connected to the output end of the glutinous rice wrapper making machine, the stuffing extruder is installed on the upper side of the conveying system, the cutting system is located at the cutting gap of the conveying system, the cutting system has an upper cutting end and a lower cutting end, the upper cutting end and the lower cutting end are open and closed with each other and can move horizontally, the upper cutting end and the lower cutting end have opposite horizontal movement directions, the lower cutting end is located at the lower side of the conveying system when it is in the lower limit position, and is located at the upper side of the conveying system when it is in the upper limit position.

5. The glutinous rice pie processing equipment according to claim 4, characterized in that: The leather turning machine comprises a first leather turning mechanism and a second leather turning mechanism, and both the first leather turning mechanism and the second leather turning mechanism are provided with a spiral leather turning plate.

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