An ultra-thin ceiling lamp assembly device

Abstract

The present invention relates to the technical field of lamp manufacturing. More specifically, it relates to an ultra-thin ceiling lamp assembly device. The key points of its technical solution are as follows: It includes a lamp panel feeding device, a rubber particle processing device, a light source processing device, a power supply processing device, a ground wire seat processing device, and a lens processing device arranged in sequence along the transportation direction of the conveying device. Among them, the lamp panel feeding device is used to transfer the lamp panel to be processed onto the conveying device; the rubber particle processing device is used to install rubber particles on the lamp panel; the light source processing device is used to install the light source board on the lamp panel; the power supply processing device is used to install the driving power supply on the lamp panel; the ground wire seat processing device is used to install the ground wire seat on the lamp panel; the lens processing device is used to install the lens on the lamp panel. The present invention has the advantage of high production efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of lamp manufacturing, and more specifically, it relates to an ultra-thin ceiling lamp assembly device. Background Art

[0002] The ceiling lamp has a relatively flat appearance design and is generally installed inside the room. When installed, it is close to the roof and seems to be adsorbed on the roof, so it is called a "ceiling lamp". Due to its high aesthetic value, and with the development of technology and the improvement of living standards, ceiling lamps are increasingly widely used in home decoration.

[0003] The thickness of the ceiling lamp is relatively thin, and its internal components are also relatively precise. Therefore, during installation, it should be done gently and carefully. At present, the production of ceiling lamps mainly adopts manual assembly. A common method is to set up a conveying device for transporting the lamp panels to be processed in the processing area, and then set up assembly stations on both sides of the conveying device according to the assembly process to complete the production of ceiling lamps.

[0004] However, the above technical solutions have the following defects: First, the production efficiency is low and the labor cost is high; second, during manual assembly, the components are easily damaged, resulting in an increase in defective products. Summary of the Invention

[0005] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide an ultra-thin ceiling lamp assembly device, which has the advantage of high production efficiency.

[0006] The above technical purpose of the present invention is achieved through the following technical solutions. An ultra-thin ceiling lamp assembly device includes a lamp panel loading device, a rubber particle processing device, a light source processing device, a power supply processing device, a ground wire seat processing device, and a lens processing device, which are sequentially arranged along the transportation direction of the conveying device;

[0007] Among them, the lamp panel loading device is used to transfer the lamp panel to be processed onto the conveying device; the rubber particle processing device is used to install the rubber particles on the lamp panel; the light source processing device is used to install the light source board on the lamp panel; the power supply processing device is used to install the driving power supply on the lamp panel; the ground wire seat processing device is used to install the ground wire seat on the lamp panel; the lens processing device is used to install the lens on the lamp panel.

[0008] In one embodiment, the lamp panel loading device includes:

[0009] A lamp panel storage mechanism, which is arranged at the feeding end of the conveying device;

[0010] A first frame, which is arranged on one side of the conveying device;

[0011] The first transfer mechanism includes a first driving member disposed on a first frame, a first arm drivingly connected to the first driving member, and a first suction cup disposed on the first arm.

[0012] In one embodiment, the rubber particle processing device includes:

[0013] A second frame disposed on one side of the conveying device;

[0014] A rubber particle storage mechanism disposed on the second frame;

[0015] The second transfer mechanism includes a second driving member, a second arm drivingly connected to the second driving member, and a second suction cup disposed on the second arm;

[0016] Wherein, the second driving member is disposed on the second frame and is located on one side of the rubber particle storage mechanism.

[0017] In one embodiment, the light source processing device includes:

[0018] A third frame disposed on one side of the conveying device;

[0019] A light source board storage mechanism disposed on the third frame;

[0020] The third transfer mechanism includes a third driving member, a third arm drivingly connected to the third driving member, and a third suction cup disposed on the third arm;

[0021] A first screw locking mechanism disposed on the conveying device;

[0022] Wherein, the third driving member is disposed on the third frame and is located on one side of the light source board storage mechanism; when the third transfer mechanism installs the light source board on the lamp panel, the first screw locking mechanism fixes the light source board in the lamp panel by screwing in screws.

[0023] In one embodiment, the power supply processing device includes:

[0024] A fourth frame disposed on one side of the conveying device;

[0025] A driving power supply storage mechanism disposed on the fourth frame;

[0026] The fourth transfer mechanism includes a fourth driving member, a fourth arm drivingly connected to the fourth driving member, and a fourth fixture disposed on the fourth arm;

[0027] A first spot welding mechanism disposed on the conveying device;

[0028] Among them, the fourth driving member is arranged on the fourth frame and is located on one side of the driving power storage mechanism; when the fourth transfer mechanism installs the driving power on the lamp panel, the first spot welding mechanism welds it to connect the driving power with the light source board.

[0029] In one embodiment, the ground wire seat processing device includes:

[0030] a fifth frame, arranged on one side of the conveying device;

[0031] The ground wire seat storage mechanism is arranged on the fifth frame;

[0032] The fifth transfer mechanism comprises a fifth driving member, a fifth arm drivingly connected to the fifth driving member, and a fifth suction cup disposed on the fifth arm;

[0033] The second screw locking mechanism is arranged on the conveying device;

[0034] Among them, the fifth driving member is arranged on the fifth frame and is located on one side of the ground wire holder storage mechanism; when the fifth transfer mechanism installs the ground wire holder on the lamp panel, the second screw locking mechanism fixes the ground wire holder in the lamp panel by locking the screws.

[0035] In one embodiment, the lens processing device comprises:

[0036] a sixth frame, mounted on the conveyor;

[0037] A transverse movement mechanism is slidably disposed on the sixth frame;

[0038] A vertical moving mechanism is slidably disposed on the horizontal moving mechanism;

[0039] The lens placement part is arranged on the vertical moving mechanism and is used for placing the lens.

[0040] The third screw locking mechanism is arranged on the transmission device.

[0041] In one of the embodiments, it further includes: a lamp panel unloading device, which is arranged at the discharge end of the conveying device and is used to transfer the processed lamp panel from the conveying device to a non-processing area.

[0042] In one of the embodiments, it also includes: a power-on detection mechanism, which is arranged on one side of the transmission device and located between the power supply processing device and the ground wire seat processing device, and is used for light recovery and power detection.

[0043] In one of the embodiments, it also includes: a product marking device, which is arranged on one side of the conveying device and is used to mark the driving power supply.

[0044] The above-mentioned ultra-thin ceiling lamp assembly equipment has the following beneficial effects:

[0045] On both sides of the conveying device, execution components for completing the assembly of each process are sequentially arranged, enabling the ceiling lamp to complete mechanical assembly in an orderly manner and achieving the purpose of automated mass production. This can not only improve production efficiency but also reduce the number of defective products caused by fatigue assembly of workers, thereby improving product quality. Brief Description of the Drawings

[0046] Figure 1 is a schematic diagram of the overall structure of the assembly equipment in this embodiment;

[0047] Figure 2 is a schematic diagram showing the connection between the lamp panel feeding device and the conveying device in this embodiment;

[0048] Figure 3 is a schematic diagram of the overall structure of the lamp panel feeding device in this embodiment;

[0049] Figure 4 is Figure 3 an enlarged view of part A in

[0050] Figure 5 is a schematic diagram of the overall structure of the rubber particle processing device in this embodiment;

[0051] Figure 6 is Figure 5 an enlarged view of part B in

[0052] Figure 7 is a schematic diagram of the overall structure of the light source processing device in this embodiment;

[0053] Figure 8 is a schematic diagram of the structural composition on the third frame in this embodiment;

[0054] Figure 9 is Figure 8 an enlarged view of part C in

[0055] Figure 10 is a schematic diagram of the overall structure of another side of the light source processing device in this embodiment;

[0056] Figure 11 is a schematic diagram of the overall structure of the first screw locking mechanism in this embodiment;

[0057] Figure 12 is a schematic diagram of the overall structure of the power supply processing device in this embodiment;

[0058] Figure 13 is a schematic diagram of the structural composition on the fourth frame in this embodiment;

[0059] Figure 14 is a schematic diagram of the overall structure of the first spot welding mechanism in this embodiment;

[0060] Figure 15 It is a schematic diagram of the overall structure of the ground wire seat processing device in this embodiment;

[0061] Figure 16 It is a schematic diagram of the structural composition on the fifth rack in this embodiment;

[0062] Figure 17 It is a schematic diagram of the overall structure of the second screw locking mechanism in this embodiment;

[0063] Figure 18 It is a schematic diagram of the overall structure of the lens processing device in this embodiment;

[0064] Figure 19 It is a schematic diagram of the assembly of the horizontal movement mechanism and the vertical movement mechanism in this embodiment;

[0065] Figure 20 It is a schematic diagram of the back structure of the mating part in this embodiment;

[0066] Figure 21 It is a schematic diagram of the overall structure of the third screw locking mechanism in this embodiment;

[0067] Figure 22 It is a schematic diagram of the overall structure of the lamp panel blanking device and the product marking device in this embodiment.

[0068] In the figure: 1. Conveyor device; 2. Lamp panel feeding device; 21. Lamp panel storage mechanism; 22. First frame; 23. First transfer mechanism; 211. First conveyor belt; 212. Tray rack; 213. Positioning frame; 214. Positioning camera; 231. First driving member; 232. First arm; 233. First suction cup; 2321. First lateral movement part; 2322. First rotating part; 2323. First telescopic cylinder; 2331. First mounting part; 2332. First support rod; 2333. First spring; 2334. First vacuum suction nozzle; 3. Glue particle processing device; 31. Second frame; 32. Glue particle storage mechanism; 33. Second transfer mechanism; 321. Glue particle vibrating disk; 322. Accommodating box; 331. Second driving member; 332. Second lateral movement part; 333. Second suction cup; 334. Second telescopic cylinder; 335. Second rotating part; 4. Light source processing device; 41. Third frame; 42. Light source board storage mechanism; 43. Third transfer mechanism; 44. First screw locking mechanism; 421. Base; 422. Rotating disk; 423. Insertion part; 431. Third lateral movement part; 432. Third rotating part; 433. Third telescopic cylinder; 434. Support part; 435. Flipping plate; 436. Third driving member; 437. Mounting ear; 438. Rack; 439. Third suction cup; 441. First frame body; 442. First automatic screw locking machine; 5. Power supply processing device; 51. Fourth frame; 52. Fourth transfer mechanism; 53. Driving power supply storage mechanism; 54. First spot welding mechanism; 521. Fourth driving member; 522. Fourth fixture; 523. Fourth lateral movement part; 524. Fourth rotating part; 525. Fourth telescopic cylinder; 531. Driving motor; 532. Reducer; 533. Divider; 534. Rotating table; 535. Placing part; 541. Second frame body; 542. Automatic spot welding machine; 6. Power-on detection mechanism; 7. Ground wire seat processing device; 71. Fifth frame; 72. Ground wire seat storage mechanism; 73. Fifth transfer mechanism; 74. Second screw locking mechanism; 721. Ground wire seat vibrating disk; 731. Fifth driving member; 732. Fifth suction cup; 733. Fifth lateral movement part; 734. Fifth rotating part; 735. Fifth telescopic cylinder; 741. Third frame body; 742. Second automatic screw locking machine; 8. Lens processing device; 81. Sixth frame; 82. Lateral movement mechanism; 83. Vertical movement mechanism; 84. Lens placement part; 85. Third screw locking mechanism; 821. Synchronous belt; 822. Fitting part; 823. Track; 824. Fitting groove; 825. Clamping part; 826. Engaging tooth; 831. Mounting block; 832. Sixth telescopic cylinder; 851. Fourth frame body; 852. Third automatic screw locking machine; 9. Product marking device; 10. Lamp panel discharging device; 101. Seventh frame; 102. Seventh driving member; 103. Seventh lateral movement part; 104. Seventh rotating part; 105. Seventh telescopic cylinder; 106. Seventh suction cup. Detailed implementation manners

[0069] The present invention will be described in detail below with reference to the accompanying drawings and embodiments.

[0070] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.

[0071] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, "a plurality of" means at least two unless otherwise specifically defined.

[0072] In the present invention, unless otherwise clearly defined and limited, the terms "mounted", "connected", "coupled", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or communicable with each other; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0073] In the present invention, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "under" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0074] Such as Figure 1As shown, an ultra-thin ceiling lamp assembly device includes a lamp tray feeding device 2, a rubber particle processing device 3, a light source processing device 4, a power source processing device 5, a ground wire seat processing device 7 and a lens processing device 8 which are sequentially arranged along the transport direction of a conveying device 1;

[0075] Among them, the lamp panel loading device 2 is used to transfer the lamp panel to be processed to the conveying device 1; the rubber particle processing device 3 is used to install the rubber particles on the lamp panel; the light source processing device 4 is used to install the light source board on the lamp panel; the power supply processing device 5 is used to install the driving power supply on the lamp panel; the ground wire seat processing device 7 is used to install the ground wire seat on the lamp panel; the lens processing device 8 is used to install the lens on the lamp panel.

[0076] The conveyor 1 is used to load and transport the lamp panels to be processed, which is a common prior art and will not be described in detail here. The execution components for completing the assembly of each process of the ceiling lamp are installed in sequence on both sides of the conveyor 1, so that the ceiling lamp can be mechanized and assembled in an orderly manner to achieve the purpose of automated mass production, which can not only improve production efficiency, but also reduce the number of defective products caused by fatigue of the staff, thereby improving product quality.

[0077] Specific, combined Figure 2 , Figure 3 and Figure 4 , the lamp panel loading device 2 is described in detail. The lamp panel loading device 2 includes a lamp panel storage mechanism 21, a first frame 22 and a first transfer mechanism 23.

[0078] The lamp panel storage mechanism 21 is arranged on one side of the conveying device 1 and close to the feed port of the conveying device 1; the first frame 22 is arranged on one side of the conveying device 1; the first transfer mechanism 23 includes a first driving member 231 arranged on the first frame 22, a first arm 232 transmission-connected to the first driving member 231, and a first suction cup 233 arranged on the first arm 232.

[0079] In this embodiment, the lamp panel storage mechanism 21 includes a first conveyor belt 211, a tray rack 212, a positioning rack 213 and a positioning camera 214. The first conveyor belt 211 is arranged on one side of the conveyor device 1 and is close to the feed port of the conveyor device 1. The tray rack 212 is set on both sides of the first conveyor belt 211 for storing lamp panels. The positioning rack 213 is also set on both sides of the first conveyor belt 211 and is located at the discharge end of the first conveyor belt 211. The positioning camera 214 is set on the positioning rack 213 and is located above the first conveyor belt 211 to locate and identify the lamp panel on the first conveyor belt 211 to ensure the smooth progress of the next step. In this embodiment, the positioning camera 214 is a 300W pixel camera.

[0080] The first conveyor belt 211 is used to transport the lamp panels to be processed. The lamp panels on the pallet rack 212 can be placed on the first conveyor belt 211 manually, or the lamp panels to be processed can be clamped onto the first conveyor belt 211 by setting fixtures on the first conveyor belt 211, etc. Then, the lamp panels are transferred to the conveyor device 1 by the first transfer mechanism 23.

[0081] The first arm 232 includes a first transverse movement part 2321, a first rotating part 2322 and a first telescopic cylinder 2323. The first transverse movement part 2321 is in transmission connection with the first driving part 231. The first driving part 231 drives the first transverse movement part 2321 to be able to swing reciprocally in the horizontal plane. A motor is built in the first rotating part 2322. The output shaft of the motor is in transmission connection with one end of the first transverse movement part 2321 away from the first driving part 231. Therefore, the first rotating part 2322 can be driven to swing reciprocally in the horizontal plane. The first telescopic cylinder 2323 is vertically arranged on the first rotating part 2322. The first suction cup 233 is in transmission connection with the telescopic shaft of the first telescopic cylinder 2323.

[0082] The first transverse movement part 2321 can swing reciprocally in the horizontal plane, and the first rotating part 2322 can also swing reciprocally in the horizontal plane. Therefore, the first transfer mechanism 23 has multiple degrees of freedom and can better perform the feeding process.

[0083] Please refer to Figure 4 , the first suction cup 233 includes a first mounting part 2331, a first support rod 2332, a first spring 2333, several nuts and a first vacuum suction nozzle 2334. The first mounting part 2331 is in transmission connection with the telescopic shaft of the first telescopic cylinder 2323. The first support rod 2332 penetrates through the surface of the first mounting part 2331, and both the head and the tail ends of the first support rod 2332 are locked by nuts. The first spring 2333 is sleeved on the first support rod 2332. One end of it abuts against the nut at the head end of the first support rod 2332, and the other end abuts against the nut at the tail end of the first support rod 2332. The first vacuum suction nozzle 2334 is arranged on the nut at the tail end of the first support rod 2332.

[0084] In this embodiment, four first suction cups 233 are provided. Three of the first suction cups 233 are evenly arranged at the bottom edge of the first mounting part 2331, and one of the first suction cups 233 is arranged at the center of the bottom surface of the first mounting part 2331. The four first suction cups 233 adsorb the lamp panel simultaneously, the structure is more reliable, and it has a greater adsorption force to firmly adsorb the lamp panel on it.

[0085] In this embodiment, the first driving part 231 is a first rotary cylinder; the first vacuum suction nozzle 2334 has a vacuum adsorption force by connecting to an external air source.

[0086] As a further explanation, please refer toFigure 5 and Figure 6 The rubber particles on the ceiling lamp are made of silicone, rubber, plastic and other materials. They are the parts through which the power lines pass. They are also called wire protection rubber particles. Installing them in the ceiling lamp can prevent the wires from directly contacting the lamp housing, protect the wires, and extend the service life of the ceiling lamp.

[0087] Under this premise, the present technical solution uses a colloid processing device 3 to install colloid particles on the wire passing hole of the lamp panel. The colloid processing device 3 includes a second frame 31, a colloid storage mechanism 32 and a second transfer mechanism 33. The second driving member 331 is arranged on the second frame 31 and is located on one side of the colloid storage mechanism 32.

[0088] The colloid storage mechanism 32 includes a colloid vibration plate 321 and a receiving box 322. The colloid vibration plate 321 is disposed on the surface of the second frame 31 for storing colloids; the receiving box 322 is disposed on the edge of the surface of the conveying device 1, and the receiving box 322 has a receiving cavity with an upper opening, and the discharge port of the colloid vibration plate 321 is disposed corresponding to the receiving cavity, so that the colloid vibration plate 321 can transport the colloids in it to the receiving cavity.

[0089] The second transfer mechanism 33 includes a second driving member 331 , a second arm drivingly connected to the second driving member 331 , and a second suction cup 333 disposed on the second arm.

[0090] The second arm includes a second transverse moving part 332, a second rotating part 335, and a second telescopic cylinder 334. The second transverse moving part 332 is in transmission connection with the second driving member 331, and the second driving member 331 drives the second transverse moving part 332 to swing back and forth in a horizontal plane. The second rotating part 335 has a built-in motor, and the output shaft of the motor is in transmission connection with one end of the second transverse moving part 332 away from the second driving member 331, so that the second rotating part 335 can be driven to swing back and forth in a horizontal plane. The second telescopic cylinder 334 is vertically arranged on the first rotating part 2322, and the second suction cup 333 is arranged on the telescopic shaft of the second telescopic part.

[0091] In this embodiment, the second driving member 331 is a second rotary cylinder, and the second suction cup 333 is a second vacuum suction nozzle. The second vacuum suction nozzle has a vacuum suction force by connecting to an external air source.

[0092] For details, please refer to Figures 7 to 10The light source processing device 4 includes a third frame 41, a light source board storage mechanism 42, a third transfer mechanism 43 and a first screw locking mechanism 44. The third frame 41 is arranged at one side of the conveying device 1; the light source board storage mechanism 42 is arranged on the third frame 41; the third transfer mechanism 43 includes a third driving member 436, a third arm drivingly connected to the third driving member 436, and a third suction cup 439 arranged on the third arm; the first screw locking mechanism 44 is arranged on the conveying device 1; wherein the third driving member 436 is arranged on the third frame 41 and is located at one side of the light source board storage mechanism 42; when the third transfer mechanism 43 installs the light source board on the lamp panel, the first screw locking mechanism 44 fixes the light source board in the lamp panel by locking the screws.

[0093] The light source board storage mechanism 42 includes a base 421 and a rotating disk 422. The base 421 is arranged on the surface of the third frame 41, and the base 421 is equipped with a motor, and the output shaft of the motor extends out of the surface of the base 421 and is connected to the rotating disk 422 by transmission; or, the base 421 is equipped with a rotary cylinder, and the output shaft of the rotary cylinder extends out of the surface of the base 421 and is connected to the rotating disk 422 by transmission. As long as the driving component built into the base 421 can drive the rotating disk 422 to rotate, only when the rotating disk 422 rotates can the third transfer mechanism 43 load the materials one by one. The outer side surface of the rotating disk 422 is provided with an insertion portion 423 along its circumferential direction, and the surface of the insertion portion 423 is evenly provided with slots for loading the light source board.

[0094] The third arm includes a third transverse moving part 431, a third rotating part 432, a third telescopic cylinder 433, a supporting part 434 and a flip plate 435. The third transverse moving part 431 is in transmission connection with a third driving member 436, and the third driving member 436 drives the third transverse moving part 431 to swing back and forth in a horizontal plane. The third rotating part 432 is equipped with a motor, and the output shaft of the motor is in transmission connection with one end of the third transverse moving part 431 away from the third driving member 436, so as to drive the third rotating part 432 to swing back and forth in a horizontal plane. The third telescopic cylinder 433 is vertically arranged on the third rotating part 432. A hollow support part 434 is provided on the end face of the third telescopic cylinder 433 facing away from the third rotating part 432. A mounting ear 437 is extended from the outer side of the support part 434. The mounting ear 437 is rotatably connected to the flip plate 435 through a bearing. A rack 438 is connected to the telescopic shaft of the third telescopic cylinder 433. The rack 438 is located in the inner cavity of the support part 434. The telescopic shaft can drive the rack 438 to reciprocate in the vertical plane. The movable end of the flip plate 435 is provided with a tooth pattern that matches the rack 438. Under the telescopic action of the third telescopic cylinder 433, the rack 438 can drive the flip plate 435 to reciprocate. The third suction cup 439 is provided on the surface of the flip plate 435 on the side facing away from the third telescopic cylinder 433.

[0095] See also Figure 11 The first screw locking mechanism 44 includes a first frame 441 and a first automatic screw locking machine 442. The first frame 441 is mounted on the conveying device 1, and the first automatic screw locking machine 442 is arranged on the first frame 441. Two first screw locking mechanisms 44 are provided, and the two first screw locking mechanisms 44 are arranged at intervals, and the light source processing device 4 is arranged between the two. The two first screw locking mechanisms 44 respectively lock the corresponding screws on both sides of the surface of the light source board.

[0096] In this embodiment, the third suction cup 439 is a third vacuum suction nozzle, which has a vacuum suction force by connecting to an external air source.

[0097] For details, please refer to Figure 12 and Figure 13 , the power processing device 5 includes a fourth frame 51, a driving power storage mechanism 53, a fourth transfer mechanism 52 and a first spot welding mechanism 54. The fourth frame 51 is arranged on one side of the conveying device 1; the driving power storage mechanism 53 is arranged on the fourth frame 51; the fourth transfer mechanism 52 includes a fourth driving member 521, a fourth arm drivingly connected to the fourth driving member 521, and a fourth clamp 522 arranged on the fourth arm; the first spot welding mechanism 54 is arranged on the conveying device 1. Among them, the fourth driving member 521 is arranged on the fourth frame 51 and is located on one side of the driving power storage mechanism 53; when the fourth transfer mechanism 52 installs the driving power on the lamp panel, the first spot welding mechanism 54 welds it to electrically connect the driving power with the light source board.

[0098] The driving power storage mechanism 53 includes a driving motor 531, a reducer 532, a divider 533 and a rotating table 534. The driving motor 531 is arranged on the surface of the fourth frame 51. The driving motor 531 is transmission-connected to the reducer 532, the reducer 532 is transmission-connected to the divider 533, the top of the divider 533 is transmission-connected to the rotating table 534, and the surface of the rotating table 534 is provided with a placement portion 535 along its circumferential direction, and the surface of the placement portion 535 is provided with a groove for placing the driving power.

[0099] The fourth arm includes a fourth transverse moving part 523, a fourth rotating part 524, and a fourth telescopic cylinder 525. The fourth transverse moving part 523 is connected to the fourth driving member 521 in a transmission manner, and the fourth driving member 521 drives the fourth transverse moving part 523 to swing back and forth in a horizontal plane. The fourth rotating part 524 has a built-in motor, and the output shaft of the motor is connected to one end of the fourth transverse moving part 523 away from the fourth driving member 521 in a transmission manner, so that the fourth rotating part 524 can be driven to swing back and forth in a horizontal plane. The fourth telescopic cylinder 525 is arranged on the fourth rotating part 524. The fourth clamp 522 is a pneumatic finger, which is connected to the telescopic shaft of the fourth telescopic cylinder 525, and the pneumatic finger is connected to an external air source.

[0100] See also Figure 14 The first spot welding mechanism 54 includes a second frame 541 and an automatic spot welding machine 542. The second frame 541 is mounted on the conveying device 1, and the automatic spot welding machine 542 is installed on the second frame 541 to weld the interface between the driving power supply and the light source board.

[0101] In this embodiment, the fourth driving member 521 is a fourth rotary cylinder.

[0102] For details, please refer to Figure 15 and Figure 16 The ground socket processing device 7 includes a fifth frame 71, a ground socket storage mechanism 72, a fifth transfer mechanism 73 and a second screw locking mechanism 74. The fifth frame 71 is arranged on one side of the conveying device 1; the ground socket storage mechanism 72 is arranged on the fifth frame 71; the fifth transfer mechanism 73 includes a fifth driving member 731, a fifth arm connected to the fifth driving member 731, and a fifth suction cup 732 arranged on the fifth arm; the second screw locking mechanism 74 is arranged on the conveying device 1; wherein the fifth driving member 731 is arranged on the fifth frame 71 and is located on one side of the ground socket storage mechanism 72; when the fifth transfer mechanism 73 installs the ground socket on the lamp panel, the second screw locking mechanism 74 fixes the ground socket in the lamp panel by locking the screws.

[0103] The ground wire seat storage mechanism 72 is a ground wire seat vibration plate 721. The ground wire seat vibration plate 721 is fixedly arranged on the surface of the second frame 31 and is used for storing the ground wire seat.

[0104] The fifth arm includes a fifth transverse moving part 733, a fifth rotating part 734, and a fifth telescopic cylinder 735. The fifth transverse moving part 733 is connected to the fifth driving member 731 in a transmission manner, and the fifth driving member 731 drives the fifth transverse moving part 733 to swing back and forth in a horizontal plane. The fifth rotating part 734 is equipped with a motor, and the output shaft of the motor is connected to one end of the fifth transverse moving part 733 away from the fifth driving member 731 in a transmission manner, so that the fifth rotating part 734 can be driven to swing back and forth in a horizontal plane. The fifth telescopic cylinder 735 is arranged on the fifth rotating part 734. The fifth suction cup 732 is a fifth vacuum nozzle, and the fifth vacuum nozzle is connected to the telescopic shaft of the fifth telescopic cylinder 735.

[0105] See also Figure 17 The second screw locking mechanism 74 includes a third frame 741 and a second automatic screw locking machine 742. The third frame 741 is mounted on the conveying device 1, and the second automatic screw locking machine 742 is installed on the third frame 741. Two second screw locking mechanisms 74 are provided, and the two second screw locking mechanisms 74 are arranged at intervals, and the ground wire seat processing device 7 is arranged between the two. The two second screw locking mechanisms 74 respectively lock the corresponding screws on the surface of the ground wire seat.

[0106] In this embodiment, the fifth driving member 731 is a fifth rotary cylinder.

[0107] For details, please refer to Figures 18 to 20 The lens processing device 8 includes a sixth frame 81, a lateral moving mechanism 82, a vertical moving mechanism 83, a lens placement part 84 and a third screw locking mechanism 85. The sixth frame 81 is mounted on the conveying device 1; the lateral moving mechanism 82 is slidably arranged on the sixth frame 81; the vertical moving mechanism 83 is slidably arranged on the lateral moving mechanism 82; the lens placement part 84 is arranged on the vertical moving mechanism 83 for placing the lens. The third screw locking mechanism 85 is arranged on the conveying device 1.

[0108] The lateral movement mechanism 82 includes two motors, a synchronous belt 821 and a matching portion 822. The two motors are arranged at intervals on the side of the sixth frame 81, and the output shafts of the two motors extend outward. The synchronous belt 821 is sleeved on the output shafts of the two motors, so that the two motors can drive the synchronous belt 821 to rotate. A track 823 is also provided on the side of the sixth frame 81, and the matching portion 822 is slidably arranged on the track 823, and a matching groove 824 is provided on the side of the matching portion 822 facing the sixth frame 81, and two clamping portions 825 are horizontally arranged at the bottom of the matching groove 824, and the two clamping portions 825 are clamped on the synchronous belt 821. Furthermore, the clamping portion 825 located at the bottom is provided with a clamping tooth 826, and the clamping tooth 826 abuts against the synchronous belt 821, thereby increasing the friction between the clamping portion 825 and the synchronous belt 821.

[0109] The vertical moving mechanism 83 includes a mounting block 831 and a sixth telescopic cylinder 832. The mounting block 831 is fixed on the other side of the matching portion 822. The lens placement portion 84 is an L-shaped structure, slidably connected to the mounting block 831, and an opening for placing the lens is provided on the lens placement portion 84. The lens placement portion 84 can also be slidably connected by means of a slide groove and a slide rail. The sixth telescopic cylinder 832 is vertically arranged on the mounting block 831, and the telescopic shaft of the sixth telescopic cylinder 832 is transmission-connected to the lens placement portion 84 to drive the lens placement portion 84 to reciprocate in the vertical plane, so that the lens located on the lens placement portion 84 can be placed in the lamp panel.

[0110] See also Figure 21 The third screw locking mechanism 85 includes a fourth frame 851 and a third automatic screw locking machine 852. The fourth frame 851 is mounted on the conveying device 1, and the third automatic screw locking machine 852 is installed on the fourth frame 851.

[0111] For further information, see Figure 22 In this embodiment, an ultra-thin ceiling lamp assembly device also includes a lamp panel unloading device 10, a power-on detection mechanism 6 and a product marking device 9.

[0112] The lamp panel blanking device 10 is arranged at the discharging end of the conveying device 1 and is used to transfer the processed lamp panel from the conveying device 1 to the non-processing area.

[0113] The lamp panel blanking device 10 includes a seventh frame 101, a seventh transverse moving part 103, a seventh driving part 102, a seventh rotating part 104, a seventh telescopic cylinder 105 and a seventh suction cup 106. The seventh frame 101 is arranged at the discharging end of the conveying device 1. The seventh driving part 102 is arranged on the surface of the seventh frame 101, and the seventh driving part 102 is in transmission connection with the seventh transverse moving part 103 to drive the seventh transverse moving part 103 to swing reciprocally in the horizontal plane. The seventh rotating part 104 is internally provided with a motor, and the output shaft of the motor extends to the outside of the seventh rotating part 104 and is in transmission connection with one end of the seventh transverse moving part 103 away from the seventh driving part 102. Therefore, the seventh rotating part 104 can also move reciprocally in the horizontal plane. The seventh telescopic cylinder 105 is vertically arranged on the seventh rotating part 104, and the seventh suction cup 106 is arranged on the output shaft of the seventh telescopic cylinder 105. In this embodiment, the seventh suction cup 106 is a seventh vacuum suction nozzle, and the seventh driving part 102 is a seventh rotary cylinder.

[0114] It should be further noted that in this embodiment, the power-on detection mechanism 6 is arranged on one side of the conveying device 1 and is located between the power supply processing device 5 and the ground wire seat processing device 7 for re-lighting and power detection. The product marking device 9 is arranged on one side of the conveying device 1 and is used to mark the driving power supply. The power-on detection mechanism 6 and the product marking device 9 are both prior arts and will not be elaborated here.

[0115] Furthermore, between the various component devices of an ultra-thin ceiling lamp assembly device in this embodiment, the connection between each processing procedure is realized through a PLC or other control programs, achieving the technical effects of batch, fast and automated production of ceiling lamps.

[0116] The above-described embodiments only represent several implementation manners of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the present invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the appended claims.

Claims

1. An ultra-thin ceiling lamp assembly device, characterized in that, include: A lamp tray loading device, a rubber particle processing device, a light source processing device, a power source processing device, a ground wire seat processing device and a lens processing device are sequentially arranged along the transport direction of the conveyor device; The lamp tray loading device is used to transfer the lamp tray to be processed to the conveying device, the colloid processing device is used to install the colloid on the lamp tray, the light source processing device is used to install the light source board on the lamp tray, the power source processing device is used to install the driving power source on the lamp tray, the ground wire seat processing device is used to install the ground wire seat on the lamp tray, and the lens processing device is used to install the lens on the lamp tray; The power processing device includes a fourth frame, a driving power storage mechanism, a fourth transfer mechanism and a first spot welding mechanism; The fourth frame is arranged at one side of the conveying device, the driving power storage mechanism is arranged on the fourth frame, the fourth transfer mechanism includes a fourth driving member, a fourth arm drivingly connected to the fourth driving member, and a fourth clamp arranged on the fourth arm, the first spot welding mechanism is arranged on the conveying device, the fourth driving member is arranged on the fourth frame and is located at one side of the driving power storage mechanism, when the fourth transfer mechanism installs the driving power on the lamp panel, the first spot welding mechanism welds it to connect the driving power with the light source board; The ground wire seat processing device comprises a fifth frame, a ground wire seat storage mechanism, a fifth transfer mechanism and a second screw locking mechanism; The fifth frame is arranged on one side of the conveying device, the ground wire socket storage mechanism is arranged on the fifth frame, the fifth transfer mechanism includes a fifth driving member, a fifth arm transmission-connected to the fifth driving member, and a fifth suction cup arranged on the fifth arm, the second screw locking mechanism is arranged on the conveying device, the fifth driving member is arranged on the fifth frame, and is located on one side of the ground wire socket storage mechanism, when the fifth transfer mechanism installs the ground wire socket on the lamp panel, the second screw locking mechanism fixes the ground wire socket in the lamp panel by locking the screws.

2. The ultra-thin ceiling lamp assembly device according to claim 1, characterized in that, The lamp panel feeding device comprises: A lamp tray storage mechanism is arranged at the feeding end of the conveying device; A first frame, disposed on one side of the conveying device; The first transfer mechanism includes a first driving member arranged on the first frame, a first arm drivingly connected to the first driving member, and a first suction cup arranged on the first arm.

3. The ultra-thin ceiling lamp assembly device according to claim 1, characterized in that, The granule processing device comprises: A second frame is arranged on one side of the conveying device; A pellet storage mechanism is disposed on the second frame; The second transfer mechanism includes a second driving member, a second arm drivingly connected to the second driving member, and a second suction cup disposed on the second arm; Wherein, the second driving member is arranged on the second frame and is located at one side of the granule storage mechanism.

4. The ultra-thin ceiling lamp assembly device according to claim 1, wherein, The light source processing device comprises: A third frame is arranged on one side of the conveying device; A light source board storage mechanism is arranged on the third frame; The third transfer mechanism comprises a third driving member, a third arm drivingly connected to the third driving member, and a third suction cup disposed on the third arm; The first screw locking mechanism is arranged on the conveying device; Among them, the third driving member is arranged on the third rack and is located on one side of the light source board storage mechanism. When the third transfer mechanism installs the light source board on the lamp panel, the first screw locking mechanism fixes the light source board in the lamp panel by screwing in screws.

5. An ultra-thin ceiling lamp assembly device according to claim 1, characterized in that, The lens processing device includes: The sixth rack is erected on the conveying device; The lateral moving mechanism is slidably arranged on the sixth rack; The vertical moving mechanism is slidably arranged on the lateral moving mechanism; The lens placement part is arranged on the vertical moving mechanism and is used for placing lenses; The third screw locking mechanism is arranged on the conveying device.

6. The ultra-thin ceiling lamp assembly device according to claim 1, characterized in that, It further includes: a lamp panel discharging device, which is arranged at the discharging end of the conveying device and is used for transferring the processed lamp panel from the conveying device to the non-processing area.

7. The ultra-thin ceiling lamp assembly device according to claim 1, wherein, It further includes: a power-on detection mechanism, which is arranged on one side of the conveying device and is located between the power supply processing device and the ground wire seat processing device and is used for light recovery and power detection.

8. The ultra-thin ceiling lamp assembly device according to claim 1, characterized in that It further includes: The product marking device is arranged on one side of the conveying device and is used for marking the driving power supply.

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