Automatic boss punching and protruding die and method for aerospace shell production
By designing an automatic punching die, the machine housing sheet metal is precisely positioned and guided using limit clamps and guide rollers. Excess material is cut off after forming, solving the problem of existing dies being unable to fix materials and improving processing accuracy and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU YOUGEMAN AVIATION TECH CO LTD
- Filing Date
- 2023-10-26
- Publication Date
- 2026-05-05
AI Technical Summary
Existing aircraft fuselage machining molds are difficult to fix materials, resulting in low machining accuracy and difficulty in applying them to the machining of fuselages of different sizes and shapes.
An automatic punching mold was designed, including a support, a mold assembly, a limiting assembly, and a guide assembly. A micro motor is used to drive the limiting clamp and guide rollers to achieve precise positioning and guidance of the shell sheet metal, and after forming, excess material is cut off by a ring cutting blade.
It improves the machining accuracy and production efficiency of aircraft fuselages, simplifies the production process, and is suitable for machining fuselages of various shapes.
Smart Images

Figure CN117245012B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of aerospace technology, and more specifically to an automatic punching mold and method for producing aerospace housings. Background Technology
[0002] Currently, aircraft manufacturing generally adopts a segmented manufacturing and then overall assembly method. Therefore, the outer skin must be manufactured in sections along the longitudinal direction of the aircraft. However, if a single piece is bent and formed in the circumferential direction, it is difficult to ensure a perfect fit with the aircraft frame. At the same time, if the curvature of a single piece of skin is too large, it will lead to excessive residual stress during processing deformation, which can easily cause stress corrosion and a decrease in fatigue strength. Generally, the curvature of a single piece of skin should not exceed 120 degrees. Therefore, the single piece of skin in modern civil aircraft is generally no more than 10 meters in the longitudinal direction and no more than 100 degrees in the circumferential direction. Stamping is currently the main method for producing aircraft shells. It has good stamping forming effect, low power consumption, and simple operation.
[0003] However, existing aircraft housing processing molds generally do not have the function of fixing materials. Due to the large size of aircraft housings, the material is prone to swaying during the stamping process, which affects the processing accuracy of the housing. Moreover, most of the existing processing molds are of fixed size, which makes it difficult to apply to the processing of housings of different sizes and shapes. Summary of the Invention
[0004] To address the aforementioned technical problems, this invention provides an automatic punching mold and method for producing aerospace housings.
[0005] The technical solution of the present invention is: an automatic punching boss mold for producing aerospace housings, comprising a bracket and a mold assembly and a limiting assembly movably disposed inside the bracket;
[0006] The mold assembly includes a female mold disposed at the bottom of the support, a push plate slidably engaged inside the support and located at the upper end of the female mold, and a male mold disposed on the lower bottom surface of the push plate; the upper end surface of the female mold is provided with a forming cavity adapted to the male mold; the push plate is slidably engaged with the support through a first sliding sleeve, and a return spring is sleeved on the support and abuts against the first sliding sleeve; an extrusion column is provided on the upper end surface of the push plate, penetrating the support and slidably engaged with the support;
[0007] The limiting assembly includes a movable frame that is slidably engaged inside the bracket and located between the female and male molds, limiting clamps that are slidably engaged on both sides inside the movable frame, and a micro motor that is set on the upper end face of the movable frame and provides power to the limiting clamps; the movable frame is slidably engaged with the bracket through a second sliding sleeve, and a compression spring that abuts against the second sliding sleeve is fitted on the bracket; both ends of the two limiting clamps are provided with threaded seats, and the internal threads of the threaded seats on the two limiting clamps are turned in opposite directions; the output shaft of the micro motor is provided with a drive screw that is threadedly connected to the threaded seats on the same side of the two limiting clamps.
[0008] Furthermore, it also includes guide components disposed on the female mold and located on both sides of the molding cavity; the upper end face of the female mold is provided with a recess for accommodating the guide components; the guide components include a mounting bracket rotatably engaged inside the recess, several guide rollers equidistantly distributed at the top of the mounting bracket, and a first electric push rod disposed at the bottom of the recess and providing power to the mounting bracket; a connecting gear is provided at the connection between the mounting bracket and the recess, and a toothed plate slidably engaged at the bottom of the recess, meshing with the connecting gear and connected to the first electric push rod;
[0009] Explanation: When the housing plate is pressed into the molding cavity, the guide rollers on the two mounting brackets guide the housing plate to avoid friction and damage between the housing plate and the female mold; when the male mold gradually approaches the female mold, the first electric push rod pushes the toothed plate to move inside the sink. Since the connecting gear and the toothed plate are meshed, the mounting bracket gradually rotates and is stored inside the sink during the rotation of the connecting gear.
[0010] Furthermore, each guide roller is fitted with a rubber ring on its exterior;
[0011] Note: By setting rubber rings on the guide rollers, the surface of the housing plate can be protected.
[0012] Furthermore, the upper surface of the female mold is provided with a cutting groove; the bottom surface of the push plate is slidably engaged with an annular cutting blade corresponding to the upper and lower positions of the cutting groove via a connecting rod; the upper surface of the push plate is provided with a pressure plate connected to the connecting rod and sleeved on the outside of the extrusion column via an extrusion sleeve; the extrusion sleeve is provided with an arc-shaped groove; a drive sleeve is rotatably engaged on the extrusion column and above the extrusion sleeve; the drive sleeve is provided with an arc-shaped protrusion that can engage with the arc-shaped groove; a second electric push rod is movably hinged to the upper surface of the push plate and movably connected to the drive sleeve;
[0013] Explanation: After the housing sheet is extruded and formed, the second electric push rod pushes the drive sleeve to rotate on the extrusion column. The arc protrusion on the drive sleeve and the arc groove on the extrusion sleeve engage, causing the pressure plate to move downward along the push plate and push out the annular cutting knife. The cooperation between the annular cutting knife and the cutting groove is used to cut and shape the excess material on the edge of the formed housing, which helps to improve the processing efficiency of the housing.
[0014] Furthermore, the insertion rod is fitted with retraction springs that abut against the pressure plate and the push plate respectively;
[0015] Note: By incorporating a retraction spring, the annular cutter is always positioned inside the push plate when not in use, thereby improving the safety of using the annular cutter.
[0016] Furthermore, a ball bearing is rotatably engaged on the arc-shaped protrusion;
[0017] Note: By incorporating ball bearings, the resistance encountered when the arc-shaped protrusion slides inside the arc-shaped groove is reduced, thereby reducing the operating load of the second electric push rod.
[0018] Furthermore, a replacement mold is movably engaged inside the female mold, and the forming cavity is set on the replacement mold; the male mold is movably engaged with the push plate.
[0019] Note: By setting up a replacement mold, it is easy to replace female molds of different sizes and shapes, making the present invention applicable to the processing of various types of machine housings and improving the applicability of the present invention.
[0020] Furthermore, the inner wall of the molding cavity and the outer surface of the male mold are both polished.
[0021] Note: Polishing the molding cavity and male mold can prevent defects from occurring during the extrusion of the casing sheet.
[0022] Furthermore, slots are provided on the opposite sides of both limiting clamps;
[0023] Note: By setting a slot on the limit clamp, the connection stability between the limit clamp and the housing plate is improved.
[0024] This invention also provides a method for using an automatic punching boss mold in the production of aerospace housings, comprising the following steps:
[0025] S1. Connect the micro motor to an external power source;
[0026] S2. Place the housing plate on the moving frame and start the micro motor. Use the micro motor to drive the drive screw to rotate, so that the two limit clamps move closer to each other and limit and fix the housing plate.
[0027] S3. Fix the bracket on the press and make the extrusion column abut against the output end of the press; start the press, and the press causes the push plate to slide inside the bracket through the extrusion column, using the forming cavities on the male and female molds to extrude the shell sheet into shape; when the push plate moves inside the bracket, the moving frame moves with the push plate, and during the extrusion of the shell sheet, the two limit clamps move closer and closer.
[0028] Compared with the prior art, the beneficial effects of the present invention are reflected in the following aspects:
[0029] First, the automatic punching boss mold of the present invention has a reasonable structural design. The female mold and the male mold are set inside the bracket at the same time. The bracket guides the movement of the male mold, so that the male mold and the forming cavity on the female mold fit precisely. At the same time, the limiting component is used to limit and fix the processed sheet material, which improves the processing accuracy of the space shuttle shell.
[0030] Secondly, by setting a guide component on the female mold and using the guide rollers on the mounting frame to guide the sheet metal, the present invention avoids the edge of the sheet metal from being damaged or scrapped due to friction with the female mold during the stamping process, thereby improving the reliability of the automatic punching boss mold of the present invention.
[0031] Third, after the machine housing is stamped, the automatic punching boss mold of the present invention uses a ring cutting blade to cut and trim the excess material at the edge of the formed machine housing, which simplifies the production process of the machine housing and improves production efficiency. Attached Figure Description
[0032] Figure 1 This is a longitudinal sectional view of the automatic punching boss mold of the present invention;
[0033] Figure 2 This is a schematic diagram of the connection between the female mold and the support of the present invention;
[0034] Figure 3 This is a schematic diagram of the connection between the male mold and the present invention;
[0035] Figure 4 This is a schematic diagram showing the connection between the limiting clamp and the movable frame of the present invention;
[0036] Figure 5 This is a schematic diagram showing the connection between the mounting bracket and the female mold of the present invention;
[0037] Figure 6 This is the present invention. Figure 1 A magnified view of a portion of point A in the middle;
[0038] Figure 7 This is a schematic diagram showing the connection between the pressure plate and the push plate of the present invention;
[0039] Figure 8 This is a schematic diagram of the connection between the drive sleeve and the compression sleeve of the present invention;
[0040] Among them, 1-bracket, 2-mold assembly, 20-female mold, 200-forming cavity, 201-sink, 202-cutting groove, 21-push plate, 210-first sliding sleeve, 211-reset spring, 22-male mold, 23-extrusion column, 24-replacement mold, 3-limiting assembly, 30-moving frame, 300-second sliding sleeve, 301-compression spring, 31-limiting clamp, 310-threaded seat, 32-micro motor, 320-drive screw, 4-guide assembly, 40-mounting bracket, 400-connecting gear, 41-guide roller, 42-first electric push rod, 43-tooth plate, 5-ring cutting blade, 50-plug rod, 500-recovery spring, 51-pressure plate, 510-extrusion sleeve, 5100-arc groove, 52-drive sleeve, 520-arc protrusion, 5200-ball bearing, 53-second electric push rod. Detailed Implementation
[0041] Example 1
[0042] like Figure 1 The automatic punching mold for producing aerospace housings shown includes a bracket 1 and a mold assembly 2 and a limiting assembly 3 movably disposed inside the bracket 1.
[0043] like Figure 1 , 2 As shown, the mold assembly 2 includes a female mold 20 disposed at the bottom of the support 1, a push plate 21 slidably engaged inside the support 1 and located at the upper end of the female mold 20, and a male mold 22 disposed on the lower bottom surface of the push plate 21; the upper end surface of the female mold 20 is provided with a molding cavity 200 adapted to the male mold 22; the push plate 21 is slidably engaged with the support 1 through a first sliding sleeve 210, and a return spring 211 is sleeved on the support 1 and abuts against the first sliding sleeve 210; the upper end surface of the push plate 21 is provided with an extrusion column 23 that penetrates the support 1 and is slidably engaged with the support 1;
[0044] like Figure 1 , 4 As shown, the limiting assembly 3 includes a movable frame 30 that is slidably engaged inside the bracket 1 and located between the female mold 20 and the male mold 22, limiting clamps 31 that are slidably engaged on both sides inside the movable frame 30, and a micro motor 32 that is disposed on the upper end face of the movable frame 30 and provides power to the limiting clamps 31; the movable frame 30 is slidably engaged with the bracket 1 through a second sliding sleeve 300, and a compression spring 301 that abuts against the second sliding sleeve 301 is sleeved on the bracket 1; each end of the two limiting clamps 31 is provided with a threaded seat 310, and the internal threads of the threaded seats 310 on the two limiting clamps 31 have opposite directions of rotation; the output shaft of the micro motor 32 is provided with a drive screw 320 that is threadedly connected to the threaded seats 310 on the same side as the two limiting clamps 31.
[0045] Example 2
[0046] This embodiment describes a method for producing aerospace housings using the automatic punching boss mold of Embodiment 1, including the following steps:
[0047] S1. Connect the micro motor 32 to an external power source;
[0048] S2. Place the housing plate on the moving frame 30 and start the micro motor 32. Use the micro motor 32 to drive the drive screw 320 to rotate, so that the two limit clamps 31 move closer to each other and limit and fix the housing plate.
[0049] S3. Fix the bracket 1 on the press and make the extrusion column 23 abut against the output end of the press; start the press, and the press causes the push plate 21 to slide inside the bracket 1 through the extrusion column 23, and the shell sheet is extruded and formed by the forming cavity 200 on the male mold 22 and female mold 20; when the push plate 21 moves inside the bracket 1, the moving frame 30 moves with the push plate 21, and during the extrusion of the shell sheet, the two limiting clamps 31 move closer and closer.
[0050] Example 3
[0051] like Figure 1 The automatic punching mold for producing aerospace housings shown includes a bracket 1, a mold assembly 2 movably disposed inside the bracket 1, a limiting assembly 3, and a guide assembly 4 recessed on the mold assembly 2.
[0052] like Figure 1 , 2 As shown, the mold assembly 2 includes a female mold 20 disposed at the bottom of the support 1, a push plate 21 slidably engaged inside the support 1 and located at the upper end of the female mold 20, and a male mold 22 disposed on the lower bottom surface of the push plate 21; the upper end surface of the female mold 20 is provided with a molding cavity 200 adapted to the male mold 22; the push plate 21 is slidably engaged with the support 1 through a first sliding sleeve 210, and a return spring 211 is sleeved on the support 1 and abuts against the first sliding sleeve 210; the upper end surface of the push plate 21 is provided with an extrusion column 23 that penetrates the support 1 and is slidably engaged with the support 1; the upper end surface of the female mold 20 is provided with a recess 201 for accommodating the guide assembly 4;
[0053] like Figure 1 , 4 As shown, the limiting assembly 3 includes a movable frame 30 that is slidably engaged inside the bracket 1 and located between the female mold 20 and the male mold 22, limiting clamps 31 that are slidably engaged on both sides inside the movable frame 30, and a micro motor 32 that is disposed on the upper end face of the movable frame 30 and provides power to the limiting clamps 31; the movable frame 30 is slidably engaged with the bracket 1 through a second sliding sleeve 300, and a compression spring 301 that abuts against the second sliding sleeve 301 is sleeved on the bracket 1; each end of the two limiting clamps 31 is provided with a threaded seat 310, and the internal threads of the threaded seats 310 on the two limiting clamps 31 have opposite directions of rotation; the output shaft of the micro motor 32 is provided with a drive screw 320 that is threadedly connected to the threaded seats 310 on the same side as the two limiting clamps 31.
[0054] like Figure 1 , 2As shown in Figure 5, the guide assembly 4 includes a mounting bracket 40 that is rotatably engaged inside the settling tank 201, 15 guide rollers 41 that are equidistantly distributed at the top of the mounting bracket 40, and a first electric push rod 42 that is located at the bottom of the settling tank 201 and provides power to the mounting bracket 40; a connecting gear 400 is provided at the connection between the mounting bracket 40 and the settling tank 201, and a toothed plate 43 that is slidably engaged with the connecting gear 400 and connected to the first electric push rod 42 is located at the bottom of the settling tank 201; each guide roller 41 is fitted with a rubber ring.
[0055] Example 4
[0056] This embodiment describes a method for producing aerospace housings using the automatic punching boss mold of Embodiment 3, including the following steps:
[0057] S1. Connect the micro motor 32 and the first electric push rod 42 to an external power source respectively;
[0058] S2. Place the housing plate on the moving frame 30 and start the micro motor 32. Use the micro motor 32 to drive the drive screw 320 to rotate, so that the two limit clamps 31 move closer to each other and limit and fix the housing plate.
[0059] S3. Fix the bracket 1 on the press and make the extrusion column 23 abut against the output end of the press; start the press, and the press causes the push plate 21 to slide inside the bracket 1 through the extrusion column 23, and the shell sheet is extruded and formed by the forming cavity 200 on the male mold 22 and female mold 20; when the push plate 21 moves inside the bracket 1, the moving frame 30 moves with the push plate 21, and the two limiting clamps 31 move closer and closer during the extrusion of the shell sheet; when the shell sheet is pressed into the forming cavity 200, the guide rollers 41 on the two mounting brackets 40 guide the shell sheet. When the male mold 22 gradually approaches the female mold 20, the first electric push rod 42 pushes the toothed plate 43 to move inside the sink 201. Since the connecting gear 400 and the toothed plate 43 are meshed, the mounting bracket 40 gradually rotates and is stored inside the sink 201 during the rotation of the connecting gear 400.
[0060] Example 5
[0061] like Figure 1 The automatic punching mold for producing aerospace housings shown includes a bracket 1, a mold assembly 2 movably disposed inside the bracket 1, a limiting assembly 3, and a guide assembly 4 recessed on the mold assembly 2.
[0062] like Figure 1 , 2As shown in Figures 3, 6, 7, and 8, the mold assembly 2 includes a female mold 20 disposed at the bottom of the support 1, a push plate 21 slidably engaged inside the support 1 and located at the upper end of the female mold 20, and a male mold 22 disposed on the lower bottom surface of the push plate 21; the upper end surface of the female mold 20 is provided with a forming cavity 200 adapted to the male mold 22; the push plate 21 is slidably engaged with the support 1 through a first sliding sleeve 210, and a return spring 211 is sleeved on the support 1 and abuts against the first sliding sleeve 210; the upper end surface of the push plate 21 is provided with an extrusion column 23 that penetrates the support 1 and is slidably engaged with the support 1; the upper end surface of the female mold 20 is provided with a recess 201 for accommodating the guide assembly 4; the upper end surface of the female mold 20 is provided with a cutting groove 202; the lower bottom surface of the push plate 21 is provided with an insert The connecting rod 50 is slidably engaged with an annular cutting blade 5 corresponding to the upper and lower positions of the cutting groove 202; the upper end face of the push plate 21 is provided with a pressure plate 51 connected to the connecting rod 50 and sleeved on the outside of the extrusion column 23 through the extrusion sleeve 510; the connecting rod 50 is sleeved with a recovery spring 500 that abuts against the pressure plate 51 and the push plate 21 respectively; the extrusion sleeve 510 is provided with an arc-shaped groove 5100; the extrusion column 23 is rotatably engaged with a drive sleeve 52 located above the extrusion sleeve 510; the drive sleeve 52 is provided with an arc-shaped protrusion 520 that can engage with the arc-shaped groove 5100; a ball bearing 5200 is rotatably engaged with the arc-shaped protrusion 520; the upper end face of the push plate 21 is movably hinged with a second electric push rod 53 that is movably connected to the drive sleeve 52;
[0063] like Figure 1 , 4 As shown, the limiting assembly 3 includes a movable frame 30 that is slidably engaged inside the bracket 1 and located between the female mold 20 and the male mold 22, limiting clamps 31 that are slidably engaged on both sides inside the movable frame 30, and a micro motor 32 that is disposed on the upper end face of the movable frame 30 and provides power to the limiting clamps 31; the movable frame 30 is slidably engaged with the bracket 1 through a second sliding sleeve 300, and a compression spring 301 that abuts against the second sliding sleeve 301 is sleeved on the bracket 1; each end of the two limiting clamps 31 is provided with a threaded seat 310, and the internal threads of the threaded seats 310 on the two limiting clamps 31 have opposite directions of rotation; the output shaft of the micro motor 32 is provided with a drive screw 320 that is threadedly connected to the threaded seats 310 on the same side as the two limiting clamps 31.
[0064] like Figure 1 , 2 As shown in Figure 5, the guide assembly 4 includes a mounting bracket 40 that is rotatably engaged inside the settling tank 201, 15 guide rollers 41 that are equidistantly distributed at the top of the mounting bracket 40, and a first electric push rod 42 that is located at the bottom of the settling tank 201 and provides power to the mounting bracket 40; a connecting gear 400 is provided at the connection between the mounting bracket 40 and the settling tank 201, and a toothed plate 43 that is slidably engaged with the connecting gear 400 and connected to the first electric push rod 42 is located at the bottom of the settling tank 201; each guide roller 41 is fitted with a rubber ring.
[0065] Example 6
[0066] This embodiment describes a method for producing aerospace housings using the automatic punching boss mold of Embodiment 5, including the following steps:
[0067] S1. Connect the micro motor 32, the first electric push rod 42 and the second electric push rod 53 to an external power source respectively.
[0068] S2. Place the housing plate on the moving frame 30 and start the micro motor 32. Use the micro motor 32 to drive the drive screw 320 to rotate, so that the two limit clamps 31 move closer to each other and limit and fix the housing plate.
[0069] S3. Fix the bracket 1 on the press and make the extrusion column 23 abut against the output end of the press; start the press, and the press causes the push plate 21 to slide inside the bracket 1 through the extrusion column 23. The shell sheet is extruded and formed by the forming cavity 200 on the male mold 22 and female mold 20. When the push plate 21 moves inside the bracket 1, the moving frame 30 moves with the push plate 21, and the two limiting clamps 31 move closer and closer during the extrusion of the shell sheet. When the shell sheet is pressed into the forming cavity 200, the guide rollers 41 on the two mounting brackets 40 guide the shell sheet. When the male mold 22 gradually approaches the female mold 20, the first electric push rod 42 pushes the toothed plate 43 to move inside the sink 201. Since the connecting gear 400 and the toothed plate 43 are meshed, the mounting bracket 40 gradually rotates and is stored inside the sink 201 during the rotation of the connecting gear 400.
[0070] S4. After the casing is extruded and formed, the second electric push rod 53 pushes the drive sleeve 52 to rotate on the extrusion column 23. The arc protrusion 520 on the drive sleeve 52 and the arc groove 5100 on the extrusion sleeve 510 engage, causing the pressure plate 51 to move downward along the push plate 21 and push out the annular cutting knife 5. The annular cutting knife 5 and the cutting groove 202 work together to cut and shape the excess material on the edge of the formed casing.
[0071] Example 7
[0072] like Figure 1 The automatic punching mold for producing aerospace housings shown includes a bracket 1, a mold assembly 2 movably disposed inside the bracket 1, a limiting assembly 3, and a guide assembly 4 recessed on the mold assembly 2.
[0073] like Figure 1 , 2As shown in Figures 3, 6, 7, and 8, the mold assembly 2 includes a female mold 20 disposed at the bottom of the support 1, a push plate 21 slidably engaged inside the support 1 and located at the upper end of the female mold 20, and a male mold 22 movably engaged at the lower bottom surface of the push plate 21; a replacement mold 24 is movably engaged inside the female mold 20, and the upper end surface of the replacement mold 24 is provided with a forming cavity 200 adapted to the male mold 22; the upper end surface of the female mold 20 is provided with a recess 201 for accommodating the guide assembly 4; the upper end surface of the female mold 20 is provided with a cutting groove 202; the push plate 21 is slidably engaged with the support 1 through a first sliding sleeve 210, and a return spring 211 is sleeved on the support 1 and abuts against the first sliding sleeve 210; the upper end surface of the push plate 21 is provided with an extrusion column 23 that penetrates the support 1 and is slidably engaged with the support 1; the inner wall of the forming cavity 200 and the male mold 22 are also present. All outer surfaces are polished; the bottom surface of the push plate 21 is slidably engaged with an annular cutting blade 5 corresponding to the upper and lower positions of the cutting groove 202 via a plug rod 50; the upper end surface of the push plate 21 is provided with a pressure plate 51 connected to the plug rod 50 and sleeved on the outside of the extrusion column 23 via an extrusion sleeve 510; the plug rod 50 is sleeved with a recovery spring 500 that abuts against the pressure plate 51 and the push plate 21 respectively; the extrusion sleeve 510 is provided with an arc-shaped groove 5100; the extrusion column 23 is rotatably engaged with a drive sleeve 52 located above the extrusion sleeve 510; the drive sleeve 52 is provided with an arc-shaped protrusion 520 that can engage with the arc-shaped groove 5100; the arc-shaped protrusion 520 is rotatably engaged with a ball bearing 5200; the upper end surface of the push plate 21 is movably hinged with a second electric push rod 53 that is movably connected to the drive sleeve 52;
[0074] like Figure 1 , 4 As shown, the limiting assembly 3 includes a movable frame 30 that is slidably engaged inside the bracket 1 and located between the female mold 20 and the male mold 22, limiting clamps 31 that are slidably engaged on both sides inside the movable frame 30, and a micro motor 32 that is disposed on the upper end face of the movable frame 30 and provides power to the limiting clamps 31; the movable frame 30 is slidably engaged with the bracket 1 through a second sliding sleeve 300, and a compression spring 301 that abuts against the second sliding sleeve 300 is sleeved on the bracket 1; each end of the two limiting clamps 31 is provided with a threaded seat 310, and the internal threads of the threaded seats 310 on the two limiting clamps 31 have opposite directions; each of the two limiting clamps 31 has a slot on its opposite side; the output shaft of the micro motor 32 is provided with a drive screw 320 that is threadedly connected to the threaded seats 310 on the same side as the two limiting clamps 31.
[0075] like Figure 1 , 2As shown in Figure 5, the guide assembly 4 includes a mounting bracket 40 that is rotatably engaged inside the settling tank 201, 15 guide rollers 41 that are equidistantly distributed at the top of the mounting bracket 40, and a first electric push rod 42 that is located at the bottom of the settling tank 201 and provides power to the mounting bracket 40; a connecting gear 400 is provided at the connection between the mounting bracket 40 and the settling tank 201, and a toothed plate 43 that is slidably engaged with the connecting gear 400 and connected to the first electric push rod 42 is located at the bottom of the settling tank 201; each guide roller 41 is fitted with a rubber ring.
[0076] Example 8
[0077] This embodiment describes a method for producing aerospace housings using the automatic punching boss mold of Embodiment 7, including the following steps:
[0078] S1. Connect the micro motor 32, the first electric push rod 42 and the second electric push rod 53 to an external power source respectively.
[0079] S2. Place the housing plate on the moving frame 30 and start the micro motor 32. Use the micro motor 32 to drive the drive screw 320 to rotate, so that the two limit clamps 31 move closer to each other and limit and fix the housing plate.
[0080] S3. Fix the bracket 1 on the press and make the extrusion column 23 abut against the output end of the press; start the press, and the press causes the push plate 21 to slide inside the bracket 1 through the extrusion column 23. The shell sheet is extruded and formed by the forming cavity 200 on the male mold 22 and female mold 20. When the push plate 21 moves inside the bracket 1, the moving frame 30 moves with the push plate 21, and the two limiting clamps 31 move closer and closer during the extrusion of the shell sheet. When the shell sheet is pressed into the forming cavity 200, the guide rollers 41 on the two mounting brackets 40 guide the shell sheet. When the male mold 22 gradually approaches the female mold 20, the first electric push rod 42 pushes the toothed plate 43 to move inside the sink 201. Since the connecting gear 400 and the toothed plate 43 are meshed, the mounting bracket 40 gradually rotates and is stored inside the sink 201 during the rotation of the connecting gear 400.
[0081] S4. After the casing is extruded and formed, the second electric push rod 53 pushes the drive sleeve 52 to rotate on the extrusion column 23. The arc protrusion 520 on the drive sleeve 52 and the arc groove 5100 on the extrusion sleeve 510 engage, causing the pressure plate 51 to move downward along the push plate 21 and push out the annular cutting knife 5. The annular cutting knife 5 and the cutting groove 202 work together to cut and shape the excess material on the edge of the formed casing.
[0082] It should be noted that the micro motor 32, the first electric push rod 42 and the second electric push rod 53 used in this invention all adopt existing technology and are not specifically limited here. Appropriate products can be selected according to actual needs.
Claims
1. An automatic punching mold for producing aerospace housings, characterized in that, Includes a bracket (1) and a mold assembly (2) and a limiting assembly (3) that are movably disposed inside the bracket (1); The mold assembly (2) includes a female mold (20) disposed at the bottom of the bracket (1), a push plate (21) slidably engaged inside the bracket (1) and located at the upper end of the female mold (20), and a male mold (22) disposed on the lower bottom surface of the push plate (21); the upper end surface of the female mold (20) is provided with a molding cavity (200) adapted to the male mold (22); the push plate (21) is slidably engaged with the bracket (1) through a first sliding sleeve (210), and a return spring (211) is sleeved on the bracket (1) and abuts against the first sliding sleeve (210); the upper end surface of the push plate (21) is provided with an extrusion column (23) that penetrates the bracket (1) and is slidably engaged with the bracket (1). The limiting component (3) includes a movable frame (30) that is slidably engaged inside the bracket (1) and located between the female mold (20) and the male mold (22), limiting clamps (31) that are slidably engaged on both sides inside the movable frame (30), and a micro motor (32) that is disposed on the upper end face of the movable frame (30) and provides power to the limiting clamps (31); the movable frame (30) is slidably engaged with the bracket (1) through a second sliding sleeve (300), and a compression spring (301) that abuts against the second sliding sleeve (300) is sleeved on the bracket (1); each end of the two limiting clamps (31) is provided with a threaded seat (310), and the internal threads of the threaded seats (310) on the two limiting clamps (31) are rotated in opposite directions; the output shaft of the micro motor (32) is provided with a drive screw (320) that is threadedly connected to the threaded seats (310) on the same side as the two limiting clamps (31). It also includes guide components (4) disposed on the female mold (20) and located on both sides of the molding cavity (200); the upper end face of the female mold (20) is provided with a groove (201) for accommodating the guide components (4); the guide components (4) include a mounting bracket (40) rotatably engaged inside the groove (201), several guide rollers (41) equidistantly distributed at the top of the mounting bracket (40), and a first electric push rod (42) disposed at the bottom of the groove (201) and providing power to the mounting bracket (40); a connecting gear (400) is provided at the connection between the mounting bracket (40) and the groove (201), and a toothed plate (43) slidably engaged with the connecting gear (400) and connected to the first electric push rod (42) at the bottom of the groove (201); The upper surface of the female mold (20) is provided with a cutting groove (202); the bottom surface of the push plate (21) is slidably engaged with an annular cutting blade (5) corresponding to the upper and lower positions of the cutting groove (202) via a plug rod (50); the upper surface of the push plate (21) is provided with a pressure plate (51) connected to the plug rod (50) and sleeved on the outside of the extrusion column (23) via an extrusion sleeve (510); the extrusion sleeve (510) is provided with an arc groove (5100); a drive sleeve (52) is rotatably engaged on the extrusion column (23) and located above the extrusion sleeve (510); the drive sleeve (52) is provided with an arc protrusion (520) that can engage with the arc groove (5100); the upper surface of the push plate (21) is movably hinged with a second electric push rod (53) that is movably connected to the drive sleeve (52).
2. The automatic punching boss mold for aerospace housing production according to claim 1, characterized in that, Each of the guide rollers (41) is fitted with a rubber ring on its outside.
3. The automatic punching boss mold for aerospace housing production according to claim 1, characterized in that, The plug rod (50) is fitted with a retraction spring (500) that abuts against the pressure plate (51) and the push plate (21) respectively.
4. The automatic punching boss mold for aerospace housing production according to claim 1, characterized in that, A ball bearing (5200) is rotatably engaged on the arc-shaped protrusion (520).
5. An automatic punching boss mold for producing aerospace housings according to claim 1, characterized in that, The female mold (20) is movably engaged with a replacement mold (24), the molding cavity (200) is disposed on the replacement mold (24), and the male mold (22) is movably engaged with the push plate (21).
6. An automatic punching boss mold for producing aerospace housings according to claim 1, characterized in that, The inner wall of the molding cavity (200) and the outer surface of the male mold (22) are both polished.
7. A method for producing aerospace housings using the automatic punching mold according to any one of claims 1-6, characterized in that, Includes the following steps: S1. Connect the micro motor (32) to an external power source; S2. Place the housing plate on the moving frame (30), start the micro motor (32), and use the micro motor (32) to drive the drive screw (320) to rotate, so that the two limiting clamps (31) come close to each other and limit and fix the housing plate. S3. Fix the bracket (1) on the press and make the extrusion column (23) abut against the output end of the press; start the press, and the press makes the push plate (21) slide inside the bracket (1) through the extrusion column (23), and use the forming cavity (200) on the male mold (22) and female mold (20) to extrude the shell plate; when the push plate (21) moves inside the bracket (1), the moving frame (30) moves with the push plate (21), and during the extrusion of the shell plate, the two limiting clamps (31) move closer and closer.
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