A sheep bone crushing system and process
By integrating the flushing unit and power unit in the sheep bone crushing system, mechanical crushing and automatic flushing of sheep bones is solved, and the problem of blood and tissue fluid contamination in the mutton soup is improved, and the quality of the soup and the cleanliness of the crusher are improved.
Patent Information
- Application Number
- CN202311357021.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-19
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2043-10-19
AI Technical Summary
In the production of mutton soup, blood and tissue fluid will be contained when the mutton bone is directly broken, which will affect the quality of the soup and require additional cleaning steps to ensure the deliciousness of the ingredients.
A sheep bone crushing system was designed, including the crusher main body, flushing unit and power unit. Through the combination of material separation components, flushing components and feeding components, the rotating pipe and spray head are used to achieve mechanical crushing of broken bone blocks. and automatically rinse to remove blood and tissue fluid to ensure the bone mass is clean.
It effectively removes the blood and tissue fluid produced during the crushing of sheep bones, improves the quality of mutton soup, and simplifies the cleaning process of the crusher, ensuring the cleanliness of the ingredients and the taste of the soup.
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Figure CN117324105B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sheep bone crushing, but is not limited to it, and in particular to a sheep bone crushing system and process. Background Art
[0002] When making mutton soup, the sheep bones are usually crushed. Crushing the sheep bones can release the fat and collagen in the bone marrow. These ingredients will dissolve into the soup during the cooking process, adding a rich taste and flavor. In addition, crushing the bone marrow can promote the penetration and extraction of the soup, making the soup taste more rich and delicious.
[0003] In order to ensure the freshness of the ingredients, the meat and bones will be separated for secondary processing as soon as the sheep is slaughtered. At present, when crushing sheep bones, crushers are generally used for direct crushing. The powerful power of the machine will directly crush the sheep bones into pieces. The medullary cavity is the cavity inside the bone, which contains bone marrow and blood vessels. When the animal is slaughtered, a large amount of blood will flow out of the broken blood vessels, part of which may enter the bone through the medullary cavity. Therefore, the directly crushed bones will contain blood and tissue fluid. The blood and tissue fluid contain iron and other components, which will bring odor to the soup and affect the quality of the final mutton soup. Summary of the invention
[0004] In view of the problem in the prior art that directly crushed bones contain blood and tissue fluid, which affects the quality of mutton soup and requires secondary cleaning of the bones, a sheep bone crushing system and process are proposed.
[0005] In one aspect of the present application, a sheep bone crushing system is provided, the purpose of which is to discharge the generated blood and tissue fluid while mechanically crushing the sheep bones, complete the cleaning of the bone blocks, and ensure the quality of mutton soup.
[0006] The technical solution of the present invention is: a sheep bone crushing system, comprising a crusher body for crushing sheep bones, a flushing unit, and a power unit;
[0007] The flushing unit is arranged on the crusher body and is used for flushing the crushed sheep bones;
[0008] The flushing unit comprises: a material separation component, which is arranged at the lower end of the crusher body and is used to separate and discharge the crushed bone blocks;
[0009] The material distribution component includes a collecting hopper arranged at the lower end of the crusher body, a material distribution barrel arranged at the material discharging end of the collecting hopper, a rotating tube arranged in the material distribution barrel, a partition plate arranged on the rotating tube, the material distribution barrel is divided into a working chamber and a material distribution chamber by the partition plate, seven partition plates are arranged on the outer wall of the rotating tube, the material distribution chamber is divided into areas A, B, C, D, E, F and G by the seven partition plates, a material feed port is arranged on the barrel wall of the material distribution barrel in area A, a liquid separation hole is arranged on the barrel wall of area C, and a material discharge port is arranged on the barrel wall of area D;
[0010] A flushing component is arranged on the crusher body and is used to flush away the blood and tissue fluid in the crushed bone blocks and flush the crusher body;
[0011] The material receiving component is arranged at the lower end of the material distributing component and is used to separate the material and water;
[0012] The power unit is arranged on the flushing unit and is used to provide power for the flushing unit to work.
[0013] The sheep bone crushing system provided by the embodiment of the present application has the following characteristics: after fresh sheep bones are put into the crusher body, the crushed bone blocks fall into areas A and G through the discharge port; as the rotating tube continues to rotate slowly counterclockwise, the crushed sheep bone blocks that have entered areas A and G pass through areas B, C and D in sequence; when the crushed sheep bone blocks reach area C, the blood and tissue fluid in the crushed sheep bone blocks are discharged through the liquid separation holes; when the crushed sheep bone blocks reach area D, the crushed sheep bone blocks fall out through the discharge port again.
[0014] Furthermore, the flushing component includes a support block arranged at the upper end of the crusher body, a frame-shaped nozzle arranged on the support block, a nozzle arranged on the inner wall of the nozzle, and an external water pipe arranged on the nozzle wall.
[0015] By adopting the above technical scheme, the external water source is pumped into the nozzle through an external water pipe, and then sprayed to the crusher body through the nozzle, which not only washes the sheep bone fragments on the crushing roller of the crusher body, but also makes the clean water contact with the broken sheep bones. By soaking the broken sheep bones, the blood and tissue fluid are fully contacted with the clean water. When the broken bones mixed with blood and water reach area C, they are automatically discharged through the liquid separation hole.
[0016] Furthermore, the material receiving component includes a material receiving box arranged at the lower end of the collecting hopper, and partition blocks are symmetrically arranged in the material receiving box about the discharge port, and the material receiving box is divided into a liquid receiving area, a material receiving area and a vacant area by the partition blocks. A drainage hole is provided on the side wall of the liquid receiving area close to the bottom, and the drainage hole is blocked by a hole plug. When the blood accumulates to a certain extent, the hole plug is opened to discharge the blood accumulated in the liquid receiving area, and a material receiving drawer is arranged on the material receiving area.
[0017] By adopting the above technical scheme, the blood water is received by the liquid receiving area, and the broken sheep bones after the blood water and tissue fluid are removed fall into the receiving drawer. When the crushing is completed, the receiving drawer is pulled outwards, and the receiving drawer together with the broken sheep bones are taken out. If there is obvious blood in the broken bones, they are cleaned.
[0018] Furthermore, the power unit includes: a driving component, which is arranged on the back of the material distribution component and is used to provide power support for the material distribution component;
[0019] The driving component includes a driving tube arranged on the back of the distributing barrel, a double-shaft reduction servo motor arranged on the inner wall of the driving tube, an output shaft arranged at one output end of the double-shaft reduction servo motor, and a driving frame arranged between the output shaft and the rotating tube;
[0020] A suction component is provided on the material distributing component and the driving component, and is used for sucking the air in the material receiving component;
[0021] The one-way airflow component is arranged in the driving component so that the airflow enters the D area in sequence.
[0022] By adopting the above technical solution, when the dual-axis reduction servo motor is working, the output shaft and the driving frame are driven to drive the rotating tube to rotate slowly in the material distribution barrel, so that the broken bone pieces in each zone are gradually adjusted in position.
[0023] Furthermore, the suction component includes a support tube arranged in the rotating tube, and one end of the support tube is arranged on the front outer cylinder wall of the distribution cylinder through a support plate, an exhaust pipe is arranged between the back side of the receiving box and the driving tube, and the exhaust pipe is connected to the liquid receiving area, a speed increaser is arranged on the inner tube wall of the driving tube, and a fan blade is arranged at the output end of the speed increaser, and the other output end of the dual-axis reduction servo motor is transmission-connected to the input end of the speed increaser.
[0024] By adopting the above technical solution, the other output end of the dual-axis reduction servo motor drives the fan blades to rotate rapidly after being accelerated by the speed increaser, and the air behind the fan blades is transported into the support tube. The air suction pipe draws out the air in the liquid contacting area, and the air pressure in the liquid contacting area is reduced. The water mixed with blood and tissue fluid in area C is sucked into the liquid contacting area through the liquid separation hole under the action of air pressure, and the air is discharged normally through the air suction pipe.
[0025] Furthermore, the one-way airflow component includes a sealing slider arranged between the support tube and the rotating tube, and the support tube and the sealing slider are integrally formed, a sealing gasket arranged on the arc-shaped side wall of the sealing slider, and the other side of the sealing gasket is sealingly slidably arranged on the inner tube wall of the rotating tube, an air guide port arranged on the support tube and the sealing slider, an air outlet arranged on the tube wall of the rotating tube, a one-way air outlet piece arranged in the air outlet, the one-way air outlet piece can be a cross silicone valve that can only open outward to discharge air, and an exhaust hole arranged in the material receiving area.
[0026] By adopting the above technical solution, when the rotating tube rotates, the rotating tube and the sealing slider maintain relative sealing sliding, and the air entering the support tube can only be ejected through the air guide port, and pressure is applied to the air outlet directly below the rotating tube. The air pushes the one-way air outlet part to be discharged and flows into area D, pushing the broken sheep bones in area D out of the feeding port and falling into the receiving area. The air entering the receiving area is discharged through the exhaust hole.
[0027] Furthermore, it also includes a mixing unit disposed on the flushing unit, which is used to promote the bone blocks in the material distribution cavity to fully contact with the water;
[0028] The mixing unit includes: a gear ring arranged on the inner wall of the distributing barrel, the gear ring is "C"-shaped and is located in the working chamber, the gear ring is a staged gear segment, seven gears arranged on the gear ring, respectively corresponding to the A zone-G zone, a disturbance shaft arranged on the gear, the other ends of the seven disturbance shafts extend to the corresponding A zone-G zone, and a disturbance block spirally arranged on the shaft wall of the disturbance shaft.
[0029] By adopting the above technical solution, when the rotating tube drives the partition plate to rotate, it will drive the gear on the disturbance shaft to rotate synchronously on the gear ring. When the gear rotates on the tooth segment of the gear ring, the gear will rotate on its own, thereby driving the disturbance shaft and the disturbance block to rotate in the G zone-D zone, so that the broken sheep bones are fully in contact with the water, while preventing the broken bones from being stuck in the D zone and unable to be discharged. The gears and disturbance shaft in the E zone-F zone do not rotate, thereby reducing wear.
[0030] Furthermore, the present application also provides a sheep bone crushing process, comprising the following steps:
[0031] Put fresh sheep bones into the crusher body for crushing, start the power unit to drive the rotating tube to rotate in the material distribution barrel, and the crushed sheep bone pieces fall into area A and area G through the feed port first;
[0032] At the same time, the flushing component sprays clean water into the crusher body, so that the clean water and the crushed sheep bones enter the A area and the G area together. The clean water contacts the crushed sheep bones, so that the blood and tissue fluid in the crushed sheep bones are dissolved in the water. With the rotation of the rotating tube, the crushed sheep bones pass through the B area and the C area in turn. When in the C area, the water between the sheep bone pieces is discharged through the liquid separation holes on the wall of the C area.
[0033] Then the sheep bone blocks move to area D and are discharged through the discharge port on the wall of the cylinder in area D;
[0034] After the sheep bone crushing is completed, the crusher body is rinsed through the flushing parts.
[0035] By adopting the above technical solution, sheep bones are crushed and rinsed with clean water at the same time to wash away blood and tissue fluid, thereby avoiding affecting the quality of the mutton soup, and the crusher body can be easily cleaned.
[0036] Furthermore, while one output end of the dual-axis reduction servo motor drives the rotating tube to rotate slowly, the other output end drives the fan blades to rotate rapidly after being accelerated by the speed increaser, and the air in the liquid receiving area is sucked into the driving tube through the exhaust pipe;
[0037] The air content in the liquid contact area is reduced, and the water in area C is sucked through the liquid separation hole, and the air in the water in area C is pumped to the liquid contact area. The water containing blood and tissue fluid accumulates in the liquid contact area, and the air enters the driving tube;
[0038] The air entering the driving tube then enters the supporting tube and is ejected through the air outlet. When the air outlet on the rotating tube moves to the bottom, the air ejected through the air outlet pushes the one-way air outlet piece and enters area D, adding a driving force to the bone fragments after draining, so that the bone fragments pass through the discharge port and enter the receiving bin. The air entering the receiving area is discharged through the exhaust hole.
[0039] By adopting the above technical solution, the suction force on area C is improved, and the broken sheep bones in area D are pushed out.
[0040] Furthermore, when the rotating tube rotates, the disturbance shaft is also driven to rotate through the partition plate, so that the gear on the disturbance shaft intermittently rotates on the tooth segment between the G zone and the E zone on the gear ring, disturbing the broken sheep bones in the G zone and the E zone, so that the broken sheep bones are fully in contact with the water, while preventing the broken sheep bones from accumulating in one place, thereby improving the utilization rate of the space.
[0041] By adopting the above technical solution, the broken sheep bones between the G area and the E area can be fully moved.
[0042] Beneficial effects of the present invention:
[0043] 1. The broken sheep bones and clean water first fall into areas A and G through the feed port, and the sheep bones are soaked in clean water. Then the water between the sheep bones is discharged through the liquid separation holes on the cylinder wall of area C. When reaching area D, the broken sheep bones are discharged; the sheep bone residue adhering to the crusher body can also be washed down by clean water. When the sheep bones are crushed, the blood and tissue fluid produced are washed away to avoid affecting the taste and quality of the mutton soup, and it is convenient to clean the crusher body.
[0044] 2. Under the action of the suction force of the liquid receiving area, the water in area C passes through the liquid separation hole and enters the liquid receiving area to drain the broken sheep bones in area C. The sucked air enters area D and pushes the drained broken sheep bones in area D out of the discharge port, so that the broken sheep bones fall into the receiving bin. The air entering the receiving area is discharged through the exhaust hole. The negative pressure suction method is used to improve the removal of moisture on the broken sheep bones. At the same time, the broken sheep bones in area D are pushed out by wind pressure to prevent them from staying in the dividing barrel.
[0045] 3. When the entire rotating tube rotates, the corresponding disturbance axis and disturbance block in the G-D zone rotate in the corresponding G-D zone, so that the broken bones are fully in contact with water in the G-C zone, so that blood and tissue fluid are separated from the broken bones, and when they reach the D zone, the broken bones are discharged. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0047] Figure 2 It is a front three-dimensional structural schematic diagram of the flushing unit and the power unit of the present invention;
[0048] Figure 3 It is a schematic diagram of the back three-dimensional structure of the flushing unit and the power unit of the present invention;
[0049] Figure 4 is a cutaway perspective view of a flushing unit of the present invention;
[0050] Figure 5 It is a three-dimensional structural schematic diagram of the material receiving component of the present invention;
[0051] Figure 6 is a cutaway perspective view of a power unit of the present invention;
[0052] Figure 7 It is a schematic diagram of the three-dimensional structure of the rotating tube part of the present invention;
[0053] Figure 8 It is a schematic diagram of the three-dimensional structure of the connection part of the support tube and the rotating tube of the present invention;
[0054] Fig. 9 for Figure 6 A magnified view of part A;
[0055] Fig.10 is a three-dimensional schematic diagram of a mixing unit of the present invention;
[0056] Fig.11 is a cross-sectional perspective view of a mixing unit of the present invention;
[0057] Fig.12 A schematic diagram of the relationship between the disturbance axis and the disturbance block of the present invention;
[0058] Fig.13 It is a schematic diagram of the positional relationship between the gear and the gear ring of the present invention.
[0059] In the figure:
[0060] 1. Crusher body; 2. Flushing unit; 21. Material distribution component; 211. Collecting hopper; 212. Material distribution cylinder; 213. Rotating tube; 214. Spacer; 215. Partition; 216. Feed inlet; 217. Liquid separation hole; 218. Feed outlet; 22. Flushing component; 221. Support block; 222. Spray pipe; 223. Spray head; 224. External water pipe; 23. Material receiving component; 231. Material receiving box; 232. Spacer; 233. Material receiving drawer; 3. Power unit; 31. Driving component; 311. Driving pipe; 312. Double-axis reduction servo motor; 313. Driving frame; 32. Suction component; 321. Support pipe; 322. Fan blade; 323. Exhaust pipe; 324. Speed increaser; 33. One-way air flow component; 331. Sealing slider; 332. Air guide port; 333. Air outlet; 334. One-way air outlet; 335. Exhaust hole; 4. Mixing unit; 41. Gear ring; 42. Gear; 43. Disturbance shaft; 44. Disturbance block. DETAILED DESCRIPTION
[0061] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0062] Example 1, reference Figure 1-3 , which is the first embodiment of the present invention, provides a sheep bone crushing system, including a crusher body 1 for crushing sheep bones, and also includes a flushing unit 2 and a power unit 3. The flushing unit 2 is installed on the crusher body 1 and is used to flush the crushed sheep bones. The power unit 3 is installed on the flushing unit 2. The power unit 3 can be an electric motor for providing power for the flushing unit 2 to work.
[0063] Reference Figure 1-4The flushing unit 2 includes: a material dividing component 21, which is installed at the lower end of the crusher body 1 and is used to separate and discharge the crushed bone blocks; the material dividing component 21 includes a collecting hopper 211 connected to the lower end of the crusher body 1, a material dividing barrel 212 connected to the discharging end of the collecting hopper 211, and barrel openings are provided at both ends of the material dividing barrel 212. A rotating tube 213 connected to the material dividing barrel 212 is rotatably connected to the rotating tube 213 through a sealing bearing, and a partition plate 214 is sleeved on the rotating tube 213. The material dividing barrel 212 is divided into a working chamber and a material dividing chamber through the partition plate 214. The partition plate 214 is made of elastic rubber. The partition plate 214 seals the rotating tube 213. The seven partition plates 215 are movably connected to the inner wall of the distribution barrel 212, and are evenly and equidistantly connected to the outer wall of the rotating tube 213 in a circular shape. One end of the partition plate 214 is connected to the side wall of the partition plate 214, and the other end of the partition plate 214 is sealed and pressed against the inner wall of the distribution barrel 212. The distribution chamber is divided into zone A, zone B, zone C, zone D, zone E, zone F and zone G by the seven partition plates 215. There is a feed inlet 216 on the wall of the distribution barrel 212 in zone A, a plurality of liquid separation holes 217 are evenly and equidistantly arranged in a matrix on the wall of zone C, and there is a discharge inlet 218 on the wall of zone D.
[0064] Specifically, after fresh sheep bones are put into the crusher body 1, the crushed bone blocks fall into areas A and G through the discharge port 218. As the rotating tube 213 continues to rotate slowly counterclockwise, the crushed sheep bone blocks that enter areas A and G pass through areas B, C and D in turn. When the crushed sheep bone blocks reach area C, the blood and tissue fluid in the crushed sheep bone blocks are discharged through the liquid separation hole 217. When the crushed sheep bone blocks reach area D, the crushed sheep bone blocks fall out through the discharge port 218 again.
[0065] Reference Figure 1 The flushing component 22 is installed on the crusher body 1 and is used to flush away the blood and tissue fluid in the crushed bone blocks and flush the crusher body 1; the flushing component 22 includes two support blocks 221 symmetrically connected to the upper end of the crusher body 1, a frame-shaped nozzle 222 connected to the two support blocks 221, nozzles 223 evenly and equidistantly distributed on the inner wall of the nozzle 222, the nozzle 223 facing the crusher body 1, and an external water pipe 224 connected to the wall of the nozzle 222.
[0066] Specifically, the external water source is pumped into the nozzle 222 through the external water pipe 224, and then sprayed to the crusher body 1 through the nozzle 223, which not only washes the sheep bone fragments on the crushing roller of the crusher body 1, but also allows the clean water to contact the broken sheep bones. By soaking the broken sheep bones, the blood and tissue fluid are fully contacted with the clean water. When the broken bones mixed with blood and water reach area C, they are automatically discharged through the liquid separation hole 217.
[0067] Reference Figure 4-5The material receiving component 23 is installed at the lower end of the material dividing component 21, and is used to separate the material and water; the material receiving component 23 includes a material receiving box 231 connected to the lower end of the collecting hopper 211, and a partition block 232 symmetrically connected to the material receiving box 231 about the discharge port 218. The material receiving box 231 is divided into a liquid receiving area, a material receiving area and a vacant area by the partition block 232. A drainage hole is provided on the side wall of the liquid receiving area near the bottom, and the drainage hole is blocked by a hole plug. When the blood accumulates to a certain extent, the hole plug is opened to discharge the blood accumulated in the liquid receiving area, and a material receiving drawer 233 is sealingly and slidably connected to the material receiving area.
[0068] Specifically, the blood is received by the liquid receiving area, and the broken sheep bones after the blood and tissue fluid are removed fall into the receiving drawer 233. After the crushing is completed, the receiving drawer 233 is pulled outward, and the receiving drawer 233 and the broken sheep bones are taken out together. If there is obvious blood on the broken bones, they are cleaned.
[0069] The hole plug can also be replaced by a sealing plate controlled by a cylinder, which controls the sealing plate to open and close the drainage hole in stages.
[0070] During use, fresh sheep bone pieces are put into the crusher body 1 for crushing, and the power unit 3 is started to drive the rotating tube 213 to rotate in the dividing barrel 212, while clear water is sprayed into the crusher body 1 through the nozzle 223, and the crushed sheep bone pieces and clear water first fall into the A area and the G area through the feed port 216, and the sheep bone pieces are soaked with the clear water so that blood and tissue fluid are mixed with the water. With the rotation of the rotating tube 213, the crushed sheep bone pieces pass through the B area and the C area in sequence. When in the C area, the water between the sheep bone pieces is discharged through the liquid separation hole 217 on the barrel wall of the C area, and when reaching the D area, the crushed sheep bone pieces are discharged through the discharge port 218 on the barrel wall of the D area;
[0071] The sheep bone residue adhering to the crusher body 1 can also be washed off by clean water;
[0072] When the sheep bones are crushed, the blood and tissue fluid produced are washed away to avoid affecting the taste and quality of the mutton soup, and the crusher body 1 is easy to clean.
[0073] Example 2, reference Figure 3 and 6 -7 is the second embodiment of the present invention, which is different from the first embodiment in that: the power unit 3 includes: a driving component 31, which is installed on the back of the material dividing component 21, and is used to provide power support for the material dividing component 21; the driving component 31 includes a driving tube 311 connected to the back of the material dividing barrel 212, a double-axis reduction servo motor 312 connected to the inner tube wall of the driving tube 311, an output shaft connected to one output end of the double-axis reduction servo motor 312, and a driving frame 313 connected between the output shaft and the rotating tube 213.
[0074] Specifically, when the dual-axis reduction servo motor 312 is working, the output shaft and the driving frame 313 are driven to drive the rotating tube 213 to rotate slowly in the material distribution barrel 212, so that the broken bone pieces in each zone are gradually adjusted in position.
[0075] Reference Figure 3 , Figure 6 and Fig. 9 The suction component 32 is installed on the material distribution component 21 and the driving component 31, and is used to suck the air in the material receiving component 23; the suction component 32 includes a support tube 321 arranged in the rotating tube 213, and one end of the support tube 321 is detachably connected to the front outer cylinder wall of the material distribution cylinder 212 through a support plate, and an exhaust pipe 323 is connected between the back side of the material receiving box 231 and the driving tube 311, and the exhaust pipe 323 is connected to the liquid receiving area, a speed increaser 324 connected to the inner tube wall of the driving tube 311, and a fan blade 322 connected to the output end of the speed increaser 324, and the other output end of the dual-axis reduction servo motor 312 is transmission-connected to the input end of the speed increaser 324.
[0076] Specifically, the other output end of the dual-axis reduction servo motor 312 is accelerated by the speed increaser 324, thereby driving the fan blades 322 to rotate rapidly, and transporting the air behind the fan blades 322 to the support tube 321. The exhaust pipe 323 extracts the air in the liquid contacting area, and the air pressure in the liquid contacting area is reduced. Under the action of air pressure, the water mixed with blood and tissue fluid in area C is sucked into the liquid contacting area through the liquid separation hole 217, and the air is discharged normally through the exhaust pipe 323.
[0077] Reference Figure 6-9 The one-way airflow component 33 is installed in the driving component 31 so that the airflow enters the D zone in sequence. The one-way airflow component 33 includes a sealing slider 331 arranged between the support tube 321 and the rotating tube 213, and the support tube 321 and the sealing slider 331 are integrally formed, a sealing gasket is arranged on the arc-shaped side wall of the sealing slider 331, and the other side of the sealing gasket is sealingly slidably arranged on the inner tube wall of the rotating tube 213, an air guide port 332 is arranged on the support tube 321 and the sealing slider 331, an air outlet 333 is arranged on the tube wall of the rotating tube 213, a one-way air outlet piece 334 is arranged in the air outlet hole 333, the one-way air outlet piece 334 can be a cross silicone valve that can only open outward to discharge air, and an exhaust hole 335 is arranged in the material receiving area.
[0078] Specifically, when the rotating tube 213 rotates, the rotating tube 213 and the sealing slider 331 maintain relative sealing sliding, and the air entering the support tube 321 can only be ejected through the air guide port 332, and pressure is applied to the air outlet 333 directly below the rotating tube 213. The air pushes the one-way air outlet piece 334 to be discharged and flows into the D area, pushing the broken sheep bones in the D area out of the discharge port 218 and falling into the receiving area. The air entering the receiving area is discharged through the exhaust hole 335.
[0079] During use, one output end of the dual-axis reduction servo motor 312 drives the rotating tube 213 to rotate in the material distribution barrel 212 through the output shaft and the driving frame 313, and the other output end of the dual-axis reduction servo motor 312 drives the fan blade 322 to rotate rapidly after being accelerated by the speed increaser 324, so that the air in the liquid receiving area is sucked into the driving tube 311 by the exhaust pipe 323, and the water in the C area passes through the liquid separation hole 217 and enters the liquid receiving area under the suction force of the liquid receiving area, so as to drain the broken sheep bone blocks in the C area;
[0080] The air entering the driving tube 311 then enters the supporting tube 321, and is sprayed into the air outlet 333 located directly below through the air guide port 332. After the gas pushes open the one-way air outlet 334, it enters the D area, pushes the drained sheep bone pieces in the D area out of the discharge port 218, and makes the broken sheep bone pieces fall into the receiving bin 233. The air entering the receiving area is then discharged through the exhaust hole 335.
[0081] The negative pressure suction method is used to improve the removal of moisture from the broken sheep bones. At the same time, the broken sheep bones in area D are pushed out by wind pressure to prevent them from staying in the dividing barrel 212.
[0082] The remaining structures are the same as those of Example 1.
[0083] Example 3, reference Figure 10-13 , which is the third embodiment of the present invention. This embodiment is different from the second embodiment in that it also includes a mixing unit 4 installed on the flushing unit 2, which is used to promote the bone blocks in the distribution chamber to fully contact with water; the mixing unit 4 includes: a gear ring 41 connected to the inner wall of the distribution barrel 212, the gear ring 41 is "C"-shaped and is located in the working chamber, the gear ring 41 is a staged gear segment, and the seven gears 42 arranged on the gear ring 41 are respectively arranged corresponding to the A zone-G zone. When the gear 42 contacts the tooth segment on the gear ring 41, it rotates itself, and a disturbance shaft 43 connected to the gear 42, the other end of the seven disturbance shafts 43 extends to the corresponding A zone-G zone, the disturbance shaft 43 and the partition plate 214 are sealed and rotatably connected, and a disturbance block 44 is spirally connected to the shaft wall of the disturbance shaft 43.
[0084] Specifically, when the rotating tube 213 drives the partition plate 214 to rotate, it will drive the gear 42 on the disturbance shaft 43 to rotate synchronously on the gear ring 41. When the gear 42 rotates on the tooth segment of the gear ring 41, the gear 42 will rotate on its own, thereby driving the disturbance shaft 43 and the disturbance block 44 to rotate in the G zone-D zone, so that the broken sheep bones are fully in contact with the water, while preventing the broken bones from being stuck in the D zone and unable to be discharged. The gears 42 and the disturbance shaft 43 in the E zone-F zone do not rotate, thereby reducing wear.
[0085] During use, when the entire rotating tube 213 rotates, the disturbance shaft 43 in the A-G area will be driven to rotate synchronously through the partition plate 214, and when the gear 42 corresponding to the G-D area moves on the tooth segment of the gear ring 41, the disturbance shaft 43 and the disturbance block 44 will be driven to rotate in the corresponding G-D area;
[0086] The broken bones are fully in contact with water in the G-C area, so that the blood and tissue fluid are separated from the broken bones, and when they reach the D area, the broken bones are discharged.
[0087] The remaining structure is the same as that of Example 2.
[0088] Example 4, reference Figure 1-9 , which is a fourth embodiment of the present invention, provides: a sheep bone crushing process, comprising the following steps,
[0089] S1: fresh sheep bone blocks are put into the crusher body 1 for crushing. One output end of the dual-axis reduction servo motor 312 drives the rotating tube 213 to rotate in the material distribution barrel 212 through the output shaft and the driving frame 313. At the same time, clean water is sprayed into the crusher body 1 through the nozzle 223. The crushed sheep bone blocks and clean water first fall into the A area and the G area through the feed port 216. The sheep bone blocks are soaked in the clean water so that the blood and tissue fluid are mixed with the water. As the rotating tube 213 rotates, the crushed sheep bone blocks pass through the B area and the C area in turn.
[0090] S2: The other output end of the dual-axis reduction servo motor 312 drives the fan blade 322 to rotate rapidly after being accelerated by the speed increaser 324, so that the air in the liquid receiving area is sucked into the driving tube 311 by the exhaust pipe 323, and the water in the C area passes through the liquid separation hole 217 and enters the liquid receiving area under the suction force of the liquid receiving area, so as to drain the broken sheep bone blocks in the C area;
[0091] S3: When the entire rotating tube 213 rotates, the disturbance shaft 43 in the A-G area will be driven to rotate synchronously through the partition plate 214. When the gear 42 corresponding to the G-D area moves on the tooth segment of the gear ring 41, the disturbance shaft 43 and the disturbance block 44 will be driven to rotate in the corresponding G-D area, so that the bone fragments are fully in contact with water in the G-C area, so that the blood and tissue fluid are separated from the bone fragments;
[0092] S4: When arriving at area D, the air entering into the driving tube 311 goes into the supporting tube 321, and is sprayed into the air outlet 333 located directly below through the air guide port 332. After the gas pushes open the one-way air outlet 334, it enters area D, and pushes the drained sheep bone pieces in area D out of the discharge port 218, so that the sheep bone pieces fall into the receiving bin 233. The air entering the receiving area is then discharged through the exhaust hole 335.
Claims
1. A sheep bone crushing system, comprising a crusher body (1) for crushing sheep bones, characterized in that: It also includes a flushing unit (2) and a power unit (3); The flushing unit (2) is arranged on the crusher body (1) and is used for flushing the crushed sheep bones; The flushing unit (2) comprises: a material separation component (21) arranged at the lower end of the crusher body (1) and used for separating and discharging the crushed bone blocks; The material distribution component (21) comprises a collecting hopper (211) arranged at the lower end of the crusher body (1), a material distribution barrel (212) arranged at the discharge end of the collecting hopper (211), a rotating tube (213) arranged in the material distribution barrel (212), a partition plate (214) arranged on the rotating tube (213), the material distribution barrel (212) is divided into a working chamber and a material distribution chamber by the partition plate (214), seven partition plates (215) are arranged on the outer tube wall of the rotating tube (213), the material distribution chamber is divided into an A zone, a B zone, a C zone, a D zone, an E zone, a F zone and a G zone by the seven partition plates (215), a material feed port (216) is arranged on the tube wall of the material distribution barrel (212) in the A zone, a liquid separation hole (217) is arranged on the tube wall of the C zone, and a material discharge port (218) is arranged on the tube wall of the material distribution barrel (212) in the D zone; A flushing component (22) is arranged on the crusher body (1) and is used to flush away blood and tissue fluid in the crushed bone blocks and flush the crusher body (1); A material receiving component (23) is arranged at the lower end of the material distributing component (21) and is used to separate the material and water; The power unit (3) is arranged on the flushing unit (2) and is used to provide power for the flushing unit (2) to operate; The material receiving component (23) comprises a material receiving box (231) arranged at the lower end of the collecting hopper (211), a partition block (232) symmetrically arranged in the material receiving box (231) about the material discharge port (218), the material receiving box (231) is divided into a liquid receiving area, a material receiving area and an empty area by the partition block (232), and a material receiving bin (233) arranged on the material receiving area; The power unit (3) comprises: a driving component (31) arranged on the back side of the material distribution component (21) and used to provide power support for the material distribution component (21); The driving component (31) comprises a driving tube (311) arranged on the back side of the material distributing barrel (212), a double-shaft reduction servo motor (312) arranged on the inner wall of the driving tube (311), an output shaft arranged at one output end of the double-shaft reduction servo motor (312), and a driving frame (313) arranged between the output shaft and the rotating tube (213); A suction component (32) is arranged on the material distributing component (21) and the driving component (31) and is used for sucking air in the material receiving component (23); A one-way airflow component (33) is arranged in the driving component (31) so that the airflow enters the D area in sequence; The suction component (32) comprises a support tube (321) arranged in the rotating tube (213), and one end of the support tube (321) is arranged on the front outer tube wall of the material distribution tube (212) through a support plate, an air extraction pipe (323) is arranged between the back side of the material receiving box (231) and the driving tube (311), and the air extraction pipe (323) is connected to the liquid receiving area, a speed increaser (324) is arranged on the inner tube wall of the driving tube (311), and a fan blade (322) is arranged at the output end of the speed increaser (324), and the other output end of the double-axis reduction servo motor (312) is transmission-connected to the input end of the speed increaser (324); The one-way airflow component (33) comprises a sealing slider (331) arranged between the support tube (321) and the rotating tube (213), wherein the support tube (321) and the sealing slider (331) are integrally formed, a sealing gasket arranged on the arc-shaped side wall of the sealing slider (331), and the other side of the sealing gasket is sealingly slidably arranged on the inner tube wall of the rotating tube (213), an air guide port (332) arranged on the support tube (321) and the sealing slider (331), an air outlet (333) arranged on the tube wall of the rotating tube (213), a one-way air outlet member (334) arranged in the air outlet (333), and an air exhaust hole (335) arranged in the material receiving area.
2. The sheep bone crushing system according to claim 1, characterized in that: The flushing component (22) comprises a support block (221) arranged at the upper end of the crusher body (1), a frame-shaped spray pipe (222) arranged on the support block (221), a spray head (223) arranged on the inner wall of the spray pipe (222), and an external water pipe (224) arranged on the wall of the spray pipe (222).
3. The sheep bone crushing system according to claim 2, characterized in that: It also includes a mixing unit (4) disposed on the flushing unit (2) and used to promote full contact between the bone blocks in the material distribution cavity and the water; The mixing unit (4) comprises: a gear ring (41) arranged on the inner wall of a material distribution barrel (212), the gear ring (41) being in a "C" shape and being located in a working chamber, the gear ring (41) being a staged gear segment, seven gears (42) arranged on the gear ring (41), respectively corresponding to the A zone to the G zone, a disturbance shaft (43) arranged on the gear (42), the other ends of the seven disturbance shafts (43) extending into the corresponding A zone to the G zone, and a disturbance block (44) arranged in a spiral shape on the shaft wall of the disturbance shaft (43).
4. A sheep bone crushing process, using the sheep bone crushing system as claimed in claim 3, characterized in that: The following steps are included: Fresh sheep bones are put into the crusher body (1) for crushing, and the power unit (3) is started to drive the rotating tube (213) to rotate in the material distribution cylinder (212), and the crushed sheep bone pieces first fall into the A area and the G area through the feeding port (216); At the same time, the flushing component (22) sprays clean water into the crusher body (1), the clean water contacts the crushed sheep bones, and the water between the sheep bone pieces is discharged through the liquid separation holes (217) on the cylinder wall of zone C; Then the sheep bone blocks move to the D zone and are discharged through the discharge port (218) on the wall of the D zone; After the sheep bones are crushed, the crusher body (1) is washed by the washing component (22).
5. The sheep bone crushing process according to claim 4, characterized in that: The dual-axis reduction servo motor (312) drives the rotating tube (213) to rotate slowly, while driving the fan blade (322) to rotate quickly through the speed increaser (324), and sucking the air in the liquid receiving area into the driving tube (311) through the exhaust pipe (323); The air in the water of area C is pumped to the liquid receiving area, the water containing blood and tissue fluid is accumulated in the liquid receiving area, and the air enters into the driving tube (311); A driving force is applied to the bone fragments after the water is drained in the D area, so that the bone fragments pass through the discharge port (218) and enter the receiving bin (233), and the air entering the receiving area is discharged through the exhaust hole (335).
6. The sheep bone crushing process according to claim 5, characterized in that: When the rotating tube (213) rotates, the disturbance shaft (43) disturbs the broken sheep bones in the G-E area, so that the broken sheep bones are fully in contact with water, while preventing the broken sheep bones from piling up in one place, thereby improving the utilization rate of the space.
Citation Information
Patent Citations
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CN101918152A
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