Glass processing device and processing method

By designing an integrated glass processing device, the problems of limited size design and poor airtightness of the hollow glass frame are solved, and efficient and airtight hollow glass preparation is achieved, meeting customization needs.

CN117430350BActive Publication Date: 2025-02-14HONGJIANG ANYI GLASS CO LTD
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Patent Information

Application Number
CN202311374170.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-23
Publication Date
2025-02-14
Estimated Expiration
2043-10-23

AI Technical Summary

Technical Problem

The side sides of the existing hollow glass cannot be designed freely in size, the airtightness is poor, and the equipment is not closely connected during the preparation process, resulting in rare gas leakage and the scrapping of hollow glass.

Method used

A glass processing device is designed, including a cutting table, a handling mechanism, a frame folding mechanism, a steaming chamber, etc. The cutting of the glass plate, the folding and welding of the inner and outer frames is realized through robots and frame clamping mechanisms, and the steaming chamber is cleaned and heated. Solid, the inflator is filled with gas, and the filling machine is filled with molecular sieve.

Benefits of technology

It realizes efficient processing of hollow glass, reduces labor costs, improves air tightness and applicability, avoids gas leakage and glass scrapping, and meets customization needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a glass processing device and a processing method, the device comprises a cutting table, a conveying mechanism is arranged above the output end of the cutting table, a manipulator in the conveying mechanism can place the glass plate onto a suction cup seat through a glue coating machine, a folding frame mechanism with a bending plate assembly is arranged on one side of the suction cup seat, the inner frame and the outer frame folded out by the folding frame mechanism are conveyed to cooperate with the glass plate through a clamping frame mechanism, a rolling steaming chamber is arranged on the other side of the suction cup seat, the rolling steaming chamber is used for washing and thermosetting the hollow glass after the hollow glass is washed by a rolling steaming cylinder; the method comprises: glass cutting, inner frame preparation, inner frame bonding, washing and thermosetting, interlayer inflation, outer frame preparation, outer frame bonding, filling and screening and sealing; the device in the invention integrates the processing equipment of the hollow glass, reduces the labor cost, and the vacuum glass prepared by the device has better strength and sealing, is not easy to leak and break, is easy to meet various customization requirements, and has strong applicability.
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Description

Technical Field

[0001] The present invention relates to the technical field of glass processing equipment, and in particular to a glass processing device and a processing method. Background Art

[0002] Hollow glass is a new type of building material with good heat insulation, sound insulation, beautiful and practical, and can reduce the weight of buildings. It is made of two (or three) pieces of glass and an aluminum alloy frame bonded by a high-strength and high-airtightness composite adhesive. The glass interlayer is filled with rare gases such as argon, and the aluminum alloy frame contains molecular sieves as desiccant. Its various properties are better than ordinary double-layer glass, so it has been recognized by countries around the world. At present, the aluminum alloy frames of hollow glass on the market are all made of aluminum tube bending and welding. Affected by the size of the aluminum tube and the difficulty of processing, the side of the frame cannot be freely designed according to the needs, and cannot meet special customization needs. In addition, the single aluminum tube bonding method has poor airtightness, and the rare gas filled is prone to leakage. In the current hollow glass preparation process, the connection between various types of equipment is not tight, and a large amount of manual assistance is required. Affected by the airtightness of the structure, the process of first fully filling the sub-sieve and then injecting the rare gas is adopted. It is easy to leak the molecular sieve into the interlayer during the filling process, causing the hollow glass to be scrapped. A new preparation method and equipment are needed to solve the above problems. Summary of the invention

[0003] In order to solve the above problems, the present invention proposes a glass processing device, including a cutting table, a conveying mechanism is provided above the output end of the cutting table, a manipulator in the conveying mechanism can place the glass plate onto a suction cup seat through a glue coating machine, a folding frame mechanism with a bending plate assembly is provided on one side of the suction cup seat, the inner frame and outer frame folded out by the folding frame mechanism are conveyed to cooperate with the glass plate through a clamping frame mechanism, a rolling steaming chamber is provided on the other side of the suction cup seat, and the rolling steaming chamber is used to clean and thermoset the insulating glass after bonding through a rolling steaming cylinder.

[0004] Furthermore, the steaming chamber includes an open shell, and the two open shells are open and opposite to each other up and down. The two side walls of the open shells are rotatably connected to the steaming cylinder. After the hollow shaft at one end of the steaming cylinder penetrates into the side wall cavity, the gear meshes with the transmission shaft gear, and the transmission shaft is driven by a driving motor. A rotary air valve is provided at the shaft mouth of the hollow shaft, and the rotary air valve is connected to the steam pipeline through a telescopic chute. The steaming cylinder body is wrapped with a soft cover that exposes the open shell, and steam holes are opened at the intervals. The lower open shell is fixed in the steaming chamber, and the upper open shell is connected to the top surface of the steaming chamber through a pressurized cylinder. The entrance of the steaming chamber faces the suction cup seat, and a brush curtain is provided at the entrance. The back side of the steaming chamber is connected to the exhaust fan.

[0005] Furthermore, the transport mechanism includes an electric horizontal rail, two electric horizontal rails are arranged on the ceiling along the transmission direction of the cutting table, the threaded rods of the two electric horizontal rails are threadedly connected to the threaded blocks at both ends of the electric longitudinal rails, the slider of the electric longitudinal rails is connected to the cylinder body of the manipulator telescopic cylinder, the output end of the telescopic cylinder is connected to the electric universal joint, and the electric universal joint is connected to the electric suction cup A.

[0006] Furthermore, the folding frame mechanism includes a folding frame table, the output end of the folding frame table faces the suction cup seat, and an embedded conveyor belt perpendicular to the output direction is provided on the opposite side of the output end. The output end of the conveyor belt cooperates with the bending arm, one end of the bending arm is hinged to the bending table, the back side of the bending arm is hinged to the output end of the bending cylinder, the bending cylinder body is hinged to the output end of the reset cylinder, the ends of the two cylinder bodies are hinged to the bending table, the bending table is slidingly connected to the folding frame table along the direction of the conveyor belt, and a plurality of telescopic stop columns parallel to the conveyor belt are provided on the top surface of the folding frame table, and a cylinder for resisting a part cooperating with the telescopic stop columns is provided on the top surface of the bending table.

[0007] Furthermore, the bending plate assembly includes a support, which is installed on the opposite side of the folding frame table output end. Bosses are provided on both sides of the top surface of the support. The opposite surfaces of the bosses are rotatably connected to the bending plate shaft. After the two ends of the bending plate shaft extend into the inner cavity of the boss, they are meshed with the racks of the output shaft of the bending plate cylinder through gears. The bending plate shaft is sleeved with a sleeve plate, which cooperates with the abutment plate at the output end of the vertical cylinder, and the cylinder body of the vertical cylinder is embedded in the side of the support.

[0008] Furthermore, the glue coating machine includes a machine head, a brush cylinder is provided on one side of the machine head needle nozzle, an adjusting rod is connected to the bottom of the machine head, and two glue coating machines with different loadings are located on both sides of the steaming chamber and arranged along the output end of the cutting table.

[0009] Furthermore, the suction cup seat includes a height-adjusting cylinder, and an output end of the height-adjusting cylinder is connected to the electric suction cup B.

[0010] Furthermore, the clamping frame mechanism includes an electric rail, which is buried on both sides of the output end of the folding frame mechanism toward the entrance of the steaming chamber. The electric rail is slidably connected to the bottom end of the lifting cylinder body, and the output end of the lifting cylinder is connected to the clamping cylinder body, and the clamping plates of the two clamping cylinders are facing each other.

[0011] The present invention also provides a glass processing method, comprising the following steps:

[0012] Glass cutting: cutting glass sheets into target sizes;

[0013] Preparation of inner frame: cut the corners of the aluminum groove with a cross section, with the groove side facing outward, bend it into a frame of the same size as the glass plate, and then weld it into shape;

[0014] Inner frame bonding: Apply glue to the inner sides of the two glass plates, and then clamp the glass plates with the inner frame to bond them;

[0015] Cleaning and heat curing: clean, heat cure and check air tightness of the bonded insulating glass;

[0016] Interlayer inflation: Inert gas is injected into the interlayer between two glass sheets through the inner frame by an inflator;

[0017] Preparation of outer frame: cut the corners of L-section aluminum angle, with the notch side facing inward, bend it into a frame that matches the size of the insulating glass, and then weld it into shape;

[0018] Outer frame bonding: Apply glue to the side of the insulating glass, put the insulating glass with glue into the outer frame, and bend the outer frame to make the frame edge fit with the outside of the two glass plates;

[0019] Filling and sealing: Molecular sieves are filled into the cavity formed by the inner and outer frames through the outer frame through a filling machine, and the hollow glass after filling is sealed with sealant.

[0020] Furthermore, the glass plate is sliced ​​on the cutting table and then transferred to the bottom of the conveying mechanism. The robot absorbs the glass plate and then spreads glue around the glue coating machine and then places it on the suction cup seat. The folding frame mechanism folds the inner frame into shape. After the inner frame is welded, it is transported to the top of the suction cup seat through the clamping frame mechanism. The robot absorbs and spreads glue on the second glass plate to the top of the inner frame. The bonded insulating glass is sent to the rolling steaming chamber by the robot for cleaning and heat curing. The heat-cured insulating glass is taken out by the robot and filled with inert gas through the inflator. The folding frame mechanism folds the outer frame into shape. The robot spreads glue on the insulating glass and puts it into the welded outer frame for bonding. The robot then moves it to the bending plate assembly for bending and bonding. The robot transports the assembled insulating glass to the filling machine and fills it with molecular sieves. Then the insulating glass is spread with glue around the second glue coating machine.

[0021] The beneficial effects of the present invention are as follows:

[0022] The device in the invention integrates the processing equipment of hollow glass, reduces labor costs, and uses steam cleaning in the tumbling chamber and heat-setting to splice the vacuum glass, which not only saves working procedures but also can check the airtightness, and has the characteristics of integration and high efficiency; the device uses the vacuum glass prepared by the method of the invention, and replaces the aluminum tube of the traditional vacuum glass through the combination of inner and outer frames. It has a double-layer edge sealing structure, which is more airtight and breaks through the bending and size limitations of the pipe. It is easy to meet various customization needs, has stronger applicability, is not easy to leak or break, and does not require additional edge reinforcement. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a partial cross-sectional view of the front structure of the present invention;

[0024] Figure 2 for Figure 1 A partial enlarged view of the middle A area;

[0025] Figure 3 It is a partial cross-sectional view of the structure of the present invention from above;

[0026] Figure 4 for Figure 3 A partial enlarged view of the middle B area;

[0027] Figure 5 for Figure 3 A partial enlarged view of the middle C area;

[0028] Figure 6 A partial cross-sectional side view of the bent plate assembly of the present invention;

[0029] Figure 7 It is a schematic diagram of the folding frame of the folding frame mechanism in the present invention.

[0030] The reference numerals are as follows: 1. cutting table; 2. manipulator; 201. telescopic cylinder; 202. electric universal joint; 203. electric suction cup A; 3. glass plate; 4. glue coating machine; 401. machine head; 402. brush cylinder; 403. adjustment rod; 5. suction cup seat; 501. height adjustment cylinder; 502. electric suction cup B; 6. inner frame; 7. outer frame; 8. steaming cylinder; 801. rotary valve; 802. soft cover; 803. steam hole; 9. open shell; 10. transmission shaft; 11. driving motor; 1 2. Steam pipeline; 13. Pressurized cylinder; 14. Brush curtain; 15. Exhaust fan; 16. Electric horizontal rail; 17. Electric vertical rail; 18. Folding frame table; 19. Conveyor belt; 20. Bending arm; 21. Bending table; 22. Bending cylinder; 23. Reset cylinder; 24. Telescopic stop column; 25. Counter cylinder; 26. Support; 2601, boss; 27. Bending plate shaft; 28. Sleeve plate; 29. ​​Vertical cylinder; 30. Electric track; 31. Lifting cylinder; 32. Clamping cylinder; 33. Bending plate cylinder. DETAILED DESCRIPTION

[0031] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] The present invention will be further described below in conjunction with the accompanying drawings:

[0034] like Figures 1 to 7 As shown, a glass processing device includes a cutting table 1. A transport mechanism is provided above the output end of the cutting table 1. A manipulator 2 in the transport mechanism can place a glass plate 3 onto a suction cup seat 5 via a glue coating machine 4. The suction cup seat 5 includes a height adjustment cylinder 501. The output end of the height adjustment cylinder 501 is connected to an electric suction cup B502. The suction cup center of the electric suction cup B502 is connected to an air pipe with a control valve. A folding frame mechanism with a bending plate assembly is provided on one side of the suction cup seat 5. The inner frame 6 and the outer frame 7 folded out by the folding frame mechanism are transported to match the glass plate 3 through a clamping frame mechanism. A rolling steaming chamber is provided on the other side of the suction cup seat 5. The rolling steaming chamber cleans and heat-solidifies the insulating glass after gluing through a rolling steaming cylinder 8. Figure 3 As shown, the cutting table 1 is opposite to the dotted frame, and the dotted frame is the auxiliary equipment area for placing the filling machine and the inflator (both of which are prior arts); the rolling steaming chamber is opposite to the folding frame mechanism, and the electric track 30 of the clamping frame mechanism is buried on both sides of the output end of the folding frame mechanism toward the entrance of the rolling steaming chamber, and the electric track 30 is slidably connected to the bottom end of the cylinder body of the lifting cylinder 31, and the output end of the lifting cylinder 31 is connected to the cylinder body of the clamping cylinder 32, and the clamping plates of the two clamping cylinders 32 are facing each other.

[0035] In this embodiment, the steaming chamber includes an open shell 9, and the two open shells 9 are open and opposite to each other up and down. The two side walls of the open shell 9 are rotatably connected to the steaming cylinder 8. After the hollow shaft at one end of the steaming cylinder 8 penetrates into the wall cavity of the side wall, the gear meshes with the shaft gear of the transmission shaft 10. The transmission shaft 10 is driven by a driving motor 11. A rotary air valve 801 is provided at the shaft mouth of the hollow shaft. The rotary air valve 801 is connected to the steam pipeline 12 through a telescopic chute. The body of the steaming cylinder 8 is wrapped with a soft cover 802 that exposes the open shell 9, and a steam hole 803 is opened at the interval. The lower open shell 9 is fixed in the steaming chamber, and the upper open shell 9 is connected to the top surface of the steaming chamber through a pressurized cylinder 13. The entrance of the steaming chamber faces the suction cup seat 5, and a brush curtain 14 is provided at the entrance. The back side of the steaming chamber is connected to the exhaust fan 15.

[0036] In this embodiment, the transport mechanism includes an electric horizontal rail 16, and the electric horizontal rail 16 is driven by a motor to rotate a threaded rod, so that the screwed threaded block slides along the rail (the other electric rails are of the same principle). The two electric horizontal rails 16 are arranged on the ceiling along the transmission direction of the cutting table 1. The threaded rods of the two electric horizontal rails 16 are threadedly connected to the threaded blocks at both ends of the electric longitudinal rail 17. The slider of the electric longitudinal rail 17 is connected to the cylinder body of the telescopic cylinder 201 of the manipulator 2. The output end of the telescopic cylinder 201 is connected to the electric universal joint 202. The electric universal joint 202 includes a turntable and two vertical hinge buckles. The turntable and the hinge buckle are driven by an independent motor to rotate a gear ring. The electric universal joint 202 is connected to an electric suction cup A203 (the principle is the same); the transport mechanism can realize the translation, lifting and flipping of the adsorbed glass plate 3 within the working range.

[0037] In this embodiment, the folding frame mechanism includes a folding frame table 18, the output end of the folding frame table 18 faces the suction cup seat 5, and an embedded conveyor belt 19 perpendicular to the output direction is provided on the opposite side of the output end. The output end of the conveyor belt 19 cooperates with a bending arm 20, one end of the bending arm 20 is hinged to the bending table 21, and the other end of the bending arm 20 is rotatably connected to the roller. The back side of the bending arm 20 is hinged to the output end of the bending cylinder 22, and the cylinder body of the bending cylinder 22 is hinged to the output end of the reset cylinder 23. The ends of the cylinder bodies of the two cylinders are hinged to the bending table 21, and the bending table 21 is slidably connected to the folding frame table 18 along the direction of the conveyor belt 19. The top surface of the folding frame table 18 is provided with a plurality of telescopic blocking columns 24 parallel to the conveyor belt 19, and the top surface of the bending table 21 is provided with a cylinder 25 that cooperates with the telescopic blocking columns 24; Figure 7 As shown, when the bending cylinder 22 contracts, the upper arm of the bending arm 20 is parallel to the aluminum strip to be folded (including aluminum grooves and angle aluminum); when the bending cylinder 22 extends, the bending arm 20 rotates ninety degrees around the hinge point to bend the aluminum strip. The reset cylinder 23 can assist the bending cylinder 22 in shifting, making the process smoother. During bending, the cut of the aluminum strip can be positioned by a photosensitive sensor embedded in the top surface of the folding frame table 18.

[0038] In this embodiment, the bending plate assembly includes a support 26, which is installed on the opposite side of the output end of the folding frame table 18. Bosses 2601 are provided on both sides of the top surface of the support 26. The opposite surfaces of the bosses 2601 are rotatably connected to the bending plate shaft 27. After the two ends of the bending plate shaft 27 extend into the inner cavity of the boss 2601, they are meshed with the racks of the output shaft of the bending plate cylinder 33 through gears. The body of the bending plate shaft 27 is sleeved with a sleeve plate 28, and the sleeve plate 28 cooperates with the abutment plate at the output end of the vertical cylinder 29. The cylinder body of the vertical cylinder 29 is embedded in the side of the support 26; when the bending plate cylinder 33 moves in extension and contraction, the rack is meshed with the gear, driving the bending plate shaft 27 to rotate ninety degrees.

[0039] In this embodiment, the glue applicator 4 includes a machine head 401. A brush cylinder 402 is provided on one side of the nozzle of the machine head 401. The bottom of the machine head 401 is connected to an adjusting rod 403. Two glue applicators 4 with different materials are located on both sides of the rolling and steaming chamber and are arranged along the output end of the cutting table 1. The glue applicator 4 on the side close to the cutting table 1 is filled with butyl glue for bonding the glass and the frame. The glue applicator 4 on the side close to the dashed box is filled with sealant for encapsulation after forming. During the glue application operation, the manipulator 2 moves, rotates, and lifts the glass plate 3 so that the edges to be glued sequentially pass through the nozzle of the machine head 401 for glue application, and after the glue application, it is smoothed by the brush cylinder 402.

[0040] The present invention also provides a glass processing method, including the following steps:

[0041] Glass cutting: Cut the glass plate 3 into the target size;

[0042] Inner frame preparation: Cut the corners of the U-shaped cross-section aluminum groove, with the groove opening facing outward, and bend it into a frame equal in size to the glass plate 3 and then weld it into shape;

[0043] Inner frame bonding: Apply glue to the inner side edges of the two opposite glass plates 3, and clamp the inner frame 6 with the glued glass plates 3 for bonding;

[0044] Cleaning and heat curing: Clean, heat cure, and perform airtight inspection on the bonded insulating glass;

[0045] Interlayer gas filling: Pass an inflator through the inner frame 6 to fill the interlayer between the two glass plates 3 with inert gas;

[0046] Outer frame preparation: Cut the corners of the L-shaped cross-section angle aluminum, with the groove opening facing inward, and bend it into a frame that fits the size of the insulating glass and then weld it into shape;

[0047] Outer frame bonding: Apply glue to the side edges of the insulating glass, place the glued insulating glass into the outer frame 7, and bend the outer frame 7 so that the frame edges fit against the outer surfaces of the two glass plates 3;

[0048] Molecular sieve filling and sealing: Pass a filling machine through the outer frame 7 to fill the cavity formed by the inner and outer frames 7 with molecular sieve, and seal the insulating glass filled with molecular sieve with sealant.

[0049] In this embodiment, the glass plate 3 is sliced ​​by the cutting table 1 and then transferred to the bottom of the conveying mechanism. The manipulator 2 absorbs the glass plate 3 and then spreads glue around the glue coating machine 4 and then places it on the suction cup seat 5. The frame folding mechanism folds the inner frame 6 into shape. After the inner frame 6 is welded, it is transported to the top of the suction cup seat 5 through the clamping frame mechanism. The manipulator 2 absorbs and spreads glue on the second glass plate 3 to the top of the inner frame 6. The bonded hollow glass is sent to the rolling steaming chamber by the manipulator 2 for cleaning and heat curing. The heat-cured hollow glass is taken out by the manipulator 2 and filled with inert gas through the inflator. The frame folding mechanism folds the outer frame 7 into shape. The manipulator 2 spreads glue on the hollow glass and then puts it into the welded outer frame 7 for bonding. The manipulator 2 then moves it to the bending plate assembly for bending and bonding. The manipulator 2 transports the assembled hollow glass to the filling machine and fills it with molecular sieves. Then the hollow glass is spread with glue around the second glue coating machine 4.

[0050] The working principle of the present invention is as follows:

[0051] According to the size of the customized insulating glass, the aluminum groove and angle aluminum (which can be folded from aluminum plate) are cut, the corners are cut at the bending place, the glass plate 3 is placed on the cutting table 1 and cut into the predetermined size, and then it is transferred to the bottom of the conveying mechanism. The electric suction cup A203 in the robot 2 absorbs the glass plate 3, and the robot 2 moves the upper edge of the glass plate 3 to the vicinity of the needle mouth of the machine head 401 to apply tack glue, moves the edge to the corner and rotates the glass plate 3 until the upper edge is completely glued, and then the robot 2 places the glass plate 3 on the suction cup seat 5, and the electric suction cup B502 takes over the electric suction cup A203 to absorb the glass plate 3, and the aluminum groove is placed The aluminum trough is placed in the folding frame mechanism, and the conveyor belt 19 moves the aluminum trough toward the bending arm 20. When the cutting angle reaches the bending position (which can be determined by the photosensitive sensor), the conveyor belt 19 stops, and the push cylinder 25 presses the aluminum trough on the telescopic stop column 24. The bending cylinder 22 pushes the bending arm 20 to rotate to bend the aluminum trough, and the gap after bending is welded (manual welding or robot), and the aluminum trough is continuously conveyed forward until the aluminum trough is processed into the inner frame 6. The clamping cylinders 32 on both sides extend the clamping plates to clamp the inner frame 6, and the telescopic stop column 24 retracts into the folding frame table 18 to release the inner frame 6. The clamping frame mechanism moves the inner frame 6 to the suction cup seat 5, the robot 2 absorbs the second glass plate 3, applies tack glue to its lower edge and moves it to the top of the inner frame 6, the lifting cylinder 31 cooperates with the telescopic cylinder 201 to bond the two glass plates 3 to the inner frame 6, the robot 2 puts the bonded insulating glass into the entrance of the steaming chamber, the driving motor 11 drives the steaming drum 8 to rotate to completely transport the insulating glass into the steaming chamber, the steam pipeline 12 injects steam into the steaming drum 8 through the rotary valve 801, the steam enters the steaming chamber through the steam hole 803 to clean and heat-fix the insulating glass, and the rotating soft cover 802 can assist in cleaning the surface of the insulating glass. The specific pressure is adjusted by the pressurized cylinder 13. After cleaning, the steam valve is closed, the exhaust fan 15 extracts the steam in the steaming chamber, and the driving motor 11 is reversed to send the insulating glass out (check that there is no water vapor in the interlayer to ensure air tightness). After the manipulator 2 adsorbs the insulating glass, argon gas is filled into the interlayer through the inflator (the inflator automatically seals after perforation). Then, the insulating glass is moved to the glue coating machine 4 to apply butyl glue on its upper and lower edges, and the angle aluminum is placed in the folding frame mechanism to be bent and welded into an outer frame 7. The insulating glass is placed in the outer frame 7 by the manipulator 2 for bonding, and then it is moved to the bending plate assembly, such as Figure 6 As shown, the lower edge of the outer frame 7 is brought into contact with the upper side of the abutment plate of the vertical cylinder 29, the bending cylinder 33 is started to rotate the bending shaft 27 by ninety degrees, and the sleeve plate 28 presses and bends the high side of the outer frame 7 to make it adhere to the upper edge of the glass plate 3. After all the bending is completed, the molecular sieve is filled into the cavity surrounded by the inner and outer frames through the filling machine. After the filling is completed, the robot 2 moves the insulating glass to the second glue coating machine 4 to apply sealant. After all the assemblies are completed, the robot 2 places the insulating glass on the glass rack (located in the dotted frame).

[0052] The device of the present invention integrates the processing equipment of hollow glass, reduces the labor cost, and the vacuum glass prepared by the device has better strength and sealing, is not easy to leak or break, is easy to meet various customization needs, and has strong applicability.

[0053] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A glass processing device, comprising a cutting table (1), characterized in that: A transport mechanism is provided above the output end of the cutting table (1), and a manipulator (2) in the transport mechanism can place the glass plate (3) onto the suction cup seat (5) via the glue coating machine (4). A folding frame mechanism with a bending plate assembly is provided on one side of the suction cup seat (5), and the folding frame mechanism includes a folding frame table (18), the output end of the folding frame table (18) faces the suction cup seat (5), and an embedded conveyor belt (19) perpendicular to the output direction is provided on the opposite side of the output end. The output end of the conveyor belt (19) cooperates with a bending arm (20), and the bending arm (20 ) is hinged at one end to a bending table (21), the back side of the bending arm (20) is hinged to the output end of a bending cylinder (22), the cylinder body of the bending cylinder (22) is hinged to the output end of a reset cylinder (23), the ends of the cylinder bodies of both cylinders are hinged to the bending table (21), the bending table (21) is slidably connected to the folding frame table (18) along the direction of the conveyor belt (19), the top surface of the folding frame table (18) is provided with a plurality of telescopic stop columns (24) parallel to the conveyor belt (19), and the top surface of the bending table (21) is provided with a stop that cooperates with the telescopic stop columns (24) The inner frame (6) and the outer frame (7) folded out by the frame folding mechanism are transported to cooperate with the glass plate (3) through the frame clamping mechanism. A rolling steaming chamber is provided on the other side of the suction cup seat (5). The rolling steaming chamber includes an open shell (9). The two open shells (9) are open and face each other up and down. The two side walls of the open shell (9) are rotatably connected to the rolling steaming cylinder (8). After the hollow shaft at one end of the rolling steaming cylinder (8) penetrates into the wall cavity of the side wall, the gear meshes with the shaft gear of the transmission shaft (10). The transmission shaft (10) is driven by a driving motor (11). A rotary air valve (801) is provided at the opening, and the rotary air valve (801) is connected to a steam pipeline (12) through a telescopic chute. The drum body of the steam drum (8) is wrapped with a soft cover (802) that exposes the open shell (9). A steam hole (803) is opened at the interval. The lower open shell (9) is fixed in the steam chamber. The upper open shell (9) is connected to the top surface of the steam chamber through a pressurized cylinder (13). The entrance of the steam chamber faces the suction cup seat (5). A brush curtain (14) is provided at the entrance. The back side of the steam chamber is connected to an exhaust fan (15).

2. A glass processing device according to claim 1, characterized in that: The transport mechanism comprises an electric horizontal rail (16), wherein two electric horizontal rails (16) are arranged on the ceiling along the transmission direction of the cutting table (1), threaded rods of the two electric horizontal rails (16) are threadedly connected to threaded blocks at both ends of an electric longitudinal rail (17), a slider of the electric longitudinal rail (17) is connected to a cylinder body of a telescopic cylinder (201) of a manipulator (2), an output end of the telescopic cylinder (201) is connected to an electric universal joint (202), and the electric universal joint (202) is connected to an electric suction cup A (203).

3. A glass processing device according to claim 1, characterized in that: The bent plate assembly includes a support (26), which is installed on the opposite side of the output end of the folding frame platform (18). On both sides of the top surface of the support (26), there are convex platforms (2601). The opposite surfaces of the convex platforms (2601) are rotatably connected to a bent plate shaft (27). After both ends of the bent plate shaft (27) extend into the inner cavities of the convex platforms (2601), they are engaged with the rack on the shaft body of the output shaft of the bent plate cylinder (33) through gears. A sleeve plate (28) is sleeved on the shaft body of the bent plate shaft (27), and the sleeve plate (28) is matched with the bottom plate of the output end of the vertical cylinder (29). The cylinder body of the vertical cylinder (29) is embedded in the side of the support (26).

4. A glass processing device according to claim 1, characterized in that: The glue applicator (4) includes a machine head (401). On one side of the needle nozzle of the machine head (401), there is a brush cylinder (402). The bottom of the machine head (401) is connected to an adjusting rod (403). Two glue applicators (4) with different materials are located on both sides of the rolling and steaming chamber and are arranged along the output end of the cutting table (1).

5. A glass processing device according to claim 1, characterized in that: The suction cup seat (5) includes a height-adjusting cylinder (501), and the output end of the height-adjusting cylinder (501) is connected to an electric suction cup B (502).

6. A glass processing device according to claim 1, characterized in that: The frame clamping mechanism includes an electric track (30), which is buried on both sides of the output end of the folding frame mechanism towards the entrance direction of the rolling and steaming chamber. The bottom end of the cylinder body of a lifting cylinder (31) is slidably connected to the electric track (30). The output end of the lifting cylinder (31) is connected to the cylinder body of a clamping cylinder (32). The clamping plates of the two clamping cylinders (32) face each other.

7. A glass processing method, using the glass processing device according to claim 1, characterized in that: The processing method includes the following steps: Glass cutting: Cut the glass plate (3) into the target size; Inner frame preparation: Cut the corners of the U-shaped cross-section aluminum groove, with the groove opening facing outwards, and bend it into a frame body of the same size as the glass plate (3) and then weld it into shape; Inner frame bonding: Apply glue to the inner side edges of the two opposite inner surfaces of the glass plates (3), and clamp the inner frame (6) to bond the glued glass plates (3); Cleaning and heat curing: Put the bonded insulating glass into the rolling and steaming chamber for cleaning, heat curing, and airtightness inspection; Interlayer gas filling: Pass an inflator through the inner frame (6) to fill inert gas between the two glass plates (3); Outer frame preparation: Cut the corners of the L-shaped cross-section angle aluminum, with the groove opening facing inwards, and bend it into a frame body that fits the size of the insulating glass and then weld it into shape; Outer frame bonding: Apply glue to the side edges of the insulating glass, put the glued insulating glass into the outer frame (7), and bend the outer frame (7) so that the frame edges fit the outer surfaces of the two glass plates (3); Molecular sieve filling and sealing: Pass a filling machine through the outer frame (7) to fill molecular sieve into the cavity formed by the inner and outer frames (7), and seal the insulating glass filled with molecular sieve with sealant.

8. A glass processing method according to claim 7, characterized in that: The glass plate (3) is sliced ​​by the cutting table (1) and then transferred to the bottom of the transport mechanism. The manipulator (2) absorbs the glass plate (3) and then passes through the glue coating machine (4) to apply glue and then places it on the suction cup seat (5). The frame folding mechanism folds the inner frame (6) into shape. After the inner frame (6) is welded, it is transported to the top of the suction cup seat (5) by the frame clamping mechanism. The manipulator (2) absorbs and applies glue to the second glass plate (3) to the top of the inner frame (6). The bonded insulating glass is sent to the steaming machine by the manipulator (2). The insulating glass is cleaned and heat-cured in a chamber. The heat-cured insulating glass is taken out by a robot (2) and filled with inert gas by an inflator. The frame folding mechanism folds the outer frame (7) into shape. The robot (2) applies glue to the insulating glass and places it into the welded outer frame (7) for bonding. The robot (2) then moves the insulating glass to a bending plate assembly for bending and bonding. The robot (2) moves the assembled insulating glass to a filling machine and fills it with molecular sieve. The insulating glass is then passed around a second glue coating machine (4) for glue coating.

Citation Information

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