Automatic tray loading equipment
By designing automatic disk loading equipment, the loading process of the battery case is automatically completed by using the unloading and disk loading mechanism, the problem of low efficiency of manual disk loading in the existing technology is solved, and efficient automatic disk loading is achieved.
Patent Information
- Application Number
- CN202311734824.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2043-12-15
AI Technical Summary
In the existing battery assembly production line, the assembly process of the battery case relies on manual operation, which is inefficient and affects the overall assembly efficiency.
An automatic tray loading device is designed, including a discharge mechanism and a tray loading mechanism. The discharge mechanism transports the battery case from the bottom bracket to the plate loading position through the bottom bracket through the bottom bracket feeding device, the battery case loading device and the flip device, and flips the battery case to a suitable plate loading state through the flip device. The disk loading mechanism is responsible for loading the flipped battery case.
The automatic disk loading of the battery case is realized, which significantly improves the disk loading efficiency, reduces the demand for manual operation, and improves the overall production efficiency.
Smart Images

Figure CN117602163B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of battery technology, in particular to an automatic tray loading device. Background Art
[0002] In the battery cell assembly production line, the well-packaged battery shells need to be placed into blister trays in advance so that they can be taken out at the battery cell shell loading station.
[0003] At present, manual loading is commonly used in the market, which is extremely inefficient and affects the efficiency of battery cell assembly. Summary of the invention
[0004] The object of the present invention is to provide an automatic tray loading device, which can realize automatic tray loading of battery shells and improve the tray loading efficiency.
[0005] The embodiment of the present invention provides a technical solution:
[0006] An automatic loading device comprises a discharging mechanism and a loading mechanism, wherein the discharging mechanism comprises a bottom support loading device, a battery shell transfer device and a flipping device, wherein the bottom support loading device is used to convey a bottom support loaded with a plurality of battery shells to a first loading station; the battery shell transfer device is used to transfer the plurality of battery shells at the first loading station to the flipping device; the flipping device is used to drive the plurality of battery shells to flip from a first state to a second state; and the loading mechanism is used to load the plurality of battery shells in the second state into a tray.
[0007] In an optional embodiment, the base support loading device includes a first roller conveyor line, a limiting rail and a first driving member, the limiting rail extends along the transmission direction of the first roller conveyor line, and defines a channel for conveying the base support above the first roller conveyor line, the first driving member is transmission-connected to the limiting rail, and is used to adjust the width of two adjacent limiting rails to accommodate base supports of different sizes.
[0008] In an optional embodiment, the base support loading device also includes a first stop assembly, which is arranged at an end of the limiting track corresponding to the end of the transmission direction of the first roller conveyor line, and the first stop assembly is used to stop the base support so that the base support remains at the first loading station.
[0009] In an optional embodiment, the base loading device also includes a second stop assembly, which is arranged in the limiting track and upstream of the first stop assembly in the transmission direction of the first roller conveyor line, and the second stop assembly is used to stop the base at the rear when the first stop assembly stops the base in front.
[0010] In an optional embodiment, the battery shell transferring device includes a first moving body and a first transferring module, the first transferring module is arranged on the first moving body, and a plurality of shell clamp assemblies and a second driving member are provided on the first transferring module, the shell clamp assembly is used to take or release the battery shell, the second driving member is transmission-connected to the plurality of shell clamp assemblies, and is used to adjust the spacing between the plurality of shell clamp assemblies, and the first moving body is used to drive the first transferring module to move between the first loading station and the flipping device.
[0011] In an optional embodiment, the plurality of housing clamping jaw assemblies include a first clamping jaw assembly and a third clamping jaw assembly arranged adjacent to each other, the first clamping jaw assembly includes a first main body, a first compensation assembly and a first clamping jaw, the first main body is movably arranged on the first transfer module and is transmission-connected to the second driving member, and the first clamping jaw is connected to the first main body through the first compensation assembly;
[0012] The third clamping jaw assembly is provided with a third pushing member, and the third pushing member is used to push the first compensation assembly to move relative to the first main body when the first clamping jaw assembly is separated from the third clamping jaw assembly by a first preset distance, so as to drive the first clamping jaw to move relative to the first main body close to the third clamping jaw assembly.
[0013] In an optional embodiment, the first compensation component includes a first pulley, a first abutting member, a first slider and a first elastic member, the first pulley and the first elastic member are both disposed on the first body, and the first abutting member and the first slider are respectively connected to two sides of the first pulley;
[0014] The two ends of the first elastic member are respectively abutted against the first main body and the first slider, the first clamp is connected to the first slider, and the first abutting member is used to drive the first pulley to rotate under the push of the third pushing member, so as to drive the first slider to move toward the direction close to the third clamp assembly and compress the first elastic member.
[0015] In an optional embodiment, the third clamping jaw assembly includes a third main body, a third compensation assembly and a third clamping jaw, the third main body is movably arranged on the first transfer module and is transmission-connected to the second driving member, the third pushing member is arranged on the third main body, and the third clamping jaw is connected to the third main body through the third compensation assembly;
[0016] A first pushing member is provided on the first main body, and the first pushing member is used to push the third compensation assembly to move relative to the third main body when the first clamping jaw assembly is separated from the third clamping jaw assembly by a third preset distance, so as to drive the third clamping jaw to move relative to the third main body in a direction away from the first clamping jaw assembly.
[0017] In an optional embodiment, the third compensation assembly includes a third slider and a third elastic member, the third slider is slidably matched with the third main body, the third elastic member is arranged on the third main body, and the two ends of the third elastic member are respectively abutted against the third main body and the third slider, the third clamping jaw is connected to the third slider, and the third slider is used to move in a direction away from the first clamping jaw assembly and compress the third elastic member under the push of the first pushing member.
[0018] In an optional embodiment, a plurality of the shell clamp assemblies are arranged in sequence, and a pressing assembly is also provided on the first transfer module. The pressing assembly is located at one end of an arrangement queue formed by the plurality of the shell clamp assemblies, and the pressing assembly is used to press the remaining battery shells in the base when the plurality of the shell clamp assemblies take part of the battery shells in the base.
[0019] In an optional embodiment, the automatic loading device also includes a mounting bracket, on which is provided a first guide rail extending in a first direction, the first moving body slidingly cooperates with the first guide rail, and the first loading station and the flipping device are located below the mounting bracket and are spaced apart in the first direction.
[0020] In an optional embodiment, the battery shell transferring device also includes a third driving member, a fourth driving member and a fifth driving member. The third driving member is arranged on the first moving body, and is used to drive the first moving body to slide along the first guide rail; the fourth driving member is arranged on the first moving body and is connected to the fifth driving member, and is used to drive the fifth driving member to move in the second direction; the fifth driving member is connected to the first transferring module, and is used to drive the first transferring module to move in the third direction; the first direction, the second direction and the third direction are at angles to each other.
[0021] In an optional embodiment, a first rack is further provided on the mounting bracket, and an extension direction of the first rack is parallel to the first direction. A first gear is also provided on the first moving body, and the first gear is meshed with the first rack. The third driving member is connected to the first gear for driving the first gear to roll along the first rack.
[0022] In an optional embodiment, the flipping device includes a flipping drive and multiple flipping platforms, the flipping drive is transmission-connected to the multiple flipping platforms, and the multiple flipping platforms are each provided with a fixing assembly, the fixing assembly is used to fix the battery shell, and the flipping drive is used to drive the multiple flipping platforms to flip, so as to drive the multiple battery shells to flip to the second state.
[0023] In an optional embodiment, the unloading mechanism further includes a recovery device, and the recovery device is used to recover the paper support placed at the bottom of the battery shell at the loading station.
[0024] In an optional embodiment, the recycling device includes a recycling conveyor, a paper pulling support assembly and a guide slide, the paper pulling support assembly and the guide slide are arranged above the recycling conveyor at an interval, the paper pulling support assembly is used to pull the empty paper support at the loading station onto the guide slide, the guide slide is used to guide the paper support to slide onto the recycling conveyor, and the recycling conveyor is used to transport the paper support to the recycling station.
[0025] In an optional embodiment, the tray loading mechanism includes a tray loading device, a tray transferring device, a fixing device, a tray entering and transferring device, and a stacking device, the tray loading device is used to transport multiple trays loaded in a fixture to a second loading station; the tray transferring device is used to move the multiple trays at the second loading station away from the fixture; the tray loading device is also used to transport the fixture at the second loading station and empty to the stacking station; the fixing device is used to sequentially fix the multiple trays on the tray transferring device; the tray entering and transferring device is used to transfer the multiple battery shells that have been flipped by the flipping device to the tray fixed by the fixing device; the stacking device is used to transfer the tray fixed by the fixing device and loaded with the battery shells to the fixture at the stacking station for stacking.
[0026] In an optional embodiment, the tray loading device includes a second roller conveyor line, a limiter and a positioning assembly, the limiter and the positioning assembly are respectively arranged at both ends of the second roller conveyor line along its conveying direction, the limiter is used to limit the fixture loaded with the tray at the second loading station, and the positioning assembly is used to limit the unloaded fixture at the stacking station.
[0027] In an optional embodiment, the tray loading device also includes a clamping assembly, which is arranged between the limit member and the positioning assembly, and is used to push the clamp to press against the limit member when the second roller conveyor line conveys the clamp loaded with the tray to the second loading station.
[0028] In an optional embodiment, the tray transferring device includes a lifting cantilever, a lifting drive and a fixed bracket, the lifting drive is arranged on the fixed bracket, and the lifting drive is transmission-connected to the lifting cantilever, and is used to drive the lifting cantilever to lift the multiple trays stacked at the second loading station until they are separated from the clamp.
[0029] In an optional embodiment, the fixing device includes a first clamping assembly and a second clamping assembly, the first clamping assembly is used to clamp and fix the material tray in a first direction, and the second clamping assembly is used to clamp and fix the material tray in a second direction, and the first direction and the second direction form an angle.
[0030] In an optional embodiment, the first clamping assembly includes a positioning reference plate and a first positioning cylinder spaced apart in the first direction, a first positioning piece is provided at the output end of the first positioning cylinder, and the first positioning cylinder is used to drive the first positioning piece to move closer to or away from the positioning reference plate to clamp or release the material tray in the first direction.
[0031] In an optional embodiment, the second clamping assembly includes a second positioning cylinder and a third positioning cylinder spaced apart in the second direction, a second positioning member is provided at an output end of the second positioning cylinder, and a third positioning member is provided at an output end of the third positioning cylinder. The second positioning cylinder is used to drive the second positioning member to move closer to or away from the third positioning member, and the third positioning cylinder is used to drive the third positioning member to move closer to or away from the second positioning member, so that the second positioning member and the third positioning member clamp or release the material tray in the second direction.
[0032] In an optional embodiment, the tray-introduction transfer device includes a second moving body and a second transfer module, the second moving body is arranged on the second moving body, and a plurality of suction cups are arranged on the second transfer module, and the plurality of suction cups are used to correspondingly absorb the plurality of battery shells in the second state on the flipping device, the second moving body is used to drive the second transfer module to move between the flipping device and the fixing device, and the suction cup is also used to release the battery shell from the fixing device so that the battery shell falls into the tray fixed by the fixing device.
[0033] In an optional embodiment, a sixth driving member is further provided on the second transfer module, and the sixth driving member is transmission-connected to the plurality of suction cups for driving the plurality of suction cups to rotate horizontally.
[0034] In an optional embodiment, the automatic loading device also includes a mounting bracket, which is provided with a second guide rail extending in a first direction, the second moving body is slidably matched with the second guide rail, and the flipping device and the fixing device are located below the mounting bracket and are spaced apart in the first direction.
[0035] In an optional embodiment, the tray loading and unloading device also includes a seventh driving member, an eighth driving member and a ninth driving member, the seventh driving member is arranged on the second moving body, and is used to drive the second moving body to slide along the second guide rail; the eighth driving member is arranged on the second moving body and is connected to the ninth driving member, and is used to drive the ninth driving member to move in the second direction; the ninth driving member is connected to the second transferring module, and is used to drive the second transferring module to move in a third direction; the first direction, the second direction and the third direction are at angles to each other.
[0036] In an optional embodiment, a second rack is further provided on the mounting bracket, and the extension direction of the second rack is parallel to the first direction. A second gear is also provided on the second moving body, and the second gear is meshed with the second rack. The seventh driving member is connected to the second gear for driving the second gear to roll along the second rack.
[0037] In an optional embodiment, the stacking device includes a third moving body and a third transfer module, and the third transfer module is arranged on the third moving body, and the third moving body is used to drive the third transfer module to move between the fixing device and the stacking station; the third transfer module is provided with a tray clamp and a tenth driving member, and the tenth driving member is connected to the tray clamp and is used to drive the tray clamp to clamp or release the tray clamp.
[0038] In an optional embodiment, the automatic loading device also includes a mounting bracket, which is provided with a third guide rail extending in the first direction, the third moving body is slidably matched with the third guide rail, and the fixing device and the stacking station are located below the mounting bracket and are spaced apart in the first direction.
[0039] In an optional embodiment, the stacking device also includes an eleventh driving member and a twelfth driving member, the eleventh driving member is arranged on the third moving body, and is used to drive the third moving body to slide along the third guide rail; the twelfth driving member is arranged on the third moving body and is connected to the third transfer module, and is used to drive the third transfer module to move in a third direction; the first direction and the third direction form an angle with each other.
[0040] In an optional embodiment, a third rack is further provided on the mounting bracket, and the extension direction of the third rack is parallel to the first direction. A third gear is also provided on the third moving body, and the third gear is meshed with the third rack. The eleventh driving member is connected to the third gear for driving the third gear to roll along the third rack.
[0041] Compared with the prior art, the automatic tray loading equipment provided by the present invention has a bottom tray loading device that conveys multiple battery shells loaded in the bottom tray to the first loading station, and a battery shell transfer device that transfers multiple battery shells in the first loading station to a flipping device, which flips multiple battery shells from a first state to a second state, and the second state is actually a tray loading state of the battery shell; after the flipping is completed, the turntable mechanism trays the multiple battery shells in the second state. Therefore, the beneficial effects of the automatic tray loading equipment provided by the present invention include: being able to realize automatic tray loading of battery shells and improve tray loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only illustrate certain embodiments of the present invention and should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can also be obtained based on these drawings without creative work.
[0043] Figure 1 A schematic diagram of the structure of an automatic tray loading device provided by an embodiment of the present invention;
[0044] Figure 2 It is a structural schematic diagram of the bottom bracket loading device;
[0045] Figure 3 It is a schematic diagram of the connection structure between the battery shell transfer device and the mounting bracket;
[0046] Figure 4 It is a structural schematic diagram of a battery shell transfer device;
[0047] Figure 5 is a structural schematic diagram of the first transfer module at a viewing angle;
[0048] Figure 6 is a structural schematic diagram of the first transfer module from another viewing angle;
[0049] Figure 7 is a schematic structural diagram of a first transmission pulley;
[0050] Figure 8 is a schematic structural diagram of the first clamping jaw assembly at a viewing angle;
[0051] Fig. 9 is a schematic structural diagram of the first clamping jaw assembly from another viewing angle;
[0052] Fig.10 is a schematic structural diagram of the third clamping jaw assembly;
[0053] Fig.11 is a schematic structural diagram of the second clamping jaw assembly at a viewing angle;
[0054] Fig.12 is a schematic structural diagram of the second clamping jaw assembly from another viewing angle;
[0055] Fig.13 is a structural schematic diagram of the fourth clamping jaw assembly;
[0056] Fig.14 It is a structural schematic diagram of the flipping device;
[0057] Fig.15 It is a structural schematic diagram of the recovery device;
[0058] Fig.16 It is a structural schematic diagram of the tray loading device;
[0059] Fig.17 It is a schematic diagram of the structure when the fixture with a fully loaded tray is at the second loading station;
[0060] Fig.18 It is a structural schematic diagram of the combined structure of the tray loading device, the fixing device and the tray transferring device;
[0061] Fig.19 It is a schematic diagram of the connection structure between the tray loading and unloading device and the mounting bracket;
[0062] Fig. 20 It is a structural schematic diagram of the tray loading and unloading device;
[0063] Fig.21 It is a schematic diagram of the connection structure between the stacking device and the mounting bracket;
[0064] Fig. 22 It is a schematic diagram of the structure of the stacking device.
[0065] Icons: 10-battery shell; 20-bottom support; 30-isolation paper; 40-clamp; 50-tray; 100-automatic tray loading equipment; 110-bottom support loading device; 111-first roller conveyor line; 112-limiting track; 113-first driving member; 114-first stop assembly; 115-second stop assembly; 120-battery shell transfer device; 121-first moving body; 1211-first gear; 122-first transfer module; 1221-guide rail; 123-second driving member; 124-first clamping jaw assembly; 1241-first body; 1242-first compensation assembly; 1243-first pulley; 1244-first abutting member; 1245-first slider; 1246-first elastic member; 12 47-first pusher; 1248-first clamp; 125-third clamp assembly; 1251 third pusher; 1252-third body; 1253-third compensation assembly; 1254-third clamp; 1255-third slider; 1256-third elastic member; 126-pressing assembly; 127-third drive member; 128-fourth drive member; 129-fifth drive member; 130-turning device; 131-turning drive member; 132-turning platform; 1321-fixing assembly; 1322-rotating shaft; 1323-platform body; 133-second drive pulley; 134-device body; 1341-mounting beam; 140-mounting bracket; 141-first guide rail; 142-first rack; 143- The second guide rail; 144-the second rack; 145-the third guide rail; 146-the third rack; 150-the recovery device; 151-the recovery conveyor; 152-the paper puller assembly; 153-the guide slide; 160-the tray loading device; 161-the second roller conveyor line; 162-the limiter; 163-the positioning assembly; 164-the tightening assembly; 170-the tray transfer device; 171-the lifting cantilever; 172-the lifting drive member; 173-the fixed bracket; 180-the fixed device; 181-the first clamping assembly; 1811-the positioning reference plate; 1812-the first positioning cylinder; 1813-the first positioning member; 182-the second clamping assembly; 1821-the second positioning cylinder; 1822-the second positioning member; 1 823-third positioning cylinder; 1824-third positioning member; 190-disk loading and unloading device; 191-second moving body; 1911-second gear; 192-second loading and unloading module; 1921-suction cup; 1922-sixth driving member; 1923-connecting rod; 193-seventh driving member; 194-eighth driving member; 1945-ninth driving member; 195-stacking device; 196-third moving body; 1961-third gear; 197-third loading and unloading module; 1971-disk clamp; 1972-tenth driving member; 198-eleventh driving member; 199-twelfth driving member; 210-first transmission assembly; 211-first positive-rotating screw rod; 212-first screw rod seat; 220-second transmission assembly;221-first reverse-rotating screw rod; 222-second screw rod seat; 230-second clamping jaw assembly; 231-second main body; 232-second compensation assembly; 233-second clamping jaw; 234-second pusher; 240-third transmission assembly; 241-second forward-rotating screw rod; 242-third screw rod seat; 250-fourth transmission assembly; 251-second reverse-rotating screw rod; 252-fourth screw rod seat; 260-first transmission pulley; 261-first driving wheel; 262-first driven wheel; 263-first conveyor belt; 270-fourth clamping jaw assembly; 271-fourth pusher; 272-fourth main body; 273-fourth compensation assembly; 274-fourth clamping jaw. ; DETAILED DESCRIPTION
[0066] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0067] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0068] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0069] In the description of the present invention, it should be understood that the terms "upper", "lower", "inside", "outside", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the product of the invention is usually placed when in use, or are directions or positional relationships commonly understood by those skilled in the art. These directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0070] Furthermore, the terms “first”, “second”, etc. are merely used for distinguishing descriptions and should not be understood as indicating or implying relative importance.
[0071] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms such as "setting" and "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0072] The specific implementation modes of the present invention are described in detail below in conjunction with the accompanying drawings.
[0073] Example
[0074] See also Figure 1 , Figure 1 Shown is a schematic structural diagram of the automatic disk loading device 100 provided in this embodiment.
[0075] The automatic loading device 100 provided in this embodiment is used to automatically load multiple battery shells 10 loaded in the base 20 into the material tray 50, and specifically includes an installation bracket 140, a unloading mechanism and a loading mechanism. The unloading mechanism includes a base loading device 110, a battery shell transferring device 120, a turning device 130 and a recovery device 150; the loading mechanism includes a material tray loading device 160, a material tray transferring device 170, a fixing device 180, a tray loading and transferring device 190 and a stacking device 195.
[0076] The bottom support loading device 110, the recovery device 150, the turning device 130, the tray transferring device 170, the fixing device 180 and the tray loading device 160 are arranged in sequence below the mounting bracket 140 along the first direction, and the battery shell transferring device 120, the tray transferring device 190 and the stacking device 195 are movably arranged on the mounting bracket 140 in sequence along the first direction. The battery shell transferring device 120, the tray transferring device 190 and the stacking device 195 can all move in the first direction relative to the mounting bracket 140. Figure 1 The direction indicated by the X arrow is the first direction.
[0077] The bottom tray loading device 110 is used to transport the multiple battery shells 10 loaded in the bottom tray 20 to the first loading station; the battery shell transfer device 120 is used to transfer the multiple battery shells 10 at the first loading station to the flipping device 130; the recycling device 150 is used to recycle the paper tray laid in the bottom tray 20 for supporting the battery shells 10; the flipping device 130 is used to drive the multiple battery shells 10 to flip from the first state to the second state.
[0078] The tray loading device 160 is used to transport multiple trays 50 loaded in the fixture 40 to the second loading station; the tray transferring device 170 is used to move the multiple trays 50 at the second loading station away from the fixture 40; the tray loading device 160 is also used to transport the unloaded fixture 40 at the second loading station to the stacking station; the fixing device 180 is used to fix the multiple trays 50 on the tray transferring device 170 in sequence; the tray transfer device 190 is used to transfer the multiple battery shells 10 that have been flipped by the flipping device 130 to the tray 50 fixed by the fixing device 180; the stacking device 195 is used to transfer the tray 50 fixed by the fixing device 180 and loaded with battery shells 10 to the fixture 40 at the stacking station for stacking.
[0079] Please refer to Figure 2 , Figure 2 FIG. 1 is a schematic structural diagram of a bottom support loading device 110 .
[0080] The bottom support feeding device 110 is used to convey the multiple battery shells 10 loaded in the bottom support 20 to the first feeding station. In fact, the multiple battery shells 10 are arranged in sequence in the bottom support 20, and a separation paper 30 is provided between adjacent battery shells 10. The multiple battery shells 10 are all in an inverted state with the opening facing downward, and this inverted state is defined as the first state, and a paper support is provided between the opening of the battery shell 10 and the bottom support 20.
[0081] In this embodiment, the bottom support loading device 110 includes a first roller conveyor line 111, a limiting rail 112 and a first driving member 113. The limiting rail 112 extends along the transmission direction of the first roller conveyor line 111, and defines a channel for conveying product components above the first roller conveyor line 111. The first driving member 113 is transmission-connected to the limiting rail 112 for adjusting the width of the limiting rail 112 to accommodate bottom supports 20 of different sizes.
[0082] In fact, in this embodiment, the number of the limiting rails 112 is two, and the number of the corresponding first driving members 113 is also two, and the two first driving members 113 respectively adjust the width of the two limiting rails 112. It can be understood that in actual application, the bottom bracket 20 is loaded by one end of the limiting rail 112 corresponding to the input end of the first roller conveyor line 111, and enters the channel defined by the limiting rail 112. Under the conveying action of the first roller conveyor line 111, the bottom bracket 20 moves along the limiting rail 112 until it reaches the first loading station.
[0083] The limiting track 112 serves as a limiting guide for the product components. Considering that in actual applications, the sizes of the base tray 20 corresponding to battery shells 10 of different specifications are different, the width requirements for the limiting track 112 are also different. In order to adapt to base trays 20 of different sizes, the first drive member 113 adjusts the width of the limiting track 112. When the width of the base tray 20 to be loaded is larger, the first drive member 113 increases the width of the limiting track 112; when the width of the base tray 20 to be loaded is smaller, the first drive member 113 decreases the width of the limiting track 112.
[0084] It should be noted that in other embodiments, other conveying structures may be used to replace the first roller conveyor line 111, such as a conveyor belt, etc., and the same configuration of the width-adjustable limit rail 112 can adapt to different sizes of the bottom bracket 20. It is understandable that the size of the bottom bracket 20 is usually determined by the specification size of the battery shell 10.
[0085] In this embodiment, the bottom support loading device 110 also includes a first stop assembly 114, which is arranged on an end of the limiting track 112 corresponding to the end of the conveying direction of the first roller conveyor line 111, and the first stop assembly 114 is used to stop the bottom support 20 to limit the bottom support 20 at the first loading station.
[0086] It can be seen that the first loading station in this embodiment is the end of the conveying direction of the first roller conveyor line 111. When the first roller conveyor line 111 conveys the base 20 to the first loading station, the first stopper assembly 114 blocks the current base 20 and prevents the base 20 from leaving the first loading station, so that the battery shell transfer device 120 moves to the first loading station to pick up the battery shell 10.
[0087] The bottom support loading device 110 also includes a second stop assembly 115, which is arranged in the limiting track 112 and is upstream of the first stop assembly 114 in the transmission direction of the first roller conveyor line 111. The second stop assembly 115 is used to stop the bottom support 20 at the rear when the first stop assembly 114 stops the bottom support 20 in front.
[0088] In actual application, among two adjacent base trays 20, when the front base tray 20 reaches the first loading station and is stopped by the first stop assembly 114, the second stop assembly 115 extends out of the surface of the first roller conveyor line 111 to stop the rear base tray 20 to prevent the rear base tray 20 from continuing to move forward and hitting the front base tray 20.
[0089] In this embodiment, the first stopper assembly 114 and the second stopper assembly 115 are both arranged below the first roller conveyor line 111, and are both automatically retractable structures. When the corresponding base 20 needs to be stopped, they are extended to protrude from the surface of the first roller conveyor line 111, and when the stop needs to be released, they are retracted to below the surface of the first roller conveyor line 111.
[0090] Please refer to Figure 3 and Figure 4 , Figure 3 FIG. 1 is a schematic diagram showing the connection structure between the battery shell transfer device 120 and the mounting bracket 140. Figure 4 FIG. 1 is a schematic structural diagram of a battery shell transfer device 120 .
[0091] The battery shell transferring device 120 includes a first moving body 121 and a first transferring module 122. The first transferring module 122 is arranged on the first moving body 121. The first transferring module 122 is provided with multiple shell clamping assemblies and a second driving member 123. The shell clamping assembly is used to take or release the battery shell 10. The second driving member 123 is transmission-connected to the multiple shell clamping assemblies and is used to adjust the spacing between the multiple shell clamping assemblies. The first moving body 121 is used to drive the first transferring module 122 to move between the first loading station and the flipping device 130.
[0092] The mounting bracket 140 is provided with a first guide rail 141 extending in the first direction, the first moving body 121 is slidably matched with the first guide rail 141, and the first loading station and the flipping device 130 are located below the mounting bracket 140 and are spaced apart in the first direction.
[0093] In fact, the battery shell transferring device 120 also includes a third driving member 127, a fourth driving member 128 and a fifth driving member 129. The third driving member 127 is arranged on the first moving body 121, and is used to drive the first moving body 121 to slide along the first guide rail 141; the fourth driving member 128 is arranged on the first moving body 121 and is connected to the fifth driving member 129, and is used to drive the fifth driving member 129 to move in the second direction; the fifth driving member 129 is connected to the first transferring module 122, and is used to drive the first transferring module 122 to move in the third direction; the first direction, the second direction and the third direction are angled with each other.
[0094] The second direction is Figure 1 The direction indicated by the Y arrow is the third direction. Figure 1 In fact, the first direction and the second direction are two directions perpendicular to each other in the horizontal plane, and the third direction is the vertical direction, that is, the first direction, the second direction, and the third direction are perpendicular to each other.
[0095] The third driving member 127 drives the first moving body 121 to move in the first direction, driving the first transfer module 122 to move in the first direction, so as to transfer the multiple battery shells 10 of the first loading station to the flipping device 130; the fourth driving member 128 drives the fifth driving member 129 to move in the second direction, driving the first transfer module 122 to move in the second direction, so as to realize the first transfer module 122 selectively fixing the battery shells 10 in the two limiting rails 112; the fifth driving member 129 drives the first transfer module 122 to move in the third direction, so as to realize the height adjustment of the first transfer module 122.
[0096] In fact, a first rack 142 is also provided on the mounting bracket 140, and the extension direction of the first rack 142 is parallel to the first direction. A first gear 1211 is also provided on the first moving body 121, and the first gear 1211 is meshed with the first rack 142. The third driving member 127 is connected to the first gear 1211, and is used to drive the first gear 1211 to roll along the first rack 142.
[0097] It is understandable that, in actual application, the third driving member 127 can drive the first gear 1211 to rotate forward to roll toward one end of the first rack 142, thereby driving the first moving body 121 to move toward one end in the first direction. The third driving member 127 can also drive the first gear 1211 to rotate reversely to roll toward the other end of the first rack 142, thereby driving the first moving body 121 to move toward the other end in the first direction. It can be seen that through the forward and reverse rotation of the first gear 1211, the reciprocating motion of the first moving body 121 between the first loading station and the flipping device 130 can be achieved.
[0098] Please refer to Figure 5 and Figure 6 , Figure 5 FIG. 1 is a schematic diagram showing the structure of the first transfer module 122 in one viewing angle. Figure 6 It is a schematic diagram of the structure of the variable distance transfer device from another perspective.
[0099] The first transfer module 122 provided in this embodiment is also provided with multiple transmission components, and the multiple transmission components are respectively connected to the multiple shell clamp components. The multiple shell clamp components are arranged in sequence in the first direction. The second driving member 123 is connected to the multiple transmission components and is used to drive the multiple transmission components to move so as to adjust the spacing between the multiple clamp components in the first direction.
[0100] In actual applications, the second driving member 123 drives multiple transmission components to move, driving multiple jaw components to gather or disperse in the first direction, thereby adjusting the spacing of multiple jaw components, thereby meeting the synchronous transfer requirements of batch battery shells 10 with different spacings.
[0101] In this embodiment, multiple transmission components include a first transmission component 210 and a second transmission component 220. The first transmission component 210 includes a first positive-rotating screw rod 211 and a first screw rod seat 212 that cooperate with each other. The first positive-rotating screw rod 211 is parallel to the first direction. The first positive-rotating screw rod 211 is rotatably arranged on the first transfer module 122 and is transmission-connected to the second driving member 123. The first screw rod seat 212 is slidingly matched with the first transfer module 122.
[0102] The second transmission assembly 220 includes a first reverse-rotating screw 221 and a second screw seat 222 that cooperate with each other. The first reverse-rotating screw 221 is rotatably arranged on the first transfer module 122 and is coaxially connected to the first forward-rotating screw 211 through a coupling. The second screw seat 222 is slidably matched with the first transfer module 122. The plurality of clamping jaw assemblies include a first clamping jaw assembly 124 and a second clamping jaw assembly 230. The first clamping jaw assembly 124 is connected to the first screw seat 212, and the second clamping jaw assembly 230 is connected to the second screw seat 222.
[0103] It can be understood that the rotation direction of the first forward-rotating screw rod 211 is opposite to that of the first reverse-rotating screw rod 221. In this embodiment, the rotation direction of the first forward-rotating screw rod 211 is defined as forward, and the rotation direction of the first reverse-rotating screw rod 221 is defined as reverse. The first forward-rotating screw rod 211 is transmission-connected with the second driving member 123. When the second driving member 123 is in operation, the second driving member 123 drives the first forward-rotating screw rod 211 and the first reverse-rotating screw rod 221 to rotate relative to the first transfer module 122, so that the first forward-rotating screw rod 211 and the first reverse-rotating screw rod 221 respectively drive the first screw rod seat 212 and the second screw rod seat 222 to slide on the first transfer module 122. Since the first forward-rotating screw rod 211 and the first reverse-rotating screw rod 221 have opposite rotation directions, the sliding directions of the first screw rod seat 212 and the second screw rod seat 222 are opposite, and the two move toward or away from each other in the first direction.
[0104] The multiple transmission components also include a third transmission component 240 and a fourth transmission component 250. The third transmission component 240 includes a second positive-rotating screw rod 241 and a third screw rod seat 242 that cooperate with each other. The second positive-rotating screw rod 241 is rotatably arranged on the first transfer module 122 and is parallel to the first positive-rotating screw rod 211. The third screw rod seat 242 is slidably matched with the first transfer module 122.
[0105] The fourth transmission assembly 250 includes a second counter-rotating screw 251 and a fourth screw seat 252 that cooperate with each other. The second counter-rotating screw 251 is rotatably arranged on the first transfer module 122 and is coaxially connected to the second forward-rotating screw 241 through a coupling. The fourth screw seat 252 is slidably matched with the first transfer module 122.
[0106] A first transmission pulley 260 is also provided on the first transfer module 122, and the first anti-rotating screw 221 is connected to the second anti-rotating screw 251 through the first transmission pulley 260; the multiple jaw assemblies also include a third jaw assembly 125 and a fourth jaw assembly 270 arranged in sequence between the first jaw assembly 124 and the second jaw assembly 230, the third jaw assembly 125 is connected to the third screw seat 242, and the fourth jaw assembly 270 is connected to the fourth screw seat 252.
[0107] The second forward-rotating screw rod 241 and the second reverse-rotating screw rod 251 have opposite rotation directions, and the second forward-rotating screw rod 241 and the first forward-rotating screw rod 211 have the same rotation direction, both in the forward direction; the second reverse-rotating screw rod 251 and the first reverse-rotating screw rod 221 have the same rotation direction, both in the reverse direction. Since the first reverse-rotating screw rod 221 is connected to the second reverse-rotating screw rod 251 through the first transmission pulley 260, when the second driving member 123 drives the first forward-rotating screw rod 211 to drive the first reverse-rotating screw rod 221 to rotate, the first reverse-rotating screw rod 221 drives the second reverse-rotating screw rod 251 and the second forward-rotating screw rod 241 to rotate through the first transmission pulley 260.
[0108] Similarly, the second forward-rotating screw 241 and the second reverse-rotating screw 251 respectively drive the third screw seat 242 and the fourth screw seat 252 to slide on the first transfer module 122. Since the second forward-rotating screw 241 and the second reverse-rotating screw 251 rotate in opposite directions, the sliding directions of the third screw seat 242 and the fourth screw seat 252 are opposite, and the two move toward each other or away from each other in the first direction. Since the second forward-rotating screw 241 and the first forward-rotating screw 211 rotate in the same direction, and the second reverse-rotating screw 251 and the first reverse-rotating screw 221 rotate in the same direction, the sliding directions of the third screw seat 242 and the first screw seat 212 are the same, and the sliding directions of the fourth screw seat 252 and the second screw seat 222 are the same.
[0109] Since the first screw seat 212, the third screw seat 242, the fourth screw seat 252 and the second screw seat 222 are arranged in sequence in the first direction, when the second driving member 123 is running, the first forward-rotating screw 211, the first reverse-rotating screw 221, the second forward-rotating screw 241 and the second reverse-rotating screw 251 are linked to drive the first screw seat 212, the third screw seat 242, the fourth screw seat 252 and the second screw seat 222 to gather or disperse in the first direction, and drive the first clamping jaw assembly 124, the third clamping jaw assembly 125, the fourth clamping jaw assembly 270 and the second clamping jaw assembly 230 to gather or disperse in the first direction, thereby realizing the adjustment of the spacing between multiple clamping jaw assemblies.
[0110] Please refer to Figure 7 , Figure 7 FIG. 2 is a schematic structural diagram of the first transmission pulley 260 .
[0111] In this embodiment, the first transmission pulley 260 includes a first driving wheel 261, a first driven wheel 262 and a first conveyor belt 263 spanning between the first driving wheel 261 and the first driven wheel 262, the first anti-rotating screw rod 221 is coaxially connected to the first driving wheel 261, the second anti-rotating screw rod 251 is coaxially connected to the first driven wheel 262, and the radius of the first driving wheel 261 is smaller than the radius of the first driven wheel 262.
[0112] When the first reverse-rotating screw 221 rotates, the first driving wheel 261 rotates synchronously, and the first driven wheel 262 is driven to rotate through the first conveyor belt 263, thereby driving the second reverse-rotating screw 251 to rotate synchronously. Since the radius of the first driving wheel 261 is smaller than the radius of the first driven wheel 262, the rotation angular velocity of the first driving wheel 261 is greater than the rotation angular velocity of the first driven wheel 262. The first transmission pulley 260 is equivalent to a reducer, which realizes the high-speed rotation of the first sinusoidal screw and the first reverse-rotating screw 221, and the low-speed rotation of the second positive screw 241 and the second reverse-rotating screw 251. This ensures that the sliding speed of the first screw seat 212 and the second screw seat 222 at both ends of the arrangement queue is faster, and the sliding speed of the third screw seat 242 and the fourth screw seat 252 in the middle of the arrangement queue is slower, thereby ensuring that the spacing between any two adjacent jaw assemblies in the first direction is equal.
[0113] It is understandable that the widths of the threads on the first positive-rotating screw rod 211, the first reverse-rotating screw rod 221, the second positive-rotating screw rod 241 and the second reverse-rotating screw rod 251 in this embodiment are equal. In another embodiment, the first driving wheel 261 and the first driven wheel 262 of the first transmission pulley 260 can also be set to have the same radius, the thread widths of the first positive-rotating screw rod 211 and the first reverse-rotating screw rod 221 are larger, and the thread widths of the second positive-rotating screw rod 241 and the second reverse-rotating screw rod 251 are smaller, which can also make the first screw rod seat 212 and the second screw rod seat 222 at both ends of the arrangement queue slide faster, and the third screw rod seat 242 and the fourth screw rod seat 252 in the middle of the arrangement queue slide slower.
[0114] Regarding the sliding cooperation between each screw seat and the first transfer module 122, in this embodiment, a guide rail 1221 is provided on the first transfer module 122, and the guide rail 1221 is parallel to the first direction. The first screw seat 212, the second screw seat 222, the third screw seat 242 and the fourth screw seat 252 are slidingly cooperated with the guide rail 1221.
[0115] Please refer to Figure 8 and Fig. 9 , Figure 8 is a schematic diagram of the structure of the first clamping jaw assembly 124 in one viewing angle, Fig. 9It is a schematic structural diagram of the first clamping jaw assembly 124 from another perspective.
[0116] In this embodiment, the first clamping jaw assembly 124 includes a first body 1241 , a first compensation assembly 1242 and a first clamping jaw 1248 . The first body 1241 is connected to the first screw seat 212 , and the first clamping jaw 1248 is connected to the first body 1241 via the first compensation assembly 1242 .
[0117] Please refer to Fig.10 , Fig.10 Schematic diagram of the structure of the third clamping jaw assembly 125.
[0118] A third pushing member is provided on the third clamping jaw assembly 125, and the third pushing member is used to push the first compensation assembly 1242 to move relative to the first main body 1241 when the first clamping jaw assembly 124 and the third clamping jaw assembly 125 are separated by a first preset distance, so as to drive the first clamping jaw 1248 to move relative to the first main body 1241 close to the third clamping jaw assembly 125.
[0119] The first clamping jaw 1248 is used to take and place the battery shell 10. In actual application, when the first clamping jaw assembly 124 and the third clamping jaw assembly 125 are at a first preset distance, the third pusher pushes the first compensation assembly 1242 to move relative to the first body 1241, thereby driving the first clamping jaw 1248 to move relative to the first body 1241 close to the third clamping jaw assembly 125. It can be seen that through the coordinated action of the third pusher and the first compensation assembly 1242, the movement compensation of the third clamping jaw 1254 can be achieved, avoiding the restriction of the structural interference between the first body 1241 and the third clamping jaw assembly 125, resulting in the first direction The range of motion of the first clamping jaw 1248 is limited, thereby improving the adjustable range of the distance between the first clamping jaw 1248 and the third clamping jaw assembly 125.
[0120] Specifically, the first compensation component 1242 includes a first pulley 1243, a first supporting member 1244, a first slider 1245 and a first elastic member 1246. The first pulley 1243 and the first elastic member 1246 are both arranged on the first main body 1241, and the first supporting member 1244 and the first slider 1245 are respectively connected to the two sides of the first pulley 1243.
[0121] The extension direction of the first elastic member 1246 is parallel to the first direction. The two ends of the first elastic member 1246 respectively abut against the first main body 1241 and the first slider 1245. The first clamp 1248 is connected to the first slider 1245. The first abutting member 1244 is used to drive the first pulley 1243 to rotate under the push of the third pushing member, so as to drive the first slider 1245 to move toward the direction close to the third clamp assembly 125 and compress the first elastic member 1246.
[0122] When the third pushing member pushes the first supporting member 1244 to move in the direction away from the third clamping jaw assembly 125, the first supporting member 1244 drives the first pulley 1243 to rotate, thereby driving the first slider 1245 on the other side of the first pulley 1243 to move in the direction close to the third clamping jaw assembly 125 and compressing the first elastic member 1246, thereby driving the first clamping jaw 1248 to further move in the direction close to the third clamping jaw assembly 125.
[0123] The first elastic member 1246 has a reset function. During the process of the first clamping jaw assembly 124 and the third clamping jaw assembly 125 moving away from each other, the first elastic member 1246 releases elastic potential energy and gradually extends to ensure that the third pusher and the first abutting member 1244 always abut against each other before the third pusher and the first abutting member 1244 separate. When the first clamping jaw assembly 124 and the third clamping jaw assembly 125 move relative to each other until the distance exceeds the first preset distance, the third pusher and the first abutting member 1244 are out of contact, and at this time, the first clamping jaw 1248 completes the reset under the thrust of the first elastic member 1246.
[0124] In fact, the third clamping jaw assembly 125 includes a third main body 1252, a third compensation assembly 1253 and a third clamping jaw 1254. The third main body 1252 is connected to the third screw seat 242. The third pushing member is arranged on the third main body 1252. The third clamping jaw 1254 is connected to the third main body 1252 through the third compensation assembly 1253.
[0125] A first pushing member 1247 is provided on the first main body 1241. The first pushing member 1247 is used to push the third compensation assembly 1253 to move relative to the third main body 1252 when the first clamping jaw assembly 124 and the third clamping jaw assembly 125 are separated by a second preset distance, so as to drive the third clamping jaw 1254 to move relative to the third main body 1252 close to the fourth clamping jaw assembly 270.
[0126] The third clamping jaw 1254 is used to take and place the battery shell 10. In actual application, when the first clamping jaw assembly 124 and the third clamping jaw assembly 125 are close to each other to the second preset distance, the first pusher 1247 pushes the third compensation assembly 1253 to move relative to the third body 1252, so that the third compensation assembly 1253 drives the third clamping jaw 1254 to move relative to the third body 1252 close to the fourth clamping jaw assembly 270. It can be seen that through the coordinated action of the first pusher 1247 and the third compensation assembly 1253, the movement compensation of the third clamping jaw 1254 can be achieved, avoiding the structural interference restriction of the third body 1252 and the fourth clamping jaw assembly 270, resulting in the third clamping jaw 1254 The range of motion in the first direction is limited, thereby improving the adjustable range of the distance between the third clamping jaw 1254 and the fourth clamping jaw assembly 270.
[0127] Specifically, the third compensation assembly 1253 includes a third slider 1255 and a third elastic member 1256. The third slider 1255 is slidably matched with the third body 1252. The third elastic member 1256 is disposed on the third body 1252, and the extension direction of the third elastic member 1256 is parallel to the first direction. One end of the third elastic member 1256 away from the first clamping jaw assembly 124 abuts against the third body 1252, and one end of the third elastic member 1256 close to the first clamping jaw assembly 124 abuts against the third slider 1255. The third clamping jaw 1254 is connected to the third slider 1255. The third slider 1255 is used to move close to the fourth clamping jaw assembly 270 under the push of the first pusher 1247 and compress the third elastic member 1256.
[0128] Similarly, the third elastic member 1256 plays a role in resetting the third clamping jaw 1254. When the first clamping jaw assembly 124 and the third clamping jaw assembly 125 move away from each other, the third elastic member 1256 releases elastic potential energy and gradually stretches to ensure that the first pusher 1247 and the third slider 1255 always abut against each other before the first clamping jaw assembly 124 and the third clamping jaw assembly 125 are separated. When the first clamping jaw assembly 124 and the third clamping jaw assembly 125 move relative to each other until the distance exceeds the second preset distance, the first pusher 1247 and the third slider 1255 are out of contact, and the third clamping jaw 1254 is reset under the thrust of the third elastic member 1256.
[0129] Please refer to Fig.11 and Fig.12 , Fig.11 FIG. 2 is a schematic diagram showing the structure of the second clamping jaw assembly 230 in one viewing angle. Fig.12 FIG. 2 is a schematic structural diagram of the second clamping jaw assembly 230 from another viewing angle.
[0130] In fact, in this embodiment, the second clamping jaw assembly 230 has the same structure as the first clamping jaw assembly 124. The second clamping jaw assembly 230 includes a second body 231, a second compensation assembly 232 and a second clamping jaw 233. The second body 231 is connected to the second screw seat 222, and the second clamping jaw 233 is connected to the second body 231 through the second compensation assembly 232.
[0131] Please refer to Fig.13 , Fig.13 Shown is a schematic structural diagram of the fourth clamping jaw assembly 270.
[0132] A fourth pushing member 271 is provided on the fourth clamping jaw assembly 270. The fourth pushing member 271 is used to push the second compensation assembly 232 to move relative to the second body 231 when the second clamping jaw assembly 230 and the fourth clamping jaw assembly 270 are separated by a third preset distance, so as to drive the second clamping jaw 233 to move relative to the second body 231 close to the fourth clamping jaw assembly 270.
[0133] In this embodiment, the fourth clamping jaw assembly 270 has exactly the same structure as the third clamping jaw assembly 125, including a fourth main body 272, a fourth compensation assembly 273 and a fourth clamping jaw 274. The fourth main body 272 is connected to the fourth screw seat 252, and the fourth pushing member 271 is arranged on the fourth main body 272. The fourth clamping jaw 274 is connected to the fourth main body 272 through the fourth compensation assembly 273.
[0134] A second pushing member 234 is provided on the second main body 231. The second pushing member 234 is used to push the fourth compensation assembly 273 to move relative to the fourth main body 272 when the second clamping jaw assembly 230 and the fourth clamping jaw assembly 270 are separated by a fourth preset distance, so as to drive the fourth clamping jaw 274 to move relative to the fourth main body 272 close to the third clamping jaw assembly 125.
[0135] In this embodiment, the coordinated action of the first compensation component 1242 and the third pushing member realizes compensation for the movement of the first jaw 1248 in the first direction, and increases the adjustable range of the distance between the first jaw 1248 and the third jaw 1254 in the first direction; the coordinated action of the third compensation component 1253 and the first pushing member 1247 realizes compensation for the movement of the third jaw 1254 in the first direction, and increases the adjustable range of the distance between the third jaw 1254 and the fourth jaw 274 in the first direction.
[0136] The coordinated action of the second compensation component 232 and the fourth pushing member 271 realizes compensation for the movement of the second jaw 233 in the first direction, and increases the adjustable range of the distance between the second jaw 233 and the fourth jaw 274 in the first direction; the coordinated action of the fourth compensation component 273 and the second pushing member 234 realizes compensation for the movement of the fourth jaw 274 in the first direction, and further increases the adjustable range of the distance between the third jaw 1254 and the fourth jaw 274 in the first direction.
[0137] In this embodiment, a pressing assembly 126 is also provided on the first transfer module 122. The pressing assembly 126 is located at one end of the arrangement queue composed of multiple shell clamp assemblies. The pressing assembly 126 is used to press the remaining battery shells 10 in the bottom tray 20 when the multiple shell clamp assemblies take part of the battery shells 10 in the bottom tray 20.
[0138] In other words, the pressing assembly 126 is at one end of the arrangement queue composed of multiple shell clamp assemblies in the first direction. In actual applications, there are situations where the multiple shell clamp assemblies cannot move all the battery shells 10 in the base 20 at one time. At this time, if the battery shell 10 in the base 20 adjacent to the multiple battery shells 10 fixed in sequence by the multiple shell clamp assemblies is not fixed, its own state may be affected and it may be tripped or deflected.
[0139] In this embodiment, the pressing assembly 126 is used to press and fix the battery shell 10 adjacent to the multiple battery shells 10 that are sequentially fixed by the multiple shell jaw assemblies. After the multiple shell jaw assemblies take the corresponding multiple battery shells 10 away from the bottom bracket 20, the pressing assembly 126 releases the fixation of the battery shell 10, thereby preventing the state of the battery shell 10 from being affected. The pressing assembly 126 is actually a retractable mechanism, which can be a cylinder, etc., and the pressing and fixing and releasing of the battery shell 10 are achieved by the extension and retraction of the telescopic end in the vertical direction.
[0140] Please refer to Fig.14 , Fig.14 FIG. 1 is a schematic structural diagram of the flipping device 130 .
[0141] The flipping device 130 includes a flipping drive 131 and a plurality of flipping platforms 132. The flipping drive 131 is transmission-connected to the plurality of flipping platforms 132. The plurality of flipping platforms 132 are each provided with a fixing assembly 1321 for fixing the battery shell 10. The flipping drive 131 is used to drive the plurality of flipping platforms 132 to flip, so as to drive the plurality of battery shells 10 to flip from the first state to the second state.
[0142] In fact, the second state is a horizontal state, that is, the battery shell 10 is in a state where the opening is facing horizontally. In other words, to flip from the first state to the second state, the flipping platform 132 needs to flip 90°.
[0143] The automatic loading device 100 provided in this embodiment also includes a blowing device, which is arranged on the mounting bracket 140 and is located between the flipping device 130 and the bottom support loading device 110, and is used to blow off the isolation paper 30 attached to the battery shell 10 when the battery shell transferring device 120 loads the battery shell 10 from the first loading station to the flipping device 130.
[0144] When the battery shell transferring device 120 places the battery shell 10 in the first state on the flipping platform 132 and is fixed by the fixing component 1321, there may be some isolation paper 30 that has not been blown off and is still attached to the large surface of the battery shell 10. In this case, the flipping platform 132 drives the battery shell 10 to flip from the first state to the second state so that the remaining isolation paper 30 can fall freely.
[0145] It is understandable that, in the process of the flipping platform 132 driving the battery shell 10 to flip, the blowing device can still continue to blow air toward the battery shell 10 to further ensure that all the remaining isolation paper 30 falls off.
[0146] In this embodiment, the flipping device 130 also includes multiple second transmission pulleys 133, and multiple flipping platforms 132 are arranged in sequence. Any two adjacent flipping platforms 132 are connected by a second transmission pulley 133, and one or more second transmission pulleys 133 in the multiple flipping platforms 132 are connected to the flipping drive member 131.
[0147] Since the multiple flip platforms 132 form a linked overall structure through the multiple second transmission pulleys 133, when the flip driving member 131 drives the flip platform 132 or the second transmission pulley 133 to move, all the flip platforms 132 can be flipped synchronously, so that the multiple battery shells 10 can be flipped from the first state to the second state at one time.
[0148] In this embodiment, the flipping device 130 also includes a device body 134, on which two mounting beams 1341 are arranged in parallel and at intervals, a plurality of flipping platforms 132 are spanned between the two mounting beams 1341 and are arranged in sequence and at intervals in the length direction of the mounting beams 1341, and a plurality of second transmission pulleys 133 are alternately arranged on the two mounting beams 1341 in sequence.
[0149] The flipping platform 132 includes a rotating shaft 1322 and a platform body 1323 which are connected to each other. The fixing component 1321 is arranged on the platform body 1323. The platform body 1323 is located between two mounting beams 1341. One end of the rotating shaft 1322 is connected to a second transmission pulley 133, and the other end of the rotating shaft 1322 is connected to the flipping driving member 131 or another second transmission pulley 133.
[0150] In fact, in this embodiment, one of the multiple flip platforms 132 is located at the end of the arrangement queue, and one end of its rotating shaft 1322 is connected to a flip driving member 131, and the other end is connected to a second transmission pulley 133. The flip driving member 131 and the second transmission pulley 133 are respectively arranged on two mounting beams 1341, and the second transmission pulley 133 is connected to the rotating shaft 1322 of the adjacent flip platform 132.
[0151] In actual application, the flip driving member 131 drives the rotating shaft 1322 connected thereto to rotate, and the rotating shaft 1322 drives the correspondingly connected platform body 1323 to rotate, and the fixing assembly 1321 provided on the platform body 1323 drives the battery shell 10 to flip. The rotating shaft 1322 drives the second transmission pulley 133 connected to the other end thereof to move, and then drives the next rotating shaft 1322 to rotate, so that the multiple platform bodies 1323 corresponding to the multiple flipping platforms 132 are flipped synchronously, so that the multiple battery shells 10 are flipped synchronously from the first state to the second state.
[0152] Please refer to Fig.15 , Fig.15Shown is a schematic structural diagram of the recovery device 150.
[0153] In this embodiment, the recycling device 150 includes a recycling conveying member 151, a paper pulling support assembly 152 and a guide slide 153. The paper pulling support assembly 152 and the guide slide 153 are arranged above the recycling conveying member 151 at an interval. The paper pulling support assembly 152 is used to pull the empty paper support at the loading station onto the guide slide 153. The guide slide 153 is used to guide the paper support to slide onto the recycling conveying member 151. The recycling conveying member 151 is used to transport the paper support to the recycling station.
[0154] In actual application, when the battery shell transfer device 120 moves multiple battery shells 10 in the bottom tray 20 at the first loading station away from the bottom tray 20, multiple paper trays are left in the bottom tray 20. At this time, the paper tray pulling component 152 pulls the paper tray in the bottom tray 20 onto the guide slide 153. The guide slide 153 actually has a guide slope. After the paper tray reaches the guide slide 153, it slides down to the recovery conveyor 151 under the guide action of the guide slope. The recovery conveyor 151 then transports the paper tray to the recovery station. In this embodiment, the recovery conveyor 151 is a transmission belt.
[0155] Please refer to Fig.16 , Fig.16 Shown is a schematic structural diagram of a tray loading device 160 .
[0156] The tray loading device 160 includes a second roller conveyor line 161, a limiter 162 and a positioning assembly 163. The limiter 162 and the positioning assembly 163 are respectively arranged at the two ends of the second roller conveyor line 161 along its conveying direction. The limiter 162 is used to limit the fixture 40 loaded with the tray 50 at the second loading station, and the positioning assembly 163 is used to limit the unloaded fixture 40 at the stacking station.
[0157] It can be seen that the second loading station is at one end of the second roller conveyor line 161 close to the unloading mechanism in the first direction, and the stacking station is at one end of the roller conveyor line away from the unloading mechanism in the first direction. The second roller conveyor line 161 can reciprocate the clamp 40 between the second loading station and the stacking station.
[0158] In actual application, the fixture 40 fully loaded with the tray 50 is placed on the stacking station, and the second roller conveyor line 161 conveys the fixture 40 to the second loading station. At this time, the limiter 162 limits the fixture 40 loaded with the tray 50 at the second loading station. After the tray transfer device 170 removes multiple trays 50 from the fixture 40, the second roller conveyor line 161 rotates in the opposite direction to convey the empty fixture 40 back to the stacking station, and the positioning assembly 163 limits the empty fixture 40 at the stacking station, waiting for the stacking device 195 to stack the trays 50 fully loaded with battery shells 10 on the fixture 40 in sequence.
[0159] In this embodiment, the tray loading device 160 also includes a clamping assembly 164, which is arranged between the limit member 162 and the positioning assembly 163. The clamping assembly 164 is used to push the clamp 40 against the limit member 162 when the second roller conveyor line 161 conveys the clamp 40 loaded with the tray 50 to the second loading station.
[0160] In fact, the pressing assembly 164 is a retractable structure. When the clamp 40 reaches the second loading station and one end thereof abuts against the stopper 162, the pressing assembly 164 extends to abut against one end of the clamp 40 away from the stopper 162, thereby clamping and fixing the clamp 40 together with the stopper 162. After the tray transfer device 170 removes the plurality of trays 50 from the clamp 40, the pressing assembly 164 contracts to release the abutment on the clamp 40, and the second roller conveyor line 161 rotates in the opposite direction to convey the empty clamp 40 back to the stacking station.
[0161] Please refer to Fig.17 and Fig.18 , Fig.17 FIG. 4 is a schematic diagram showing the structure of the fixture 40 fully loaded with a material tray 50 at the second loading station. Fig.18 It is a schematic structural diagram of the combined structure of the tray loading device 160, the fixing device 180 and the tray transferring device 170.
[0162] The tray transfer device 170 includes a lifting cantilever 171, a lifting drive component 172 and a fixed bracket 173. The lifting drive component 172 is arranged on the fixed bracket 173, and the lifting drive component 172 is transmission-connected to the lifting cantilever 171, and is used to drive the lifting cantilever 171 to lift the multiple trays 50 stacked at the second loading station to the detachment clamp 40.
[0163] The fixture 40 in this embodiment includes four columns, which respectively limit the four corners of the material tray 50, so that multiple material trays 50 can be stacked in the middle area of the four columns. In fact, the bottom of the fixture 40 is provided with a hollow structure to allow the lifting cantilever 171 of the material tray transfer device 170 to extend into the bottom of the stacking structure of the material tray 50.
[0164] When the tray loading device 160 delivers the fully loaded fixture 40 to the second loading station, the lifting arm 171 extends into the hollow structure at the bottom of the fixture 40, and then the lifting drive 172 drives the lifting arm 171 to move vertically upward along the fixed bracket 173, thereby lifting the multiple trays 50 upward. After all the trays 50 leave the top of the four columns of the fixture 40, the loading device delivers the empty fixture 40 back to the stacking station.
[0165] The fixing device 180 is located in the upper area of the lifting cantilever 171, and the fixing device 180 includes a first clamping component 181 and a second clamping component 182. The first clamping component 181 is used to clamp and fix the material tray 50 in the first direction, and the second clamping component 182 is used to clamp and fix the material tray 50 in the second direction. In fact, the fixing device 180 is used to clamp and fix the material tray 50 lifted by the lifting cantilever 171 and at the top of the stacking structure, so that the tray transfer device 190 can transfer the multiple battery shells 10 in the second state at the flip device 130 to the fixed material tray 50.
[0166] The first clamping assembly 181 includes a positioning reference plate 1811 and a first positioning cylinder 1812 spaced apart in the first direction. A first positioning member 1813 is disposed at the output end of the first positioning cylinder 1812. The first positioning cylinder 1812 is used to drive the first positioning member 1813 to move closer to or away from the positioning reference plate 1811 to clamp or release the material tray 50 in the first direction. In this embodiment, the first positioning cylinder 1812 is disposed on the top of the fixed bracket 173.
[0167] The second clamping assembly 182 includes a second positioning cylinder 1821 and a third positioning cylinder 1823 which are spaced apart in the second direction. The output end of the second positioning cylinder 1821 is provided with a second positioning member 1822, and the output end of the third positioning cylinder 1823 is provided with a third positioning member 1824. The second positioning cylinder 1821 is used to drive the second positioning member 1822 to approach or move away from the third positioning member 1824, and the third positioning cylinder 1823 is used to drive the third positioning member 1824 to approach or move away from the second positioning member 1822, so that the second positioning member 1822 and the third positioning member 1824 clamp or release the material tray 50 in the second direction.
[0168] Please refer to Fig.19 and Fig. 20 , Fig.19 FIG. 1 is a schematic diagram showing the connection structure between the tray loading and unloading device 190 and the mounting bracket 140. Fig. 20 FIG. 1 is a schematic structural diagram of a tray loading and unloading device 190 .
[0169] The tray loading and unloading device 190 includes a second moving body 191 and a second loading and unloading module 192. The second loading and unloading module 192 is disposed on the second moving body 191. The second loading and unloading module 192 is provided with a plurality of suction cups 1921. The plurality of suction cups 1921 are used to correspondingly suck a plurality of battery shells 10 in the second state on the flipping device 130. The second moving body 191 is used to drive the second loading and unloading module 192 to move between the flipping device 130 and the fixing device 180. The suction cups 1921 are also used to release the battery shell 10 from the fixing device 180 so that the battery shell 10 falls into the tray 50 fixed by the fixing device 180.
[0170] The mounting bracket 140 is provided with a second guide rail 143 extending in the first direction, and the second moving body 191 is slidably matched with the second guide rail 143. In this embodiment, one end of the first guide rail 141 is butted with one end of the second guide rail 143 in the first direction, and they are actually an integrated structure.
[0171] The second transfer module 192 is also provided with a sixth driving member 1922, which is in transmission connection with the multiple suction cups 1921 and is used to drive the multiple suction cups 1921 to rotate horizontally. In actual application, the second moving body 191 drives the second transfer module 192 to move to the flipping device 130, and the multiple suction cups 1921 on the second transfer module 192 correspondingly suck the multiple battery shells 10 in the second state at the flipping device 130. Afterwards, the second moving body 191 drives the second transfer module 192 and the multiple battery shells 10 to move toward the fixing device 180. In this process, the sixth driving member 1922 can drive the multiple suction cups 1921 to rotate in the horizontal direction to adjust the opening direction of the multiple battery shells 10 that are adsorbed and fixed.
[0172] In this embodiment, multiple suction cups 1921 are rotatably arranged on the second transfer module 192 via bearings, and the multiple suction cups 1921 are connected via multiple connecting rods 1923. The sixth driving member 1922 is used to drive one of the suction cups 1921 to rotate, so as to drive all the remaining suction cups 1921 to rotate synchronously through the multiple connecting rods 1923, thereby realizing the linkage of all the suction cups 1921.
[0173] The tray loading and unloading device 190 also includes a seventh driving member 193, an eighth driving member 194 and a ninth driving member 1945. The seventh driving member 193 is arranged on the second moving body 191, and is used to drive the second moving body 191 to slide along the second guide rail 143; the eighth driving member 194 is arranged on the second moving body 191 and is connected to the ninth driving member 1945, and is used to drive the ninth driving member 1945 to move in the second direction; the ninth driving member 1945 is connected to the second transferring module 192, and is used to drive the second transferring module 192 to move in the third direction.
[0174] The seventh driving member 193 drives the second moving body 191 to slide on the second guide rail 143, driving the second transfer module 192 to reciprocate between the flipping device 130 and the fixing device 180 along the first direction; the eighth driving member 194 drives the ninth driving member 1945 to move in the second direction, driving the second transfer module 192 to move in the second direction; the ninth driving member 1945 drives the second transfer module 192 to move in the third direction, realizing the vertical lifting of the second transfer module 192. Through the coordinated adjustment of the movement in the three directions, the position adjustment of the multiple suction cups 1921 on the second transfer module 192 in the three-dimensional space is realized, ensuring the suction accuracy at the flipping device 130 and the plate insertion accuracy at the fixing device 180.
[0175] A second rack 144 is also provided on the mounting bracket 140, and the extension direction of the second rack 144 is parallel to the first direction. A second gear 1911 is also provided on the second moving body 191, and the second gear 1911 is meshed with the second rack 144. The seventh driving member 193 is connected to the second gear 1911 for driving the second gear 1911 to roll along the second rack 144.
[0176] Similarly, in this embodiment, one end of the second rack 144 is butted against one end of the first rack 142, and the two are actually an integrated structure. In practical applications, the seventh driving member 193 can drive the second gear 1911 to rotate forward, and the second gear 1911 rolls toward one end of the second rack 144, driving the second moving body 191 to move in the first direction close to the flip device 130; the seventh driving member 193 can also drive the second gear 1911 to rotate reversely, and the second gear 1911 rolls toward the other end of the second rack 144, driving the second moving body 191 to move in the first direction close to the fixing device 180.
[0177] Please refer to Fig.21 and Fig. 22 , Fig.21 FIG. 1 is a schematic diagram showing the connection structure between the stacking device 195 and the mounting bracket 140. Fig. 22 Shown is a schematic structural diagram of the stacking device 195.
[0178] The stacking device 195 includes a third moving body 196 and a third transfer module 197. The third transfer module 197 is arranged on the third moving body 196. The third moving body 196 is used to drive the third transfer module 197 to move between the fixing device 180 and the stacking station; the third transfer module 197 is provided with a tray clamp 1971 and a tenth driving member 1972. The tenth driving member 1972 is connected to the tray clamp 1971 and is used to drive the tray clamp 1971 to clamp or release the tray clamp 1971.
[0179] The mounting bracket 140 is provided with a third guide rail 145 extending in the first direction, and the third moving body 196 is slidably matched with the third guide rail 145. In fact, the stacking device 195 further includes an eleventh driving member 198 and a twelfth driving member 199. The eleventh driving member 198 is provided on the third moving body 196 and is used to drive the third moving body 196 to slide along the third guide rail 145; the twelfth driving member 199 is provided on the third moving body 196 and is connected to the third transfer module 197 and is used to drive the third transfer module 197 to move in the third direction.
[0180] It can be understood that when the tray loading device 190 completes loading the tray 50 fixed by the fixing device 180, usually when the tray 50 fixed by the fixing device 180 is fully loaded with the battery shell 10 in the second state, the eleventh driving member 198 and the twelfth driving member 199 cooperate to move the third transfer module 197 to the fixing device 180, and the tray clamping claw 1971 is aligned with the fully loaded tray 50. Afterwards, the tenth driving member 1972 drives the tray clamping claw 1971 to clamp and fix the fully loaded tray 50.
[0181] Afterwards, the fixing device 180 releases the fixing of the tray 50, and the eleventh driving member 198 drives the third moving body 196 to move in the first direction close to the stacking station. When the fully loaded tray 50 moves to the stacking station and aligns with the fixture 40, the twelfth driving member 199 drives the third transfer module 197 to adjust to a suitable height, and the tenth driving member 1972 drives the tray clamp 1971 to release the tray 50, so that the tray 50 is stacked in the fixture 40.
[0182] A third rack 146 is also provided on the mounting bracket 140, and the extension direction of the third rack 146 is parallel to the first direction. A third gear 1961 is also provided on the third moving body 196, and the third gear 1961 is meshed with the third rack 146. The eleventh driving member 198 is connected to the third gear 1961, and is used to drive the third gear 1961 to roll along the third rack 146.
[0183] Similarly, in actual application, the eleventh driving member 198 can drive the third gear 1961 to rotate forward, and the third gear 1961 rolls toward one end of the third rack 146, driving the third moving body 196 to move in the first direction close to the fixing device 180; the eleventh driving member 198 can also drive the third gear 1961 to rotate reversely, and the third gear 1961 rolls toward the other end of the third rack 146, driving the third moving body 196 to move in the first direction close to the stacking station.
[0184] In summary, the automatic loading device 100 provided in this embodiment can replace manual labor to realize the automatic loading of the battery shell 10, and can be adapted to battery shells 10 of different sizes and specifications, and has a wide range of applicability; and during the loading process, the isolation paper 30 can be completely removed, and the paper tray can be automatically recycled, with a very high degree of automation, which can greatly improve the efficiency of battery cell assembly.
[0185] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic tray loading device, characterized in that: The invention comprises a discharging mechanism and a tray loading mechanism, wherein the discharging mechanism comprises a bottom support loading device (110), a battery shell transfer device (120) and a flipping device (130), wherein the bottom support loading device (110) is used to transport a bottom support (20) loaded with a plurality of battery shells (10) to a first loading station; the battery shell transfer device (120) is used to transfer the plurality of battery shells (10) at the first loading station to the flipping device (130); the flipping device (130) is used to drive the plurality of battery shells (10) to flip from a first state to a second state; and the tray loading mechanism is used to perform tray loading on the plurality of battery shells (10) in the second state; The battery shell transfer device (120) comprises a first moving body (121) and a first transfer module (122), wherein the first transfer module (122) is arranged on the first moving body (121), and a plurality of shell clamping assemblies and a second driving member (123) are arranged on the first transfer module (122), wherein the shell clamping assemblies are used to take or release the battery shell (10), and the second driving member (123) is connected to the plurality of shell clamping assemblies in a transmission manner and is used to adjust the spacing between the plurality of shell clamping assemblies, and the first moving body (121) is used to drive the first transfer module (122) to move between the first loading station and the flipping device (130); The plurality of housing clamping jaw assemblies include a first clamping jaw assembly (124) and a third clamping jaw assembly (125) arranged adjacent to each other, the first clamping jaw assembly (124) includes a first main body (1241), a first compensation assembly (1242) and a first clamping jaw (1248), the first main body (1241) is movably arranged on the first transfer module (122) and is transmission-connected to the second driving member (123), and the first clamping jaw (1248) is connected to the first main body (1241) via the first compensation assembly (1242); A third pushing member is provided on the third clamping jaw assembly (125), and the third pushing member is used to push the first compensation assembly (1242) to move relative to the first main body (1241) when the first clamping jaw assembly (124) and the third clamping jaw assembly (125) are separated by a first preset distance, so as to drive the first clamping jaw (1248) to move relative to the first main body (1241) and approach the third clamping jaw assembly (125).
2. The automatic tray loading device according to claim 1, characterized in that: The base loading device (110) comprises a first roller conveyor line (111), a limiting rail (112) and a first driving member (113); the limiting rail (112) extends along the transmission direction of the first roller conveyor line (111), and defines a channel for conveying the base (20) above the first roller conveyor line (111); the first driving member (113) is transmission-connected to the limiting rail (112) for adjusting the width of the limiting rail (112) to accommodate bases (20) of different sizes.
3. The automatic tray loading device according to claim 2, characterized in that: The base support loading device (110) further comprises a first stop assembly (114), wherein the first stop assembly (114) is arranged at an end of the limiting track (112) corresponding to the end of the transmission direction of the first roller conveyor line (111), and the first stop assembly (114) is used to stop the base support (20) so as to keep the base support (20) at the first loading station.
4. The automatic tray loading device according to claim 3, characterized in that: The base loading device (110) further comprises a second stop assembly (115), wherein the second stop assembly (115) is arranged in the limiting track (112) and is upstream of the first stop assembly (114) in the transmission direction of the first roller conveyor line (111), and the second stop assembly (115) is used to stop the base (20) at the rear when the first stop assembly (114) stops the base (20) at the front.
5. The automatic tray loading device according to claim 1, characterized in that: The first compensation component (1242) includes a first pulley (1243), a first resisting member (1244), a first slider (1245) and a first elastic member (1246); the first pulley (1243) and the first elastic member (1246) are both arranged on the first body (1241); the first resisting member (1244) and the first slider (1245) are respectively connected to two sides of the first pulley (1243); The two ends of the first elastic member (1246) are respectively abutted against the first main body (1241) and the first slider (1245), the first clamping jaw (1248) is connected to the first slider (1245), and the first abutting member (1244) is used to drive the first pulley (1243) to rotate under the push of the third pushing member, so as to drive the first slider (1245) to move in a direction close to the third clamping jaw assembly (125) and compress the first elastic member (1246).
6. The automatic tray loading device according to claim 1, characterized in that: The third clamping jaw assembly (125) comprises a third main body (1252), a third compensation assembly (1253) and a third clamping jaw (1254); the third main body (1252) is movably arranged on the first transfer module (122) and is transmission-connected to the second driving member (123); the third pushing member is arranged on the third main body (1252); and the third clamping jaw (1254) is connected to the third main body (1252) via the third compensation assembly (1253); A first pushing member (1247) is provided on the first main body (1241), and the first pushing member (1247) is used to push the third compensation assembly (1253) to move relative to the third main body (1252) when the first clamping jaw assembly (124) and the third clamping jaw assembly (125) are separated by a third preset distance, so as to drive the third clamping jaw (1254) to move relative to the third main body (1252) in a direction away from the first clamping jaw assembly (124).
7. The automatic tray loading device according to claim 6, characterized in that: The third compensation component (1253) includes a third slider (1255) and a third elastic member (1256), the third slider (1255) is slidably matched with the third body (1252), the third elastic member (1256) is arranged on the third body (1252), and the two ends of the third elastic member (1256) are respectively abutted against the third body (1252) and the third slider (1255), the third clamping jaw (1254) is connected to the third slider (1255), and the third slider (1255) is used to move in a direction away from the first clamping jaw assembly (124) and compress the third elastic member (1256) under the push of the first pushing member (1247).
8. The automatic tray loading device according to claim 1, characterized in that: The multiple shell clamping assemblies are arranged in sequence, and a pressing assembly (126) is also provided on the first transfer module (122). The pressing assembly (126) is located at one end of the arrangement queue formed by the multiple shell clamping assemblies. The pressing assembly (126) is used to press the remaining battery shell (10) in the base tray (20) when the multiple shell clamping assemblies take part of the battery shell (10) in the base tray (20).
9. The automatic tray loading device according to claim 1, characterized in that: The automatic loading device (100) further comprises a mounting bracket (140), on which a first guide rail (141) extending in a first direction is disposed, the first moving body (121) slidingly cooperates with the first guide rail (141), the first loading station and the flipping device (130) are located below the mounting bracket (140) and are spaced apart in the first direction.
10. The automatic tray loading device according to claim 9, characterized in that: The battery shell transfer device (120) also includes a third driving member (127), a fourth driving member (128) and a fifth driving member (129); the third driving member (127) is arranged on the first moving body (121) and is used to drive the first moving body (121) to slide along the first guide rail (141); the fourth driving member (128) is arranged on the first moving body (121) and is connected to the fifth driving member (129) and is used to drive the fifth driving member (129) to move in a second direction; the fifth driving member (129) is connected to the first transfer module (122) and is used to drive the first transfer module (122) to move in a third direction; the first direction, the second direction and the third direction are at an angle to each other.
11. The automatic tray loading device according to claim 10, characterized in that: The mounting bracket (140) is also provided with a first rack (142), and the extension direction of the first rack (142) is parallel to the first direction. The first moving body (121) is also provided with a first gear (1211), and the first gear (1211) is meshed with the first rack (142). The third driving member (127) is connected with the first gear (1211) and is used to drive the first gear (1211) to roll along the first rack (142).
12. The automatic tray loading device according to claim 1, characterized in that: The flipping device (130) comprises a flipping driving member (131) and a plurality of flipping platforms (132); the flipping driving member (131) is connected to the plurality of flipping platforms (132) in a transmission manner; a fixing component (1321) is provided on each of the plurality of flipping platforms (132); the fixing component (1321) is used to fix the battery shell (10); and the flipping driving member (131) is used to drive the plurality of flipping platforms (132) to flip, so as to drive the plurality of battery shells (10) to flip to the second state.
13. The automatic tray loading device according to claim 1, characterized in that: The unloading mechanism further comprises a recovery device (150), wherein the recovery device (150) is used to recover the paper support placed at the bottom of the battery shell (10) at the loading station.
14. The automatic tray loading device according to claim 13, characterized in that: The recycling device (150) includes a recycling conveying member (151), a paper pulling support assembly (152) and a guide slide (153); the paper pulling support assembly (152) and the guide slide (153) are arranged above the recycling conveying member (151) at a distance; the paper pulling support assembly (152) is used to pull the empty paper support at the loading station onto the guide slide (153); the guide slide (153) is used to guide the paper support to slide onto the recycling conveying member (151); and the recycling conveying member (151) is used to transport the paper support to the recycling station.
15. The automatic tray loading device according to claim 1, characterized in that: The tray loading mechanism comprises a tray loading device (160), a tray transfer device (170), a fixing device (180), a tray loading transfer device (190) and a stacking device (195); the tray loading device (160) is used to transport a plurality of trays (50) loaded in a fixture (40) to a second loading station; the tray transfer device (170) is used to move the plurality of trays (50) at the second loading station away from the fixture (40); the tray loading device (160) is also used to transport the empty fixture (40) at the second loading station to the stacking station; the fixing device (180) is used to sequentially fix the plurality of trays (50) on the tray transfer device (170); the tray loading and unloading device (190) is used to transfer the plurality of battery shells (10) that have been flipped by the flipping device (130) to the tray (50) fixed by the fixing device (180); the stacking device (195) is used to transfer the tray (50) fixed by the fixing device (180) and loaded with the battery shells (10) to the fixture (40) at the stacking station for stacking.
16. The automatic tray loading device according to claim 15, characterized in that: The tray loading device (160) comprises a second roller conveyor line (161), a limiter (162) and a positioning assembly (163), wherein the limiter (162) and the positioning assembly (163) are respectively arranged at two ends of the second roller conveyor line (161) along its conveying direction, the limiter (162) is used to limit the clamp (40) loaded with the tray (50) at the second loading station, and the positioning assembly (163) is used to limit the unloaded clamp (40) at the stacking station.
17. The automatic tray loading device according to claim 16, characterized in that: The tray loading device (160) also includes a clamping assembly (164), which is arranged between the limiting member (162) and the positioning assembly (163). The clamping assembly (164) is used to push the clamp (40) to press against the limiting member (162) when the second roller conveyor line (161) conveys the clamp (40) loaded with the tray (50) to the second loading station.
18. The automatic tray loading device according to claim 15, characterized in that: The tray transfer device (170) includes a lifting cantilever (171), a lifting drive component (172) and a fixed bracket (173), wherein the lifting drive component (172) is arranged on the fixed bracket (173), and the lifting drive component (172) is transmission-connected to the lifting cantilever (171) for driving the lifting cantilever (171) to lift the plurality of trays (50) stacked at the second loading station until they are separated from the clamp (40).
19. The automatic tray loading device according to claim 15, characterized in that: The fixing device (180) comprises a first clamping component (181) and a second clamping component (182), wherein the first clamping component (181) is used to clamp and fix the material tray (50) in a first direction, and the second clamping component (182) is used to clamp and fix the material tray (50) in a second direction, and the first direction and the second direction form an angle.
20. The automatic tray loading device according to claim 19, characterized in that: The first clamping assembly (181) includes a positioning reference plate (1811) and a first positioning cylinder (1812) spaced apart in the first direction, and a first positioning member (1813) is provided at the output end of the first positioning cylinder (1812). The first positioning cylinder (1812) is used to drive the first positioning member (1813) to move closer to or away from the positioning reference plate (1811) so as to clamp or release the material tray (50) in the first direction.
21. The automatic tray loading device according to claim 19, characterized in that: The second clamping assembly (182) includes a second positioning cylinder (1821) and a third positioning cylinder (1823) which are spaced apart in the second direction, a second positioning member (1822) being provided at the output end of the second positioning cylinder (1821), and a third positioning member (1824) being provided at the output end of the third positioning cylinder (1823), the second positioning cylinder (1821) being used to drive the second positioning member (1822) to approach or move away from the third positioning member (1824), and the third positioning cylinder (1823) being used to drive the third positioning member (1824) to approach or move away from the second positioning member (1822), so that the second positioning member (1822) and the third positioning member (1824) clamp or release the material tray (50) in the second direction.
22. The automatic tray loading device according to claim 15, characterized in that: The tray loading and unloading device (190) comprises a second moving body (191) and a second loading and unloading module (192). The second loading and unloading module (192) is arranged on the second moving body (191). The second loading and unloading module (192) is provided with a plurality of suction cups (1921). The plurality of suction cups (1921) are used to correspondingly suck the plurality of battery shells (10) in the second state on the flipping device (130). The second moving body (191) is used to drive the second loading and unloading module (192) to move between the flipping device (130) and the fixing device (180). The suction cups (1921) are also used to release the battery shells (10) from the fixing device (180) so that the battery shells (10) fall into the tray (50) fixed by the fixing device (180).
23. The automatic tray loading device according to claim 22, characterized in that: The second transfer module (192) is also provided with a sixth driving member (1922), and the sixth driving member (1922) is transmission-connected to the plurality of suction cups (1921) and is used for driving the plurality of suction cups (1921) to rotate horizontally.
24. The automatic tray loading device according to claim 22, characterized in that: The automatic loading device (100) further comprises a mounting bracket (140), on which a second guide rail (143) extending in a first direction is disposed, the second moving body (191) slidingly cooperates with the second guide rail (143), the flipping device (130) and the fixing device (180) are located below the mounting bracket (140) and are spaced apart in the first direction.
25. The automatic tray loading device according to claim 24, characterized in that: The tray loading and unloading device (190) further comprises a seventh driving member (193), an eighth driving member (194) and a ninth driving member (1945); the seventh driving member (193) is arranged on the second moving body (191) and is used to drive the second moving body (191) to slide along the second guide rail (143); the eighth driving member (194) is arranged on the second moving body (191) and is connected to the ninth driving member (1945) and is used to drive the ninth driving member (1945) to move in a second direction; the ninth driving member (1945) is connected to the second loading and unloading module (192) and is used to drive the second loading and unloading module (192) to move in a third direction; the first direction, the second direction and the third direction form an angle with each other.
26. The automatic tray loading device according to claim 25, characterized in that: The mounting bracket (140) is also provided with a second rack (144), and the extension direction of the second rack (144) is parallel to the first direction. The second moving body (191) is also provided with a second gear (1911), and the second gear (1911) is meshed with the second rack (144). The seventh driving member (193) is connected with the second gear (1911) and is used to drive the second gear (1911) to roll along the second rack (144).
27. The automatic tray loading device according to claim 15, characterized in that: The stacking device (195) comprises a third moving body (196) and a third transfer module (197); the third transfer module (197) is arranged on the third moving body (196); the third moving body (196) is used to drive the third transfer module (197) to move between the fixing device (180) and the stacking station; the third transfer module (197) is provided with a tray clamp (1971) and a tenth driving member (1972); the tenth driving member (1972) is connected to the tray clamp (1971) and is used to drive the tray clamp (1971) to clamp or release the tray clamp (1971).
28. The automatic tray loading device according to claim 27, characterized in that: The automatic loading device (100) further comprises a mounting bracket (140), on which a third guide rail (145) extending in a first direction is disposed, the third moving body (196) slidably cooperates with the third guide rail (145), the fixing device (180) and the stacking station are located below the mounting bracket (140) and are spaced apart in the first direction.
29. The automatic tray loading device according to claim 28, characterized in that: The stacking device (195) further comprises an eleventh driving member (198) and a twelfth driving member (199); the eleventh driving member (198) is arranged on the third moving body (196) and is used to drive the third moving body (196) to slide along the third guide rail (145); The twelfth driving member (199) is arranged on the third moving body (196) and connected to the third transfer module (197), and is used to drive the third transfer module (197) to move in a third direction; the first direction and the third direction form an angle with each other.
30. The automatic tray loading device according to claim 29, characterized in that: The mounting bracket (140) is also provided with a third rack (146), and the extension direction of the third rack (146) is parallel to the first direction. The third moving body (196) is also provided with a third gear (1961), and the third gear (1961) is meshed with the third rack (146). The eleventh driving member (198) is connected to the third gear (1961) and is used to drive the third gear (1961) to roll along the third rack (146).
Citation Information
Patent Citations
Fully-automatic tray loader for cylindrical lithium ion batteries
CN107381082A
Automatic packing tray unpacking machine and automatic packing tray unpacking method for battery case packing assembly
CN116176981A
Width-adjustable bidirectional butt joint conveying mechanism
CN218463745U
Automatic tray loading equipment
CN221679111U