Automatic steaming equipment based on turntable prefabricated parts

Abstract

The invention relates to the technical field of high-end equipment manufacturing, and in particular to automatic steaming and curing equipment based on a turntable type prefabricated part, comprising a support frame and a turntable, a steaming and curing device, a steam receiving port being arranged at the upper end of the steaming and curing device, a sealing component being arranged on the steaming and curing device, a feeding component and a conveying component being arranged at the left and right ends of the turntable respectively, a guide rail being arranged on the support frame, a knocking component being slidably arranged at the lower end of a placement groove, the lower end of the knocking component being slidably arranged on the guide rail, the steaming and curing device injects cement into its material groove through the feeding component, drives the knocking component to make a circular motion through the turntable, drives the knocking component to rise and fall through the guide rail, and knocks and compacts the cement in the steaming and curing device, drives the conveying component to move downward through a convex block a to connect to the steam receiving port, seals the steam receiving port through the sealing component, and conveys steam into the steaming and curing device to steam the cement; the problem that the existing device needs to manually inject cement into the steaming and curing device and inject steam into it, and the production efficiency is low, is solved.

Description

Technical Field

[0001] The present invention relates to the technical field of high-end equipment manufacturing, and in particular to automated steaming equipment for prefabricated parts based on a turntable. Background Art

[0002] In the modern construction industry, we can often see the frequent use of prefabricated components such as cement prefabricated components and reinforced cement prefabricated components. A Chinese invention patent with application announcement number CN112207973B discloses a steaming device for prefabricated component production, including a first clamping plate, a second clamping plate, a steaming mechanism, an air intake pipe, an air storage tank, a pressure tank, a piston, a return spring, a pressure relief mechanism and a material injection tank; the first clamping plate and the second clamping plate are mutually engaged in a ring shape, and the side walls of the first clamping plate and the second clamping plate are detachably connected by multiple bolts. By injecting concrete into the material injection tank, the cement pipeline is processed. After the concrete pipeline is poured for a certain period of time, the air intake pipe is connected to an external steam engine, so that steam of a certain temperature is injected into the air storage tank inside the first clamping plate and the second clamping plate, which is beneficial to the curing of the concrete and makes the hardness and quality of the concrete better.

[0003] However, the inventors found that in actual use, the steam curing device needs to be manually cemented and injected with steam, which has low production efficiency; and its air inlet pipe is prone to steam leakage when connected to an external steam engine, and has poor sealing performance. Summary of the invention

[0004] The purpose of the present invention is to address the deficiencies in the prior art. Cement is injected into a material trough of a steam curing device by a feeding component, a knocking component is driven to make a circular motion by a turntable, the knocking component is driven to rise and fall by a guide rail, and the cement in the steam curing device is knocked and compacted, a conveying component is driven to move downward to connect to a steam inlet by a convex block a, and the steam inlet is sealed by a sealing component, steam is conveyed into the steam curing device to steam-cure the cement; the problem that the prior art requires manual cement injection and steam injection into the steam curing device, the production efficiency is low, and the air inlet pipe is prone to steam leakage when connected to an external steam engine, and the sealing performance is poor is solved.

[0005] In view of the above technical problems, the technical solutions adopted by the present invention are as follows:

[0006] The automatic steaming and curing equipment for prefabricated parts based on a turntable type includes a support frame and a turntable rotatably arranged on the support frame, the turntable is provided with a plurality of placement grooves, a steaming device is arranged in the placement grooves, a steaming device is arranged at the upper end of the steaming device, a sealing component is arranged on the steaming device, a support rod is also arranged on the turntable, a plurality of fixing plates are arranged on the support rod, the front ends of the fixing plates are all provided with protrusions a, a loading component and a conveying component are respectively arranged at the left and right ends of the turntable, a guide rail is arranged on the support frame, a knocking component is slidably arranged at the lower ends of the placement grooves, and the lower end of the knocking component is slidably arranged on the guide rail, the steaming device injects cement into its material trough through the loading component, drives the knocking component to make a circular motion through the turntable, drives the knocking component to rise and fall through the guide rail, and knocks and compacts the cement in the steaming device, drives the conveying component to move down and connect to the steam inlet through the protrusion a, seals the steam inlet through the sealing component, and conveys steam into the steaming device to steam the cement.

[0007] Preferably, the loading assembly includes a supporting leg a, a storage box arranged on the supporting leg a, and a supporting block a slidably arranged on the storage box, a conveying pipe for conveying cement is arranged in the storage box, and a sliding groove for sliding the supporting block a is opened on the storage box.

[0008] As a preference, a protrusion b is provided at the front end of the support block a, one end of the delivery pipe is connected to the support block a, and a spring a is provided between the support block a and the sliding groove.

[0009] Preferably, the conveying assembly includes a support leg b, a steam storage box arranged on the support leg b, and a support block b slidably arranged on the steam storage box, a cavity for storing steam is provided in the steam storage box, and a slide groove for the support block b to slide is provided on the steam storage box.

[0010] As a preference, a protrusion c is provided at the front end of the support block b, a steam pipe is provided on the support block b, a push rod is provided on the steam pipe, and a spring b is provided between the support block b and the slide groove.

[0011] Preferably, the knocking assembly comprises a support seat slidably arranged on a guide rail and a plurality of knocking blocks arranged on the support seat, and the knocking blocks are slidably arranged on a turntable.

[0012] As a preference, the number of the fixing plates is equal to the number of the placement slots, and the fixing plates are arranged directly above the placement slots.

[0013] Preferably, the guide rail is provided with a plurality of top blocks for striking the assembly to perform lifting motion.

[0014] As a preference, the placement groove is provided with a plurality of through holes, the knocking blocks are slidably arranged in the through holes, and the number of the through holes is equal to the number of the knocking blocks.

[0015] As another preferred embodiment, the sealing assembly includes a cylinder body arranged on the steam curing device, a piston rod slidably arranged on the cylinder body, and an air pipe arranged on the cylinder body, an air bag is arranged on the upper end of the steam inlet, the other end of the air pipe is connected to the air bag, and a spring c is arranged between the cylinder body and the piston rod.

[0016] Beneficial effects of the present invention:

[0017] 1. In the present invention, cement is injected into the material trough of the steam curing device through the feeding component, the knocking component is driven to make a circular motion through the turntable, the knocking component is driven to rise and fall through the guide rail, and the cement in the steam curing device is knocked and compacted, the conveying component is driven to move downward to connect to the steam inlet through the convex block a, and the steam inlet is sealed through the sealing component, and steam is conveyed into the steam curing device to steam the cement, which is conducive to realizing automatic steam curing, improving production efficiency, and improving the sealing effect.

[0018] 2. In the present invention, a knocking assembly is slidably arranged at the lower end of the placement groove, and the knocking assembly rises and falls under the action of the guide rail to knock and compact the cement in the steam curing device, so that the prefabricated parts are better formed.

[0019] In summary, this equipment has the advantages of improving production efficiency and sealing effect, and is especially suitable for the field of high-end equipment manufacturing technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0021] Figure 1 It is a structural schematic diagram of the automatic steaming and curing equipment based on the turntable preform;

[0022] Figure 2 It is a front view of the automatic steaming curing equipment based on the turntable preform;

[0023] Figure 3 for Figure 2 A magnified image;

[0024] Figure 4 It is a structural schematic diagram of the turntable and the fixed plate;

[0025] Figure 5 It is a cross-sectional schematic diagram of a feeding component;

[0026] Figure 6 is a cross-sectional schematic diagram of a conveying component;

[0027] Figure 7 It is a schematic diagram of the structure of the striking assembly and the guide rail;

[0028] Figure 8 This is a working status diagram of the turntable-type preform automated steaming equipment.

[0029] 1. Support frame; 2. Turntable; 3. Steam curing device; 4. Fixed plate; 5. Feeding assembly; 6. Conveying assembly; 7. Guide rail; 8. Knocking assembly; 9. Sealing assembly; 21. Placement groove; 22. Support rod; 31. Steam inlet; 32. Air bag; 41. Bump; 51. Support leg a; 52. Material storage box; 53. Support block a; 54. Spring a; 61. Support leg b; 62. Steam storage box; 63. Support block b; 64. Steam delivery pipe; 65. Spring b; 66. Push rod; 71. Push block; 81. Support seat; 82. Knocking block; 91. Cylinder body; 92. Piston rod; 93. Air pipe; 94. Spring c; 211. Through hole; 521. Delivery pipe; 522. Sliding groove; 531. Bump b; 621. Cavity; 622. Sliding groove; 631. Bump c. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.

[0031] Embodiment 1

[0032] like Figures 1 to 8 As shown, the automatic steaming and curing equipment based on the turntable type preform comprises a support frame 1 and a turntable 2 rotatably arranged on the support frame 1, the turntable 2 is provided with a plurality of placement grooves 21, a steam curing device 3 is arranged in the placement groove 21, a steam curing device 3 is arranged at the upper end thereof with a steam receiving port 31, a sealing component 9 is arranged on the steam curing device 3, a support rod 22 is further arranged on the turntable 2, a plurality of fixing plates 4 are arranged on the support rod 22, a convex block a41 is arranged at the front end of each fixing plate 4, a feeding component 5 and a conveying component 6 are arranged at the left and right ends of the turntable 2, respectively. The support frame 1 is provided with a guide rail 7, and the lower end of the placement groove 21 is slidably provided with a knocking component 8, and the lower end of the knocking component 8 is slidably set on the guide rail 7. The steam curing device 3 injects cement into its material trough through the loading component 5, and drives the knocking component 8 to make a circular motion through the turntable 2. The knocking component 8 is driven to rise and fall through the guide rail 7, and the cement in the steam curing device 3 is knocked and compacted. The conveying component 6 is driven to move downward through the protrusion a41 to connect to the steam port 31, and the steam port 31 is sealed through the sealing component 9, and steam is conveyed into the steam curing device 3 to steam the cement.

[0033] It is worth mentioning here that cement is injected into the material trough of the steam curing device 3 through the feeding component 5, and the knocking component 8 is driven to make a circular motion through the turntable 2. The knocking component 8 is driven to rise and fall through the guide rail 7, and the cement in the steam curing device 3 is knocked and compacted. The conveying component 6 is driven to move down to connect to the steam port 31 through the protrusion a41, and the steam port 31 is sealed through the sealing component 9. Steam is conveyed into the steam curing device 3 to steam the cement, which is conducive to realizing automated steam curing, improving production efficiency, and improving the sealing effect.

[0034] like Figure 2 , 5 As shown, the loading assembly 5 includes a supporting leg a51, a storage box 52 arranged on the supporting leg a51, and a supporting block a53 slidably arranged on the storage box 52. A conveying pipe 521 for conveying cement is arranged in the storage box 52, and a sliding groove 522 for the supporting block a53 to slide is opened on the storage box 52.

[0035] In this example, cement is injected into the steam curing vessel 3 through the delivery pipe 521 .

[0036] like Figure 5 As shown, a protrusion b531 is provided at the front end of the support block a53, one end of the delivery pipe 521 is connected to the support block a53, and a spring a54 is provided between the support block a53 and the sliding groove 522.

[0037] In this example, the projection b531 drives the support block a53 downward under the action of the projection a41, and is reset by the spring a54.

[0038] like Figure 2 , 6 As shown, the conveying assembly 6 includes a supporting leg b61, a steam storage box 62 arranged on the supporting leg b61, and a supporting block b63 slidably arranged on the steam storage box 62. A cavity 621 for storing steam is provided in the steam storage box 62, and a slide groove 622 for the support block b63 to slide is provided on the steam storage box 62.

[0039] In this example, the steam is stored in a steam storage tank 62 and delivered to the steam curing device 3 through a steam delivery pipe 64 .

[0040] like Figure 6 As shown, a protrusion c631 is provided at the front end of the support block b63, a steam pipe 64 is provided on the support block b63, a push rod 66 is provided on the steam pipe 64, and a spring b65 is provided between the support block b63 and the slide groove 622.

[0041] In this example, the projection c631 drives the support block b63 downward under the action of the projection a41, and is reset by the spring b65.

[0042] like Figure 7 As shown, the knocking assembly 8 includes a support seat 81 slidably disposed on the guide rail 7 and a plurality of knocking blocks 82 disposed on the support seat 81 , and the knocking blocks 82 are slidably disposed on the turntable 2 .

[0043] It is worth mentioning that a knocking assembly 8 is slidably arranged at the lower end of the placement groove 21, and the knocking assembly 8 is raised and lowered under the action of the guide rail 7 to knock and compact the cement in the steam curing vessel 3, so that the prefabricated parts are better formed.

[0044] like Figure 4 As shown, the number of the fixing plates 4 is equal to the placement slots 21 , and the fixing plates 4 are arranged directly above the placement slots 21 .

[0045] like Figure 7 As shown, the guide rail 7 is provided with a plurality of top blocks 71 for the knocking assembly 8 to perform lifting motion.

[0046] like Figure 4 As shown, the placement groove 21 is provided with a plurality of through holes 211 , and the knocking blocks 82 are slidably disposed in the through holes 211 , and the number of the through holes 211 is equal to the number of the knocking blocks 82 .

[0047] like Figure 3 As shown, the sealing assembly 9 includes a cylinder body 91 arranged on the steam curing device 3, a piston rod 92 slidably arranged on the cylinder body 91, and an air pipe 93 arranged on the cylinder body 91. The upper end of the steam inlet 31 is provided with an air bag 32, and the other end of the air pipe 93 is connected to the air bag 32. A spring c94 is provided between the cylinder body 91 and the piston rod 92.

[0048] In this example, the spring c94 is used to reset the piston rod 92.

[0049] The working process is as follows:

[0050] The steam curing device 3 is manually placed in the placement groove 21 by means of a lifting tool, and the driving member drives the turntable 2 to rotate. When the steam curing device 3 is rotated to the loading assembly 5, the turntable 2 stops rotating, and the convex block b531 drives the supporting block a53 to descend under the action of the convex block a41, thereby driving the conveying pipe 521 to enter the material groove of the steam curing device 3 to cast cement thereon;

[0051] After pouring is completed, the turntable 2 continues to rotate, driving the knocking assembly 8 to slide on the guide rail 7, and to perform lifting and lowering motion under the action of the top block 71, thereby knocking and compacting the cement in the steam curing vessel 3;

[0052] When the steam curing device 3 rotates to the conveying assembly 6, the turntable 2 stops rotating, and the projection c631 drives the support block b63 downward under the action of the projection a41, so that the steam delivery pipe 64 is connected with the steam receiving port 31, and steam of a certain temperature is injected into the steam curing device 3. At the same time, the support block b63 descends and drives the push rod 66 downward, and the push rod 66 drives the piston rod 92 downward to deliver the air in the cylinder 91 into the air bag 32, so as to seal the steam delivery pipe 64 and the steam receiving port 31;

[0053] After the steaming is completed, the turntable 2 is started and turned to the unloading position. The steaming curing device 3 is manually moved out of the placement groove 21 by a lifting tool for demoulding. During the work, the feeding component 5 injects cement into the steaming curing device 3 while the conveying component 6 injects steam into another steaming curing device 3.

[0054] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A turntable-type preform automated steaming and curing device, comprising a support frame (1) and a turntable (2) rotatably arranged on the support frame (1), characterized in that: The turntable (2) is provided with a plurality of placement grooves (21), a steam curing device (3) is arranged in the placement grooves (21), a steam receiving port (31) is arranged at the upper end of the steam curing device (3), a sealing assembly (9) is arranged on the steam curing device (3), the sealing assembly (9) comprises a cylinder body (91) arranged on the steam curing device (3), a piston rod (92) slidably arranged on the cylinder body (91), and an air pipe (93) arranged on the cylinder body (91), an air bag (32) is arranged at the upper end of the steam receiving port (31), the other end of the air pipe (93) is connected to the air bag (32), and the cylinder body (91) A spring c (94) is arranged between the rotating disk (2) and the piston rod (92); the rotating disk (2) is also provided with a support rod (22); a plurality of fixing plates (4) are arranged on the support rod (22); the front ends of the fixing plates (4) are each provided with a protrusion a (41); the left and right ends of the rotating disk (2) are respectively provided with a loading assembly (5) and a conveying assembly (6); the conveying assembly (6) comprises a support leg b (61), a steam storage box (62) arranged on the support leg b (61), and a support block b (63) slidably arranged on the steam storage box (62); a space for storing steam is provided in the steam storage box (62); The steam storage box (62) is provided with a slide groove (622) for the support block b (63) to slide, the front end of the support block b (63) is provided with a protrusion c (631), the support block b (63) is provided with a steam delivery pipe (64), the steam delivery pipe (64) is provided with a push rod (66), and a spring b (65) is provided between the support block b (63) and the slide groove (622); the support frame (1) is provided with a guide rail (7), the lower end of the placement groove (21) is slidably provided with a knocking assembly (8), and the lower end of the knocking assembly (8) is slidably provided on the guide rail (7). The steam curing device (3) injects cement into its material trough through the feeding assembly (5); the rotary disk (2) drives the knocking assembly (8) to make a circular motion, the knocking assembly (8) drives it to rise and fall through the guide rail (7), and knocks and compacts the cement in the steam curing device (3); the support block b (63) is lowered to drive the push rod (66) to fall; the push rod (66) drives the piston rod (92) to press downward, and the conveying assembly (6) is driven to move downward to connect to the steam receiving port (31) through the protrusion a (41); the steam receiving port (31) is sealed through the sealing assembly (9), and steam is conveyed into the steam curing device (3) to steam the cement.

2. The automatic steaming equipment based on the turntable preform according to claim 1 is characterized in that: The loading assembly (5) comprises a supporting leg a (51), a material storage box (52) arranged on the supporting leg a (51), and a supporting block a (53) slidably arranged on the material storage box (52); a conveying pipe (521) for conveying cement is arranged in the material storage box (52); and a sliding groove (522) for the supporting block a (53) to slide is provided on the material storage box (52).

3. The automatic steaming equipment based on the turntable preform according to claim 2 is characterized in that: A protrusion b (531) is provided at the front end of the support block a (53), one end of the delivery pipe (521) is connected to the support block a (53), and a spring a (54) is provided between the support block a (53) and the sliding groove (522).

4. The automatic steaming equipment based on the turntable preform according to claim 1 is characterized in that: The knocking assembly (8) comprises a support seat (81) slidably arranged on the guide rail (7) and a plurality of knocking blocks (82) arranged on the support seat (81); the knocking blocks (82) are slidably arranged on the rotating disk (2).

5. The automatic steaming equipment based on turntable preforms according to claim 1 is characterized in that: The number of the fixing plates (4) is equal to the number of the placement slots (21), and the fixing plates (4) are arranged directly above the placement slots (21).

6. The automatic steaming equipment based on a turntable preform according to claim 1 is characterized in that: The guide rail (7) is provided with a plurality of top blocks (71) for causing the knocking assembly (8) to perform lifting motion.

7. The automatic steaming equipment for preforms based on a turntable according to claim 4, characterized in that: The placement groove (21) is provided with a plurality of through holes (211), the knocking blocks (82) are slidably arranged in the through holes (211), and the number of the through holes (211) is equal to the number of the knocking blocks (82).

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