A method, device and medium for adjusting uneven wall thickness of gas cylinder based on spinning
By real-time detection and adjustment of spin forming parameters and rotary shaft position, the problem of uneven wall thickness of high-pressure gas cylinders is solved, the uniformity of wall thickness and production efficiency are improved, and the stability of product quality is ensured.
Patent Information
- Application Number
- CN202410470254.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-04-18
AI Technical Summary
The problem of uneven wall thickness in the high-pressure gas cylinders often occurs during spin forming, and the prior art is difficult to effectively solve.
The pre-set wall thickness detection mechanism is used to detect uneven areas in real time, and accurately adjust the wall thickness by adjusting the spin forming parameters and rotary shaft position, including adjusting the pressure using nozzle angle and injection distance to achieve uniformity of wall thickness .
Real-time detection and adjustment are achieved, wall thickness uniformity and production efficiency are improved, labor costs and error rates are reduced, and product quality is ensured.
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Figure CN118106395B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of high-pressure bottle manufacturing, and in particular to a method, equipment and medium for adjusting uneven wall thickness of a gas cylinder based on spin forming. Background Art
[0002] High-pressure gas cylinders are containers commonly used to store and transport high-pressure gas. In order to provide sufficient strength and safety, high-pressure gas cylinders are usually manufactured using a spin forming process. Spin forming is a forming process that changes the shape of a material by applying rotation and pressure, and is suitable for the manufacture of metal containers. The spin forming process includes the following steps: First, a metal sheet is placed on a spin forming machine, and then the metal sheet is gradually transformed into a cylindrical shape through the rotation and pressure of the spin forming machine, and the outer shell of the high-pressure gas cylinder is formed.
[0003] In the spinning process of high-pressure gas cylinders, uneven wall thickness may occur. The current solution cannot effectively solve the problem of uneven wall thickness in the spinning process. Therefore, it is necessary to propose an effective solution to adjust the uneven wall thickness in the spinning process of high-pressure gas cylinders. Summary of the invention
[0004] The present invention provides a method, a device and a medium for adjusting uneven wall thickness of a gas cylinder based on spin forming, which are used to solve the technical problems raised by the background technology.
[0005] The present invention adopts the following technical solutions:
[0006] The present invention provides a method for adjusting uneven wall thickness of a gas cylinder based on spin forming, comprising:
[0007] During the spin forming process of the high-pressure gas cylinder, if the wall thickness of a designated preset area in the high-pressure gas cylinder is detected to be uneven through a preset wall thickness detection mechanism, the designated preset area is set as an area to be adjusted, and the thickness to be adjusted and the position of the area to be adjusted are determined;
[0008] According to the position of the area to be adjusted and the thickness to be adjusted, adjusting the position of the high-pressure gas cylinder and the rotating shaft to adjust the wall thickness of the area to be adjusted;
[0009] Detecting whether the wall thickness of the area to be adjusted is uniform by the wall thickness detection mechanism;
[0010] If it is detected that the wall thickness of the area to be adjusted is uneven, the uneven wall thickness of the area to be adjusted is adjusted by adjusting the spin forming parameters in the area to be adjusted.
[0011] It should be noted that the embodiments of this specification have the following beneficial effects regarding the above content:
[0012] Real-time detection and adjustment: Through the pre-set wall thickness detection mechanism, the uneven wall thickness in the specified preset area can be detected in real time, and adjustments can be made in time to ensure the uniformity of wall thickness during the production process.
[0013] Precise adjustment: According to the detected position and thickness of the area to be adjusted, the position of the high-pressure gas cylinder and the rotating shaft is adjusted, which can achieve precise adjustment of the wall thickness of the area to be adjusted, improving the accuracy and efficiency of the adjustment.
[0014] Automatic control: Through the automation of wall thickness detection mechanism and adjustment process, the interference of human operation is reduced, the automation level of the production line is improved, and the labor cost and error rate are reduced.
[0015] Quality stability: Continuous monitoring and adjustment of uneven wall thickness can ensure the uniformity of wall thickness during the production process of high-pressure gas cylinders, improving the stability and consistency of product quality.
[0016] Resource saving: By timely adjusting the spin forming parameters to adjust the uneven wall thickness of the area to be adjusted, the scrap rate can be minimized, saving raw materials and production costs.
[0017] Furthermore, the present invention, if the wall thickness of a designated preset area in the high-pressure gas cylinder is detected to be uneven by a preset wall thickness detection mechanism, setting the designated preset area as the area to be adjusted includes:
[0018] Using a high-pressure gas cylinder wall thickness detection device to detect the wall thickness of multiple preset areas in the high-pressure gas cylinder;
[0019] If it is detected that the wall thickness of the designated preset area is uneven, the designated preset area is set as the area to be adjusted.
[0020] It should be noted that the embodiments of this specification have the following beneficial effects regarding the above content:
[0021] Multi-area wall thickness detection: By using high-pressure gas cylinder wall thickness detection equipment to detect the wall thickness of multiple preset areas, we can fully understand the wall thickness of different areas in the high-pressure gas cylinder.
[0022] Precisely locate the area to be adjusted: If uneven wall thickness is detected in a specified preset area, it can be set as the area to be adjusted. This helps to accurately locate the specific area with uneven wall thickness, avoiding adjustments to the entire cylinder, and improving the accuracy and efficiency of the process.
[0023] Targeted adjustment: After setting the designated preset area as the area to be adjusted, specific wall thickness adjustment measures can be implemented for the area. This can solve the problem of uneven wall thickness in the area to be adjusted in a targeted manner, avoid adjusting the entire cylinder, and save time and resources.
[0024] Furthermore, the present invention adjusts the position of the high-pressure gas cylinder and the rotating shaft according to the position of the area to be adjusted and the thickness to be adjusted to adjust the wall thickness of the area to be adjusted, including:
[0025] Determining an adjustment distance of the high-pressure gas cylinder relative to the rotation axis according to the position of the area to be adjusted and the thickness to be adjusted;
[0026] The positions of the high-pressure gas cylinder and the rotating shaft are adjusted according to the adjustment distance to adjust the wall thickness of the area to be adjusted.
[0027] It should be noted that the embodiments of this specification have the following beneficial effects regarding the above content:
[0028] Precise adjustment: By determining the position and thickness of the area to be adjusted, the adjustment distance of the high-pressure gas cylinder relative to the rotation axis can be accurately calculated, thereby achieving precise adjustment of the wall thickness of the area to be adjusted, improving the accuracy and efficiency of the adjustment.
[0029] Avoid over-adjustment: Determine the adjustment distance according to the position and thickness of the area to be adjusted, avoiding unnecessary losses or production quality problems caused by over-adjustment, and ensuring the rationality and effectiveness of the adjustment.
[0030] Quick response: The position and thickness-based adjustment scheme can quickly respond to uneven wall thickness and make timely adjustments to ensure the continuity and stability of the production process.
[0031] Automated implementation: This adjustment method can be combined with the automation system to achieve automatic adjustment of the position of the high-pressure gas cylinder and the swivel, thereby improving the automation level of the production line, reducing interference from manual operations, and reducing labor costs and error rates.
[0032] Furthermore, the present invention adjusts the position of the high-pressure gas cylinder and the rotating shaft according to the adjustment distance to adjust the wall thickness of the area to be adjusted, including:
[0033] Setting the nozzle angle and the spray distance according to the adjustment distance;
[0034] The positions of the high-pressure gas cylinder and the rotating shaft are adjusted by spraying the pressure onto the high-pressure gas cylinder through the nozzle at the nozzle angle and the spray distance, so as to adjust the wall thickness of the area to be adjusted.
[0035] It should be noted that the embodiments of this specification have the following beneficial effects regarding the above content:
[0036] Customized adjustment: The nozzle angle and spray distance are set according to the adjustment distance to achieve targeted spray adjustment, which can more accurately adjust the wall thickness of the area to be adjusted and meet the personalized adjustment needs of the wall thickness of different parts.
[0037] Fine control: By adjusting the position of the high-pressure gas cylinder and the rotary axis through the injection pressure, the wall thickness of the area to be adjusted can be finely controlled, making the adjustment process more accurate and effective, and improving product quality.
[0038] Strong adaptability: The nozzle angle and spray distance can be flexibly set according to the adjustment distance, which can adapt to the adjustment needs under different conditions of uneven wall thickness and has certain versatility and applicability.
[0039] Fast response speed: The nozzle jet adjustment has the characteristics of fast response speed, which can make timely adjustments to uneven wall thickness and ensure the continuity and stability of the production process.
[0040] Cost saving: Through fine control and rapid adjustment, unnecessary material waste and production time can be reduced, thereby reducing production costs and improving production efficiency and economic benefits.
[0041] Furthermore, the spin forming parameters of the present invention include the spin forming speed, the spin forming temperature and the spin forming die gap.
[0042] It should be noted that the present invention has the following beneficial effects with respect to the above content:
[0043] Wall thickness uniformity: By adjusting the spinning parameters, such as spinning speed, spinning temperature and spinning die gap, the uniform distribution of wall thickness can be achieved. The adjustment of different parameters will affect the flow and distribution of the material. Through reasonable adjustment, the wall thickness can be more evenly distributed during the spinning process, which can improve the consistency of the wall thickness of the high-pressure gas cylinder.
[0044] Optimizing the forming effect: Adjusting the spinning parameters helps to optimize the forming effect. By adjusting the appropriate spinning speed, temperature and mold gap, the material can be better plastically deformed during the spinning process, ensuring the consistency and stability of the forming quality.
[0045] Improve manufacturing accuracy: Adjustment of spin forming parameters can improve manufacturing accuracy. By accurately controlling the spin forming speed, temperature and mold gap, the deviation of wall thickness can be reduced, the manufacturing accuracy of high-pressure gas cylinders can be improved, and relevant standards and requirements can be met.
[0046] Furthermore, in the present invention, the spinning forming parameter is the spinning forming speed, and if the wall thickness of the area to be adjusted is detected to be uneven, the spinning forming parameter in the area to be adjusted is adjusted to adjust the uneven wall thickness of the area to be adjusted, including:
[0047] If it is detected that the wall thickness of the area to be adjusted is uneven, the spinning speed in the area to be adjusted is adjusted by a pre-set spinning speed formula to adjust the uneven wall thickness of the area to be adjusted, wherein the spinning speed formula is: new spinning speed = current spinning speed * (target wall thickness of the area to be adjusted / current wall thickness of the area to be adjusted)^n, where n is a first preset value, and n is a positive integer greater than 0.
[0048] It should be noted that the present invention has the following beneficial effects with respect to the above content:
[0049] Wall thickness uniformity adjustment: By adjusting the spinning speed in the area to be adjusted, the uneven wall thickness can be adjusted. According to the detected uneven wall thickness in the area to be adjusted, the spinning speed value is adjusted using the pre-set spinning speed formula to achieve uniform distribution of the target wall thickness. This can effectively solve the problem of uneven wall thickness and improve the quality and safety of high-pressure gas cylinders.
[0050] Adaptive adjustment: By using the spinning speed formula, the value of the spinning speed is automatically adjusted according to the ratio between the target wall thickness and the current wall thickness of the area to be adjusted. In this way, the spinning speed can be adaptively adjusted according to the difference in actual wall thickness, improving the accuracy and effect of the adjustment.
[0051] Controllability and stability: By using the spin forming speed formula, it is possible to achieve precise adjustment of uneven wall thickness in the area to be adjusted, improving the controllability and stability of the manufacturing process. The spin forming speed formula provides a quantitative adjustment method to ensure accuracy and consistency during the adjustment process.
[0052] Flexibility and applicability: The spin forming speed formula can adjust the speed variation by setting a preset value n according to the specific uneven wall thickness. This provides flexibility and applicability to meet the adjustment needs under different uneven wall thickness conditions.
[0053] Furthermore, in the present invention, the spinning forming parameter is the spinning forming temperature, and if it is detected that the wall thickness of the area to be adjusted is uneven, the spinning forming parameter in the area to be adjusted is adjusted to adjust the uneven wall thickness of the area to be adjusted, including:
[0054] If it is detected that the wall thickness of the area to be adjusted is uneven, the pre-set spin forming temperature formula is used to adjust the spin forming temperature in the area to be adjusted to adjust the uneven wall thickness of the area to be adjusted, wherein the spin forming temperature formula is: new spin forming temperature = current spin forming temperature + (target wall thickness of the area to be adjusted - current wall thickness of the area to be adjusted) * m, m is the second preset value, and m is a positive integer greater than 0.
[0055] It should be noted that the present invention has the following beneficial effects with respect to the above content:
[0056] Achieve precise wall thickness adjustment: By using this formula, the spin forming temperature that needs to be adjusted can be calculated based on the difference between the target wall thickness and the current wall thickness. This can achieve precise adjustment of the wall thickness of the area to be adjusted to reach the target value and improve the uniformity of the wall thickness.
[0057] Improve product consistency and stability: By accurately controlling the spinning temperature, the uneven wall thickness in the area to be adjusted can be reduced, and the consistency and stability of the product can be improved. This will be beneficial to product quality control and customer satisfaction.
[0058] Reduce manual adjustment time and cost: Through the pre-set spinning temperature formula, the new spinning temperature can be quickly calculated, avoiding the manual trial and error adjustment process. This can reduce adjustment time and cost and improve production efficiency.
[0059] Furthermore, before the high-pressure gas cylinder is subjected to the spin forming process, the method of the present invention further comprises:
[0060] Dividing the spin forming process into a plurality of preset stages, each preset stage corresponding to a preset spin forming parameter of each preset area;
[0061] If it is detected that the wall thickness of the area to be adjusted is uneven, adjusting the spinning parameters in the area to be adjusted includes:
[0062] If it is detected that the wall thickness of the area to be adjusted is uneven, determining the current designated preset stage, and determining the preset spinning forming parameters of the area to be adjusted corresponding to the designated preset stage;
[0063] According to the preset spinning parameters of the area to be adjusted, the spinning parameters in the area to be adjusted are adjusted.
[0064] It should be noted that the present invention has the following beneficial effects with respect to the above content:
[0065] Fine adjustment: By dividing the spinning process into multiple preset stages and setting corresponding preset spinning parameters for each preset stage, fine adjustment of the wall thickness of the area to be adjusted can be achieved. According to the specific uneven wall thickness, the current specified preset stage is determined, and the corresponding spinning parameters of the stage are adjusted, so as to accurately adjust the uneven wall thickness of the area to be adjusted.
[0066] Improve wall thickness uniformity: By adjusting the spin forming parameters of the area to be adjusted, targeted adjustments can be made to specific areas with uneven wall thickness. This will help improve the uniformity of wall thickness and reduce performance differences and defects caused by inconsistent wall thickness.
[0067] Improve product quality and reliability: By fine-tuning the spin forming parameters, the wall thickness distribution of the product can be optimized, and the uniformity and consistency of the product can be improved. This will improve the quality and reliability of the product and reduce problems and failures caused by uneven wall thickness.
[0068] Reduce scrap rate and cost: Uneven wall thickness may lead to increased product rejection rate and increase waste of materials and resources. By accurately adjusting the spin forming parameters, the defects caused by uneven wall thickness can be reduced, the scrap rate and material waste can be reduced, thereby reducing production costs.
[0069] Improve production efficiency: Dividing the spin forming process into multiple preset stages and setting corresponding preset spin forming parameters for each stage can improve production efficiency and process stability. By determining the designated preset stage according to the uneven wall thickness and adjusting the parameters, adjustments can be made quickly, reducing adjustment time and improving production efficiency.
[0070] The present invention provides a device for adjusting uneven wall thickness of a gas cylinder based on spin forming, comprising:
[0071] at least one processor; and,
[0072] a memory communicatively connected to the at least one processor; wherein,
[0073] The memory stores instructions executable by the at least one processor, the instructions being executed by the at least one processor to enable the at least one processor to:
[0074] During the spin forming process of the high-pressure gas cylinder, if the wall thickness of a designated preset area in the high-pressure gas cylinder is detected to be uneven through a preset wall thickness detection mechanism, the designated preset area is set as an area to be adjusted;
[0075] By adjusting the pressure distribution of the area to be adjusted, the wall thickness of the area to be adjusted is adjusted, and by using the wall thickness detection mechanism, whether the wall thickness of the area to be adjusted is uniform;
[0076] If it is detected that the wall thickness of the area to be adjusted is uneven, the uneven wall thickness of the area to be adjusted is adjusted by adjusting the spin forming parameters in the area to be adjusted.
[0077] The present invention provides a non-volatile computer storage medium storing computer executable instructions, which can achieve the following when executed by a computer:
[0078] During the spin forming process of the high-pressure gas cylinder, if the wall thickness of a designated preset area in the high-pressure gas cylinder is detected to be uneven through a preset wall thickness detection mechanism, the designated preset area is set as an area to be adjusted;
[0079] By adjusting the pressure distribution of the area to be adjusted, the wall thickness of the area to be adjusted is adjusted, and by using the wall thickness detection mechanism, whether the wall thickness of the area to be adjusted is uniform;
[0080] If it is detected that the wall thickness of the area to be adjusted is uneven, the uneven wall thickness of the area to be adjusted is adjusted by adjusting the spin forming parameters in the area to be adjusted.
[0081] At least one of the above technical solutions adopted by the present invention can achieve the following beneficial effects:
[0082] Real-time detection and adjustment: Through the pre-set wall thickness detection mechanism, the uneven wall thickness in the specified preset area can be detected in real time, and adjustments can be made in time to ensure the uniformity of wall thickness during the production process.
[0083] Precise adjustment: According to the detected position and thickness of the area to be adjusted, the position of the high-pressure gas cylinder and the rotating shaft is adjusted, which can achieve precise adjustment of the wall thickness of the area to be adjusted, improving the accuracy and efficiency of the adjustment.
[0084] Automatic control: Through the automation of wall thickness detection mechanism and adjustment process, the interference of human operation is reduced, the automation level of the production line is improved, and the labor cost and error rate are reduced.
[0085] Quality stability: Continuous monitoring and adjustment of uneven wall thickness can ensure the uniformity of wall thickness during the production process of high-pressure gas cylinders, improving the stability and consistency of product quality.
[0086] Resource saving: By timely adjusting the spin forming parameters to adjust the uneven wall thickness of the area to be adjusted, the scrap rate can be minimized, saving raw materials and production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0087] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the prior art description are briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this specification. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. In the drawings:
[0088] Figure 1 A schematic flow chart of a method for adjusting uneven wall thickness of a gas cylinder based on spin forming provided by the present invention;
[0089] Figure 2 A schematic structural diagram of a gas cylinder wall thickness uneven adjustment device based on spin forming provided by the present invention. DETAILED DESCRIPTION
[0090] The invention provides a method, equipment and medium for adjusting uneven wall thickness of a gas cylinder based on spin forming.
[0091] In order to enable those skilled in the art to better understand the technical solutions in this specification, the technical solutions in this specification will be described clearly and completely below in conjunction with the drawings in this specification. Obviously, the described embodiments are only part of the embodiments of this specification, not all of them. Based on the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this specification.
[0092] Figure 1 The present invention provides a flow chart of a method for adjusting uneven wall thickness of a gas cylinder based on spin forming, which can be executed by a system for adjusting uneven wall thickness of a gas cylinder. Certain input parameters or intermediate results in the process allow manual intervention and adjustment to help improve accuracy.
[0093] The method steps of the present invention are as follows:
[0094] S102, during the spin forming process of the high-pressure gas cylinder, if the wall thickness of a specified preset area in the high-pressure gas cylinder is detected to be uneven through a preset wall thickness detection mechanism, the specified preset area is set as an area to be adjusted, and the thickness to be adjusted and the position of the area to be adjusted are determined.
[0095] In the present invention, the wall thickness of multiple preset areas in the high-pressure gas cylinder can be detected by the high-pressure gas cylinder wall thickness detection equipment; if the wall thickness of the specified preset area is detected to be uneven, the specified preset area is set as the area to be adjusted.
[0096] It should be noted that the above-mentioned designated preset area is set as the area to be adjusted, which can be implemented by the following specific implementation scheme:
[0097] Use high-pressure gas cylinder wall thickness detection equipment to detect the wall thickness of multiple preset areas in the high-pressure gas cylinder to obtain the wall thickness detection results of each preset area. This can be done by using appropriate detection equipment to measure and evaluate the wall thickness of different areas of the high-pressure gas cylinder, where the detection equipment can include the following:
[0098] Ultrasonic thickness gauge: The ultrasonic thickness gauge uses the propagation characteristics of ultrasonic waves to calculate the thickness of the material by measuring the time and distance difference of ultrasonic waves propagating in the material.
[0099] Laser distance meter: Laser distance meter uses laser beam to measure the distance and size of objects. In the detection of high-pressure gas cylinder wall thickness, laser distance meter can be used to measure the thickness of the cylinder wall. By measuring the time and distance of the laser beam from the sensor to the object wall reflection, the wall thickness can be calculated.
[0100] Trigger Thickness Gauge: Trigger thickness gauges usually use mechanical or electronic methods to measure the thickness of an object. Trigger thickness gauges contain adjustable sensors and can be used to measure the thickness of high-pressure gas cylinder walls.
[0101] According to the wall thickness detection results of each preset area, it is determined whether there is uneven wall thickness. If the detection result shows that the wall thickness of the specified preset area is uneven, the preset area is set as the area to be adjusted.
[0102] Determination of the thickness to be adjusted and the position of the area to be adjusted: The thickness to be adjusted and the position of the area to be adjusted need to be determined based on the target thickness of the spin forming and the position of each preset area, and by measuring the current high-pressure gas cylinder. It should be noted that the present invention has the following beneficial effects with respect to the above content:
[0103] Multi-area wall thickness detection: By using high-pressure gas cylinder wall thickness detection equipment to detect the wall thickness of multiple preset areas, a comprehensive understanding of the wall thickness of different areas in the high-pressure gas cylinder can be obtained, including the specified preset area.
[0104] Precisely locate the area to be adjusted: If uneven wall thickness is detected in a specified preset area, it can be set as the area to be adjusted. This helps to accurately locate the specific area with uneven wall thickness, avoiding adjustments to the entire cylinder, and improving the accuracy and efficiency of the process.
[0105] Targeted adjustment: After setting the designated preset area as the area to be adjusted, specific wall thickness adjustment measures can be implemented for the area. This can solve the problem of uneven wall thickness in the area to be adjusted in a targeted manner, avoid adjusting the entire cylinder, and save time and resources.
[0106] S104, adjusting the position of the high-pressure gas cylinder and the rotating shaft according to the position of the area to be adjusted and the thickness to be adjusted to adjust the wall thickness of the area to be adjusted, and detecting whether the wall thickness of the area to be adjusted is uniform through a wall thickness detection mechanism.
[0107] In the implementation of this specification, the adjustment distance of the high-pressure gas cylinder relative to the rotation axis can be determined based on the position of the area to be adjusted and the thickness to be adjusted; then the position of the high-pressure gas cylinder and the rotation axis can be adjusted according to the adjustment distance to adjust the wall thickness of the area to be adjusted.
[0108] It should be noted that the above content can be implemented through the following specific steps:
[0109] Determine the adjustment distance: According to the position of the area to be adjusted and the thickness to be adjusted, determine the distance that the high-pressure gas cylinder needs to be adjusted relative to the rotation axis. This can be obtained through measurement and calculation to ensure that the adjusted position can meet the design requirements.
[0110] Adjust the position of the high-pressure gas cylinder: According to the calculated adjustment distance, adjust the position of the high-pressure gas cylinder and the rotation axis to ensure that the high-pressure gas cylinder can be accurately aligned with the rotation axis.
[0111] Adjust the wall thickness: According to the adjustment of the high-pressure gas cylinder and the rotating shaft, as well as the expected change in the wall thickness of the area to be adjusted, the high-pressure gas cylinder is spun to ensure that the wall thickness of the area to be adjusted meets the design requirements.
[0112] It should be noted that the present invention has the following beneficial effects with respect to the above content:
[0113] Precise adjustment: By determining the position and thickness of the area to be adjusted, the adjustment distance of the high-pressure gas cylinder relative to the rotation axis can be accurately calculated, thereby achieving precise adjustment of the wall thickness of the area to be adjusted, improving the accuracy and efficiency of the adjustment.
[0114] Avoid over-adjustment: Determine the adjustment distance according to the position and thickness of the area to be adjusted, avoiding unnecessary losses or production quality problems caused by over-adjustment, and ensuring the rationality and effectiveness of the adjustment.
[0115] Quick response: The position and thickness-based adjustment scheme can quickly respond to uneven wall thickness and make timely adjustments to ensure the continuity and stability of the production process.
[0116] Automated implementation: This adjustment method can be combined with the automation system to achieve automatic adjustment of the position of the high-pressure gas cylinder and the swivel, thereby improving the automation level of the production line, reducing interference from manual operations, and reducing labor costs and error rates.
[0117] In the implementation of this specification, when adjusting the positions of the high-pressure gas cylinder and the rotation axis according to the adjustment distance to adjust the wall thickness of the area to be adjusted, the nozzle angle and the spray distance can be set according to the adjustment distance; the positions of the high-pressure gas cylinder and the rotation axis are adjusted by spraying the pressure to the high-pressure gas cylinder through the nozzle at the nozzle angle and the spray distance to adjust the wall thickness of the area to be adjusted.
[0118] It should be noted that the above content can be implemented through the following specific steps:
[0119] Set nozzle parameters: according to the adjustment distance, set the angle and spray distance of the nozzle. These parameters need to be reasonably selected according to the actual situation and the characteristics of the equipment used to ensure that the spray can accurately act on the high-pressure gas cylinder and make the high-pressure gas cylinder accurately adjusted.
[0120] Adjust the position of the high-pressure gas cylinder by spraying: According to the set nozzle parameters, use the nozzle to apply pressure to the high-pressure gas cylinder to adjust the position of the high-pressure gas cylinder and the rotating shaft. By adjusting the direction and strength of the spray, the high-pressure gas cylinder can be fine-tuned relative to the rotating shaft to achieve the desired position adjustment.
[0121] Check the adjustment effect: During the adjustment process, it is necessary to check the adjustment effect in time to ensure that the wall thickness of the area to be adjusted meets the design requirements. This can be done by measuring, observing, etc. to ensure that the adjustment effect is accurate and reliable.
[0122] It should be noted that the present invention has the following beneficial effects with respect to the above content:
[0123] Customized adjustment: The nozzle angle and spray distance are set according to the adjustment distance to achieve targeted spray adjustment, which can more accurately adjust the wall thickness of the area to be adjusted and meet the personalized adjustment needs of the wall thickness of different parts.
[0124] Fine control: By adjusting the position of the high-pressure gas cylinder and the rotary axis through the injection pressure, the wall thickness of the area to be adjusted can be finely controlled, making the adjustment process more accurate and effective, and improving product quality.
[0125] Strong adaptability: The nozzle angle and spray distance can be flexibly set according to the adjustment distance, which can adapt to the adjustment needs under different conditions of uneven wall thickness and has certain versatility and applicability.
[0126] Fast response speed: The nozzle jet adjustment has the characteristics of fast response speed, which can make timely adjustments to uneven wall thickness and ensure the continuity and stability of the production process.
[0127] Cost saving: Through fine control and rapid adjustment, unnecessary material waste and production time can be reduced, thereby reducing production costs and improving production efficiency and economic benefits.
[0128] In addition, the present invention can also adjust the wall thickness of the area to be adjusted by externally applying deformation to control the outer wall thickness of the area to be adjusted based on the actual value of the wall thickness of the area to be adjusted and the preset wall thickness value, which is the preset threshold value of the standard range of wall thickness of the area to be adjusted. This can achieve uniform stress dispersion and adjust the wall thickness of the area to be adjusted.
[0129] One method may be to use a roller or drum to apply the deformation force, and place the roller or drum on the outer wall of the area to be adjusted of the high-pressure gas cylinder. By adjusting the position of the roller or drum and the magnitude of the applied force, the degree of deformation of the high-pressure gas cylinder in the area to be adjusted can be controlled, thereby achieving adjustment of the wall thickness.
[0130] Using rollers or drums to apply the deforming force and by adjusting the position and applied force, the following can be achieved:
[0131] Beneficial effects:
[0132] Adjust the wall thickness uniformly: By applying deformation force with a roller or drum, the wall thickness of the area to be adjusted can be controlled to achieve the adjustment of the wall thickness. Adjusting the position of the roller or drum and the amount of force applied can make the high-pressure gas cylinder produce the required degree of deformation in the area to be adjusted, achieving uniform wall thickness adjustment.
[0133] Evenly distribute stress: By producing even deformation, the force applied by the roller or drum can distribute the stress and avoid excessive stress in local areas. This helps to improve the strength and durability of high-pressure gas cylinders.
[0134] Improve the plasticity of the material: Applying deformation force through rollers or drums can improve the plasticity of the material, making it easier to deform and adjust the wall thickness. This helps to achieve more precise wall thickness adjustment.
[0135] In general, using rollers or drums to apply deformation force and adjusting the position and applied force can achieve the effects of uniform adjustment of wall thickness, dispersing stress and improving the plasticity of the material.
[0136] Another method may be to use a blocker or a card plate to limit the flow in the area to be adjusted, thereby generating a larger deformation in the area to be adjusted. By adjusting the position and shape of the blocker or card plate, the degree of deformation in the area to be adjusted can be controlled to achieve adjustment of the wall thickness.
[0137] Using blockers or pallets to restrict the flow of the area to be adjusted and adjust its position and shape can achieve the following beneficial effects:
[0138] Uniform adjustment of wall thickness: By limiting the flow in the area to be adjusted, a larger deformation in the area can be achieved. By adjusting the position and shape of the blocker or the card plate, the degree of deformation in the area to be adjusted can be controlled, thereby achieving uniform adjustment of the wall thickness.
[0139] Disperse stress: By producing larger deformation, wall thickness adjustment can disperse stress and avoid excessive stress in local areas. This helps to improve the strength and reliability of high-pressure gas cylinders.
[0140] Furthermore, the present invention may also use non-contact forming technology to adjust the uneven wall thickness of the area to be adjusted. The non-contact forming technology may include laser processing technology, electromagnetic forming technology and ultrasonic forming technology.
[0141] Laser processing technology: By controlling the power and scanning speed of the laser, the area to be adjusted of the high-pressure gas cylinder can be heated and deformed to achieve uniform wall thickness distribution. Laser processing technology can flexibly control the forming process and is suitable for gas cylinders with complex shapes and thin-walled structures.
[0142] Electromagnetic forming technology: By applying an appropriate electromagnetic field to the area to be adjusted of the high-pressure gas cylinder, local heating and deformation of the high-pressure gas cylinder can be achieved, thereby achieving uniform wall thickness distribution. Electromagnetic forming technology has the characteristics of high precision, high efficiency and easy control, and is suitable for various types of high-pressure gas cylinders.
[0143] Ultrasonic forming technology: By applying ultrasonic vibration energy to the area to be adjusted during the spinning process, the local flow and deformation of the high-pressure gas cylinder can be achieved, thereby reducing the problem of uneven wall thickness. Ultrasonic forming technology has the advantages of high speed, high efficiency, non-destructiveness and environmental protection, and is suitable for high-pressure gas cylinders of various materials and shapes.
[0144] These non-contact molding technologies can achieve more accurate and uniform spin forming, reduce uneven wall thickness, and are flexible, highly precise, and highly controllable, and can meet the molding needs of gas cylinders with various complex shapes and thin-walled structures. At the same time, non-contact molding technology can also improve production efficiency, reduce material waste, and improve the quality and safety of high-pressure gas cylinders.
[0145] In actual operation, the appropriate method can be selected according to the specific situation, and experiments and adjustments can be carried out to achieve the expected effect of uniformly dispersing stress.
[0146] S106, if it is detected that the wall thickness of the area to be adjusted is uneven, the spinning forming parameters in the area to be adjusted are adjusted to adjust the uneven wall thickness of the area to be adjusted.
[0147] In the present invention, the spin forming parameters may include the spin forming speed, the spin forming temperature and the spin forming die gap. Regarding the above-mentioned adjustment of the spin forming parameters in the area to be adjusted, the following specific implementation scheme may be adopted:
[0148] Investigate and understand the uneven wall thickness of the area to be adjusted. Through measurement and testing, obtain the wall thickness data of each position in the area to be adjusted, determine the degree and distribution of uneven wall thickness. After that, determine the goal, that is, adjust the uneven wall thickness of the area to be adjusted, determine the standard of wall thickness uniformity according to the specific situation, and set the target value.
[0149] According to the situation of the area to be adjusted, formulate an adjustment strategy. The adjustment strategy may include adjusting the spin forming parameters, including the spin forming speed, the spin forming temperature and the spin forming die gap. According to the specific reasons for the uneven wall thickness, select appropriate parameters for adjustment.
[0150] Conduct test verification. According to the formulated adjustment strategy, carry out actual operation to adjust the spin forming parameters of the area to be adjusted. According to the set target value, monitor and measure the wall thickness in real time to evaluate the improvement of wall thickness uniformity.
[0151] Adjust according to the test results. According to the actual situation, analyze the test results and evaluate whether the uneven wall thickness meets the target requirements. If further adjustments are needed, the strategy can be adjusted again according to the test results.
[0152] Final confirmation and optimization: Based on the results of multiple tests, final confirmation and optimization are carried out to ensure that the uneven wall thickness in the area to be adjusted reaches the expected target.
[0153] It should be noted that the present invention has the following beneficial effects with respect to the above content:
[0154] Wall thickness uniformity: By adjusting the spinning parameters, such as spinning speed, spinning temperature and spinning die gap, the uniform distribution of wall thickness can be achieved. The adjustment of different parameters will affect the flow and distribution of the material. Through reasonable adjustment, the wall thickness can be more evenly distributed during the spinning process, which can improve the consistency of the wall thickness of the high-pressure gas cylinder.
[0155] Optimizing the forming effect: Adjusting the spinning parameters helps to optimize the forming effect. By adjusting the appropriate spinning speed, temperature and mold gap, the material can be better plastically deformed during the spinning process, ensuring the consistency and stability of the forming quality.
[0156] Improve manufacturing accuracy: Adjustment of spin forming parameters can improve manufacturing accuracy. By accurately controlling the spin forming speed, temperature and mold gap, the deviation of wall thickness can be reduced, the manufacturing accuracy of high-pressure gas cylinders can be improved, and relevant standards and requirements can be met.
[0157] Further, in the present invention, when the spinning forming parameter is the spinning forming speed, if uneven wall thickness of the area to be adjusted is detected, the spinning forming parameters in the area to be adjusted are adjusted to adjust the uneven wall thickness in the area to be adjusted. If uneven wall thickness in the area to be adjusted is detected, the spinning forming speed in the area to be adjusted is adjusted by a pre-set spinning forming speed formula to adjust the uneven wall thickness in the area to be adjusted, wherein the spinning forming speed formula is: new spinning speed = current spinning speed * (target wall thickness of the area to be adjusted / current wall thickness of the area to be adjusted) ^ n, where n is a first preset value, and n is a positive integer greater than 0.
[0158] It should be noted that the present invention has the following beneficial effects with respect to the above content:
[0159] Wall thickness uniformity adjustment: By adjusting the spinning speed in the area to be adjusted, the uneven wall thickness can be adjusted. According to the detected uneven wall thickness in the area to be adjusted, the spinning speed value is adjusted using the pre-set spinning speed formula to achieve uniform distribution of the target wall thickness. This can effectively solve the problem of uneven wall thickness and improve the quality and safety of high-pressure gas cylinders.
[0160] Adaptive adjustment: By using the spinning speed formula, the value of the spinning speed is automatically adjusted according to the ratio between the target wall thickness and the current wall thickness of the area to be adjusted. In this way, the spinning speed can be adaptively adjusted according to the difference in actual wall thickness, improving the accuracy and effect of the adjustment.
[0161] Controllability and stability: By using the spin forming speed formula, it is possible to achieve precise adjustment of uneven wall thickness in the area to be adjusted, improving the controllability and stability of the manufacturing process. The spin forming speed formula provides a quantitative adjustment method to ensure accuracy and consistency during the adjustment process.
[0162] Flexibility and applicability: The spin forming speed formula can adjust the speed variation by setting a preset value n according to the specific uneven wall thickness. This provides flexibility and applicability to meet the adjustment needs under different uneven wall thickness conditions.
[0163] Further, in the present invention, when the spin forming parameter is the spin forming temperature, if it is detected that the wall thickness of the area to be adjusted is uneven, the spin forming parameters in the area to be adjusted are adjusted to adjust the uneven wall thickness in the area to be adjusted. If it is detected that the wall thickness in the area to be adjusted is uneven, the spin forming temperature in the area to be adjusted is adjusted by a pre-set spin forming temperature formula: formula to adjust the uneven wall thickness in the area to be adjusted, wherein the spin forming temperature formula is: new spin forming temperature = current spin forming temperature + (target wall thickness of the area to be adjusted - current wall thickness of the area to be adjusted) * m, m is a second preset value, and m is a positive integer greater than 0.
[0164] It should be noted that the present invention has the following beneficial effects with respect to the above content:
[0165] Achieve precise wall thickness adjustment: By using this formula, the spin forming temperature that needs to be adjusted can be calculated based on the difference between the target wall thickness and the current wall thickness. This can achieve precise adjustment of the wall thickness of the area to be adjusted to reach the target value and improve the uniformity of the wall thickness.
[0166] Improve product consistency and stability: By accurately controlling the spinning temperature, the uneven wall thickness in the area to be adjusted can be reduced, and the consistency and stability of the product can be improved. This will be beneficial to product quality control and customer satisfaction.
[0167] Reduce manual adjustment time and cost: Through the pre-set spinning temperature formula, the new spinning temperature can be quickly calculated, avoiding the manual trial and error adjustment process. This can reduce adjustment time and cost and improve production efficiency.
[0168] Furthermore, before the high-pressure gas cylinder undergoes the spin forming process, the spin forming process can be divided into a plurality of preset stages, and each preset stage corresponds to preset spin forming parameters of each preset area; if it is detected that the wall thickness of the area to be adjusted is uneven, by adjusting the spin forming parameters in the area to be adjusted, if it is detected that the wall thickness of the area to be adjusted is uneven, the current designated preset stage is determined, and the preset spin forming parameters of the area to be adjusted corresponding to the designated preset stage are determined; according to the preset spin forming parameters of the area to be adjusted, the spin forming parameters in the area to be adjusted are adjusted.
[0169] Regarding the above adjustment of the spin forming parameters in the area to be adjusted, the following specific implementation scheme can be adopted:
[0170] Divide into preset stages: Divide the spin forming process into multiple preset stages, each of which corresponds to different spin forming parameters. Determine the number of preset stages and the parameter range of each stage according to specific circumstances and needs.
[0171] Detect uneven wall thickness: During the spin forming process, detect whether the wall thickness of the area to be adjusted is uneven. Use appropriate measurement methods and equipment to obtain wall thickness data at different locations in the area to be adjusted.
[0172] Determine the designated preset stage: Determine the current designated preset stage based on the wall thickness detection result. Determine which preset stage the area to be adjusted belongs to based on the degree of uneven wall thickness.
[0173] Determine preset spinning parameters: For the area to be adjusted corresponding to the specified preset stage, determine the preset spinning parameters of the area. These parameters can be obtained based on experience or experiments and are used to adjust the area with uneven wall thickness.
[0174] Adjusting the spinning parameters: According to the preset spinning parameters of the area to be adjusted, the spinning parameters in the area to be adjusted are adjusted. This may include adjusting the spinning speed, temperature, mold gap and other parameters to make the wall thickness of the area to be adjusted more uniform.
[0175] Conduct experimental verification and adjustments: Perform actual operations based on the adjusted spin forming parameters, and conduct real-time monitoring and measurement to evaluate the improvement of wall thickness uniformity. Based on the experimental results, if further adjustments are needed, the strategy can be adjusted again according to the actual situation.
[0176] Final confirmation and optimization: Based on the results of multiple experiments, final confirmation and optimization are carried out to ensure that the uneven wall thickness in the area to be adjusted reaches the expected target.
[0177] It should be noted that the present invention has the following beneficial effects with respect to the above content:
[0178] Fine adjustment: By dividing the spinning process into multiple preset stages and setting corresponding preset spinning parameters for each preset stage, fine adjustment of the wall thickness of the area to be adjusted can be achieved. According to the specific uneven wall thickness, the current specified preset stage is determined, and the corresponding spinning parameters of the stage are adjusted, so as to accurately adjust the uneven wall thickness of the area to be adjusted.
[0179] Improve wall thickness uniformity: By adjusting the spin forming parameters of the area to be adjusted, targeted adjustments can be made to specific areas with uneven wall thickness. This will help improve the uniformity of wall thickness and reduce performance differences and defects caused by inconsistent wall thickness.
[0180] Improve product quality and reliability: By fine-tuning the spin forming parameters, the wall thickness distribution of the product can be optimized, and the uniformity and consistency of the product can be improved. This will improve the quality and reliability of the product and reduce problems and failures caused by uneven wall thickness.
[0181] Reduce scrap rate and cost: Uneven wall thickness may lead to increased product rejection rate and increase waste of materials and resources. By accurately adjusting the spin forming parameters, the defects caused by uneven wall thickness can be reduced, the scrap rate and material waste can be reduced, thereby reducing production costs.
[0182] Improve production efficiency: Dividing the spin forming process into multiple preset stages and setting corresponding preset spin forming parameters for each stage can improve production efficiency and process stability. By determining the designated preset stage according to the uneven wall thickness and adjusting the parameters, adjustments can be made quickly, reducing adjustment time and improving production efficiency.
[0183] It should be noted that the present invention has the following beneficial effects with respect to the above content:
[0184] Real-time adjustment of wall thickness: Through the pre-set wall thickness detection mechanism, the wall thickness of the specified preset area in the high-pressure gas cylinder can be detected in real time. Once the uneven wall thickness is detected, it can be adjusted in time to avoid the problem of uneven wall thickness in subsequent process steps.
[0185] Designate areas to be adjusted: Setting preset areas with uneven wall thickness as areas to be adjusted helps to accurately locate and address wall thickness issues, avoids adjusting the entire cylinder, and improves process accuracy and efficiency.
[0186] Pressure distribution adjustment: By adjusting the pressure distribution of the area to be adjusted, the wall thickness of the area to be adjusted can be adjusted. Reasonable pressure distribution adjustment can cause the material to be uniformly stressed in the area to be adjusted, thereby achieving uniform distribution of wall thickness.
[0187] Adjustment of spinning parameters: If the wall thickness of the area to be adjusted is still uneven, the spinning parameters in the area to be adjusted can be further adjusted, such as spinning force, spinning speed, and spinning time. By adjusting these parameters reasonably, the wall thickness distribution of the area to be adjusted can be more accurately controlled, and ultimately a uniform wall thickness can be achieved.
[0188] In summary, the method for adjusting the uneven wall thickness of gas cylinders based on spin forming has the beneficial effects of real-time adjustment of wall thickness, accurate positioning of the area to be adjusted, adjustment of pressure distribution and spinning parameters, and can effectively solve the problem of uneven wall thickness during the spin forming process of high-pressure gas cylinders.
[0189] Furthermore, before performing the spin forming of the high-pressure gas cylinder in S102, the spin forming parameters of each preset area may be determined by a pre-trained machine learning model. The following are specific implementation steps:
[0190] Data collection and preparation: A large amount of historical data on high-pressure gas cylinder spin forming was collected, including the wall thickness data of each preset area and the corresponding spin forming parameters. At the same time, the data was cleaned and standardized for subsequent machine learning model training and application.
[0191] Feature engineering: According to the requirements of spin forming wall thickness optimization, feature engineering is performed on the collected data to extract appropriate feature variables. These feature variables can include spin forming parameters, the location of each preset area, the size of the gas cylinder, etc., so as to serve as the input of the machine learning model.
[0192] Model training and optimization: Select a suitable machine learning algorithm and use historical data to train the model. Common algorithms include linear regression, decision tree, random forest, neural network, etc. By training the model, it can learn the relationship between spin forming parameters and wall thickness and predict wall thickness.
[0193] Wall thickness prediction and optimization: Use the trained model to predict the wall thickness of new high-pressure gas cylinders. According to the prediction results and wall thickness requirements, optimize the spinning parameters so that the wall thickness of each preset area meets the requirements. The optimization can be based on the gradient descent method, by continuously adjusting the spinning parameters, gradually approaching the desired wall thickness.
[0194] Real-time iteration and update: New data is continuously collected and used for model iteration and update. By continuously optimizing the model, the accuracy and optimization capability of wall thickness prediction are improved, and the wall thickness control effect of spin forming is further improved.
[0195] Model verification and adjustment: Verify the trained model, use test data to make predictions, and compare with the actual wall thickness to evaluate the accuracy and reliability of the model. According to the verification results, make necessary adjustments and improvements to improve the prediction and optimization effects.
[0196] It should be noted that the present invention can optimize and adjust the wall thickness of high-pressure gas cylinders by combining machine learning technology. This method can more accurately control the wall thickness of each preset area to meet the requirements and improve the quality and safety of the gas cylinder. At the same time, with the continuous iteration and updating of the model, the accuracy and stability of the wall thickness optimization method will also continue to improve.
[0197] Figure 2 The present invention provides a structural schematic diagram of a device for adjusting uneven wall thickness of a gas cylinder based on spin forming, comprising:
[0198] at least one processor; and,
[0199] a memory communicatively connected to at least one processor; wherein,
[0200] The memory stores instructions executable by at least one processor, the instructions being executed by at least one processor to enable the at least one processor to:
[0201] During the spin forming process of the high-pressure gas cylinder, if the wall thickness of a designated preset area in the high-pressure gas cylinder is detected to be uneven through a preset wall thickness detection mechanism, the designated preset area is set as an area to be adjusted, and the thickness to be adjusted and the position of the area to be adjusted are determined;
[0202] According to the position of the area to be adjusted and the thickness to be adjusted, the position of the high-pressure gas cylinder and the rotating shaft is adjusted to adjust the wall thickness of the area to be adjusted, and whether the wall thickness of the area to be adjusted is uniform is detected by the wall thickness detection mechanism;
[0203] If it is detected that the wall thickness of the area to be adjusted is uneven, the uneven wall thickness of the area to be adjusted is adjusted by adjusting the spin forming parameters in the area to be adjusted.
[0204] The present invention provides a non-volatile computer storage medium storing computer executable instructions, which can achieve the following when executed by a computer:
[0205] During the spin forming process of the high-pressure gas cylinder, if the wall thickness of a designated preset area in the high-pressure gas cylinder is detected to be uneven through a preset wall thickness detection mechanism, the designated preset area is set as an area to be adjusted, and the thickness to be adjusted and the position of the area to be adjusted are determined;
[0206] According to the position of the area to be adjusted and the thickness to be adjusted, the position of the high-pressure gas cylinder and the rotating shaft is adjusted to adjust the wall thickness of the area to be adjusted, and whether the wall thickness of the area to be adjusted is uniform is detected by the wall thickness detection mechanism;
[0207] If it is detected that the wall thickness of the area to be adjusted is uneven, the spinning forming parameters in the area to be adjusted are adjusted to adjust the uneven wall thickness of the area to be adjusted.
[0208] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the device and non-volatile computer storage medium embodiments, since they are basically similar to the method embodiments, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiments.
[0209] The above is a description of a specific embodiment of the specification. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recorded in the claims can be performed in an order different from that in the embodiments and still achieve the desired results. In addition, the processes depicted in the drawings do not necessarily require the specific order or continuous order shown to achieve the desired results. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.
[0210] The above are only one or more embodiments of this specification and are not intended to limit this specification. For those skilled in the art, one or more embodiments of this specification may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of one or more embodiments of this specification shall be included in the scope of the claims of this specification.
Claims
1. A method for adjusting uneven wall thickness of a gas cylinder based on spinning, characterized in that: The method comprises: During the spin forming process of the high-pressure gas cylinder, if the wall thickness of a designated preset area in the high-pressure gas cylinder is detected to be uneven through a preset wall thickness detection mechanism, the designated preset area is set as an area to be adjusted, and the thickness to be adjusted and the position of the area to be adjusted are determined; According to the position of the area to be adjusted and the thickness to be adjusted, adjusting the position of the high-pressure gas cylinder and the rotating shaft to adjust the wall thickness of the area to be adjusted; Detecting whether the wall thickness of the area to be adjusted is uniform by the wall thickness detection mechanism; If it is detected that the wall thickness of the area to be adjusted is uneven, the spinning forming parameters in the area to be adjusted are adjusted to adjust the uneven wall thickness of the area to be adjusted; The adjusting the position of the high-pressure gas cylinder and the rotating shaft according to the position of the area to be adjusted and the thickness to be adjusted to adjust the wall thickness of the area to be adjusted includes: Determining an adjustment distance of the high-pressure gas cylinder relative to the rotation axis according to the position of the area to be adjusted and the thickness to be adjusted; Adjusting the positions of the high-pressure gas cylinder and the rotating shaft according to the adjustment distance to adjust the wall thickness of the area to be adjusted; The step of adjusting the position of the high-pressure gas cylinder and the rotating shaft according to the adjustment distance to adjust the wall thickness of the area to be adjusted includes: Setting the nozzle angle and the spray distance according to the adjustment distance; The positions of the high-pressure gas cylinder and the rotating shaft are adjusted by spraying the pressure onto the high-pressure gas cylinder through the nozzle at the nozzle angle and the spray distance, so as to adjust the wall thickness of the area to be adjusted.
2. The method according to claim 1, characterized in that If the wall thickness of the designated preset area in the high-pressure gas cylinder is detected to be uneven by a preset wall thickness detection mechanism, the designated preset area is set as the area to be adjusted, including: Using a high-pressure gas cylinder wall thickness detection device to detect the wall thickness of multiple preset areas in the high-pressure gas cylinder; If it is detected that the wall thickness of the designated preset area is uneven, the designated preset area is set as the area to be adjusted.
3. The method according to claim 1, characterized in that The spin forming parameters include the spin forming speed, the spin forming temperature and the spin forming die gap.
4. The method according to claim 3, characterized in that In the case where the spinning forming parameter is a spinning forming speed, if it is detected that the wall thickness of the area to be adjusted is uneven, adjusting the spinning forming parameter in the area to be adjusted to adjust the uneven wall thickness of the area to be adjusted includes: If it is detected that the wall thickness of the area to be adjusted is uneven, the spinning speed in the area to be adjusted is adjusted by a pre-set spinning speed formula to adjust the uneven wall thickness of the area to be adjusted, wherein the spinning speed formula is: new spinning speed = current spinning speed * (target wall thickness of the area to be adjusted / current wall thickness of the area to be adjusted)^n, where n is a first preset value, and n is a positive integer greater than 0.
5. The method according to claim 3, characterized in that: When the spin forming parameter is the spin forming temperature, if it is detected that the wall thickness of the area to be adjusted is uneven, adjusting the spin forming parameter in the area to be adjusted to adjust the uneven wall thickness of the area to be adjusted includes: If it is detected that the wall thickness of the area to be adjusted is uneven, the pre-set spin forming temperature formula is used to adjust the spin forming temperature in the area to be adjusted to adjust the uneven wall thickness of the area to be adjusted, wherein the spin forming temperature formula is: new spin forming temperature = current spin forming temperature + (target wall thickness of the area to be adjusted - current wall thickness of the area to be adjusted) * m, where m is a second preset value, and m is a positive integer greater than 0.
6. The method according to claim 1, characterized in that Before the high-pressure gas cylinder is subjected to the spin forming process, the method further comprises: Dividing the spin forming process into a plurality of preset stages, each preset stage corresponding to a preset spin forming parameter of each preset area; If it is detected that the wall thickness of the area to be adjusted is uneven, adjusting the spinning parameters in the area to be adjusted includes: If it is detected that the wall thickness of the area to be adjusted is uneven, determining the current designated preset stage, and determining the preset spinning forming parameters of the area to be adjusted corresponding to the designated preset stage; According to the preset spinning parameters of the area to be adjusted, the spinning parameters in the area to be adjusted are adjusted.
7. A device for adjusting uneven wall thickness of a gas cylinder based on spinning, characterized in that: include: at least one processor; as well as, a memory communicatively connected to the at least one processor; wherein, The memory stores instructions executable by the at least one processor, the instructions being executed by the at least one processor to enable the at least one processor to: During the spin forming process of the high-pressure gas cylinder, if the wall thickness of a designated preset area in the high-pressure gas cylinder is detected to be uneven through a preset wall thickness detection mechanism, the designated preset area is set as an area to be adjusted, and the thickness to be adjusted and the position of the area to be adjusted are determined; According to the position of the area to be adjusted and the thickness to be adjusted, adjusting the position of the high-pressure gas cylinder and the rotating shaft to adjust the wall thickness of the area to be adjusted; Detecting whether the wall thickness of the area to be adjusted is uniform by the wall thickness detection mechanism; If it is detected that the wall thickness of the area to be adjusted is uneven, the spinning forming parameters in the area to be adjusted are adjusted to adjust the uneven wall thickness of the area to be adjusted; The adjusting the position of the high-pressure gas cylinder and the rotating shaft according to the position of the area to be adjusted and the thickness to be adjusted to adjust the wall thickness of the area to be adjusted includes: Determining an adjustment distance of the high-pressure gas cylinder relative to the rotation axis according to the position of the area to be adjusted and the thickness to be adjusted; Adjusting the positions of the high-pressure gas cylinder and the rotating shaft according to the adjustment distance to adjust the wall thickness of the area to be adjusted; The step of adjusting the position of the high-pressure gas cylinder and the rotating shaft according to the adjustment distance to adjust the wall thickness of the area to be adjusted includes: Setting the nozzle angle and the spray distance according to the adjustment distance; The positions of the high-pressure gas cylinder and the rotating shaft are adjusted by spraying the pressure onto the high-pressure gas cylinder through the nozzle at the nozzle angle and the spray distance, so as to adjust the wall thickness of the area to be adjusted.
8. A non-volatile computer storage medium, characterized in that: Computer executable instructions are stored, and when the computer executable instructions are executed by a computer, the following can be achieved: During the spin forming process of the high-pressure gas cylinder, if the wall thickness of a designated preset area in the high-pressure gas cylinder is detected to be uneven through a preset wall thickness detection mechanism, the designated preset area is set as an area to be adjusted, and the thickness to be adjusted and the position of the area to be adjusted are determined; According to the position of the area to be adjusted and the thickness to be adjusted, the position of the high-pressure gas cylinder and the rotating shaft is adjusted to adjust the wall thickness of the area to be adjusted, and whether the wall thickness of the area to be adjusted is uniform is detected by the wall thickness detection mechanism; If it is detected that the wall thickness of the area to be adjusted is uneven, the spinning forming parameters in the area to be adjusted are adjusted to adjust the uneven wall thickness of the area to be adjusted; The adjusting the position of the high-pressure gas cylinder and the rotating shaft according to the position of the area to be adjusted and the thickness to be adjusted to adjust the wall thickness of the area to be adjusted includes: Determining an adjustment distance of the high-pressure gas cylinder relative to the rotation axis according to the position of the area to be adjusted and the thickness to be adjusted; Adjusting the positions of the high-pressure gas cylinder and the rotating shaft according to the adjustment distance to adjust the wall thickness of the area to be adjusted; The step of adjusting the position of the high-pressure gas cylinder and the rotating shaft according to the adjustment distance to adjust the wall thickness of the area to be adjusted includes: Setting the nozzle angle and the spray distance according to the adjustment distance; The positions of the high-pressure gas cylinder and the rotating shaft are adjusted by spraying the pressure onto the high-pressure gas cylinder through the nozzle at the nozzle angle and the spray distance, so as to adjust the wall thickness of the area to be adjusted.
