A flexible circuit board exposure machine with substrate clamping and correction mechanism
By introducing anti-offset, preliminary correction and precision adjustment components into the flexible circuit board exposure machine, the problems of conveying deviation and correction damage are solved, and high-precision exposure and substrate protection are achieved.
Patent Information
- Application Number
- CN202410433039.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-04-11
AI Technical Summary
After a long-term transportation of existing flexible circuit board exposure machines, the conveying rollers are prone to cause the conveying to deviate from the center, affecting the exposure accuracy, and the existing deviation correction structure may damage the substrate and cause damage to the circuit.
A flexible circuit board exposure machine with a base clamping and correction mechanism was designed, using anti-offset components, preliminary correction components, precision adjustment components and induction components. Through preliminary correction, range adjustment and precise deviation correction, the exposure accuracy is ensured. And use a gentle method to avoid damage to the substrate during the correction process.
It effectively prevents the conveyor from deviating from the center, improves the exposure accuracy, and protects the substrate through gentle correction, avoids circuit damage.
Smart Images

Figure CN118192176B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of flexible circuit board manufacturing process, and in particular to a flexible circuit board exposure machine with a substrate clamping and deviation correcting mechanism. Background Art
[0002] The existing flexible circuit board exposure machine includes an unwinding device, an exposure device and a winding device. The unwinding device is used to unwind the flexible circuit board substrate, the exposure device is used to expose the flexible circuit board substrate at the exposure station, and the winding device is used to wind up the flexible circuit board substrate. Among them, the exposure device is located between the unwinding device and the winding device, and the winding device includes a winding roller. When the winding roller rotates, it pulls the flexible circuit board substrate so that the exposed part of the flexible circuit board substrate is moved out of the exposure station, and the unexposed section of the flexible circuit board substrate is pulled into the exposure station. However, when the winding roller is exposed, it is easy to have deviations during the long-term transportation of the flexible circuit board, and the displacement of the flexible circuit board substrate cannot be accurately controlled, so it is urgent to improve this situation.
[0003] In the prior art, the Chinese utility model patent with application number CN202120342135.1 relates to a flexible circuit board exposure machine capable of step-feeding, the exposure machine comprising an unwinding device, an exposure device and a feeding device; the feeding device comprises a first clamping mechanism and a second clamping mechanism, both of which are arranged on the side of the exposure device away from the unwinding device, and the first clamping mechanism is closer to the exposure device relative to the second clamping mechanism; wherein the first clamping mechanism is movable, and the first clamping mechanism is used to clamp the flexible circuit board substrate in the initial position and move toward the second clamping mechanism to pull the unexposed section of the flexible circuit board substrate into the exposure station; the second clamping mechanism is used to clamp the flexible circuit board substrate when the first clamping mechanism returns to the initial position. According to the scheme of the utility model, it can realize step-feeding of the flexible circuit board substrate, so that the flexible circuit board substrate is fed into the exposure station section by section, and its displacement accuracy is higher.
[0004] Although the above patent solves the problem that the flexible circuit board is easily pulled over during exposure, there is another situation during transportation: after a long period of transportation, the conveying roller is prone to cause the conveying to deviate from the center, affecting exposure. The existing correction structure mostly sets squeezing rollers on both sides of the circuit board to correct the circuit board. However, due to the precision of the circuit board, if squeezed, it is easy to cause bending, which in turn easily causes damage to the circuit. Therefore, a gentle correction device that does not damage the substrate is needed.
[0005] Therefore, it is necessary to invent a flexible circuit board exposure machine with a substrate clamping and correcting mechanism to solve the above problems. Summary of the invention
[0006] The purpose of the present invention is to provide a flexible circuit board exposure machine with a substrate clamping and correcting mechanism, which prevents the flexible circuit board from running away by means of an anti-runaway component, performs correction before exposure by means of a preliminary correction component, adjusts the correction range by means of the preliminary correction component, and performs precise correction during exposure by means of a precision adjustment component. Multiple guarantees are provided to ensure the accuracy of exposure, and the correction process is gentle without damaging the substrate, so as to solve the problem in the prior art that the conveying roller is easily deviated from the center after long-term transportation, thereby affecting exposure, and the problem that the existing correction structure is easily damaged by the circuit.
[0007] In order to achieve the above-mentioned object, the present invention provides the following technical solution: a flexible circuit board exposure machine with a substrate clamping and correcting mechanism, comprising:
[0008] A support shell, used to support and install the device as a whole, the support shell includes a foot plate arranged at the bottom, a feed shell and a discharge shell are respectively installed at the top two ends of the foot plate, an exposure shell is arranged between the feed shell and the discharge shell, and baffles are installed on the front and rear sides of the exposure shell;
[0009] A conveying assembly, arranged inside the supporting shell, for conveying the flexible circuit board;
[0010] The anti-deviation component is arranged inside the feed housing and is used to prevent the flexible circuit board from running off;
[0011] A preliminary deviation correction component is arranged inside the feed housing and at the output end of the anti-deviation component, and is used to perform preliminary pre-deviation correction on the deviated flexible circuit board. A compensation component is arranged inside the preliminary deviation correction component to adjust the angle of the preliminary deviation correction component.
[0012] The first sensing component is arranged at the output end of the preliminary deflection correction component, used for detecting the deviation of the circuit board, and is connected to the signal of the preliminary deflection correction component;
[0013] A precision adjustment component is installed inside the exposure housing for further precise correction;
[0014] An exposure component, arranged inside the precision adjustment component, for performing exposure processing on the flexible circuit board;
[0015] The second sensing component is arranged inside the precision adjustment component and is used for positioning the circuit board.
[0016] As a preferred embodiment of the present invention, the conveying assembly includes a feed roller, the feed roller is used for unwinding, a transmission roller 1 is arranged on the side of the feed roller, a transmission roller 2 is arranged on the side of the transmission roller 1, a transmission roller 3 is arranged between the preliminary deviation correction assembly and the first induction assembly, a transmission roller 4 is arranged on the right side of the first induction assembly, a transmission roller 5 is arranged at the input end of the discharging shell, a transmission roller 6 is arranged on the side of the transmission roller 5, a receiving roller is arranged on the side of the transmission roller 6, and the receiving roller is used for winding;
[0017] A material tightening roller is arranged between the transmission roller 5 and the transmission roller 6, and sliders are arranged at both ends of the material tightening roller, and a lifting groove for the slider to slide is arranged inside the material discharging shell;
[0018] The anti-deviation assembly includes a rotating roller, baffles are arranged on the outer sides of both ends of the rotating roller, bearings are arranged on both ends of the rotating roller, mounting blocks are fixedly connected to the outer sides of the bearings, and the mounting blocks are installed on the supporting shell, and an elliptical block is arranged on the outer side of the rotating roller, and the diameter of the elliptical block at the center is larger than the diameters at both ends.
[0019] As a preferred solution of the present invention, the preliminary deviation correction component includes two symmetrically arranged installation boxes, a deviation correction roller is arranged between the two installation boxes, both ends of the deviation correction roller are fixedly connected with arc plates, the inner sides of the arc plates are fixedly connected with arc blocks, and the inner side of the installation box is provided with an arc groove. A rotating bead is arranged between the arc groove and the arc block, and the arc block and the arc groove cooperate with each other;
[0020] A rotating groove is fixedly connected to the outer side of the arc plate, a clamping groove is opened inside the rotating groove, a rotating ball is rotatably connected inside the rotating groove, a compensation rod is fixedly connected to one end of the rotating ball, a correction block is slidably connected to the outer side of the compensation rod, a limiting block is fixedly connected to the top of the correction block, the limiting block is slidably connected to the installation box, a hydraulic cylinder is installed on the side of the installation box, and the output end of the hydraulic cylinder is fixedly connected to the correction block.
[0021] As a preferred solution of the present invention, the compensation component includes a mounting groove, which is arranged at the bottom of the mounting box, the bottom of the mounting box is rotatably connected with an adjustment plate, the end of the mounting box away from the hydraulic cylinder is detachably connected with a cover plate, the top of the adjustment plate is provided with two adjustment grooves, the interior of the mounting box is rotatably connected with a rotating disk, the middle of the rotating disk is fixedly connected with a threaded rod, the outer side of the threaded rod is threadedly connected with a lifting rod, the bottom of the lifting rod is fixedly connected with two movable beads, the two movable beads cooperate with the adjustment groove, the rotating disk passes through the cover plate and extends to the outside of the cover plate, and the interior of the mounting box is provided with an empty groove for the lifting rod and the rotating disk to move.
[0022] As a preferred embodiment of the present invention, the first sensing assembly includes a mounting assembly. Square grooves are provided at both ends inside the mounting assembly. Detection frames are slidably connected inside the square grooves. Strip-shaped grooves are provided at the inner bottom of the square grooves. A lead screw is rotatably connected inside the strip-shaped grooves. A slider is fixedly connected to the bottom of the detection frame. The slider is slidably connected to the strip-shaped groove and is threadedly connected to the lead screw. The lead screw is driven by a motor. The detection frame is in a C shape, and a fiber optic sensor is provided inside the detection frame.
[0023] As a preferred embodiment of the present invention, a fixed top plate is fixedly connected to the bottom of the exposure housing. A fixed bottom plate corresponding to the fixed top plate is fixedly connected to the top of the support housing. A rotating inner block is fixedly connected to the bottom of the fixed top plate. An upper protection plate is rotatably connected to the bottom of the fixed top plate. A rotating outer block matching the rotating inner block is fixedly connected to the top of the upper protection plate. A rotating ball is provided between the rotating outer block and the rotating inner block. Vertical rods are fixedly connected to the four corners of the bottom of the upper protection plate. The bottom of the vertical rods is fixedly connected to a lower protection plate.
[0024] A rotating ring is fixedly connected to the bottom of the lower protection plate. A groove is provided inside the rotating ring. A limiting strip is fixedly connected to the top of the fixed bottom plate. The limiting strip is slidably connected to the groove. Rotary cylinders are hinged to the four corners of the outer side of the rotating ring. The rotary cylinders are hinged to the fixed bottom plate.
[0025] As a preferred embodiment of the present invention, the exposure assembly includes an exposure bottom plate. The exposure bottom plate is installed on the top of the lower protection plate. An installation top plate is installed on the bottom of the upper protection plate. Installation ears are fixedly connected to the four corners of the exposure bottom plate and the installation top plate. The installation ears are sleeved on the vertical rods. A lifting cylinder is installed on the inner top of the upper protection plate. The output end of the lifting cylinder is fixedly connected to the top end of the installation top plate. An exposure top plate is installed at the bottom end of the installation top plate.
[0026] As a preferred embodiment of the present invention, the second sensing assembly includes a double-acting cylinder. The double-acting cylinder is fixedly installed on the top of the installation top plate. Limiting rails are provided on both sides of the installation top plate. The output ends of the double-acting cylinder are respectively fixedly installed with a first movable rod and a second movable rod. A fixed sliding rod is fixedly installed on the top end of the installation top plate away from the double-acting cylinder. The first movable rod and the second movable rod are both slidably connected to the fixed sliding rod. Installation angle plates are detachably connected to both ends of the first movable rod and the second movable rod by screws. A photosensitive sensor is detachably connected to the inner side of the installation angle plate by screws. Pressing feet are fixedly connected to both sides of the bottom of the installation angle plate. Clamping blocks are slidably connected to the outer sides of the pressing feet. An elastic member is provided between the clamping blocks and the pressing feet.
[0027] As a preferred solution of the present invention, a cleaning component is arranged between the anti-deviation component and the second transmission roller, a cavity is arranged in the middle of the cleaning component, the cavity is used for the flexible circuit board to pass through, and an electrostatic dust removal mechanism is arranged inside the cavity of the cleaning component.
[0028] As a preferred solution of the present invention, a clamping feeding mounting plate is provided inside the discharge shell, and the clamping feeding mounting plate is fixedly installed inside the discharge shell, and a cavity for a flexible circuit board to pass through is provided inside the clamping feeding mounting plate, and a clamping device is slidably connected inside the clamping feeding mounting plate, and the clamping device reciprocates inside the clamping feeding mounting plate.
[0029] In the above technical solution, compared with the prior art, the technical effects and advantages provided by the present invention are as follows:
[0030] 1. Preliminary anti-deviation: The anti-deviation component is used to set the flexible circuit board to prevent deviation. Since the diameter of the elliptical block at the center is larger than the diameter at both ends, according to the principle of tightness, the flexible circuit board can be located in the middle of the elliptical block, thereby performing preliminary calibration of the flexible circuit board. The diameters of the two ends and the middle of the elliptical block are not much different, which prevents deformation and damage to the substrate.
[0031] 2. Correction before exposure: the angle of the correction roller is adjusted by the preliminary correction component according to the signal received from the first sensing component. When adjusting the angle, the correction block is driven to slide inside the installation box by starting the hydraulic cylinder, wherein the inner top of the installation box is provided with a slide rail slidably connected to the limit block, so as to limit the correction block, wherein the sliding of the correction block drives the compensation rod and the rotating ball to move inside the installation box, and since the rotating ball is rotatably connected to the rotating groove, the arc block can be driven to move inside the installation box, since the arc block and the arc groove are both arc-shaped, the arc plate can only move in an arc shape, so that the arc plate pulls the rotating ball to move, so that the compensation rod slides inside the installation box, and then the movable compensation is performed, wherein the arc blocks on both sides of the correction roller have the same curvature and the centers of the two arc blocks coincide, so that the correction roller rotates, and then the position of the substrate on the top thereof is adjusted, and the tension on both sides of the substrate is adjusted, wherein the interior of the arc groove is provided with a rotating bead, so as to reduce friction, which is beneficial to the operation of the device, and since the interaction amplitude of the correction roller is small, the substrate will not be damaged;
[0032] 3. Adjustment of the correction range. Since the initial correction component has a small range of motion, in order to compensate for the range of motion of the initial correction component, the compensation component is installed on the beam when installing it. In the initial state, the installation box is in a horizontal state, and the movement track of the initial correction component is as follows: Fig. 20As shown in the left figure, when the range of movement of the deviation correction roller needs to be expanded, the user can rotate the adjustment slot so that the rotating disk drives the threaded rod to rotate, and then the threaded rod drives the lifting rod to rise and fall. The bottom of the lifting rod is slidably connected to the adjustment slot, and then the adjustment plate can be driven to rotate, thereby adjusting the contact angle between the adjustment plate and the beam, and then adjusting the angle between the installation box and the support shell. At this time, the activity trajectory of the preliminary deviation correction component is as follows Fig. 20 As shown in the right figure, the adjustment range is expanded, and the adjustment range can be set according to the material of the substrate;
[0033] 4. Precise deviation correction during exposure. When the substrate is transported between the exposure bottom plate and the exposure top plate, the photosensitive sensor is started to detect the side of the substrate, and the rotation angle of the precision adjustment component is adjusted according to the detected position. When the installation top plate is in the process of descending, the photosensitive sensor continues to detect and adjusts the angle in real time according to the detection result. Then the substrate is fixed by the clamping block, which further improves the accuracy of the device without damaging the substrate. The top of the upper protective plate is rotatably connected to the fixed top plate. The rotating ball can reduce friction and improve rotation lubrication, thereby adjusting the exposure angle. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0035] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0036] Figure 2 It is a schematic diagram of the internal structure of the present invention;
[0037] Figure 3 It is a schematic diagram of the main internal structure of the present invention;
[0038] Figure 4 It is a schematic diagram of the distribution structure of the preliminary deviation-correcting component and the first sensing component of the present invention;
[0039] Figure 5 For the present invention Figure 4 The enlarged structural diagram at A in the middle;
[0040] Figure 6 It is a schematic diagram of the exploded structure of the anti-deviation assembly of the present invention;
[0041] Figure 7 It is a schematic diagram of the connection structure between the compensation component and the preliminary deviation correction component of the present invention;
[0042] Figure 8It is a schematic diagram of the partial structure of the compensation component of the present invention;
[0043] Fig. 9 It is a schematic diagram of the internal structure of the preliminary deviation-correcting component of the present invention;
[0044] Fig.10 It is a schematic diagram of the partial structure of the preliminary deviation-correcting component of the present invention;
[0045] Fig.11 It is a schematic diagram of the connection structure between the precision adjustment component and the exposure component of the present invention;
[0046] Fig.12 It is a schematic diagram of the cross-sectional structure of the precision adjustment component of the present invention;
[0047] Fig.13 It is a schematic diagram of the internal structure of the precision adjustment component of the present invention;
[0048] Fig.14 It is a schematic diagram of the connection structure between the rotating ring and the fixed base plate of the present invention;
[0049] Fig.15 It is a schematic diagram of the three-dimensional structure of the exposure assembly of the present invention;
[0050] Fig.16 It is a schematic diagram of the connection structure between the exposure component and the second sensing component of the present invention;
[0051] Fig.17 is a schematic diagram of the three-dimensional structure of the second sensing component of the present invention;
[0052] Fig.18 For the present invention Fig.17 The enlarged structural diagram at B in the middle;
[0053] Fig.19 It is a schematic diagram of the exploded structure of the clamping block of the present invention;
[0054] Fig. 20 It is a schematic diagram of the activity trajectory of the deviation correction roller of the present invention.
[0055] Description of reference numerals:
[0056] 001, support shell; 002, conveying component; 003, anti-deviation component; 004, preliminary deviation correction component; 005, compensation component; 006, first sensing component; 007, precision adjustment component; 008, exposure component; 009, second sensing component; 100, cleaning component;
[0057] 101, foot plate; 102, feed housing; 103, discharge housing; 104, exposure housing; 105, stop door;
[0058] 201, feeding roller; 202, driving roller 1; 203, driving roller 2; 204, driving roller 3; 205, driving roller 4; 206, driving roller 5; 207, driving roller 6; 208, collecting roller; 209, tightening roller; 291, lifting slot;
[0059] 301, rotating roller; 302, baffle; 303, bearing; 304, mounting block; 305, elliptical block;
[0060] 401, installation box; 402, deviation correction roller; 403, arc plate; 404, arc block; 405, arc slot; 406, rotating slot; 407, card slot; 408, rotating ball; 409, compensation rod; 410, deviation correction block; 411, limit block; 412, hydraulic cylinder;
[0061] 501, mounting slot; 502, adjustment plate; 503, cover plate; 504, adjustment slot; 505, lifting rod; 506, threaded rod; 507, rotating disk;
[0062] 601, mounting assembly; 602, square slot; 603, detection frame; 604, strip slot;
[0063] 701, fixed top plate; 702, rotating inner block; 703, upper protective plate; 704, rotating outer block; 705, rotating ball; 706, vertical pole; 707, lower protective plate; 708, rotating ring; 709, groove; 710, limit strip; 711, fixed bottom plate; 712, rotating cylinder;
[0064] 801, exposure bottom plate; 802, installation top plate; 803, exposure top plate; 804, installation ears; 805, lifting cylinder;
[0065] 901, bidirectional cylinder; 902, fixed slide rod; 903, first movable rod; 904, second movable rod; 905, limit rail; 906, installation angle plate; 907, light sensitive sensor; 908, clamping block; 909, elastic member; 910, presser foot. DETAILED DESCRIPTION
[0066] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0067] The present invention provides Figure 1-20 A flexible circuit board exposure machine with a substrate clamping and correcting mechanism is shown, comprising:
[0068] The supporting housing 001 is used to support and install the device as a whole. The supporting housing 001 includes a foot plate 101 arranged at the bottom. A feed housing 102 and a discharge housing 103 are respectively installed at the top two ends of the foot plate 101. An exposure housing 104 is arranged between the feed housing 102 and the discharge housing 103. Doors 105 are installed at the front and rear sides of the exposure housing 104.
[0069] The conveying assembly 002 is arranged inside the supporting housing 001 and is used to convey the flexible circuit board;
[0070] The anti-deviation component 003 is arranged inside the feed housing 102 and is used to prevent the flexible circuit board from running off;
[0071] The preliminary deviation correction component 004 is arranged inside the feed housing 102 and at the output end of the deviation prevention component 003, and is used to perform preliminary pre-deflection correction on the deviated flexible circuit board. A compensation component 005 is arranged inside the compensation component 005, and is used to adjust the angle of the preliminary deviation correction component 004;
[0072] The first sensing component 006 is arranged at the output end of the preliminary deflection correction component 004, and is used to detect the deviation of the circuit board, and is connected to the preliminary deflection correction component 004 by signal;
[0073] The precision adjustment component 007 is installed inside the exposure housing 104 for further precise deviation correction;
[0074] The exposure component 008 is arranged inside the precision adjustment component 007 and is used for performing exposure processing on the flexible circuit board;
[0075] The second sensing component 009 is arranged inside the precision adjustment component 007 and is used for positioning the circuit board.
[0076] The conveying component 002 includes a feed roller 201, the feed roller 201 is used for unwinding, a transmission roller 1 202 is arranged on the side of the feed roller 201, a transmission roller 203 is arranged on the side of the transmission roller 1 202, a transmission roller 3 204 is arranged between the preliminary deviation correction component 004 and the first sensing component 006, a transmission roller 4 205 is arranged on the right side of the first sensing component 006, a transmission roller 5 206 is arranged at the input end of the discharge housing 103, a transmission roller 6 207 is arranged on the side of the transmission roller 5 206, a receiving roller 208 is arranged on the side of the transmission roller 6 207, and the receiving roller 208 is used for winding;
[0077] A material tightening roller 209 is provided between the transmission roller 5 206 and the transmission roller 6 207. Slide blocks are provided at both ends of the material tightening roller 209. A lifting groove 291 for the slide blocks to slide is provided inside the material discharging housing 103.
[0078] The anti-deviation component 003 includes a rotating roller 301. Baffles 302 are arranged on the outer sides of both ends of the rotating roller 301. Bearings 303 are arranged at both ends of the rotating roller 301. An installation block 304 is fixedly connected to the outer side of the bearing 303. The installation block 304 is installed on the support housing 001. An elliptical block 305 is arranged on the outer side of the rotating roller 301. The diameter at the center of the elliptical block 305 is larger than that at both ends.
[0079] During use, first place the flexible circuit board coil on the outer side of the feeding roller 201, then bypass the substrate around the first driving roller 202 and the anti-deviation component 003, pass through the cleaning component 100, then bypass over the second driving roller 203, the preliminary deviation correction component 004 and the third driving roller 204, pass through the first sensing component 006, enter the inside of the exposure housing 104 from the bottom of the fourth driving roller 205, then pass through the middle of the clamping and feeding mounting plate from above the fifth driving roller 206, and then bypass from the bottom of the tensioning roller 209, and wind it on the outer side of the take-up roller 208 through the sixth driving roller 207;
[0080] Among them, the anti-deviation component 003 is used for anti-deviation setting of the flexible circuit board. Since the elliptical block 305 is set with a larger diameter at the center than at both ends, according to the principle of centripetal force, it can make the flexible circuit board located in the middle of the elliptical block 305, thereby performing preliminary calibration on the flexible circuit board. The diameter difference between both ends and the middle of the elliptical block 305 is not large, preventing deformation damage to the substrate.
[0081] Among them, the first sensing component 006 includes an installation component 601. Square grooves 602 are opened at both ends inside the installation component 601. Detection frames 603 are slidably connected inside the square grooves 602. A strip-shaped groove 604 is opened at the inner bottom of the square groove 602. A lead screw is rotatably connected inside the strip-shaped groove 604. A slider is fixedly connected to the bottom of the detection frame 603. The slider is slidably connected with the strip-shaped groove 604. The slider is threadedly connected with the lead screw. The lead screw is driven by a motor. The detection frame 603 is set in a U shape, and a fiber optic sensor is arranged inside the detection frame 603;
[0082] Set the reference beam of the fiber optic sensor. The fiber optic sensor is used to detect the positions of both sides of the substrate and transmit the detected results to the preliminary deviation correction component 004 in real time. When the width of the substrate is adjusted, the user can start the motor. The motor drives the lead screw to rotate. The thread directions at both ends of the lead screw are opposite, driving the sliders on both sides to move inward or outward simultaneously, and then driving the detection frame 603 to move, thereby adjusting the position of the fiber optic sensor and expanding the applicable range.
[0083] The preliminary deviation correction component 004 includes two symmetrically arranged installation boxes 401, a deviation correction roller 402 is arranged between the two installation boxes 401, both ends of the deviation correction roller 402 are fixedly connected with arc plates 403, the inner sides of the arc plates 403 are fixedly connected with arc blocks 404, an arc groove 405 is arranged on the inner side of the installation box 401, a rotating bead is arranged between the arc groove 405 and the arc block 404, and the arc block 404 and the arc groove 405 cooperate with each other;
[0084] A rotating groove 406 is fixedly connected to the outer side of the arc plate 403, a clamping groove 407 is provided inside the rotating groove 406, a rotating ball 408 is rotatably connected inside the rotating groove 406, a compensation rod 409 is fixedly connected to one end of the rotating ball 408, a correction block 410 is slidably connected to the outer side of the compensation rod 409, a limit block 411 is fixedly connected to the top of the correction block 410, the limit block 411 is slidably connected to the installation box 401, a hydraulic cylinder 412 is installed on the side of the installation box 401, and the output end of the hydraulic cylinder 412 is fixedly connected to the correction block 410;
[0085] The preliminary correction component 004 adjusts the angle of the correction roller 402 according to the signal received from the first sensing component 006. When adjusting the angle, the hydraulic cylinder 412 is started to drive the correction block 410 to slide inside the installation box 401, wherein the inner top of the installation box 401 is provided with a slide rail slidably connected to the limit block 411, so as to limit the correction block 410, wherein the sliding of the correction block 410 drives the compensation rod 409 and the rotating ball 408 to move inside the installation box 401, and since the rotating ball 408 is rotatably connected to the rotating groove 406, it can drive the arc block 404 to move inside the installation box 401. Since the arc block 404 and the arc groove 405 are both arranged in an arc shape, the arc plate 403 can only move in an arc shape, so that the arc plate 403 pulls the rotating ball 408 to move, so that the compensation rod 409 slides inside the installation box 401, and then performs movable compensation. The arc blocks 404 on both sides of the correcting roller 402 have the same arc and the centers of the two arc blocks 404 coincide, so that the correcting roller 402 rotates, and then adjusts the position of the substrate on its top. The arc groove 405 is provided with a rotating ball to reduce friction, which is beneficial to the operation of the device. Since the interaction range of the correcting roller 402 is small, it will not damage the substrate.
[0086] The compensation component 005 includes a mounting groove 501, which is arranged at the bottom of the mounting box 401. The bottom of the mounting box 401 is rotatably connected with an adjustment plate 502, and the end of the mounting box 401 away from the hydraulic cylinder 412 is detachably connected with a cover plate 503, and the top of the adjustment plate 502 is provided with two adjustment grooves 504, and the inside of the mounting box 401 is rotatably connected with a rotating disk 507, and the middle of the rotating disk 507 is fixedly connected with a threaded rod 506, and the outer side of the threaded rod 506 is threadedly connected with a lifting rod 505, and the bottom of the lifting rod 505 is fixedly connected with two movable beads, and the two movable beads are matched with the adjustment groove 504, and the rotating disk 507 penetrates the cover plate 503 and extends to the outer side of the cover plate 503, and the inside of the mounting box 401 is provided with an empty groove for the lifting rod 505 and the rotating disk 507 to move;
[0087] Since the preliminary deflection correction component 004 has a small range of motion, in order to compensate for the range of motion of the preliminary deflection correction component 004, a compensation component 005 is provided. The inner wall of the foot plate 101 is provided with a beam that cooperates with the preliminary deflection correction component 004. When installing the compensation component 005, the compensation component 005 is installed on the beam inside the foot plate 101, so that the installation groove 501 is engaged with the beam. In the initial state, the installation box 401 is in a horizontal state, and the activity track of the preliminary deflection correction component 004 is as shown in FIG. Fig. 20 As shown in the left figure; when it is necessary to expand the range of movement of the deviation correction roller 402, the user can rotate the adjustment slot 504, so that the rotating disk 507 drives the threaded rod 506 to rotate, and then the threaded rod 506 drives the lifting rod 505 to rise and fall, and the bottom of the lifting rod 505 is slidably connected with the adjustment slot 504, which can drive the adjustment plate 502 to rotate, thereby adjusting the contact angle between the adjustment plate 502 and the beam, and then adjusting the angle between the installation box 401 and the support shell 001. At this time, the activity trajectory of the preliminary deviation correction component 004 is as shown in FIG. Fig. 20 As shown in the right figure.
[0088] As a further optimization of the present invention, the bottom of the exposure housing 104 is fixedly connected with a fixed top plate 701, the top of the support housing 001 is fixedly connected with a fixed bottom plate 711 corresponding to the fixed top plate 701, the bottom of the fixed top plate 701 is fixedly connected with a rotating inner block 702, the bottom of the fixed top plate 701 is rotatably connected with an upper protective plate 703, the top of the upper protective plate 703 is fixedly connected with a rotating outer block 704 that matches the rotating inner block 702, a rotating ball 705 is provided between the rotating outer block 704 and the rotating inner block 702, the four corners of the bottom of the upper protective plate 703 are fixedly connected with vertical poles 706, and the bottom of the vertical pole 706 is fixedly connected with a lower protective plate 707;
[0089] The bottom of the lower protective plate 707 is fixedly connected with a rotating ring 708, the inner side of the rotating ring 708 is provided with a groove 709, the top of the fixed bottom plate 711 is fixedly connected with a limit bar 710, the limit bar 710 is slidably connected with the groove 709, the outer four corners of the rotating ring 708 are hinged with rotating cylinders 712, and the rotating cylinders 712 are hinged with the fixed bottom plate 711;
[0090] When the substrate is transported to the interior of the exposure housing 104, in order to further accurately align the substrate for exposure, the user can start the rotating cylinder 712, wherein the rotating cylinder 712 is connected to the fixed bottom plate 711 and the rotating ring 708, so that the rotating ring 708 can be driven to rotate, so that the rotating ring 708 moves on the outside of the limit bar 710, and then the rotating ring 708 is limited. Since the top of the rotating ring 708 is fixedly connected to the lower protective plate 707, and the lower protective plate 707 is fixedly connected to the upper protective plate 703 through the vertical rod 706, the lower protective plate 707 and the upper protective plate 703 can be driven to rotate synchronously, wherein the top of the upper protective plate 703 is rotatably connected to the fixed top plate 701, and the friction can be reduced by rotating the ball 705 to improve the rotation lubrication, thereby adjusting the exposure angle.
[0091] The exposure assembly 008 includes an exposure bottom plate 801, the exposure bottom plate 801 is installed on the top of the lower protective plate 707, the mounting top plate 802 is installed on the bottom of the upper protective plate 703, the four corners of the exposure bottom plate 801 and the mounting top plate 802 are fixedly connected with mounting ears 804, the mounting ears 804 are sleeved with the vertical rod 706, the inner top of the upper protective plate 703 is installed with a lifting cylinder 805, the output end of the lifting cylinder 805 is fixedly connected with the top of the mounting top plate 802, and the exposure top plate 803 is installed at the bottom of the mounting top plate 802;
[0092] When the alignment is completed, the user can start the lifting cylinder 805 to drive the installation top plate 802 to descend, so that the installation ears 804 on the side of the installation top plate 802 slide on the outside of the vertical rod 706, so that the installation top plate 802 and the exposure bottom plate 801 correspond in position. The installation top plate 802 descends and drives the clamping block 908 to contact the substrate first and press the substrate, and the substrate is fixed under the action of the elastic member 909 to prevent the substrate from deviating from the position during exposure, and then the substrate is exposed through the exposure top plate 803 and the exposure bottom plate 801.
[0093] Wherein, the second sensing component 009 includes a two-way cylinder 901, which is fixedly mounted on the top of the mounting top plate 802, and limit rails 905 are provided on both sides of the mounting top plate 802. The output ends of the two-way cylinder 901 are respectively fixedly mounted with a first movable rod 903 and a second movable rod 904, and a fixed sliding rod 902 is fixedly mounted on the side of the top of the mounting top plate 802 away from the two-way cylinder 901, and the first movable rod 903 and the second movable rod 904 are both slidably connected to the fixed sliding rod 902, and both ends of the first movable rod 903 and the second movable rod 904 are detachably connected with mounting angle plates 906 by screws, and the inner side of the mounting angle plates 906 is detachably connected with a light-sensitive sensor 907 by screws, and both sides of the bottom of the mounting angle plates 906 are fixedly connected with presser feet 910, and the outer side of the presser foot 910 is slidably connected with a clamping block 908, and an elastic member 909 is provided between the clamping block 908 and the presser foot 910;
[0094] When the substrate is transported between the exposure bottom plate 801 and the exposure top plate 803, the photosensitive sensor 907 is activated to detect the side of the substrate, and the rotation angle of the precision adjustment component 007 is adjusted according to the detected position. In the process of the installation top plate 802 descending, the photosensitive sensor 907 continuously detects and adjusts the angle in real time according to the detection result, and then fixes the substrate through the clamping block 908, thereby further improving the accuracy of the device without damaging the substrate;
[0095] When the width of the substrate is adjusted, the user can start the bidirectional cylinder 901, which drives the first movable rod 903 and the second movable rod 904 on both sides to move away from or closer to each other, thereby adjusting the distance between the photosensors 907 so that the photosensors 907 are adapted to the width of the flexible circuit board.
[0096] A cleaning component 100 is arranged between the anti-deviation component 003 and the driving roller 203. A cavity is arranged in the middle of the cleaning component 100 for the flexible circuit board to pass through. An electrostatic dust removal mechanism is arranged inside the cavity of the cleaning component 100 for cleaning the substrate.
[0097] A clamping and feeding mounting plate is provided inside the discharge shell 103, and the clamping and feeding mounting plate is fixedly installed inside the discharge shell 103. A cavity for the flexible circuit board to pass through is provided inside the clamping and feeding mounting plate. A clamping device is slidably connected inside the clamping and feeding mounting plate. The clamping device reciprocates inside the clamping and feeding mounting plate. The clamping device is driven by an electric push rod. When the clamping device moves to the side of the exposure shell 104 close to the exposure shell 104, the circuit board is clamped. When the clamping device slides to the side away from the exposure shell 104, the flexible circuit board is released, thereby completing the feeding process of the flexible circuit board substrate.
[0098] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A flexible circuit board exposure machine with a substrate clamping and correcting mechanism, characterized in that: include: A support shell (001) is used to support and install the entire device, the support shell (001) includes a foot plate (101) arranged at the bottom, a feed shell (102) and a discharge shell (103) are respectively installed at the top two ends of the foot plate (101), an exposure shell (104) is arranged between the feed shell (102) and the discharge shell (103), and baffles (105) are installed on the front and rear sides of the exposure shell (104); A conveying assembly (002), arranged inside the supporting housing (001), for conveying the flexible circuit board; An anti-deviation component (003) is arranged inside the feed housing (102) and is used to prevent the flexible circuit board from deviating; A preliminary deviation correction component (004) is arranged inside the feed housing (102) and at the output end of the deviation prevention component (003), and is used to perform preliminary pre-deflection correction on the deviated flexible circuit board. A compensation component (005) is arranged inside the preliminary deviation correction component (004) and is used to adjust the angle of the preliminary deviation correction component (004); A first sensing component (006) is arranged at the output end of the preliminary deviation correction component (004), is used to detect deviation of the circuit board, and is connected to the preliminary deviation correction component (004) by signal; A precision adjustment component (007) is installed inside the exposure housing (104) for further precise deviation correction; An exposure component (008), arranged inside the precision adjustment component (007), is used to perform exposure processing on the flexible circuit board; The second sensing component (009) is arranged inside the precision adjustment component (007) and is used for positioning the circuit board.
2. The flexible circuit board exposure machine with a substrate clamping and correcting mechanism according to claim 1, characterized in that: The conveying component (002) includes a feed roller (201), the feed roller (201) is used for unwinding, a transmission roller one (202) is arranged on the side of the feed roller (201), a transmission roller two (203) is arranged on the side of the transmission roller one (202), a transmission roller three (204) is arranged between the preliminary deviation correction component (004) and the first sensing component (006), a transmission roller four (205) is arranged on the right side of the first sensing component (006), a transmission roller five (206) is arranged at the input end of the discharge housing (103), a transmission roller six (207) is arranged on the side of the transmission roller five (206), a receiving roller (208) is arranged on the side of the transmission roller six (207), and the receiving roller (208) is used for winding; A material tightening roller (209) is arranged between the transmission roller five (206) and the transmission roller six (207), sliding blocks are arranged at both ends of the material tightening roller (209), and a lifting groove (291) for the sliding blocks to slide is arranged inside the material discharging housing (103); The anti-deviation assembly (003) comprises a rotating roller (301), baffles (302) are arranged on the outer sides of both ends of the rotating roller (301), bearings (303) are arranged on both ends of the rotating roller (301), a mounting block (304) is fixedly connected to the outer side of the bearing (303), and the mounting block (304) is installed on the supporting shell (001), and an elliptical block (305) is arranged on the outer side of the rotating roller (301), and the diameter of the elliptical block (305) at the center is larger than the diameter at both ends.
3. The flexible circuit board exposure machine with a substrate clamping and correcting mechanism according to claim 1, characterized in that: The preliminary deviation correction component (004) comprises two symmetrically arranged installation boxes (401), a deviation correction roller (402) is arranged between the two installation boxes (401), both ends of the deviation correction roller (402) are fixedly connected with an arc plate (403), the inner side of the arc plate (403) is fixedly connected with an arc block (404), the inner side of the installation box (401) is provided with an arc groove (405), a rotating bead is arranged between the arc groove (405) and the arc block (404), and the arc block (404) and the arc groove (405) cooperate with each other; A rotating groove (406) is fixedly connected to the outer side of the arc plate (403), a clamping groove (407) is provided inside the rotating groove (406), a rotating ball (408) is rotatably connected inside the rotating groove (406), a compensation rod (409) is fixedly connected to one end of the rotating ball (408), a correction block (410) is slidably connected to the outer side of the compensation rod (409), a limit block (411) is fixedly connected to the top of the correction block (410), the limit block (411) is slidably connected to the installation box (401), a hydraulic cylinder (412) is installed on the side of the installation box (401), and an output end of the hydraulic cylinder (412) is fixedly connected to the correction block (410).
4. The flexible circuit board exposure machine with a substrate clamping and correcting mechanism according to claim 3, characterized in that: The compensation component (005) includes a mounting groove (501), the mounting groove (501) is arranged at the bottom of the mounting box (401), the bottom of the mounting box (401) is rotatably connected to an adjustment plate (502), one end of the mounting box (401) away from the hydraulic cylinder (412) is detachably connected to a cover plate (503), the top of the adjustment plate (502) is provided with two adjustment grooves (504), the interior of the mounting box (401) is rotatably connected to a rotating disk (507), the rotating disk A threaded rod (506) is fixedly connected in the middle of the moving disk (507), a lifting rod (505) is threadedly connected on the outer side of the threaded rod (506), two movable beads are fixedly connected to the bottom of the lifting rod (505), the two movable beads cooperate with the adjustment groove (504), the rotating disk (507) passes through the cover plate (503) and extends to the outside of the cover plate (503), and an empty groove for the lifting rod (505) and the rotating disk (507) to move is arranged inside the installation box (401).
5. The flexible circuit board exposure machine with a substrate clamping and correcting mechanism according to claim 1, characterized in that: The first sensing component (006) includes an installation component (601). Square grooves (602) are provided at both inner ends of the installation component (601). Detection frames (603) are slidably connected inside the square grooves (602). Strip-shaped grooves (604) are provided at the inner bottom of the square grooves (602). A lead screw is rotatably connected inside the strip-shaped grooves (604). A slider is fixedly connected to the bottom of the detection frame (603). The slider is slidably connected to the strip-shaped groove (604) and is threadedly connected to the lead screw. The lead screw is driven by a motor. The detection frame (603) is in a U shape, and a fiber optic sensor is provided inside the detection frame (603).
6. The flexible circuit board exposure machine with a substrate clamping and correcting mechanism according to claim 1, characterized in that: A fixed top plate (701) is fixedly connected to the bottom of the exposure housing (104). A fixed bottom plate (711) corresponding to the fixed top plate (701) is fixedly connected to the top of the support housing (001). A rotating inner block (702) is fixedly connected to the bottom of the fixed top plate (701). An upper protective plate (703) is rotatably connected to the bottom of the fixed top plate (701). A rotating outer block (704) matching the rotating inner block (702) is fixedly connected to the top of the upper protective plate (703). A rotating ball (705) is provided between the rotating outer block (704) and the rotating inner block (702). Vertical rods (706) are fixedly connected to the four corners of the bottom of the upper protective plate (703). A lower protective plate (707) is fixedly connected to the bottom of the vertical rods (706). A rotating ring (708) is fixedly connected to the bottom of the lower protective plate (707). A groove (709) is provided inside the rotating ring (708). A limiting strip (710) is fixedly connected to the top of the fixed bottom plate (711). The limiting strip (710) is slidably connected to the groove (709). Rotary cylinders (712) are hinged to the four corners of the outside of the rotating ring (708). The rotary cylinders (712) are hinged to the fixed bottom plate (711).
7. The flexible circuit board exposure machine with a substrate clamping and correcting mechanism according to claim 6, characterized in that: The exposure component (008) includes an exposure bottom plate (801). The exposure bottom plate (801) is installed on the top of the lower protective plate (707). An installation top plate (802) is installed on the bottom of the upper protective plate (703). Installation ears (804) are fixedly connected to the four corners of the exposure bottom plate (801) and the installation top plate (802). The installation ears (804) are sleeved on the vertical rods (706). A lifting cylinder (805) is installed on the inner top of the upper protective plate (703). The output end of the lifting cylinder (805) is fixedly connected to the top end of the installation top plate (802). An exposure top plate (803) is installed at the bottom end of the installation top plate (802).
8. The flexible circuit board exposure machine with a substrate clamping and correcting mechanism according to claim 1, characterized in that: The second sensing component (009) includes a bidirectional cylinder (901), which is fixedly mounted on the top of a mounting top plate (802), and limit rails (905) are provided on both sides of the mounting top plate (802). A first movable rod (903) and a second movable rod (904) are fixedly mounted on the output end of the bidirectional cylinder (901), and a fixed sliding rod (902) is fixedly mounted on the side of the top of the mounting top plate (802) away from the bidirectional cylinder (901). The first movable rod (903) and the second movable rod (904) are fixedly mounted on the output end of the bidirectional cylinder (901). 04) are both slidably connected to the fixed sliding rod (902), both ends of the first movable rod (903) and the second movable rod (904) are detachably connected to the mounting angle plate (906) by screws, the inner side of the mounting angle plate (906) is detachably connected to the light-sensitive sensor (907) by screws, the bottom sides of the mounting angle plate (906) are fixedly connected to the presser foot (910), the outer side of the presser foot (910) is slidably connected to the clamping block (908), and an elastic member (909) is provided between the clamping block (908) and the presser foot (910).
9. The flexible circuit board exposure machine with a substrate clamping and correcting mechanism according to claim 2, characterized in that: A cleaning component (100) is arranged between the anti-deviation component (003) and the second transmission roller (203), a cavity is arranged in the middle of the cleaning component (100), the cavity is used for the flexible circuit board to pass through, and an electrostatic dust removal mechanism is arranged inside the cavity of the cleaning component (100).
10. The flexible circuit board exposure machine with a substrate clamping and correcting mechanism according to claim 1, characterized in that: The discharge housing (103) is provided with a clamping feeding mounting plate inside, the clamping feeding mounting plate is provided with a cavity for a flexible circuit board to pass through, the clamping feeding mounting plate is slidably connected with a clamping device inside, and the clamping device reciprocates inside the clamping feeding mounting plate.