A heavy steel processing feeding device and use method thereof

Abstract

The present invention belongs to the technical field of feeding devices, and discloses a feeding device for processing heavy steel and a method for using the same, wherein the feeding device for processing heavy steel comprises an outer shell, a fixing plate is fixedly connected to the front side wall of the bottom of the outer shell, a visual inspection device is arranged on the side wall of the outer shell close to the fixing plate, a plurality of mounting plates are evenly arranged in the inner cavity of the outer shell and the fixing plate, conveying rollers are rotatably mounted on the mounting plates, a lifting adjustment component is arranged at a position below each mounting plate on the inner bottom surface of the outer shell, at least one group of arc shell groups is arranged in the inner cavity of the outer shell between two adjacent conveying rollers, each group of arc shell groups comprises two symmetrically arranged arc shells, and adjustment components are installed at positions corresponding to each arc shell on the outer shell; a rotating adjustment device is arranged on each arc shell; the present invention can be used to convey heavy steel materials, and can accurately adjust the position of the heavy steel materials, thereby improving the feeding accuracy of the heavy steel materials.

Description

Technical Field

[0001] The invention belongs to the technical field of feeding devices, and in particular relates to a feeding device for heavy steel processing and a use method thereof. Background Art

[0002] Heavy steel materials refer to steel with higher density, higher toughness and strength, and can be used to manufacture various heavy machinery, equipment and structures. Depending on the purpose and production process, there are many types of heavy steel materials, including carbon steel, alloy steel, stainless steel, wear-resistant steel, low-alloy high-strength steel, etc. In the process of heavy steel material processing, heavy steel materials need to be subjected to surface grinding, drilling or welding and other operations. With the development of automated processing technology, various automated technologies have been applied to the production and processing of heavy steel materials.

[0003] When performing automated processing operations on heavy steel materials, it is first necessary to perform precise feeding operations on the heavy steel materials. The Chinese patent application number is: CN202320138856.X, which discloses a billet feeding device for steel rolling, including a base, a sliding rod is fixedly connected to the bottom end of the base, a sliding cylinder is slidingly sleeved on the sliding rod, a stabilizing plate is fixedly connected to the bottom end of the sliding cylinder, a lifting assembly is arranged between the sliding rods, a first connecting plate is fixedly connected to the base, a transmission plate is rotatably connected to the first connecting plate, a second connecting plate is rotatably connected to the transmission plate, a limited rotation assembly is arranged between the second connecting plate and the base, a rotating assembly is arranged between the bottom plate and the transmission plate, a plurality of transport assemblies are arranged on the first connecting plate, the second connecting plate and the transmission plate, and the transport assembly includes two fixed plates, the fixed plates are fixedly connected to the first connecting plate, the second connecting plate and the transmission plate, a rotating shaft is rotatably connected between the two fixed plates, and a driving assembly is arranged on the rotating shaft.

[0004] The above-mentioned existing feeding devices of this type can be used to transport heavy steel materials, but heavy steel materials are large in size and weight, which makes the feeding operation of heavy steel materials very inconvenient and prone to danger, and is not conducive to the processing operation of heavy steel materials; and in the process of feeding the heavy steel materials, the position of the heavy steel materials needs to be accurately adjusted. The existing feeding devices cannot automatically adjust the position of the heavy steel materials, and manual assistance is required to complete the feeding operation, which makes the positioning operation of the heavy steel materials very inconvenient and reduces the use effect. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide a heavy steel processing feeding device and a method of using the same, which can be used to transport heavy steel materials and can accurately adjust the position of the heavy steel materials to improve the feeding accuracy of the heavy steel materials. The overall structure is simple, the degree of automation is high, and manufacturing and production are convenient, which can reduce production and use costs.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0007] A heavy steel processing feeding device comprises a shell, a fixing plate is fixedly connected to the front side wall of the bottom of the shell, a visual inspection device is arranged on the side wall of the shell close to the fixing plate, a plurality of mounting plates are evenly arranged on the inner cavity of the shell and the fixing plate, conveying rollers are rotatably mounted on the mounting plates, a lifting adjustment component for adjusting the height position of the conveying roller is arranged at a position below each mounting plate on the inner bottom surface of the shell, at least one group of arc shell groups is arranged in the inner cavity of the shell between two adjacent conveying rollers, each group of arc shell groups comprises two arc shells arranged symmetrically, and an adjustment component for adjusting the horizontal position of the arc shell is installed at a position corresponding to each arc shell on the shell;

[0008] The arc shell is provided with a rotation adjustment device, which includes an arc plate slidably installed in the arc shell, a clamping assembly for clamping heavy steel materials is provided on the inner surface of the arc plate, and an adjustment drive assembly for driving the arc plate to rotate is provided on the arc shell.

[0009] The following is a further optimization of the above technical solution by the present invention:

[0010] A first motor is fixedly installed on one side of the mounting plate, a rotating shaft is fixedly connected to the power output end of the first motor, the rotating shaft and the conveying roller are coaxially arranged, and both ends of the rotating shaft are rotatably connected to the mounting plate respectively, and the conveying roller is fixedly installed on the rotating shaft.

[0011] Further optimization: the lifting and adjusting assembly includes a guide rail, both sides of the guide rail are fixedly connected with side plates, the side plates are fixedly installed on the inner bottom surface of the shell, a threaded rod is rotatably installed between the two side plates and above the guide rail, and the axis of the threaded rod is arranged parallel to the axis of the conveying roller;

[0012] The threaded rod is provided with two threaded sections with opposite thread rotation directions, and the two threaded sections are threadedly connected with sliders, and the lower ends of the two sliders are slidably connected with the guide rail;

[0013] A connecting plate is hinged on the top surface of the two sliding blocks, and the other end of the connecting plate is hinged to the bottom surface of the corresponding mounting plate.

[0014] Further optimization: one end of the threaded rod passes through the corresponding side plate and is fixedly connected to a worm wheel, a plurality of worm wheels are meshed with a same worm, and the axis of the worm is arranged vertically to the axis of the threaded rod;

[0015] Both ends of the worm are rotatably connected with a plate, which is fixedly connected to the inner bottom surface of the shell. A second motor is fixedly installed on any of the plates, and the power output end of the second motor is drivingly connected to an end corresponding to the worm.

[0016] Further optimization: the adjustment component includes a first hydraulic cylinder fixedly mounted on the outer shell, a vertical plate fixedly mounted on the telescopic end of the first hydraulic cylinder, fixed rods fixedly mounted on the upper and lower ends of the vertical plate, the axis of the fixed rod is arranged parallel to the axis of the first hydraulic cylinder; the two fixed rods are arranged symmetrically up and down; the ends of the two fixed rods close to the outer shell both penetrate the outer shell and are fixedly connected to the outer wall of the corresponding arc shell.

[0017] Further optimization: arc-shaped grooves are opened on the inner walls on both sides of the arc-shaped shell, and arc-shaped movable plates are fixedly connected to the two side walls of the arc-shaped plate. The arc-shaped movable plates are inserted into the arc-shaped grooves and slidably connected to the arc-shaped grooves.

[0018] Further optimization: the clamping assembly includes a second hydraulic cylinder fixedly mounted on the inner wall of the arc plate, and a clamping plate is detachably mounted on one end of the second hydraulic cylinder away from the arc plate, and a side of the clamping plate away from the arc plate matches the outer surface of the heavy steel material to be clamped.

[0019] Further optimization: a connecting block is fixedly connected to one end of the second hydraulic cylinder away from the arc plate, a positioning through hole is opened on the connecting block, a connecting frame is fixedly connected to a side wall of the clamping plate close to the second hydraulic cylinder, and the connecting frame and the connecting block are detachably connected.

[0020] Further optimization: the adjustment drive assembly includes an arc-shaped rack fixedly mounted on the outer arc surface of the arc plate, a through groove is opened at the center position of the side wall of the arc shell, a gear is arranged in the through groove, the gear is meshed with the arc-shaped rack, a circular shaft is fixedly connected at the center position of the gear, both ends of the circular shaft are rotatably connected with cross plates, the cross plates are fixedly mounted on the arc shell, and a third motor for driving the circular shaft to rotate is fixedly mounted on any of the cross plates.

[0021] The present invention also provides a method for using a heavy steel processing feeding device, based on the above-mentioned heavy steel processing feeding device, comprising the following steps:

[0022] S1: First, the device is matched and installed with the heavy steel processing production line, and the device is connected and installed with the external power supply and external control equipment. Then, a clamping plate of appropriate shape and size is installed on the second hydraulic cylinder according to the shape of the heavy steel material to be processed, so as to prepare for the processing of the heavy steel material;

[0023] S2: Then, the heavy steel material to be processed is placed on the conveying roller on the upper side of the fixed plate through an external device, and the first motor is started to drive the rotating shaft and the conveying roller to rotate, so as to convey the heavy steel material to be processed to the inner cavity of the shell, and the position and shape of the heavy steel material are photographed by a visual inspection device, and the photographed data is uploaded to the external control device. When the conveying roller conveys the heavy steel material to a suitable position in the inner cavity of the shell, the first motor stops working;

[0024] S3: Start the second motor to drive the worm to rotate, the worm meshes with the worm wheel to drive the threaded rod to rotate, the threaded rod meshes with the two sliders to move towards each other on the guide rail, the slider drives the mounting plate to move upward through the connecting plate, at this time, the mounting plate drives the heavy steel material on the conveying roller to rise to a suitable height position between the two clamping plates and then stops the rotation of the second motor;

[0025] S4: The external control device analyzes the data captured by the visual inspection device and starts the first hydraulic cylinder and the second hydraulic cylinder at the designated position. The first hydraulic cylinder pulls the vertical plate to move, and the vertical plate drives the arc shell to move synchronously through the fixed rod, so that the two corresponding arc shells are docked together. The second hydraulic cylinder drives the clamping plate to move to the side close to the heavy steel material to achieve clamping and positioning of the heavy steel material, and then starts the second motor to rotate in the opposite direction to reset the conveying roller;

[0026] S5: Then, according to the processing requirements of the heavy steel material, the third motor is started to drive the circular shaft and the gear to rotate, the gear meshes with the arc rack to drive the arc plate to rotate in the arc shell, and the second hydraulic cylinder is adaptively controlled through the external control device to adjust the rotation of the heavy steel material to a suitable angle;

[0027] S6: Start the second motor again to drive the mounting plate and the conveying roller to move upward, so that the conveying roller can support the heavy steel material again, and control the first hydraulic cylinder and the second hydraulic cylinder to reset the arc shell and the clamping plate, release the clamping lock of the heavy steel material, and place the heavy steel material on the conveying roller. At this time, the heavy steel material is located in a suitable processing position;

[0028] S7: Start the second motor again to adjust the height of the mounting plate. When the heavy steel material moves to a height suitable for the external processing equipment, stop the second motor. Start the first motor to drive the conveyor roller to rotate through the rotating shaft to convey the adjusted heavy steel material to the processing equipment, thereby realizing the loading operation of the heavy steel material.

[0029] The present invention adopts the above technical solution and has the following beneficial effects:

[0030] 1. In the present invention, the first motor drives the rotating shaft and the conveying roller to rotate. The rotation of the conveying roller can be used to convey and transfer the heavy steel material, and the second motor on the lifting and adjusting component drives the worm to rotate, the worm engages with the worm wheel to rotate, and the worm wheel drives the threaded rod to rotate. The threaded rod engages with two sliders to drive the connecting plate to move. The movement of the connecting plate is used to adjust the height position of the mounting plate and the conveying roller, thereby lifting the heavy steel material to a suitable height position, so that the heavy steel material can be conveniently transported to the heavy steel processing equipment, thereby improving the production efficiency of the heavy steel material processing.

[0031] 2. In the present invention, the first hydraulic cylinder drives the vertical plate to move, and the vertical plate drives the arc shell to move through the fixed rod, so that the corresponding two arc shells are connected together, and the second hydraulic cylinder drives the clamping plate to move, and the clamping plate is used to clamp the heavy steel material. Then, the third motor drives the gear on the circular shaft to rotate, and the gear meshes with the arc rack to move, and the arc rack drives the arc plate to rotate. The arc plate, the second hydraulic cylinder and the clamping plate are used to drive the heavy steel material to rotate. The rotation of the heavy steel material can be adjusted to a suitable angle, and the precise position adjustment operation of the heavy steel material can be completed, thereby improving the feeding accuracy of the heavy steel material and facilitating use.

[0032] 3. The present invention adopts the above technical scheme, which is ingenious in conception and reasonable in structure. It can be used to transport heavy steel materials and can accurately adjust the position of heavy steel materials to improve the feeding accuracy of heavy steel materials. It has a simple overall structure and a high degree of automation, which can reduce the labor intensity of staff, facilitate manufacturing and production, reduce production and use costs, and improve use effects.

[0033] The present invention is further described below in conjunction with the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of the front three-dimensional structure of an embodiment of the present invention;

[0035] Figure 2 It is a schematic diagram of the side three-dimensional structure of an embodiment of the present invention;

[0036] Figure 3 A sectional perspective view of the overall structure in an embodiment of the present invention;

[0037] Figure 4 Schematic diagram of the structure of the worm wheel and the worm in the embodiment of the present invention;

[0038] Figure 5 It is a schematic diagram of the three-dimensional structure of the lifting and adjusting assembly in an embodiment of the present invention;

[0039] Figure 6 It is a schematic diagram of the three-dimensional structure of the adjustment component in an embodiment of the present invention;

[0040] Figure 7 It is a sectional stereoscopic view of the arc-shaped shell in an embodiment of the present invention;

[0041] Figure 8 It is a schematic diagram of the three-dimensional structure of the clamping plate in an embodiment of the present invention;

[0042] Fig. 9 It is a schematic diagram of the three-dimensional structure of the curved plate in an embodiment of the present invention.

[0043] In the figure: 1-housing; 2-fixed plate; 3-visual inspection equipment; 4-mounting plate; 5-first motor; 6-rotating shaft; 7-conveying roller; 8-lifting adjustment assembly; 9-arc shell; 10-fixed rod; 11-vertical plate; 12-first hydraulic cylinder; 13-rotation adjustment device; 14-guide rail; 15-side plate; 16-slider; 17-connecting plate; 18-threaded rod; 19-worm gear; 20-worm; 21-flat plate; 22-second motor; 23-arc plate; 24-second hydraulic cylinder; 25-clamping plate; 26-arc rack; 27-gear; 28-circular shaft; 29-horizontal plate; 30-third motor; 31-arc groove; 32-arc movable plate; 33-connecting block; 34-connecting frame; 35-bolt; 36-support plate; 37-reinforcement plate. DETAILED DESCRIPTION

[0044] like Figure 1-9 As shown, a heavy steel processing feeding device comprises a shell 1, a fixing plate 2 is fixedly connected to the front side wall of the bottom of the shell 1, a visual inspection device 3 is arranged on the side wall of the shell 1 close to the fixing plate 2, a plurality of mounting plates 4 are evenly arranged on the inner cavity of the shell 1 and the fixing plate 2, conveying rollers 7 are rotatably mounted on the mounting plates 4, a lifting adjustment component 8 for adjusting the height position of the conveying roller 7 is arranged at a position below each mounting plate 4 on the inner bottom surface of the shell 1, at least one group of arc shell groups is arranged in the inner cavity of the shell 1 between two adjacent conveying rollers 7, each group of arc shell groups comprises two symmetrically arranged arc shells 9, an adjustment component for adjusting the horizontal position of the arc shell 9 is installed at a position corresponding to each arc shell 9 on the shell 1, and a rotation adjustment device 13 is arranged on the arc shell 9.

[0045] In this embodiment, the cross-section of the mounting plate 4 is in a concave shape, and the conveying roller 7 is arranged at the middle position of the mounting plate 4 .

[0046] A first motor 5 is fixedly installed on one side of the mounting plate 4, and a rotating shaft 6 is fixedly connected to the power output end of the first motor 5. The rotating shaft 6 and the conveying roller 7 are coaxially arranged, and both ends of the rotating shaft 6 are rotatably connected to the mounting plate 4 through bearings, and the conveying roller 7 is fixedly installed on the rotating shaft 6.

[0047] The first motor 5 is used to drive the rotating shaft 6 to rotate, and the rotation of the rotating shaft 6 drives the conveying roller 7 to rotate. The mounting plate 4 is used to support the installation of the first motor 5, the rotating shaft 6 and the conveying roller 7, and the cooperation between the mounting plate 4 and the rotating shaft 6 can be used to support the conveying roller 7 to rotate, which is convenient to use.

[0048] like Figure 3 , Figure 4 and Figure 5As shown, the lifting and adjusting assembly 8 includes a guide rail 14, both sides of which are fixedly connected with side panels 15, the side panels 15 are fixedly installed on the inner bottom surface of the outer shell 1, and a threaded rod 18 is rotatably installed between the two side panels 15 and above the guide rail 14, and both ends of the threaded rod 18 are rotatably connected to the corresponding side panels 15 through bearings, and the axis of the threaded rod 18 is arranged parallel to the axis of the conveying roller 7.

[0049] The threaded rod 18 is provided with two threaded sections with opposite thread rotation directions, and the two threaded sections are threadedly connected with sliders 16 , and the lower ends of the two sliders 16 are slidably connected to the guide rail 14 .

[0050] A connecting plate 17 is hinged on the top surface of the two sliding blocks 16 , and the other end of the connecting plate 17 is hinged to the bottom surface of the corresponding mounting plate 4 .

[0051] With this design, the threaded rod 18 can rotate to drive the two sliders 16 threadedly connected thereto to move toward or away from each other. When the two sliders 16 move toward each other, the two sliders 16 drive the mounting plate 4 to move upward through the connecting plate 17.

[0052] When the two sliders 16 move away from each other, the two sliders 16 drive the mounting plate 4 to move downward through the connecting plate 17 .

[0053] One end of the threaded rod 18 passes through the corresponding side plate 15 and is fixedly connected to a worm wheel 19 . A worm 20 is meshed below a plurality of worm wheels 19 . The axis of the worm 20 is arranged perpendicular to the axis of the threaded rod 18 .

[0054] Both ends of the worm 20 are rotatably connected to a plate 21 via bearings, and the plate 21 is fixedly connected to the inner bottom surface of the housing 1. A second motor 22 is fixedly mounted on any of the plates 21, and a power output end of the second motor 22 is connected to an end corresponding to the worm 20 via a coupling.

[0055] With this design, the second motor 22 can drive the worm 20 to rotate when it is started, and the worm 20 engages the worm wheel 19 to rotate, and the worm wheel 19 drives the threaded rod 18 to rotate, and the threaded rod 18 engages the two sliders 16 to move, and when the two sliders 16 move toward each other on the guide rail 14, the two sliders 16 drive the mounting plate 4 to move upward through the connecting plate 17; at this time, the mounting plate 4 drives the heavy steel material on the conveying roller 7 to move upward, which is convenient for the subsequent position adjustment operation of the heavy steel material and is convenient for use, and on the other hand, it can realize the lifting of the heavy steel material to a suitable height position, which is convenient for conveying the heavy steel material to the processing equipment and is convenient for use.

[0056] When the two sliders 16 move away from each other on the guide rail 14 , the two sliders 16 drive the mounting plate 4 to move downward through the connecting plate 17 .

[0057] The adjustment assembly includes a first hydraulic cylinder 12 fixedly mounted on the housing 1, a vertical plate 11 fixedly mounted on the telescopic end of the first hydraulic cylinder 12, and fixed rods 10 fixedly mounted on the upper and lower ends of the vertical plate 11, and the axis of the fixed rod 10 is arranged parallel to the axis of the first hydraulic cylinder 12; the two fixed rods 10 are arranged symmetrically up and down.

[0058] One end of the two fixing rods 10 close to the outer shell 1 penetrates the outer shell 1 and is fixedly connected to the outer side wall of the corresponding arc-shaped shell 9 .

[0059] The first hydraulic cylinder 12 works to extend or retract its telescopic end, and at this time the telescopic end of the first hydraulic cylinder 12 can drive the vertical plate 11 and the fixed rod 10 to move horizontally, and the movement of the fixed rod 10 drives the corresponding arc shell 9 to move closer to or away from the two sides of the heavy steel material.

[0060] When the two arc-shaped shells 9 in each arc-shaped shell group move toward the side close to the heavy steel material, the ends of the two arc-shaped shells 9 close to each other can be butted against each other.

[0061] like Figure 5 and Figure 6 As shown, the rotation adjustment device 13 includes an arc plate 23 slidably installed in the arc shell 9, a clamping assembly for clamping heavy steel materials is arranged on the inner surface of the arc plate 23, and an adjustment driving assembly for driving the arc plate 23 to rotate is arranged on the arc shell 9.

[0062] Arc grooves 31 are formed on both inner walls of the arc shell 9 , and arc movable plates 32 are fixedly connected to both inner walls of the arc plate 23 . The arc movable plates 32 match the arc grooves 31 , and the arc movable plates 32 are inserted into the arc grooves 31 and slidably connected to the arc grooves 31 .

[0063] With this design, the arc plate 23 can be slidably installed in the arc shell 9 through the cooperation between the arc movable plate 32 and the arc groove 31, which is convenient for assembly and installation. The arc plate 23 can be easily moved in the arc shell 9 through the cooperation between the arc movable plate 32 and the arc groove 31, thereby improving the stability of the arc plate 23 when moving.

[0064] The clamping assembly includes a second hydraulic cylinder 24 fixedly mounted on the inner wall of the arc plate 23. A clamping plate 25 is detachably mounted on one end of the second hydraulic cylinder 24 away from the arc plate 23. The side of the clamping plate 25 away from the arc plate 23 matches the outer surface of the heavy steel material to be clamped.

[0065] The second hydraulic cylinder 24 works to extend or retract its telescopic end. At this time, the telescopic end of the second hydraulic cylinder 24 can drive the arc plate 23 to move closer to or away from the two sides of the heavy steel material, which is convenient for use.

[0066] When the telescopic end of the second hydraulic cylinder 24 drives the arc plate 23 to move toward the side close to the heavy steel material, the arc plate 23 can contact the outer surface of the heavy steel material. At this time, the two symmetrically arranged arc plates 23 are used to clamp the heavy steel material.

[0067] When the telescopic end of the second hydraulic cylinder 24 drives the arc plate 23 to move to a side away from the heavy steel material, the arc plate 23 releases the clamping operation on the heavy steel material.

[0068] like Figure 8 As shown, one end of the second hydraulic cylinder 24 away from the arc plate 23 is fixedly connected to a connecting block 33, and a positioning through hole is opened on the connecting block 33. A connecting frame 34 is fixedly connected to a side wall of the clamping plate 25 close to the second hydraulic cylinder 24, and the connecting frame 34 and the connecting block 33 are detachably connected.

[0069] A bolt 35 is threadedly connected at a position on the connection frame 34 corresponding to the positioning through hole, and one end of the bolt 35 is inserted into the positioning through hole on the connection block 33 to achieve a detachable connection between the connection block 33 and the connection frame 34 .

[0070] The cross-sectional shapes of the connection block 33 and the connection frame 34 are both regular quadrilateral structures, and the connection block 33 and the connection frame 34 are matched with each other.

[0071] With this design, the clamping plate 25 can be detachably mounted on the telescopic end of the second hydraulic cylinder 24 through the cooperation of the connecting block 33 and the connecting frame 34, which is convenient for assembly and installation. The clamping plate 25 has a variety of structures and can be selectively installed according to the outer surface shape of the heavy steel material to be clamped, thereby facilitating stable clamping and locking operations on the heavy steel material.

[0072] The adjustment drive assembly includes an arc-shaped rack 26 fixedly mounted on the outer arc surface of the arc-shaped plate 23 . A through slot is provided at the center of the side wall of the arc-shaped shell 9 . A gear 27 is provided in the through slot. The gear 27 meshes with the arc-shaped rack 26 .

[0073] A circular shaft 28 is fixedly connected at the center of the gear 27, and both ends of the circular shaft 28 are rotatably connected to transverse plates 29 through bearings. The transverse plates 29 are fixedly mounted on the arc-shaped shell 9, and a third motor 30 is fixedly mounted on any of the transverse plates 29. The power output end of the third motor 30 is transmission-connected to the circular shaft 28 through a coupling. The third motor 30 is used to drive the circular shaft 28 to rotate, and the rotation of the circular shaft 28 drives the gear 27 to rotate.

[0074] In such a design, the first hydraulic cylinder 12 works to pull the vertical plate 11 to move, and the vertical plate 11 drives the arc shell 9 to move synchronously through the fixed rod 10, so that the arc shell 9 moves to the appropriate positions on both sides of the heavy steel material, and the two arc shells 9 in each arc shell group are docked together, and then the second hydraulic cylinder 24 is started, and the second hydraulic cylinder 24 drives the clamping plate 25 to move to the side close to the heavy steel material, so that the two symmetrically arranged clamping plates 25 are used to clamp and position the heavy steel material.

[0075] Then start the third motor 30 to drive the circular shaft 28 to rotate, the circular shaft 28 drives the gear 27 to engage the arc rack 26 to rotate, the arc rack 26 drives the arc plate 23 to rotate in the arc shell 9, and the second hydraulic cylinder 24 is adaptively controlled through an external control device, so as to achieve the rotation adjustment of the heavy steel material to a suitable angle, so as to facilitate the subsequent processing operations on the heavy steel material.

[0076] In this embodiment, a support plate 36 is fixedly installed on the top surface of the fixed plate 2 below each mounting plate 4. The top surface of the support plate 36 is fixedly connected to the corresponding mounting plate 4. The height of the support plate 36 matches the minimum height of the lifting and adjusting assembly 8, which facilitates the stable conveying operation of heavy steel materials.

[0077] In this embodiment, the cross-sectional shape of the shell 1 is concave, and a plurality of reinforcing plates 37 are fixedly installed on the inner walls on both sides of the shell 1 and near the top. The plurality of reinforcing plates 37 are arranged in parallel and evenly spaced apart. The reinforcing plates 37 are used to improve the structural strength of the shell 1 and improve the use effect.

[0078] In this embodiment, the heavy steel processing and feeding device is also equipped with an external power supply and an external control device. When in use, the feeding end of the heavy steel processing and feeding device is first matched and installed with the heavy steel processing production line, and the heavy steel processing and feeding device is connected and installed with the external power supply and the external control device. The external control device is used to control the heavy steel processing and feeding device to work.

[0079] In this embodiment, the visual inspection device 3 is a prior art, and the visual inspection device 3 is used to photograph the position and shape of the heavy steel material, and upload the photographed data to an external control device; the external control device analyzes the data photographed by the visual inspection device 3, and controls the corresponding first hydraulic cylinder 12 and second hydraulic cylinder 24 to work according to the analyzed data.

[0080] In this embodiment, the external control device is a prior art, and the technology by which the external control device analyzes the data captured by the visual detection device 3 and controls the corresponding first hydraulic cylinder 12 and second hydraulic cylinder 24 to work is also a prior art, which will not be repeated here.

[0081] The present invention also provides a method for using a heavy steel processing feeding device, based on the above-mentioned heavy steel processing feeding device, comprising the following steps:

[0082] S1: First, complete the matching installation between the device and the heavy steel processing production line, and complete the connection and installation operations between the device and the external power supply and external control equipment, and then install a clamp 25 of suitable shape and size on the second hydraulic cylinder 24 according to the shape of the heavy steel material to be processed, insert the connecting block 33 into the connecting frame 34 on the clamp 25, and lock the clamp 25 by rotating the bolt 35, complete the replacement and installation of the clamp 25, and realize the preparation work before the device is used to process the heavy steel material.

[0083] S2: Then, the heavy steel material to be processed is placed on the conveying roller 7 on the upper side of the fixed plate 2 through external equipment, and the first motor 5 is started. The first motor 5 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the conveying roller 7 to rotate. The heavy steel material to be processed is conveyed to the inner cavity of the shell 1 by the conveying roller 7, and the position and shape of the heavy steel material are photographed by the visual inspection equipment 3, and the photographed data is uploaded to the external control device. When the heavy steel material is conveyed to the appropriate position in the inner cavity of the shell 1 by the conveying roller 7, the first motor 5 stops rotating.

[0084] S3: The external control device starts the second motor 22, and the second motor 22 drives the worm 20 to rotate. The worm 20 engages with the worm wheel 19 to rotate, and the worm wheel 19 drives the threaded rod 18 to rotate. The threaded rod 18 engages with the two sliders 16 to move. The sliders 16 move toward each other on the guide rails 14, and the sliders 16 drive the mounting plate 4 to move upward through the connecting plate 17. At this time, the heavy steel material on the conveying roller 7 is driven to move upward through the mounting plate 4, so that the heavy steel material rises to a suitable height position between the two clamping plates 25, and then the rotation of the second motor 22 is stopped.

[0085] S4: The external control device analyzes the data captured by the visual inspection device 3, and starts the first hydraulic cylinder 12 and the second hydraulic cylinder 24 at the specified position. The first hydraulic cylinder 12 pulls the vertical plate 11 to move, and the vertical plate 11 drives the arc shell 9 to move synchronously through the fixed rod 10, so that the arc shells 9 on both sides move to the appropriate positions on both sides of the heavy steel material and the corresponding two arc shells 9 are docked together. Then the second hydraulic cylinder 24 works to drive the clamping plate 25 to move to the side close to the heavy steel material, so that the clamping plate 25 can realize adaptive clamping operation on the heavy steel material, and realize clamping and positioning of the heavy steel material. Then the second motor 22 is started, and the second motor 22 rotates in the opposite direction to reset the conveying roller 7.

[0086] S5: Then according to the processing needs of the heavy steel material, the third motor 30 is started through the external control device, the third motor 30 drives the circular shaft 28 to rotate, the circular shaft 28 drives the gear 27 to engage the arc rack 26 to move, the arc rack 26 drives the arc plate 23 to rotate in the arc shell 9, and the second hydraulic cylinder 24 is adaptively controlled through the external control device, so that the rotation of the heavy steel material can be adjusted to a suitable angle, so as to facilitate the subsequent processing operation of the heavy steel material.

[0087] S6: Start the second motor 22 again, and drive the mounting plate 4 and the conveying roller 7 to move upward again through the second motor 22, so that the conveying roller 7 can support the heavy steel material again, stop the rotation of the second motor 22, and control the first hydraulic cylinder 12 and the second hydraulic cylinder 24, so that the arc shell 9 and the clamping plate 25 move to the side away from the heavy steel material, so that the arc shell 9 and the clamping plate 25 are reset, the clamping lock of the heavy steel material is released, and the heavy steel material is placed on the conveying roller 7. At this time, the heavy steel material is located in a suitable processing position.

[0088] S7: Start the second motor 22 again, and adjust the height of the mounting plate 4 through the operation of the second motor 22. When the heavy steel material moves to a height suitable for the external processing equipment, stop the rotation of the second motor 22, and start the first motor 5. The first motor 5 drives the conveyor roller 7 to rotate through the rotating shaft 6. The rotation of the conveyor roller 7 is used to convey the adjusted heavy steel material to the inside of the processing equipment, thereby realizing the loading operation of the heavy steel material.

[0089] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A heavy steel processing feeding device, characterized in that: The invention comprises a shell (1), a fixing plate (2) is fixedly connected to the front side wall of the bottom of the shell (1), a visual inspection device (3) is arranged on the side wall of the shell (1) close to the fixing plate (2), a plurality of mounting plates (4) are evenly arranged on the inner cavity of the shell (1) and the fixing plate (2), a conveying roller (7) is rotatably mounted on the mounting plates (4), a lifting adjustment component (8) for adjusting the height position of the conveying roller (7) is arranged at a position below each mounting plate (4) on the inner bottom surface of the shell (1), at least one group of arc shell groups is arranged between two adjacent conveying rollers (7) in the inner cavity of the shell (1), each group of arc shell groups comprises two symmetrically arranged arc shells (9), and an adjustment component for adjusting the horizontal position of the arc shell (9) is installed at a position on the shell (1) corresponding to each arc shell (9); The arc-shaped shell (9) is provided with a rotation adjustment device (13), the rotation adjustment device (13) comprises an arc-shaped plate (23) slidably mounted in the arc-shaped shell (9), a clamping assembly for clamping heavy steel material is provided on the inner surface of the arc-shaped plate (23), and an adjustment driving assembly for driving the arc-shaped plate (23) to rotate is provided on the arc-shaped shell (9); The adjustment assembly comprises a first hydraulic cylinder (12) fixedly mounted on the housing (1); a vertical plate (11) is fixedly mounted on the telescopic end of the first hydraulic cylinder (12); fixed rods (10) are fixedly mounted on the upper and lower ends of the vertical plate (11); the axis of the fixed rod (10) is arranged parallel to the axis of the first hydraulic cylinder (12); the two fixed rods (10) are arranged symmetrically in the upper and lower directions; the ends of the two fixed rods (10) close to the housing (1) penetrate the housing (1) and are fixedly connected to the outer side wall of the corresponding arc-shaped housing (9); The inner walls of both sides of the arc-shaped shell (9) are provided with arc-shaped grooves (31), and the inner walls of both sides of the arc-shaped plate (23) are fixedly connected with arc-shaped movable plates (32), and the arc-shaped movable plates (32) are inserted into the arc-shaped grooves (31) and are slidably connected with the arc-shaped grooves (31); The clamping assembly comprises a second hydraulic cylinder (24) fixedly mounted on the inner side wall of the arc plate (23); a clamping plate (25) is detachably mounted on one end of the second hydraulic cylinder (24) away from the arc plate (23); a side surface of the clamping plate (25) away from the arc plate (23) matches the outer surface of the heavy steel material to be clamped; The adjustment drive assembly comprises an arc-shaped rack (26) fixedly mounted on the outer arc surface of the arc-shaped plate (23); a through slot is provided at the center of the side wall of the arc-shaped shell (9); a gear (27) is arranged in the through slot; the gear (27) is meshed with the arc-shaped rack (26); a circular shaft (28) is fixedly connected at the center of the gear (27); both ends of the circular shaft (28) are rotatably connected to transverse plates (29); the transverse plates (29) are fixedly mounted on the arc-shaped shell (9); and a third motor (30) for driving the circular shaft (28) to rotate is fixedly mounted on any of the transverse plates (29).

2. A heavy steel processing feeding device according to claim 1, characterized in that: A first motor (5) is fixedly mounted on one side of the mounting plate (4); a rotating shaft (6) is fixedly connected to a power output end of the first motor (5); the rotating shaft (6) and the conveying roller (7) are coaxially arranged, and both ends of the rotating shaft (6) are respectively rotatably connected to the mounting plate (4); and the conveying roller (7) is fixedly mounted on the rotating shaft (6).

3. A heavy steel processing feeding device according to claim 2, characterized in that: The lifting adjustment assembly (8) comprises a guide rail (14), both sides of which are fixedly connected to side plates (15), the side plates (15) being fixedly mounted on the inner bottom surface of the housing (1), a threaded rod (18) being rotatably mounted between the two side plates (15) and above the guide rail (14), the axis of the threaded rod (18) being arranged parallel to the axis of the conveying roller (7); The threaded rod (18) is provided with two threaded sections with opposite thread rotation directions, and the two threaded sections are threadedly connected to sliders (16), and the lower ends of the two sliders (16) are slidably connected to the guide rail (14); A connecting plate (17) is hingedly connected to the top surface of each of the two sliding blocks (16), and the other end of the connecting plate (17) is hingedly connected to the bottom surface of the corresponding mounting plate (4).

4. A heavy steel processing feeding device according to claim 3, characterized in that: One end of the threaded rod (18) passes through the corresponding side plate (15) and is fixedly connected to a worm wheel (19); a worm (20) is meshed below a plurality of worm wheels (19); and the axis of the worm (20) is arranged perpendicular to the axis of the threaded rod (18); Both ends of the worm (20) are rotatably connected to a plate (21), the plate (21) being fixedly connected to the inner bottom surface of the housing (1), wherein a second motor (22) is fixedly mounted on any one of the plates (21), and a power output end of the second motor (22) is drivingly connected to a corresponding end of the worm (20).

5. A heavy steel processing feeding device according to claim 4, characterized in that: A connecting block (33) is fixedly connected to one end of the second hydraulic cylinder (24) away from the arc-shaped plate (23), and a positioning through hole is provided on the connecting block (33). A connecting frame (34) is fixedly connected to a side wall of the clamping plate (25) close to the second hydraulic cylinder (24), and the connecting frame (34) and the connecting block (33) are detachably connected.

6. A method for using a heavy steel processing feeding device, based on the heavy steel processing feeding device according to claim 5, characterized in that: The following steps are involved: S1: First, the device is matched and installed with a production line for heavy steel processing, and the device is connected and installed with an external power supply and an external control device. Then, a clamping plate (25) of a suitable shape and size is installed on the second hydraulic cylinder (24) according to the shape of the heavy steel material to be processed, so as to prepare for the processing of the heavy steel material; S2: Then, the heavy steel material to be processed is placed on the conveying roller (7) on the upper side of the fixed plate (2) through an external device, and the first motor (5) is started to drive the rotating shaft (6) and the conveying roller (7) to rotate, so as to convey the heavy steel material to be processed into the inner cavity of the shell (1), and the position and shape of the heavy steel material are photographed through the visual inspection device (3), and the photographed data is uploaded to the external control device. When the conveying roller (7) conveys the heavy steel material to a suitable position in the inner cavity of the shell (1), the first motor (5) stops working; S3: starting the second motor (22) to drive the worm (20) to rotate, the worm (20) engages with the worm wheel (19) to drive the threaded rod (18) to rotate, the threaded rod (18) engages with the two sliders (16) to move toward each other on the guide rail (14), the sliders (16) drive the mounting plate (4) to move upward through the connecting plate (17), at which time the mounting plate (4) drives the heavy steel material on the conveying roller (7) to rise to a suitable height position between the two clamping plates (25), and then the rotation of the second motor (22) is stopped; S4: The external control device analyzes the data captured by the visual inspection device (3) and starts the first hydraulic cylinder (12) and the second hydraulic cylinder (24) at the designated position. The first hydraulic cylinder (12) pulls the vertical plate (11) to move. The vertical plate (11) drives the arc shell (9) to move synchronously through the fixed rod (10), so that the two corresponding arc shells (9) are docked together. The second hydraulic cylinder (24) drives the clamping plate (25) to move toward the side close to the heavy steel material to achieve clamping and positioning of the heavy steel material. Then, the second motor (22) is started to rotate in the opposite direction, so that the conveying roller (7) is reset. S5: Then, according to the processing requirements of the heavy steel material, the third motor (30) is started to drive the circular shaft (28) and the gear (27) to rotate, the gear (27) engages with the arc-shaped rack (26) to drive the arc-shaped plate (23) to rotate in the arc-shaped shell (9), and the second hydraulic cylinder (24) is adaptively controlled through an external control device to achieve the rotation adjustment of the heavy steel material to a suitable angle; S6: The second motor (22) is started again to drive the mounting plate (4) and the conveying roller (7) to move upward, so that the conveying roller (7) can support the heavy steel material again, and the first hydraulic cylinder (12) and the second hydraulic cylinder (24) are controlled to reset the arc shell (9) and the clamping plate (25), thereby releasing the clamping lock on the heavy steel material and placing the heavy steel material on the conveying roller (7). At this time, the heavy steel material is located at a suitable processing position; S7: The second motor (22) is started again to adjust the height of the mounting plate (4); when the heavy steel material moves to a height suitable for the external processing equipment, the second motor (22) is stopped, and the first motor (5) is started to drive the conveying roller (7) to rotate via the rotating shaft (6) to convey the adjusted heavy steel material to the processing equipment, thereby realizing the loading operation of the heavy steel material.

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