A kind of guardrail welding auxiliary device
By designing limiting components and guardrail post fixing devices, the system enables rapid and accurate clamping and automatic adjustment of guardrail posts of different specifications, solving the problems of low welding efficiency and high scrap rate, and improving welding quality and efficiency.
Patent Information
- Application Number
- CN202410714860.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-06-04
AI Technical Summary
In existing technologies, it is impossible to quickly and accurately clamp guardrail posts of different specifications during welding, resulting in low welding efficiency and high scrap rate.
The system employs limiting components and guardrail post fixing devices, including hollow blocks, electromagnets, electric telescopic rods, weighing devices, and rotating devices. Through the cooperation of the weighing and rotating devices, it achieves rapid and accurate clamping of the guardrail posts and automatic adjustment of their placement.
This improved welding efficiency, reduced scrap rates, ensured the accuracy of the specifications and placement of the guardrail posts, and reduced rework and material waste.
Smart Images

Figure CN118455884B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of guardrail welding, and in particular to a guardrail welding auxiliary device. Background Art
[0002] Guardrails can be seen everywhere in life. They are mainly used to protect equipment and facilities in factories, workshops, warehouses, parking lots, commercial areas, public places, etc. Guardrails have different appearances in different usage scenarios.
[0003] For example, guardrails in commercial areas, public places, etc. need to have aesthetic functions in addition to their protection and protection functions, such as Fig.10 The guardrail shown is commonly used in commercial areas, public places, etc. The guardrail uprights are of different lengths and are rectangular in cross-section.
[0004] When welding this type of guardrail in the related art, relevant personnel need to place guardrail poles of different specifications in order and in the correct arrangement form into the welding auxiliary device for clamping and fixing. Relevant personnel need to always pay attention to the specifications and placement of the guardrail poles. The welding auxiliary device cannot warn of guardrail poles of incorrect specifications, nor can it adjust guardrail poles with incorrect arrangement form. It is inconvenient to use, resulting in low welding efficiency and high scrap rate. Summary of the invention
[0005] The present invention aims to solve one of the technical problems in the above-mentioned technology at least to some extent.
[0006] To this end, the purpose of the present invention is to provide a guardrail welding auxiliary device that can quickly and accurately clamp guardrail poles of different lengths, improve welding efficiency, and reduce scrap rate.
[0007] To achieve the above-mentioned purpose, the present invention proposes a guardrail welding auxiliary device, comprising: a limit member and a plurality of guardrail upright pole fixing devices, wherein the plurality of guardrail upright pole fixing devices are slidably arranged on the limit member; the guardrail upright pole fixing device comprises: a hollow block, a first electromagnet, an electric telescopic rod, a weighing device, a rotating device and a clamping and fixing device, wherein the hollow block is slidably connected to the limit member, and the hollow block is magnetically connected to the limit member through the first electromagnet, the electric telescopic rod is arranged on the hollow block, the weighing device is arranged on the telescopic end of the electric telescopic rod, the rotating device is arranged on the weighing device, and the clamping and fixing device is arranged on the rotating device; the clamping and fixing device is used to obtain the weight information of the guardrail upright pole according to the weighing device, and clamp and fix the guardrail upright pole, and the rotating device is used to drive the clamping and fixing device to rotate according to the clamping condition of the clamping and fixing device.
[0008] In one embodiment of the present invention, the rotating device includes: a load-bearing platform, a first motor and a driving wheel, wherein the load-bearing platform is arranged on the weighing device, a plurality of limit grooves are opened on the inner wall of the load-bearing platform, an installation groove is opened on the inner wall of the load-bearing platform, the first motor is arranged in the installation groove, the driving wheel is arranged on the driving end of the first motor, and the clamping and fixing device is connected to the driving wheel.
[0009] In one embodiment of the present invention, the clamping and fixing device includes: a placing table, a ring gear, two electric push rods and two clamping plates, the two electric push rods correspond to the two clamping plates one by one, wherein the ring gear is fixedly arranged on the outer wall of the placing table, the ring gear is meshed with the driving wheel, the two electric push rods are symmetrically arranged on the inner wall of the placing table, the clamping plates are fixedly arranged on the telescopic ends of the electric push rods, and pressure sensors are arranged on the contact surfaces between the clamping plates and the guardrail uprights, wherein a plurality of limiting slides are respectively arranged on the outer walls of the placing table, the limiting slides are slidably connected to the limiting grooves, and the rotating device is used to drive the clamping and fixing device to rotate according to the telescopic length of the telescopic ends of the electric push rods.
[0010] In one embodiment of the present invention, a second electromagnet is provided at the end of the hollow block, and two adjacent hollow blocks can be detachably connected via the second electromagnet.
[0011] In one embodiment of the present invention, it also includes: a driving component, wherein the driving component is used to drive the guardrail upright fixing device to move on the limit member, and the driving component includes: a first driving bin, a second motor, a first ball screw, a first ball slider, a mounting plate and a third electromagnet, wherein the second motor is arranged in the first driving bin, one end of the first ball screw is connected to the driving end of the second motor, the other end of the first ball screw is rotatably arranged in the first driving bin, the first ball slider is arranged on the first ball screw, and the third electromagnet is connected to the first ball slider through the mounting plate, wherein the third electromagnet is magnetically connected to the hollow block.
[0012] In one embodiment of the present invention, it also includes: a pole positioning and pushing assembly, wherein the pole positioning and pushing assembly includes: a first driving device, two first slides, two hydraulic devices, two connecting plates and two push plate clamps, the two first slides, the two hydraulic devices, the two connecting plates and the two push plate clamps correspond to each other one by one, wherein the two first slides are respectively arranged on the first driving device, the hydraulic device is arranged on the first slide, the push plate clamp is connected to the hydraulic device through the connecting plate, and the push plate clamp is used to clamp the guardrail pole push plate.
[0013] In one embodiment of the present invention, it also includes: a welding rod clamping assembly, wherein the welding rod clamping assembly includes: a second driving device, two second slides and two welding rod clamps, wherein the two second slides are respectively connected to the second driving device, the welding rod clamp is arranged on the second slide, and the push plate clamp is used to clamp the welding rod to be welded.
[0014] In one embodiment of the present invention, the first driving device includes: a second driving warehouse, a third motor, a driving bevel gear, two driven bevel gears, two second ball screws and two second ball sliders, and the two driven bevel gears, the two second ball screws and the two second ball sliders correspond to each other one by one, wherein the third motor is arranged in the second driving warehouse, the driving bevel gear is arranged on the driving end of the third motor, the two second ball screws are rotatably arranged in the second driving warehouse, the driven bevel gear is arranged at the end of the second ball screw, the driving bevel gear and the driven bevel gear are meshed with each other, and the second ball slider is arranged on the second ball screw.
[0015] In one embodiment of the present invention, the second driving device has the same structure as the first driving device, the second ball slider on the first driving device is connected to the first slide plate, and the second ball slider on the second driving device is connected to the second slide plate.
[0016] In one embodiment of the present invention, the limiting member includes: a frame and a square rod, wherein the square rod is fixedly arranged on the frame, the hollow block is slidably connected to the square rod, and the first electromagnet is magnetically connected to the square rod, wherein the driving assembly, the vertical rod positioning and pushing assembly, and the welding rod clamping assembly are respectively arranged on the frame, and the driving assembly is arranged between the vertical rod positioning and pushing assembly and the welding rod clamping assembly.
[0017] Beneficial effects of the present invention:
[0018] The weighing device can detect the weight information of the guardrail pole and fix the guardrail pole according to the weight information. By not clamping the guardrail pole of the wrong specification, it warns the relevant personnel that the specifications of the guardrail pole are wrong, so that the guardrail pole can be replaced in time to avoid the material being discarded after welding errors.
[0019] When the placement of the guardrail poles is incorrect, the rotating device controls the clamping and fixing device to rotate, and automatically adjusts the placement of the guardrail poles to improve welding efficiency and yield rate.
[0020] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0022] Figure 1 is a schematic diagram of the overall structure of a guardrail welding auxiliary device according to an embodiment of the present invention;
[0023] Figure 2 It is a schematic structural diagram of a guardrail upright pole fixing device according to an embodiment of the present invention;
[0024] Figure 3 is a schematic cross-sectional view of a guardrail upright pole fixing device according to an embodiment of the present invention;
[0025] Figure 4 is a schematic cross-sectional view of a guardrail upright pole fixing device according to another embodiment of the present invention;
[0026] Figure 5 is a schematic cross-sectional view of a guardrail upright pole fixing device according to another embodiment of the present invention;
[0027] Figure 6 A schematic cross-sectional view of a guardrail welding auxiliary device according to an embodiment of the present invention;
[0028] Figure 7 is a schematic cross-sectional structural diagram of a guardrail welding auxiliary device according to another embodiment of the present invention;
[0029] Figure 8 It is a schematic cross-sectional structural diagram of a driving assembly, a first driving device, and a second driving device according to an embodiment of the present invention;
[0030] Fig. 9 A diagram showing a use state of a guardrail welding auxiliary device according to an embodiment of the present invention;
[0031] Fig.10 It is a schematic structural diagram of a steel structure guardrail according to an embodiment of the present invention.
[0032] As shown in the figure: 1. Limiting member; 11. Frame; 12. Square rod; 2. Guardrail upright fixing device; 21. Hollow block; 22. First electromagnet; 23. Electric telescopic rod; 24. Weighing device; 25. Rotating device; 251. Load-bearing platform; 252. First motor; 253. Driving wheel; 254. Limiting groove; 255. Installation groove; 26. Clamping and fixing device; 261. Placement platform; 262. Gear ring; 263. Electric push rod; 264. Clamp; 265. Pressure sensor; 266. Limiting slide plate; 3. Second electromagnet; 4. Driving assembly; 41. First Drive bin; 42, second motor; 43, first ball screw; 44, first ball slider; 45, mounting plate; 46, third electromagnet; 5, vertical rod positioning pushing assembly; 51, first drive device; 511, second drive bin; 512, third motor; 513, active bevel gear; 514, driven bevel gear; 515, second ball screw; 516, second ball slider; 52, first slide plate; 53, hydraulic device; 54, connecting plate; 55, push plate clamp; 6, welding rod clamping assembly; 61, second drive device; 62, second slide plate; 63, welding rod clamp. DETAILED DESCRIPTION
[0033] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0034] The guardrail welding auxiliary device according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
[0035] like Figure 1-Figure 5 As shown, the guardrail welding auxiliary device of the embodiment of the present invention may include: a limiter 1 and a plurality of guardrail upright pole fixing devices 2, wherein the plurality of guardrail upright pole fixing devices 2 are slidably arranged on the limiter 1. The guardrail upright pole fixing device 2 may include: a hollow block 21, a first electromagnet 22, an electric telescopic rod 23, a weighing device 24, a rotating device 25, and a clamping and fixing device 26, wherein the hollow block 21 is slidably connected to the limiter 1, and the hollow block 21 is magnetically connected to the limiter 1 through the first electromagnet 22, the electric telescopic rod 23 is arranged on the hollow block 21, the weighing device 24 is arranged on the telescopic end of the electric telescopic rod 23, the rotating device 25 is arranged on the weighing device 24, and the clamping and fixing device 26 is arranged on the rotating device 25. It should be noted that the hollow block 21 may be made of iron material.
[0036] It can be understood that the hollow block 21 described in this embodiment can slide on the limit member 1 to facilitate moving the guardrail upright to a suitable welding position, and after reaching the welding position of the guardrail upright, the first electromagnet 22 generates a magnetic force, and the first electromagnet 22 is magnetically attracted to the limit member 1 to fix the hollow block 21, so that the guardrail upright is stably fixed in the welding position.
[0037] The clamping and fixing device 26 is used to obtain the weight information of the guardrail upright pole according to the weighing device 24 and clamp and fix the guardrail upright pole.
[0038] It should be noted that the weighing device 24 described in this embodiment can weigh the guardrail pole placed on the clamping and fixing device 26 to obtain the weight information of the guardrail pole. If the weight information of the guardrail pole meets the preset weight, the clamping and fixing device 26 can clamp and fix the guardrail pole. If the weight information of the guardrail pole does not meet the preset weight, the clamping and fixing device 26 will not clamp and fix the guardrail pole.
[0039] The rotating device 25 is used to drive the clamping and fixing device 26 to rotate according to the clamping condition of the clamping and fixing device 26.
[0040] It should be noted that the clamping and fixing device 26 described in this embodiment has different clamping conditions for guardrail uprights in different placement forms (different clamping conditions where the length dimension of the lower surface of the guardrail upright is smaller than the height dimension of the side surface of the guardrail upright or the length dimension of the lower surface of the guardrail upright is larger than the height dimension of the side surface of the guardrail upright). The placement form of the guardrail upright in the clamping and fixing device 26 is adjusted by rotating the clamping and fixing device 26.
[0041] In order to clearly explain the above embodiment, in one embodiment of the present invention, as Figure 2-Figure 5 As shown, the rotating device 25 may include: a load-bearing platform 251, a first motor 252 and a driving wheel 253, wherein the load-bearing platform 251 is arranged on the weighing device 24, a plurality of limit grooves 254 are opened on the inner wall of the load-bearing platform 251, an installation groove 255 is opened on the inner wall of the load-bearing platform 251, the first motor 252 is arranged in the installation groove 255, the driving wheel 253 is arranged on the driving end of the first motor 252, and the clamping and fixing device 26 is connected to the driving wheel 253.
[0042] The clamping and fixing device 26 may include: a placement table 261, a ring gear 262, two electric push rods 263 and two clamping plates 264, the two electric push rods 263 correspond to the two clamping plates 264 one by one, wherein the placement table 261 is a cylinder with a groove, the ring gear 262 is fixedly arranged on the outer wall of the placement table 261, the ring gear 262 is meshed with the driving wheel 253, the two electric push rods 263 are symmetrically arranged on the inner wall of the placement table 261, the clamping plates 264 are fixedly arranged on the telescopic ends of the electric push rods 263, and the clamping plates 264 are provided with pressure sensors 265, wherein a plurality of limiting slides 266 are respectively arranged on the outer walls of the placement table 261, the limiting slides 266 are slidably connected to the limiting grooves 254, and the rotating device 25 is used to drive the clamping and fixing device 26 to rotate according to the telescopic length of the telescopic ends of the electric push rods 263.
[0043] As a possible situation, the limiting slide plate 266 may be a steel plate, and the limiting groove 254 supports the placement table 261 by limiting the limiting slide plate 266 .
[0044] As another possible situation, the limiting slide 266 may be an electromagnet plate, and the limiting groove 254 supports the placement table 261 by limiting the limiting slide 266, and fixes the placement table 261 through the magnetic connection between the limiting slide 266 and the load-bearing platform 251.
[0045] like Fig. 9 As shown, specifically, when performing the guardrail welding process, relevant personnel take a plurality of required guardrail uprights from the upright rack, and place the guardrail uprights into the corresponding guardrail upright fixing devices 2 in sequence according to their lengths. After the guardrail uprights are placed on the placement table 261, the weight information detected by the weighing device 24 changes. If the value of the weight information change meets the preset value, the electric push rod 263 controls the splint 264 to clamp the guardrail uprights. The pressure sensor 265 on the splint 264 can ensure the clamping accuracy of the splint 264 on the guardrail uprights.
[0046] When the length and width of the cross-section of the guardrail pole are similar, it is easy for relevant personnel to make mistakes when placing the guardrail pole on the placement platform 261. When the placement of the guardrail pole is wrong, the clamping and fixing device 26 will still clamp the guardrail pole, and the relevant personnel can continue to place other guardrail poles. The rotating device 25 can judge the placement of the guardrail pole by the extended length of the telescopic end of the electric push rod 263. When the placement is wrong, the first motor 252 is started, and the first motor 252 controls the driving wheel 253 to rotate. The driving wheel 253 drives the placement platform 261 to rotate by meshing with the ring gear 262, so as to automatically adjust the placement of the guardrail pole and fine-tune the vertical position of the guardrail pole through the electric telescopic rod 23.
[0047] After all the guardrail uprights are placed, relevant personnel can control the guardrail upright fixing device 2 to slide to a suitable working position on the limit piece 1. It should be noted that the guardrail upright fixing device 2 adjusted by the rotating device 25 must be adjusted accordingly at the working position of the limit piece 1 to ensure that the position of the guardrail upright after placement meets the preset position.
[0048] This method reduces the need for rework after errors in the placement and specifications of the guardrail uprights after clamping and fixing, thereby improving work efficiency and reducing the scrap rate of the finished guardrail product by testing the specifications of the guardrail uprights and adjusting the placement.
[0049] In one embodiment of the present invention, Figure 8 and Fig. 9 As shown, it may also include: a driving component 4, which is used to drive the guardrail upright fixing device 2 to move on the limit member 1. The driving component 4 may include: a first driving bin 41, a second motor 42, a first ball screw 43, a first ball slider 44, a mounting plate 45 and a third electromagnet 46.
[0050] Among them, the second motor 42 is arranged in the first driving warehouse 41, one end of the first ball screw 43 is connected to the driving end of the second motor 42, the other end of the first ball screw 43 is rotatably arranged in the first driving warehouse 41, the first ball slider 44 is arranged on the first ball screw 43, and the third electromagnet 46 is connected to the first ball slider 44 through the mounting plate 45, wherein the third electromagnet 46 is magnetically connected to the hollow block 21.
[0051] Specifically, the second motor 42 can drive the first ball screw 43 to rotate, the first ball slider 44 can rotate on the rotating first ball screw 43, the moving first ball slider 44 can drive the third electromagnet 46 to move through the mounting plate 45, and the third electromagnet 46 can control the movement of the hollow block 21 on the limit member 1 through a magnetic connection with the hollow block 21.
[0052] Furthermore, a second electromagnet 3 is provided at the end of the hollow block 21, and two adjacent hollow blocks 21 can be detachably connected through the second electromagnet 3. Positioning points can be provided on the hollow block 21, and a locator (for example, a laser locator, a visual locator, etc.) is provided on the second electromagnet 3.
[0053] It can be understood that the second electromagnet 3 described in this embodiment can identify the positioning point on the hollow block 21 through a positioner, so as to achieve accurate magnetic attraction of the second electromagnet 3 to the hollow block 21 .
[0054] It should be noted that the two adjacent hollow blocks 21 described in this embodiment are detachably connected by the second electromagnet 3. When the moving third electromagnet 46 moves a hollow block 21, it can push the hollow blocks 21 to the target working position at the same time. There is no need for the drive component 4 to control the third electromagnet 46 to retract after positioning one hollow block 21 to move the next hollow block 21, thereby improving work efficiency.
[0055] In one embodiment of the present invention, Figure 1 and Figure 8 As shown, it may also include: a vertical pole positioning and pushing assembly 5 and a welding rod clamping assembly 6, wherein the vertical pole positioning and pushing assembly 5 may include: a first driving device 51, two first slides 52, two hydraulic devices 53, two connecting plates 54 and two push plate clamps 55, and the two first slides 52, the two hydraulic devices 53, the two connecting plates 54 and the two push plate clamps 55 correspond to each other one by one.
[0056] Among them, the two first slides 52 are respectively arranged on the first driving device 51, the hydraulic device 53 is arranged on the first slide 52, the push plate clamp 55 is connected to the hydraulic device 53 through the connecting plate 54, and the push plate clamp 55 is used to clamp the guardrail upright push plate.
[0057] The welding rod clamping assembly 6 may include: a second driving device 61, two second slides 62 and two welding rod clamps 63, wherein the two second slides 62 are respectively connected to the second driving device 61, the welding rod clamp 63 is arranged on the second slides 62, and the push plate clamp 55 is used to clamp the welding rod.
[0058] It should be noted that the first driving device 51 described in this embodiment can control the movement of the hydraulic device 53 (for example, a hydraulic cylinder device) through the first slide plate 52, and the hydraulic device 52 controls the movement of the push plate clamp 55 through the connecting plate 54, so that the guardrail pole push plate on the push plate clamp 55 pushes multiple guardrail poles. The second driving device 61 can control the movement of the welding rod clamp 63 through the second slide plate 62 to adjust the working position of the push plate clamp 55.
[0059] In order to clearly explain the above embodiment, in one embodiment of the present invention, as Figure 7-Figure 9As shown, the first driving device 51 may include: a second driving warehouse 511, a third motor 512, a driving bevel gear 513, two driven bevel gears 514, two second ball screws 515 and two second ball sliders 516, the two driven bevel gears 514, the two second ball screws 515 and the two second ball sliders 516 correspond to each other one by one, wherein the third motor 512 is arranged in the second driving warehouse 511, the driving bevel gear 513 is arranged on the driving end of the third motor 512, the two second ball screws 515 are rotatably arranged in the second driving warehouse 511, the driven bevel gear 514 is arranged at the end of the second ball screw 515, the driving bevel gear 513 and the driven bevel gear 514 are meshed with each other, and the second ball slider 516 is arranged on the second ball screw 515.
[0060] It can be understood that the third motor 512 described in this embodiment drives the two driven bevel gears 514 to rotate simultaneously through the driving bevel gear 513, and the driven bevel gear 514 drives the second ball screw 515 to rotate, and the second ball slider 516 can move on the second ball screw 515. The second driving device 61 has the same structure as the first driving device 51, and the second ball slider 516 on the first driving device 51 is connected to the first slide 52, and the second ball slider 516 on the second driving device 61 is connected to the second slide 62.
[0061] Furthermore, the push plate clamp 55 includes: a support rod, a limit plate, an electric telescopic rod and a clamping plate. The support rod is arranged on the first slide plate 52, the limit plate is fixedly arranged on the upper part of the support rod, the electric telescopic rod is arranged on the upper part of the limit plate, and the clamping plate is arranged on the telescopic end of the electric telescopic rod. The push plate clamp 55 and the welding rod clamp 63 have the same structure.
[0062] It can be understood that the support rod on the welding rod clamp 63 described in this embodiment is arranged on the second slide plate 62 .
[0063] In one embodiment of the present invention, Figure 1 As shown, the limit member 1 includes: a frame 11 and a square rod 12, wherein the square rod 12 is fixedly arranged on the frame 11, the hollow block 21 is slidably connected to the square rod 12, and the first electromagnet 22 is magnetically connected to the square rod 12, wherein the driving component 4, the vertical pole positioning pushing component 5, and the welding rod clamping component 6 are respectively arranged on the frame 11, and the driving component 4 is arranged between the vertical pole positioning pushing component 5 and the welding rod clamping component 6.
[0064] It should be noted that the first driving bin 41 in the driving assembly 4, the first driving device 51 in the vertical pole positioning and pushing assembly 5, and the second driving device 61 in the welding rod clamping assembly 6 described in the above embodiment can be set on the frame 11 or installed on the work surface.
[0065] It should be noted that the electric telescopic rod, electric push rod and hydraulic device mentioned above are all telescopic equipment and can be replaced according to cost requirements.
[0066] It should be noted that the relevant personnel can preset various values of the welding product through the control module (for example, the control console, the controller, etc.), and the control module is electrically connected to the guardrail pole fixing device 2, the second electromagnet 3, the drive assembly 4, the pole positioning and pushing assembly 5, and the welding rod clamping assembly 6, respectively, and the control module is used to control the guardrail pole fixing device 2, the second electromagnet 3, the drive assembly 4, the pole positioning and pushing assembly 5, and the welding rod clamping assembly 6. After the relevant personnel preset various values of the welding product on the control module, the control module can automatically control the guardrail welding auxiliary device according to the preset program.
[0067] It should be noted that a reduction gearbox is provided on the driving end of the motors mentioned in the above embodiments (for example, the first motor 252, the second motor 42, the third motor 512, etc.), the driving end of the motor is connected to the input end of the reduction gearbox, and the output end of the reduction gearbox constitutes the driving end of the motor. The speed of the motor output is adjusted by the reduction gearbox, and the motor is equipped with a brake, which can quickly stop the motor from running.
[0068] In summary, the guardrail welding auxiliary device of the embodiment of the present invention can quickly and accurately clamp guardrail poles of different lengths, improve welding efficiency, and reduce scrap rate.
[0069] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0070] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.
[0071] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A guardrail welding auxiliary device, characterized in that: include: A limiting member (1) and a plurality of guardrail upright pole fixing devices (2), wherein the plurality of guardrail upright pole fixing devices (2) are slidably arranged on the limiting member (1); The guardrail upright pole fixing device (2) comprises: a hollow block (21), a first electromagnet (22), an electric telescopic rod (23), a weighing device (24), a rotating device (25) and a clamping and fixing device (26), wherein the hollow block (21) is slidably connected to the limiter (1), and the hollow block (21) is magnetically connected to the limiter (1) via the first electromagnet (22), the electric telescopic rod (23) is arranged on the hollow block (21), the weighing device (24) is arranged on the telescopic end of the electric telescopic rod (23), the rotating device (25) is arranged on the weighing device (24), and the clamping and fixing device (26) is arranged on the rotating device (25); The clamping and fixing device (26) is used to obtain weight information of the guardrail upright pole according to the weighing device (24) and to clamp and fix the guardrail upright pole; The rotating device (25) comprises: a load-bearing platform (251), a first motor (252) and a driving wheel (253), wherein the load-bearing platform (251) is arranged on the weighing device (24), a plurality of limit grooves (254) are provided on the inner wall of the load-bearing platform (251), a mounting groove (255) is provided on the inner wall of the load-bearing platform (251), the first motor (252) is arranged in the mounting groove (255), the driving wheel (253) is arranged on the driving end of the first motor (252), and the clamping and fixing device (26) is connected to the driving wheel (253); The clamping and fixing device (26) comprises: a placement platform (261), a gear ring (262), two electric push rods (263) and two clamping plates (264), wherein the two electric push rods (263) correspond to the two clamping plates (264) one by one, wherein the gear ring (262) is fixedly arranged on the outer wall of the placement platform (261), the gear ring (262) and the driving wheel (253) are meshed with each other, the two electric push rods (263) are symmetrically arranged on the inner wall of the placement platform (261), the clamping plates (264) are fixedly arranged on the telescopic ends of the electric push rods (263), and a pressure sensor is arranged on the contact surface between the clamping plates (264) and the guardrail upright pole. The device (265) comprises a plurality of limit slides (266) respectively arranged on the outer wall of the placement platform (261), the limit slides (266) being slidably connected to the limit grooves (254), and the rotating device (25) being configured to judge the placement form of the guardrail upright poles by the extension length of the telescopic end of the electric push rod (263); when the placement form is wrong, the first motor (252) controls the driving wheel (253) to rotate, and the driving wheel (253) drives the placement platform (261) to rotate by meshing with the gear ring (262), so as to automatically adjust the placement form of the guardrail upright poles, and fine-tune the vertical position of the guardrail upright poles by the electric telescopic rod (23).
2. The guardrail welding auxiliary device according to claim 1 is characterized in that: A second electromagnet (3) is provided at the end of the hollow block (21), and two adjacent hollow blocks (21) can be detachably connected via the second electromagnet (3).
3. The guardrail welding auxiliary device according to claim 1, characterized in that: Also includes: A drive assembly (4), wherein the drive assembly (4) is used to drive the guardrail upright pole fixing device (2) to move on the limit member (1), and the drive assembly (4) comprises: a first drive compartment (41), a second motor (42), a first ball screw (43), a first ball slider (44), a mounting plate (45) and a third electromagnet (46), wherein: The second motor (42) is arranged in the first driving chamber (41), one end of the first ball screw (43) is connected to the driving end of the second motor (42), the other end of the first ball screw (43) is rotatably arranged in the first driving chamber (41), the first ball slider (44) is arranged on the first ball screw (43), and the third electromagnet (46) is connected to the first ball slider (44) via the mounting plate (45), wherein the third electromagnet (46) is magnetically connected to the hollow block (21).
4. The guardrail welding auxiliary device according to claim 3 is characterized in that: Also includes: A pole positioning and pushing assembly (5), wherein the pole positioning and pushing assembly (5) comprises: a first driving device (51), two first slide plates (52), two hydraulic devices (53), two connecting plates (54) and two push plate clamps (55), wherein the two first slide plates (52), the two hydraulic devices (53), the two connecting plates (54) and the two push plate clamps (55) correspond to each other one by one, wherein the two first slide plates (52) are respectively arranged on the first driving device (51), the hydraulic device (53) is arranged on the first slide plate (52), the push plate clamp (55) is connected to the hydraulic device (53) via the connecting plate (54), and the push plate clamp (55) is used to clamp the guardrail pole push plate.
5. The guardrail welding auxiliary device according to claim 4, characterized in that: Also includes: A welding rod clamping assembly (6), wherein the welding rod clamping assembly (6) comprises: a second driving device (61), two second slides (62) and two welding rod clamps (63), wherein the two second slides (62) are respectively connected to the second driving device (61), the welding rod clamp (63) is arranged on the second slide (62), and the push plate clamp (55) is used to clamp the welding rod to be welded.
6. The guardrail welding auxiliary device according to claim 5, characterized in that: The first driving device (51) comprises: a second driving chamber (511), a third motor (512), a driving bevel gear (513), two driven bevel gears (514), two second ball screws (515) and two second ball sliders (516), wherein the two driven bevel gears (514), the two second ball screws (515) and the two second ball sliders (516) correspond to each other one by one, wherein the third motor (512) is arranged in the second driving chamber (511), the driving bevel gear (513) is arranged on the driving end of the third motor (512), the two second ball screws (515) are rotatably arranged in the second driving chamber (511), the driven bevel gear (514) is arranged at the end of the second ball screw (515), the driving bevel gear (513) and the driven bevel gear (514) are meshed with each other, and the second ball sliders (516) are arranged on the second ball screw (515).
7. The guardrail welding auxiliary device according to claim 6, characterized in that: The second driving device (61) has the same structure as the first driving device (51); the second ball slider (516) on the first driving device (51) is connected to the first slide plate (52); and the second ball slider (516) on the second driving device (61) is connected to the second slide plate (62).
8. The guardrail welding auxiliary device according to claim 5, characterized in that: The limiting member (1) comprises: a frame (11) and a square rod (12), wherein the square rod (12) is fixedly arranged on the frame (11), the hollow block (21) is slidably connected to the square rod (12), and the first electromagnet (22) is magnetically connected to the square rod (12), wherein the driving assembly (4), the vertical rod positioning pushing assembly (5), and the welding rod clamping assembly (6) are respectively arranged on the frame (11), and the driving assembly (4) is arranged between the vertical rod positioning pushing assembly (5) and the welding rod clamping assembly (6).
Citation Information
Patent Citations
Welding clamping device
CN104227303A
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CN112179644A