A constant temperature cooling device and cooling method for optical cable loose tube
By designing a constant temperature cooling device for loose sleeves of optical cables, the cooperation of servo motors and return springs is used to achieve efficient cooling and automatic material extraction of loose sleeves, solving the problems of rising cooling water temperature and low manual removal efficiency, and improving cooling Effectiveness and work efficiency.
Patent Information
- Application Number
- CN202410580652.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-05-11
AI Technical Summary
The existing optical cable loose sleeve cooling method has the problem of rising cooling water temperature, which affects the crystallization and shrinkage effects, and requires manual removal of the loose sleeve soaked in the cooling water, reducing working efficiency.
A constant temperature cooling device for optical cable loose sleeves is designed. The screw is driven to rotate through the servo motor, and the retainer is driven to slide along the guide groove, so that the loose sleeves move in the opposite direction to the water flow. The elastic force of the guide ball and the return spring is realized. Timely discharge of high-temperature water, maintain a continuous cooling environment, and realize automatic material collection of loose casing through an automated system.
Improves cooling effect and efficiency, ensures that the loose sleeve maintains a continuous cooling environment during the cooling process, reduces the increase in cooling water temperature, improves working efficiency and realizes automatic material extraction.
Smart Images

Figure CN118456823B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of optical cable manufacturing, and more specifically, to an optical cable loose tube constant temperature cooling device and a cooling method. Background Art
[0002] Loose tube is a tube that can loosely place optical fibers in optical cables to protect them from internal stress and external side pressure. Loose tube is usually made of PBT (polybutylene terephthalate). During the manufacturing process, after PBT is melted and extruded by an extruder at high temperature and cut off, it needs to be cooled by cooling water to allow the molten PBT to cool, crystallize and shrink as expected until it is formed into a loose tube.
[0003] The existing cooling method is: the extruded loose tube passes through a water trough, in which cooling water is stored, and the part of the loose tube in the water trough is completely immersed in the cooling water. The loose tube is fully in contact with the water to achieve the effects of cooling, crystallization and shrinkage, thereby realizing the molding of the loose tube.
[0004] However, since cooling, crystallization and shrinkage are all carried out in the water tank, the loose tube needs to be immersed in cooling water. In order to ensure the cooling effect, a large amount of cooling water is required in the water tank. After the water in the water tank absorbs the heat released by the loose tube, the temperature will continue to rise, especially the water temperature near the loose tube will rise rapidly first, affecting the subsequent crystallization and shrinkage effect; at the same time, after the loose tube is cooled and formed, it needs to be taken out manually from the cooling water, which reduces the work efficiency. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention aims to provide a constant temperature cooling device for an optical cable loose tube, which drives the screw to rotate by controlling the start-up servo motor, thereby driving the retaining member to slide along the guide groove, thereby driving the loose tube to move in the opposite direction of the water flow. During the movement of the retaining member, the guide balls on each group of guide parts slide along the corrugated plate under the elastic force of the reset spring, thereby driving the guide part to move back and forth in the corresponding piston cylinder, so that the high-temperature water after heat exchange near the loose tube is discharged to the rear through the water guide pipe in time, so that during the heat exchange cooling process, a continuous cooling environment is maintained near the loose tube, thereby improving the cooling effect and efficiency.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A constant temperature cooling device for loose tube of optical cable, comprising a water cooling box and a retaining member slidably arranged between the inner walls of the water cooling box; guide grooves are symmetrically opened upward at a certain inclination angle on both sides of the inner walls of the water cooling box; the retaining member comprises a sliding part and a rotating part rotatably arranged on the sliding part; the sliding part comprises slide plates slidably arranged in two guide grooves respectively; a connecting rod is fixed between the two slide plates; an ear plate is fixed on the peripheral side of the connecting rod; a rotating shaft is fixed between the two slide plates; an arc-shaped sleeve coaxially arranged with the rotating shaft is fixed on the side of the ear plate; the rotating part comprises a rotating arrangement A sleeve on the rotating shaft; a fixing ring is fixed on the peripheral side of the sleeve; a receiving tube is fixed on the peripheral side of the fixing ring; a sliding ring coaxially arranged with the sleeve is fixed on the peripheral side of the receiving tube; the sliding ring is slidably arranged in the arc-shaped sleeve; a mounting plate is fixed on the inner bottom surface of the water cooling box at a certain inclined angle facing upward; the mounting plate and the guide groove are arranged parallel to each other; a corrugated plate is fixedly connected to the surface of the mounting plate; a transverse plate is fixed on the peripheral side of the arc-shaped sleeve; a number of piston cylinders are evenly penetrated on the surface of the transverse plate; a guide part matching the corrugated plate is slidably arranged in each piston cylinder.
[0008] The present invention is further configured as follows: an arc spring is fixedly connected between the sliding ring and the arc sleeve; an L-shaped rope guide tube is connected to the peripheral side of the arc sleeve; an L-shaped vertical plate is fixed to the peripheral side of the arc sleeve near its end; a sliding groove is opened on the side of the L-shaped vertical plate; a sliding rod is fixed between the inner walls of the sliding groove; a lifting plate that slidably cooperates with the sliding rod is slidably arranged in the sliding groove; a connecting rope that passes through the L-shaped rope guide tube is fixedly connected between the lifting plate and the sliding ring.
[0009] The present invention is further configured as follows: a limiting groove is provided on the inner bottom surface of the guide groove; a screw rod is rotatably provided through the inner wall of the other guide groove; a mounting frame is fixedly installed on the side of the water cooling box; a servo motor is fixedly installed on the inner wall of the mounting frame; the output end of the servo motor is fixedly connected to one end of the screw rod; a screw hole is provided on the side of the slide plate for rotationally cooperating with the screw rod thread; a limiting rail is fixed on the bottom surface of the other slide plate for slidingly cooperating with the limiting groove.
[0010] The present invention is further configured as follows: an electromagnetic suction cup is fixedly installed on the top of the L-shaped vertical plate; an iron plate is fixed on the surface of the lifting plate; an extension rod is fixed on the side of the slide plate; an extrusion block is fixed on the end of the extension rod; a pressure sensor is fixedly installed on the inner wall of the slide groove; a controller is fixedly installed on the surface of the water cooling box; the input end of the controller is electrically connected to the pressure sensor, and its output end is electrically connected to the servo motor and the electromagnetic suction cup respectively.
[0011] The present invention is further configured as follows: a mounting platform is fixedly mounted on the surface of the water cooling box; an extruder is mounted on the surface of the mounting platform; the extrusion port of the extruder is coaxially arranged with the storage tube in a vertical state; and a plurality of water holes are evenly opened on the circumferential side of the storage tube.
[0012] The present invention is further configured as follows: a discharge trough is provided on the side of the water cooling box; vertical grooves are symmetrically provided on both sides of the inner wall of the discharge trough; an electromagnetic coil electrically connected to the output end of the controller is fixedly installed on the top of the discharge trough; a bending part is slidably arranged between the two vertical grooves; the bending part includes a pressure plate slidably arranged between the two vertical grooves; an extrusion spring is symmetrically fixed between the surface of the pressure plate and the vertical groove; an armature column is fixed on the surface of the pressure plate, and a rubber block is arranged on the bottom surface thereof.
[0013] The present invention is further configured as follows: the guide portion includes a piston slidably arranged in a piston cylinder; a return spring is connected between the piston and the piston cylinder; a piston rod is fixed to the bottom surface of the piston; a guide ball adapted to each corrugated plate is fixed to the end of the piston rod; a water suction pipe is connected to the end of the piston cylinder, and a drainage pipe is connected to the peripheral side surface near the end thereof; a one-way valve is provided on both the water suction pipe and the drainage pipe; and a water guide pipe is connected between each of the drainage pipes.
[0014] The present invention is further configured as follows: an inclined baffle is fixedly connected between the bottom surface of the water cooling box and its inner wall; a first drainage groove is provided on the surface of the inclined baffle; a cooling fan electrically connected to the controller is fixedly installed at the top of the water cooling box near the first drainage groove; a water storage chamber is formed between the inclined baffle and the bottom surface of the water cooling box; a second drainage groove is provided on the side of the water storage chamber; a temperature control box is fixed to the bottom surface of the water cooling box; and a third drainage groove is provided between the temperature control box and the water cooling box.
[0015] The present invention is further configured as follows: a storage box is fixedly installed on the side of the water cooling box; water leakage holes are evenly opened on the inner bottom surface of the storage box; a water inlet is connected to the side of the water cooling box below the storage box; a water pump electrically connected to the controller is installed on the inner bottom surface of the water cooling box; a water outlet pipe is connected between the output end of the water pump and the water inlet, and a water inlet pipe is connected between its input end and the temperature control box; heat exchange tubes are penetrated between the inner walls of the water storage cavity and the inner bottom surface of the temperature control box; an air collecting chamber connected to one end of each heat exchange tube is installed on the side of the water cooling box; a blower fan electrically connected to the controller is installed on the side of the air collecting chamber; a baffle frame is fixed to the outside of the water cooling box.
[0016] A cooling method for an optical cable loose tube constant temperature cooling device comprises the following steps:
[0017] T1. Start the water pump to pump the cold water in the temperature control box into the water cooling box through the water inlet, and discharge it into the water storage chamber through the first drainage groove, and then enter the temperature control box through the second drainage groove and the third drainage groove in sequence, so as to realize the recycling of cooling water;
[0018] T2, PBT is cut off and falls into the receiving tube after being melted and extruded by the extruder at high temperature. The electromagnetic suction cup is controlled to attract the iron plate, thereby driving the lifting plate to pull the connecting rope up, and then pulling the sliding ring to slide into the arc-shaped sleeve, so that the receiving tube drives the loose sleeve to rotate parallel to the ground, preventing the flowing cooling water from impacting the pipe wall for a long time and causing the deformation of the loose sleeve. The cooling water flows along the length direction of the loose sleeve to achieve cooling of the loose sleeve;
[0019] T3. Control and start the servo motor to drive the screw to rotate, thereby driving the retaining member to slide along the guide groove, thereby driving the loose tube to move in the opposite direction of the water flow, further improving the cooling effect on the loose tube, so that the loose tube is cooled, crystallized and contracted as expected;
[0020] T4. During the movement of the retaining member, the guide balls on each group of guide parts slide along the corrugated plate under the elastic force of the return spring, thereby driving the guide part to move back and forth in the corresponding piston cylinder, so that the high-temperature water after heat exchange near the loose tube is discharged to the rear through the water guide pipe in time, so that during the heat exchange cooling process, the loose tube maintains a continuous cooling environment, further improving the cooling effect and efficiency;
[0021] T5. When the retaining member drives the loose tube to move up to the discharge chute, the extrusion block squeezes onto the pressure sensor, controls the servo motor to stop, and controls the electromagnetic coil to lose power. Under the elastic force of the extrusion spring, the rubber block is driven down to rest against the storage tube, driving it to rotate downward, causing the loose tube in it to slide down and be collected by the storage box.
[0022] The advantages of the present invention are:
[0023] 1. The present invention controls the start-up of the servo motor to drive the screw to rotate, thereby driving the retaining member to slide along the guide groove, thereby driving the loose tube to move in the opposite direction of the water flow, thereby improving the cooling effect and efficiency of the loose tube.
[0024] 2. During the movement of the retaining member of the present invention, the guide balls on each group of guide parts slide along the corrugated plate under the elastic force of the return spring, thereby driving the guide part to move back and forth in the corresponding piston cylinder, so that the high-temperature water after heat exchange near the loose tube is discharged to the rear through the water pipe in time, so that during the heat exchange cooling process, a continuous cooling environment is maintained near the loose tube, further improving the cooling effect and efficiency.
[0025] 3. When the retaining member drives the loose tube to move and rise to the discharge chute, the extrusion block squeezes onto the pressure sensor, controls the servo motor to stop, and controls the electromagnetic coil to lose power. Under the elastic force of the extrusion spring, the rubber block is driven to descend and abut against the storage tube, driving it to rotate downward, so that the loose tube therein slides and is collected by the storage box, thereby realizing automatic material collection of the loose tube and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The present invention is a schematic structural diagram of a constant temperature cooling device for an optical cable loose tube.
[0027] Figure 2 It is a schematic structural diagram of the water cooling box of the present invention.
[0028] Figure 3 It is a schematic structural diagram of the water cooling box of the present invention from another angle.
[0029] Figure 4 For the present invention Figure 3 A magnified image of area A.
[0030] Figure 5 It is a schematic structural diagram of the retaining member of the present invention.
[0031] Figure 6 It is a schematic structural diagram of the sliding part of the present invention.
[0032] Figure 7 For the present invention Figure 6 Enlarged view of area B.
[0033] Figure 8 It is a schematic structural diagram of the rotating part of the present invention.
[0034] Fig. 9 It is a structural schematic diagram of the guide part of the present invention.
[0035] Fig.10 It is a schematic structural diagram of the press-bending part of the present invention.
[0036] Fig.11 It is a cooling flow chart of the present invention.
[0037] Fig.12 For the present invention Fig.11 (A) is an enlarged view of the structure of part.
[0038] Fig.13 For the present invention Fig.11 Middle (B) is an enlarged view of the structure.
[0039] Fig.14 For the present invention Fig.11 Middle (C) is an enlarged view of the structure.
[0040] Fig.15 For the present invention Fig.11 Middle (D) part of the structure enlarged view.
[0041] In the figure: 1, water cooling box; 2, retaining member; 3, guide groove; 4, sliding part; 5, rotating part; 6, slide plate; 7, connecting rod; 8, ear plate; 9, rotating shaft; 10, arc sleeve; 11, sleeve; 12, fixing ring; 13, storage tube; 14, sliding ring; 15, mounting plate; 16, corrugated plate; 17, horizontal plate; 18, piston cylinder; 19, guide part; 20, arc spring; 21, L-shaped guide rope tube; 22, L-shaped vertical plate; 23, slide groove; 24, slide rod; 25, lifting plate; 26, connecting rope; 27, limit groove; 28, screw rod; 29, mounting frame; 30, servo motor; 31, screw hole; 32, limit rail; 33, electromagnetic suction cup; 34, iron plate; 35, extension rod; 36, extrusion block; 37, pressure Force sensor; 38, mounting table; 39, water hole; 40, discharge trough; 41, vertical slot; 42, electromagnetic coil; 43, bending piece; 44, pressure plate; 45, extrusion spring; 46, armature column; 47, rubber block; 48, piston; 49, return spring; 50, piston rod; 51, guide ball; 52, suction pipe; 53, drainage pipe; 54, one-way valve; 55, water guide pipe; 56, inclined baffle; 57, first drainage trough; 58, cooling fan; 59, second drainage trough; 60, temperature control box; 61, third drainage trough; 62, storage box; 63, water leakage hole; 64, water inlet; 65, water pump; 66, water outlet pipe; 67, water inlet pipe; 68, heat exchange pipe; 69, air collecting chamber; 70, blower fan; 71, baffle frame. DETAILED DESCRIPTION
[0042] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0043] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0044] In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0045] Embodiment 1
[0046] See also Figure 1-15, the present invention provides the following technical solutions:
[0047] A constant temperature cooling device for loose tube of optical cable, specifically, comprises a water cooling box 1 and a retainer 2 slidably arranged between the inner walls of the water cooling box 1; guide grooves 3 are symmetrically opened upward at a certain inclination angle on both sides of the inner wall of the water cooling box 1; the retainer 2 comprises a sliding part 4 and a rotating part 5 rotatably arranged on the sliding part 4; the sliding part 4 comprises a slide plate 6 slidably arranged in two guide grooves 3 respectively; a connecting rod 7 is fixed between the two slide plates 6; an ear plate 8 is fixed on the side of the connecting rod 7; a rotating shaft 9 is fixed between the two slide plates 6; an arc sleeve 10 coaxially arranged with the rotating shaft 9 is fixed on the side of the ear plate 8; the rotating part 5 comprises a sleeve 1 rotatably arranged on the rotating shaft 9 1; a fixing ring 12 is fixed to the side surface of the sleeve 11; a receiving tube 13 is fixed to the side surface of the fixing ring 12; a sliding ring 14 coaxially arranged with the sleeve 11 is fixed to the side surface of the receiving tube 13; the sliding ring 14 is slidably arranged in the arc sleeve 10; a mounting plate 15 is fixed to the inner bottom surface of the water cooling box 1 at a certain inclination angle upward; the mounting plate 15 and the guide groove 3 are arranged parallel to each other; a corrugated plate 16 is fixedly connected to the surface of the mounting plate 15; a transverse plate 17 is fixed to the side surface of the arc sleeve 10; a plurality of piston cylinders 18 are evenly penetrated on the surface of the transverse plate 17; a guide portion 19 adapted to the corrugated plate 16 is slidably arranged in each piston cylinder 18.
[0048] The working principle of the first embodiment is as follows: after being melted and extruded by an extruder at high temperature, the PBT is cut off and falls into a receiving tube 13 in a vertical state, and the rotating part 5 is rotated around the rotating shaft 9, so that the receiving tube 13 and the loose tube are synchronously rotated to be parallel to the ground, and the sliding part 4 is controlled to slide along the guide groove 3, thereby driving the loose tube to move in the opposite direction of the water flow, thereby improving the cooling effect on the loose tube; during the movement of the retaining member 2, each group of guide parts 19 slides along the corrugated plate 16, thereby driving the guide part 19 to move back and forth in the corresponding piston cylinder 18, thereby discharging the high-temperature water after heat exchange near the loose tube to the rear in time, so that during the heat exchange cooling process, a continuous cooling environment is maintained near the loose tube, further improving the cooling effect and efficiency.
[0049] Embodiment 2
[0050] See also Figure 1-15The second embodiment is improved on the basis of the first embodiment as follows. Specifically, an arc spring 20 is fixedly connected between the sliding ring 14 and the arc sleeve 10; an L-shaped guide rope tube 21 is connected to the side surface of the arc sleeve 10; an L-shaped vertical plate 22 is fixed near the end of the side surface of the arc sleeve 10; a sliding groove 23 is provided on the side surface of the L-shaped vertical plate 22; a sliding rod 24 is fixed between the inner walls of the sliding groove 23; a lifting plate 25 that slides and cooperates with the sliding rod 24 is slidably provided in the sliding groove 23; a connecting rope 26 that passes through the L-shaped guide rope tube 21 is fixedly connected between the lifting plate 25 and the sliding ring 14; a limiting groove 27 is provided on the inner bottom surface of one guide groove 3; a wire is provided between the inner walls of the other guide groove 3 for rotation. Rod 28; a mounting frame 29 is fixedly installed on the side of the water cooling box 1; a servo motor 30 is fixedly installed on the inner wall of the mounting frame 29; the output end of the servo motor 30 is fixedly connected to one end of the screw rod 28; a screw hole 31 is opened on the side of a slide plate 6 to rotate with the screw rod 28; a limit rail 32 is fixed on the bottom surface of another slide plate 6 to slide with the limit groove 27; an electromagnetic suction cup 33 is fixedly installed on the top of the L-shaped vertical plate 22; an iron plate 34 is fixed on the surface of the lifting plate 25; an extension rod 35 is fixed on the side of a slide plate 6; an extrusion block 36 is fixed on the end of the extension rod 35; a pressure sensor 37 is fixedly installed on the inner wall of a slide groove 23; a controller is fixedly installed on the surface of the water cooling box 1; the input end of the controller is connected to the pressure sensor 37; The force sensor 37 is electrically connected, and its output end is electrically connected to the servo motor 30 and the electromagnetic suction cup 33 respectively; a mounting platform 38 is fixedly installed on the surface of the water cooling box 1; an extruder is installed on the surface of the mounting platform 38; the extruder outlet is coaxially arranged with the storage tube 13 in the vertical state; a plurality of water holes 39 are evenly arranged on the side surface of the storage tube 13; a discharge trough 40 is opened on the side surface of the water cooling box 1; vertical grooves 41 are symmetrically opened on both sides of the inner wall of the discharge trough 40; an electromagnetic coil 42 electrically connected to the output end of the controller is fixedly installed on the top of the discharge trough 40; a bending member 43 is slidably arranged between the two vertical grooves 41; the bending member 43 includes a pressure plate slidably arranged between the two vertical grooves 41 44; an extrusion spring 45 is symmetrically fixed between the surface of the pressure plate 44 and the vertical groove 41; an armature column 46 is fixed to the surface of the pressure plate 44, and a rubber block 47 is arranged on the bottom surface thereof; the guide portion 19 includes a piston 48 slidably arranged in the piston cylinder 18; a return spring 49 is connected between the piston 48 and the piston cylinder 18; a piston rod 50 is fixed to the bottom surface of the piston 48; a guide ball 51 adapted to each corrugated plate 16 is fixed to the end of the piston rod 50; a water suction pipe 52 is connected to the end of the piston cylinder 18, and a drainage pipe 53 is connected to the side surface thereof near the end thereof; a one-way valve 54 is arranged on both the water suction pipe 52 and the drainage pipe 53; a water guide pipe 55 is connected between each drainage pipe 53.
[0051] The working principle of the second embodiment is as follows: Fig.12As shown in (A), under the elastic force of the arc spring 20, the sliding ring 14 is driven to slide outward along the arc sleeve 10, so that the sliding ring 14 is pressed against the end of the arc sleeve 10. At this time, the receiving tube 13 is perpendicular to the ground and is coaxially arranged with the extrusion port of the extruder.
[0052] like Fig.13 As shown in (B), when PBT is melted and extruded through the extruder at high temperature, it is cut off and falls into the receiving tube 13, and the electromagnetic suction cup 33 is controlled to be electrically attracted to the iron plate 34, thereby driving the lifting plate 25 to pull the connecting rope 26 upward, and then pulling the sliding ring 14 to slide into the arc-shaped sleeve 10, so that the receiving tube 13 drives the loose sleeve to rotate to be parallel to the ground.
[0053] like Fig.14 As shown in (C), the servo motor 30 is controlled to start and drive the screw rod to rotate, thereby driving the retaining member 2 to slide along the guide groove 3, thereby driving the loose tube to move in the opposite direction of the water flow.
[0054] like Fig.15 As shown in (D), when the retaining member 2 drives the loose tube to move and rise to the discharge chute 40, the extrusion block 36 squeezes onto the pressure sensor 37, controls the servo motor 30 to stop, and controls the electromagnetic coil 42 to lose power. Under the elastic force of the extrusion spring 45, the rubber block 47 is driven to descend and rest against the storage tube 13, driving it to rotate downward, so that the loose tube therein slides and is collected by the storage box 62.
[0055] By arranging a one-way valve 54 on the water pumping pipe 52, water can only be pumped into the piston cylinder 18 from the cold water tank 1 through the water pumping pipe 52, and by arranging a one-way valve 54 on the drain pipe 53, the water in the piston cylinder 18 can only be discharged to the water guide pipe 55 through the drain pipe 53; during the movement of the retaining member 2, the guide balls 51 on each group of guide parts 19 slide along the corrugated plate 16 under the elastic force of the return spring 49, thereby driving the guide part 19 to move back and forth in the corresponding piston cylinder 18, so that the high-temperature water after heat exchange near the loose tube is discharged to the rear through the water guide pipe 55 in time, so that during the heat exchange cooling process, a continuous cooling environment is maintained near the loose tube.
[0056] When the retaining member 2 drives the loose tube to move and rise to the discharge chute 40, the extrusion block 36 squeezes onto the pressure sensor 37, controls the servo motor 30 to stop, and controls the electromagnetic coil 42 to lose power. Under the elastic force of the extrusion spring 45, the rubber block 47 is driven to descend and rest against the storage tube 13, driving it to rotate downward, so that the loose tube therein slides down and is collected by the storage box 62, thereby realizing automatic material collection of the loose tube and improving work efficiency.
[0057] Embodiment 3
[0058] See also Figure 1-15, the third embodiment of the present invention is improved as follows on the basis of the second embodiment. Specifically, an inclined baffle 56 is fixedly connected between the inner bottom surface of the water cooling box 1 and its inner wall; a first drainage groove 57 is provided on the surface of the inclined baffle 56; a cooling fan 58 electrically connected to the controller is fixedly installed near the first drainage groove 57 at the top of the water cooling box 1; a water storage cavity is formed between the inclined baffle 56 and the inner bottom surface of the water cooling box 1; a second drainage groove 59 is provided on the side of the water storage cavity; a temperature control box 60 is fixed on the bottom surface of the water cooling box 1; a third drainage groove 61 is provided between the temperature control box 60 and the water cooling box 1; a storage box 62 is fixedly installed on the side of the water cooling box 1; the inner bottom surface of the storage box 62 is uniformly A water leakage hole 63 is opened; a water inlet 64 is connected to the side of the water cooling box 1 below the storage box 62; a water pump 65 electrically connected to the controller is installed on the inner bottom surface of the water cooling box 1; a water outlet pipe 66 is connected between the output end of the water pump 65 and the water inlet 64, and a water inlet pipe 67 is connected between its input end and the temperature control box 60; heat exchange tubes 68 are penetrated between the inner walls of the water storage cavity and the inner bottom surface of the temperature control box 60; an air collecting chamber 69 connected to one end of each heat exchange tube 68 is installed on the side of the water cooling box 1; a blower fan 70 electrically connected to the controller is installed on the side of the air collecting chamber 69; a baffle frame 71 is fixed to the outside of the water cooling box 1.
[0059] The working principle of the third embodiment of the present invention is as follows: by starting the water pump 65, the cold water in the temperature control box 60 is pumped into the water cooling box 1 through the water inlet 64, and is discharged into the water storage chamber through the first drainage groove 57, and then enters the temperature control box 60 through the second drainage groove 59 and the third drainage groove 61 in sequence, so as to realize the recycling of cooling water; by controlling the start-up of the heat dissipation fan 58, the water in the cold water tank 1 is cooled down, and by controlling the start-up of the blower fan 70, cold air is introduced into each group of heat exchange tubes 68, and heat is exchanged with the water in the water storage chamber and the temperature control box 60, thereby further improving the cooling efficiency of the circulating water; an external cold water pipe and a heater are arranged inside the temperature control box 60 to ensure that the temperature of the cooling water entering the water cooling box 1 in the circulation meets the production requirements.
[0060] A cooling method for an optical cable loose tube constant temperature cooling device comprises the following steps:
[0061] T1. Start the water pump 65 to pump the cold water in the temperature control box 60 into the water cooling box 1 through the water inlet 64, and discharge it into the water storage chamber through the first drainage groove 57, and then enter the temperature control box 60 through the second drainage groove 59 and the third drainage groove 61 in turn, so as to realize the recycling of cooling water.
[0062] After T2 and PBT are melted and extruded by the extruder at high temperature, they are cut off and fall into the receiving tube 13. The electromagnetic suction cup 33 is controlled to be electrically attracted to the iron plate 34, thereby driving the lifting plate 25 to pull the connecting rope 26 to rise, and then pulling the sliding ring 14 to slide into the arc-shaped sleeve 10, so that the receiving tube 13 drives the loose sleeve to rotate parallel to the ground, preventing the flowing cooling water from impacting the pipe wall for a long time and causing the deformation of the loose sleeve. The cooling water flows along the length direction of the loose sleeve to achieve cooling of the loose sleeve.
[0063] T3. Control and start the servo motor 30 to drive the screw to rotate, thereby driving the retaining member 2 to slide along the guide groove 3, thereby driving the loose tube to move in the opposite direction of the water flow, further improving the cooling effect on the loose tube, so that the loose tube is cooled, crystallized and contracted as expected.
[0064] T4. During the movement of the retaining member 2, the guide balls 51 on each group of guide parts 19 slide along the corrugated plate 16 under the elastic force of the return spring 49, thereby driving the guide part 19 to move back and forth in the corresponding piston cylinder 18, so that the high-temperature water after heat exchange near the loose tube is discharged to the rear through the water pipe 55 in time, so that during the heat exchange cooling process, a continuous cooling environment is maintained near the loose tube, further improving the cooling effect and efficiency.
[0065] T5. When the retaining member 2 drives the loose tube to move and rise to the discharge chute 40, the extrusion block 36 squeezes onto the pressure sensor 37, controls the servo motor 30 to stop, and controls the electromagnetic coil 42 to lose power. Under the elastic force of the extrusion spring 45, the rubber block 47 is driven to descend and rest against the storage tube 13, driving it to rotate downward, so that the loose tube therein slides down and is collected by the storage box 62.
[0066] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0067] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0068] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0069] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
[0070] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A constant temperature cooling device for loose tube of optical cable, comprising a water cooling box (1) and a retaining member (2) slidably arranged between the inner walls of the water cooling box (1); characterized in that: The inner wall of the water cooling box (1) is provided with guide grooves (3) symmetrically arranged upward at a certain inclination angle on both sides; the retaining member (2) comprises a sliding portion (4) and a rotating portion (5) rotatably arranged on the sliding portion (4); the sliding portion (4) comprises a sliding plate (6) slidably arranged in the two guide grooves (3) respectively; A connecting rod (7) is fixed between the two slides (6); an ear plate (8) is fixed on the side surface of the connecting rod (7); a rotating shaft (9) is fixed between the two slides (6); an arc-shaped sleeve (10) coaxially arranged with the rotating shaft (9) is fixed on the side surface of the ear plate (8); The rotating part (5) comprises a sleeve (11) rotatably arranged on a rotating shaft (9); a fixing ring (12) is fixed to a peripheral side surface of the sleeve (11); a receiving tube (13) is fixed to a peripheral side surface of the fixing ring (12); a sliding ring (14) coaxially arranged with the sleeve (11) is fixed to a peripheral side surface of the receiving tube (13); the sliding ring (14) is slidably arranged in the arc-shaped sleeve (10); The inner bottom surface of the water cooling box (1) is fixed with a mounting plate (15) at a certain tilt angle and facing upward; the mounting plate (15) and the guide groove (3) are arranged parallel to each other; a corrugated plate (16) is fixedly connected to the surface of the mounting plate (15); a transverse plate (17) is fixed to the side surface of the arc-shaped sleeve (10); a plurality of piston cylinders (18) are evenly arranged on the surface of the transverse plate (17); and a guide portion (19) adapted to the corrugated plate (16) is slidably arranged in each of the piston cylinders (18); The guide portion (19) comprises a piston (48) slidably arranged in a piston cylinder (18); a return spring (49) is connected between the piston (48) and the piston cylinder (18); a piston rod (50) is fixed to the bottom surface of the piston (48); a guide ball (51) adapted to each corrugated plate (16) is fixed to the end of the piston rod (50); a water extraction pipe (52) is connected to the end of the piston cylinder (18), and a drainage pipe (53) is connected to the side surface of the piston cylinder (18) near the end; a one-way valve (54) is provided on both the water extraction pipe (52) and the drainage pipe (53); a water guide pipe (55) is connected between each of the drainage pipes (53); An inclined baffle (56) is fixedly connected between the inner bottom surface of the water cooling box (1) and its inner wall; a first drainage groove (57) is provided on the surface of the inclined baffle (56); a cooling fan (58) electrically connected to a controller is fixedly installed at the top of the water cooling box (1) near the first drainage groove (57); a water storage chamber is formed between the inclined baffle (56) and the inner bottom surface of the water cooling box (1); a second drainage groove (59) is provided on the side surface of the water storage chamber; a temperature control box (60) is fixed to the bottom surface of the water cooling box (1); and a third drainage groove (61) is provided between the temperature control box (60) and the water cooling box (1).
2. The optical cable loose tube constant temperature cooling device according to claim 1, characterized in that: An arc spring (20) is fixedly connected between the sliding ring (14) and the arc sleeve (10); an L-shaped rope guide tube (21) is arranged on the peripheral side of the arc sleeve (10); an L-shaped vertical plate (22) is fixed on the peripheral side of the arc sleeve (10) near its end; a sliding groove (23) is provided on the side of the L-shaped vertical plate (22); a sliding rod (24) is fixed between the inner walls of the sliding groove (23); a lifting plate (25) is slidably arranged in the sliding groove (23) and is slidably matched with the sliding rod (24); a connecting rope (26) passing through the L-shaped rope guide tube (21) is fixedly connected between the lifting plate (25) and the sliding ring (14).
3. The optical cable loose tube constant temperature cooling device according to claim 2, characterized in that: A limiting groove (27) is provided on the inner bottom surface of one of the guide grooves (3); a screw rod (28) is rotatably provided through the inner wall of the other guide groove (3); a mounting frame (29) is fixedly installed on the side of the water cooling box (1); a servo motor (30) is fixedly installed on the inner wall of the mounting frame (29); an output end of the servo motor (30) is fixedly connected to one end of the screw rod (28); a screw hole (31) is provided on the side of one of the slide plates (6) and is rotatably matched with the screw rod (28); and a limiting rail (32) is fixedly provided on the bottom surface of the other slide plate (6) and is slidably matched with the limiting groove (27).
4. The optical cable loose tube constant temperature cooling device according to claim 3, characterized in that: An electromagnetic suction cup (33) is fixedly mounted on the top of the L-shaped vertical plate (22); an iron plate (34) is fixedly mounted on the surface of the lifting plate (25); an extension rod (35) is fixedly mounted on the side of the slide plate (6); an extrusion block (36) is fixedly mounted on the end of the extension rod (35); a pressure sensor (37) is fixedly mounted on the inner wall of the slide groove (23); and a controller is fixedly mounted on the surface of the water cooling box (1); an input end of the controller is electrically connected to the pressure sensor (37), and an output end thereof is electrically connected to the servo motor (30) and the electromagnetic suction cup (33), respectively.
5. The optical cable loose tube constant temperature cooling device according to claim 4, characterized in that: A mounting platform (38) is fixedly mounted on the surface of the water cooling box (1); an extruder is mounted on the surface of the mounting platform (38); the extrusion port of the extruder is coaxially arranged with the storage tube (13) in a vertical state; and a plurality of water holes (39) are evenly arranged on the side surface of the storage tube (13).
6. The optical cable loose tube constant temperature cooling device according to claim 5, characterized in that: A discharge trough (40) is provided on the side of the water cooling box (1); vertical grooves (41) are symmetrically provided on both sides of the inner wall of the discharge trough (40); an electromagnetic coil (42) electrically connected to the output end of the controller is fixedly installed on the top of the discharge trough (40); a bending member (43) is slidably arranged between the two vertical grooves (41); the bending member (43) comprises a pressing plate (44) slidably arranged between the two vertical grooves (41); an extrusion spring (45) is symmetrically fixed between the surface of the pressing plate (44) and the vertical groove (41); an armature column (46) is fixed on the surface of the pressing plate (44), and a rubber block (47) is arranged on the bottom surface thereof.
7. The optical cable loose tube constant temperature cooling device according to claim 6, characterized in that: A storage box (62) is fixedly mounted on the side of the water cooling box (1); water leakage holes (63) are evenly arranged on the inner bottom surface of the storage box (62); a water inlet (64) is arranged on the side of the water cooling box (1) below the storage box (62); a water pump (65) electrically connected to a controller is installed on the inner bottom surface of the water cooling box (1); a water outlet pipe (66) is arranged between the output end of the water pump (65) and the water inlet (64), and a water inlet pipe (67) is arranged between its input end and the temperature control box (60); heat exchange tubes (68) are arranged between the inner walls of the water storage cavity and between the inner bottom surfaces of the temperature control box (60); an air collecting chamber (69) in communication with one end of each heat exchange tube (68) is installed on the side of the water cooling box (1); a blower fan (70) electrically connected to the controller is installed on the side of the air collecting chamber (69); and a baffle frame (71) is fixed to the outside of the water cooling box (1).
8. The cooling method of the optical cable loose tube constant temperature cooling device according to claim 7, characterized in that: The following steps are involved: T1, starting the water pump (65) to pump the cold water in the temperature control box (60) into the water cooling box (1) through the water inlet (64), and then discharge the cold water into the water storage chamber through the first drainage groove (57), and then enter the temperature control box (60) through the second drainage groove (59) and the third drainage groove (61) in sequence, so as to realize the recycling of the cooling water; After being melted and extruded by an extruder at high temperature, T2 and PBT are cut and fall into a receiving tube (13), and the electromagnetic suction cup (33) is controlled to be electrically attracted to the iron plate (34), thereby driving the lifting plate (25) to pull the connecting rope (26) upward, and then pulling the sliding ring (14) to slide into the arc-shaped sleeve (10), so that the receiving tube (13) drives the loose sleeve to rotate parallel to the ground, preventing the flowing cooling water from impacting the tube wall for a long time, causing deformation of the loose sleeve, and the cooling water flows along the length direction of the loose sleeve to achieve cooling of the loose sleeve; T3, controlling and starting the servo motor (30) to drive the screw to rotate, thereby driving the retaining member (2) to slide along the guide groove (3), thereby driving the loose tube to move in the opposite direction of the water flow, further improving the cooling effect on the loose tube, so that the loose tube is cooled, crystallized and contracted as expected; T4. During the movement of the retaining member (2), the guide balls (51) on each group of guide parts (19) slide along the corrugated plate (16) under the elastic force of the return spring (49), thereby driving the guide parts (19) to move back and forth in the corresponding piston cylinder (18), so that the high-temperature water after heat exchange near the loose tube is discharged to the rear through the water guide pipe (55) in a timely manner, so that during the heat exchange cooling process, the cooling environment near the loose tube is maintained continuously, further improving the cooling effect and efficiency; T5. When the retaining member (2) drives the loose tube to move and rise to the discharge chute (40), the extrusion block (36) presses onto the pressure sensor (37), controls the servo motor (30) to stop, and controls the electromagnetic coil (42) to lose power. Under the elastic force of the extrusion spring (45), the rubber block (47) is driven to descend and abut against the storage tube (13), driving it to rotate downward, so that the loose tube therein slides down and is collected by the storage box (62).
