Automatic wire insertion machine for coil assembly and automatic wire insertion process
Through the design of the automatic wiring machine, the automatic wiring of the coil is achieved by using the clamping components and the wiring mechanism, which solves the problems of low efficiency and poor consistency of traditional manual wiring, and improves the wiring efficiency and quality.
Patent Information
- Application Number
- CN202411002128.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The traditional coil wiring process relies on manual operation, which is inefficient and difficult to ensure the consistency and quality of the product.
An automatic wiring machine is designed, including a wiring platform, clamping assembly and wiring mechanism, through automatic conveying and rotating the stator, combining the sliding seat, motor and spring parts to achieve stator clamping and rotation to ensure accurate insertion of the coil.
Improves the wiring efficiency, ensures the stable clamping and precise position of the stator slot, adapts to different specifications of stators, and ensures the consistency and quality of the wiring.
Smart Images

Figure CN118539693B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automatic coil assembly, and in particular relates to an automatic wire insertion machine for coil assembly and an automatic wire insertion process. Background Art
[0002] An electric motor is a device that converts electrical energy into mechanical energy. It uses an energized coil to generate a rotating magnetic field and acts on the rotor to form a magneto-electrodynamic rotating torque. The electric coil is an important structure inside the motor and an important component for generating a magnetic field. The installation methods of the coil inside the motor are divided into plug-in type and winding type. The plug-in type assembly of the coil usually involves inserting a prepared coil (usually a formed coil) into the corresponding position of the stator or rotor. The traditional coil plug-in process usually relies on manual operation, which is not only inefficient, but also difficult to ensure product consistency and quality. Summary of the invention
[0003] The purpose of the present invention is to provide an automatic wire insertion machine and an automatic wire insertion process for coil assembly. By automatically conveying and clamping the stator and being able to rotate the stator during the clamping process, in conjunction with an automatic wire insertion structure, the wire insertion efficiency can be effectively improved, and the stator rotation is controllable, which also makes positioning during wire insertion more convenient.
[0004] The technical solution adopted by the present invention is as follows:
[0005] An automatic wire insertion machine for coil assembly, comprising a wire insertion platform, three assembly grooves are evenly opened on the top of the wire insertion platform, a clamping assembly is installed in the assembly groove, the clamping assembly comprises a sliding seat, a protective shell is slidably installed on the upper surface of the sliding seat, a first motor is fixed inside the protective shell, and a rotating clamping piece is fixed at the output end of the first motor and located on the top of the protective shell;
[0006] Three workstations are formed between the three clamping assemblies, two of which are provided with coil conveying assemblies, which are respectively connected to the equipment upstream and downstream of the coil production line, and the coil conveying assemblies are used for coil conveying, and another workstation is provided with a wire insertion mechanism;
[0007] Two slidable side baffles are installed above the coil conveying assembly;
[0008] The plug-in mechanism includes a connecting plate, a fifth electric push rod is fixed to one end of the bottom of the connecting plate, a second wire support rod is fixed to the other end of the bottom of the connecting plate, a first wire support rod is fixed to the output end of the fifth electric push rod, and a lead spring is fixed to the bottom of the first wire support rod.
[0009] In a preferred embodiment, the sliding seat is U-shaped, a sliding rail is provided on the upper surface of the sliding seat, the bottom of the protective shell is slidably connected to the sliding rail, a spring member is provided at one end of the protective shell, and the other end of the spring member is in contact with the inner wall of one end of the sliding seat.
[0010] In a preferred embodiment, a first guide rod is fixed to one end of the protective shell, the spring member is located on the outside of the first guide rod, and the spring member is slidably connected to one end of the sliding seat, the clamping assembly also includes a first electric push rod, the first electric push rod is installed at one end of the assembly groove, a telescopic sleeve is provided at the output end of the first electric push rod, the telescopic sleeve is fixed to one end of the sliding seat, and one end of the first guide rod is inserted into the telescopic sleeve and is slidably connected to the telescopic sleeve.
[0011] In a preferred embodiment, the top and bottom of the rotating clamp are slidably connected with a height limit plate, the internal rotation of the rotating clamp is connected with an adjusting threaded rod, the upper and lower ends of the adjusting threaded rod are respectively provided with threads with opposite spiral directions, the upper and lower ends of the adjusting threaded rod are respectively threadedly connected with the height limit plate, and a knob is fixed at the top of the adjusting threaded rod and above the rotating clamp.
[0012] In a preferred embodiment, the coil conveying assembly includes a coil conveying frame, which is arranged on the outer side of the wire insertion platform, one end of the inner side of the coil conveying frame is rotatably connected to a driving roller, and the other end of the inner side of the coil conveying frame is rotatably connected to a driven roller, a driven roller is fixed to one side of one end of the coil conveying frame, the output end of the driven roller is fixed to the driving roller, a conveyor belt is installed on the outer side of the driving roller and the driven roller, a fixed plate is fixed to the bottom of the coil conveying frame, and a cylinder lifting module is installed at the bottom of the fixed plate.
[0013] In a preferred embodiment, a side plate adjustment assembly is installed inside the coil conveying frame, and the side plate adjustment assembly is used to control the sliding of two side baffles. The side plate adjustment assembly includes two connecting plates, the top of the connecting plate is fixed to the side baffle, and one end of the connecting plate is fixed with two second guide rods and threaded sleeves, and the second guide rods and threaded sleeves are both slidably connected to the coil conveying frame.
[0014] In a preferred embodiment, the side plate adjustment assembly also includes a second support plate, and there are two second support plates, one of which is fixed with a support member on one side of the second support plate, one end of the support member is rotatably connected to a rotating shaft, a driven bevel gear is fixed to the outer side of the rotating shaft, and screw rods are fixed at both ends of the rotating shaft, the screw threads of the two screw rods have opposite directions, and the screw rods are threadedly connected to the threaded sleeve, and a third motor is fixed to one side of the other second support plate, an active bevel gear is fixed to the output end of the third motor, and the active bevel gear is meshingly connected to the driven bevel gear.
[0015] In a preferred embodiment, an electric loading and unloading assembly is installed on the top of the coil conveying frame, and the electric loading and unloading assembly includes two electric sliders, and the electric sliders are installed on both sides of the coil conveying frame. A support rod is fixed on the top of the electric slider, and a first support plate is fixed between the tops of the two support rods. A second electric push rod is fixed on the top of the first support plate, and an electric clamp is installed at the output end of the second electric push rod and below the first support plate.
[0016] In a preferred embodiment, the plug-in mechanism also includes a support frame, which is fixed on the upper surface of the plug-in platform, a third electric push rod is fixed to the top of the support frame, a slide is fixed to the output end of the third electric push rod, the slide is slidably installed on the top of the support frame, a fourth electric push rod is fixed to the top of the slide, and the output end of the fourth electric push rod is fixed to the connecting plate.
[0017] An automatic wire insertion process for coil assembly, using any one of the automatic wire insertion machines for coil assembly described above, is characterized in that it includes the following steps:
[0018] Step 1: Insert the insulation paper into the stator slot;
[0019] Step 2: Convey the stator, transfer the stator with the inserted insulation paper to the coil conveying assembly and convey it to the wire insertion area;
[0020] Step 3: Insert the coil. Install the prepared coil into the wire insertion mechanism. Insert it into the stator slot of the stator under the guidance of the wire insertion mechanism. After the coil is inserted, withdraw the wire insertion mechanism and reinstall the coil.
[0021] Step 4: Adjust the stator. After one coil is inserted, the stator is rotated by the clamping assembly to move the remaining stator slots to correspond to the insertion mechanism. The coil is inserted again and repeated until all coils are inserted.
[0022] Step 5: Finished product return: the stator with completed wire insertion is removed from the clamping assembly by an electric loading and unloading assembly on another coil conveying assembly and sent to the coil conveying assembly for delivery to the next assembly line.
[0023] The technical effects achieved by the present invention are:
[0024] The present invention can clamp and position the stator for inserting wires by means of the three clamping assemblies, and can also play the role of driving the stator to rotate by controlling the rotation of the rotating clamp during the clamping process, so that the stator slot can be adjusted more conveniently during the wire insertion process, and the wire insertion position can be positioned more conveniently;
[0025] The present invention provides a spring member so that the rotating clamping member has a certain sliding range and can stably clamp the stator clamped between the rotating clamping members through the thrust of the spring member. When the stator is installed between or removed from a plurality of rotating clamping members, the rotating clamping member is squeezed to make the rotating clamping member slide, thereby making the stator detach from or enter between the plurality of rotating clamping members. The first electric push rod can control the sliding seat and all structures on the sliding seat to slide at the same time, thereby being able to adapt to various specifications of stators for wire insertion operations.
[0026] The wire insertion mechanism provided in the present invention can tighten the coil used for wire insertion, and guide the coil through the lead spring sheet provided below during the wire insertion process, so that the coil can be accurately inserted into the stator slot. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of the automatic wire insertion machine of the present invention;
[0028] Figure 2 It is a structural schematic diagram of the connection between the plug-in platform and the clamping assembly of the present invention;
[0029] Figure 3 is a structural exploded diagram of the clamping assembly of the present invention;
[0030] Figure 4 is a partial cross-sectional schematic diagram of the clamping assembly of the present invention;
[0031] Figure 5 It is a structural schematic diagram of the wire insertion mechanism of the present invention;
[0032] Figure 6 It is a structural schematic diagram of one side of the wire insertion mechanism of the present invention;
[0033] Figure 7 It is a structural schematic diagram of the coil conveying assembly of the present invention;
[0034] Figure 8 is a cross-sectional schematic diagram of one side of the coil conveying assembly of the present invention;
[0035] Fig. 9 is a cross-sectional schematic diagram of a coil conveying assembly of the present invention viewed from above;
[0036] Fig.10 It is a structural exploded diagram of the side plate adjustment assembly of the present invention;
[0037] Fig.11 It is a process flow chart of the present invention.
[0038] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0039] 1. Plug-in platform; 2. Clamping assembly; 4. Coil conveying assembly; 5. Electric loading and unloading assembly; 6. Side plate adjustment assembly; 8. Plug-in mechanism; 21. Sliding seat; 22. Spring member; 23. First electric push rod; 24. Telescopic sleeve; 25. First guide rod; 31. Protective shell; 32. First motor; 33. Rotary clamping member; 34. Height limit plate; 35. Adjustment threaded rod; 36. Knob; 41. Coil conveying frame; 42. Active roller; 43. Driven roller; 44. Second motor; 45. Conveyor belt; 46. Fixed plate; 51. Electric slider; 5 2. Support rod; 53. First support plate; 54. Second electric push rod; 55. Electric clamp; 61. Side baffle; 62. Connecting plate; 63. Second guide rod; 64. Threaded sleeve; 65. Second support plate; 66. Support member; 67. Third motor; 68. Active bevel gear; 69. Rotating shaft; 70. Driven bevel gear; 71. Screw; 81. Support frame; 82. Third electric push rod; 83. Slide; 84. Fourth electric push rod; 85. Connecting plate; 86. Fifth electric push rod; 87. First wire support rod; 88. Second wire support rod; 89. Lead spring. DETAILED DESCRIPTION
[0040] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0041] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0042] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The phrase "in a preferred embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.
[0043] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0044] Example 1, please refer to the attached Figure 1 - Fig.10 As shown, it is the first embodiment of the present invention, which provides an automatic wire plugging machine for coil assembly, including a wire plugging platform 1, three assembly grooves are evenly opened on the top of the wire plugging platform 1, and a clamping assembly 2 is installed in the assembly groove. The clamping assembly 2 includes a sliding seat 21, and a protective shell 31 is slidably installed on the upper surface of the sliding seat 21. A first motor 32 is fixed inside the protective shell 31, and a rotating clamp 33 is fixed at the output end of the first motor 32 and located on the top of the protective shell 31;
[0045] In the above description, after the stator is clamped between the three rotating clamps 33 , the rotating clamps 33 are controlled to rotate by the first motor 32 , thereby driving the installed stator to rotate together.
[0046] Three workstations are formed between the three clamping assemblies 2, two of which are provided with coil conveying assemblies 4, which are respectively connected to the upstream and downstream equipment of the coil production line, and the coil conveying assemblies 4 are used for coil conveying, and another workstation is provided with a wire insertion mechanism 8;
[0047] Two slidable side baffles 61 are installed above the coil conveying assembly 4;
[0048] The plugging mechanism 8 includes a connecting plate 85, a fifth electric push rod 86 is fixed to one end of the bottom of the connecting plate 85, a second wire support rod 88 is fixed to the other end of the bottom of the connecting plate 85, a first wire support rod 87 is fixed to the output end of the fifth electric push rod 86, and a lead spring 89 is fixed to the bottom of the first wire support rod 87;
[0049] In the above, when inserting the wire, the coil is set between the second wire support rod 88 and the first wire support rod 87, and the first wire support rod 87 is controlled to move by the fifth electric push rod 86, so that the coil is tightened and guided by the lead spring 89 when inserted into the slot of the stator to ensure the accuracy of the slot.
[0050] In a preferred embodiment, please refer to Figure 3 and Figure 4 The shape of the sliding seat 21 is U-shaped, a sliding rail is arranged on the upper surface of the sliding seat 21, the bottom of the protective shell 31 is slidably connected to the sliding rail, a spring member 22 is arranged at one end of the protective shell 31, and the other end of the spring member 22 is in contact with the inner wall of one end of the sliding seat 21.
[0051] In this embodiment, the protective shell 31 and the sliding seat 21 can slide, and the spring member 22 arranged therebetween can provide a thrust so that the protective shell 31 can always be located at one end of the sliding seat 21 without being subjected to pressure. When the stator is clamped by a plurality of clamping assemblies 2, the stator pushes the rotating clamping member 33, so that the protective shell 31 is squeezed by the spring member 22 to contract, and the protective shell 31 is maintained to apply pressure to the stator under the push of the spring member 22 to keep the stator fixed. The spring member 22 arranged in the same manner makes the clamping of the stator by the rotating clamping member 33 more flexible, and facilitates the disassembly and assembly of the stator from the rotating clamping member 33.
[0052] Secondly, please also refer to Figure 3 and Figure 4 A first guide rod 25 is fixed to one end of the protective shell 31, and the spring member 22 is located on the outside of the first guide rod 25, and the spring member 22 is slidably connected to one end of the sliding seat 21. The clamping assembly 2 also includes a first electric push rod 23, which is installed at one end of the assembly groove. A telescopic sleeve 24 is provided at the output end of the first electric push rod 23, and the telescopic sleeve 24 is fixed to one end of the sliding seat 21. One end of the first guide rod 25 is inserted into the telescopic sleeve 24 and is slidably connected to the telescopic sleeve 24.
[0053] In the above, the first guide rod 25 is set to limit the spring member 22, which plays a role in assisting the extension and retraction of the spring member 22 and maintaining the normal use of the spring member 22. At the same time, the first electric push rod 23 is set to push the telescopic sleeve 24 to extend and retract, and can control the sliding of the protective shell 31, thereby directly adjusting the position between the three rotating clamps 33, which can be suitable for stators of different specifications for wiring.
[0054] Secondly, please also refer to Figure 3 and Figure 4 The top and bottom of the rotating clamp 33 are slidably connected with a height limit plate 34, and the internal rotation of the rotating clamp 33 is connected with an adjusting threaded rod 35, and the upper and lower ends of the adjusting threaded rod 35 are respectively provided with threads with opposite spiral directions, and the upper and lower ends of the adjusting threaded rod 35 are respectively threadedly connected with the height limit plate 34, and a knob 36 is fixed on the top of the adjusting threaded rod 35 and above the rotating clamp 33.
[0055] In the above, the adjusting threaded rod 35 can be driven to rotate by rotating the knob 36. When the adjusting threaded rod 35 rotates, the two height limit plates 34 can be driven to rotate in different directions respectively under the action of the thread, thereby adjusting the distance between the two height limit plates 34, and the height of the clamped stator can be limited, which is more convenient and practical.
[0056] In a preferred embodiment, please refer to Figure 7 and Figure 8 The coil conveying assembly 4 includes a coil conveying frame 41, which is arranged on the outer side of the wire insertion platform 1, one end of the inner side of the coil conveying frame 41 is rotatably connected to the active roller 42, and the other end of the inner side of the coil conveying frame 41 is rotatably connected to the driven roller 43, one side of one end of the coil conveying frame 41 is fixed with the driven roller 43, the output end of the driven roller 43 is fixed to the active roller 42, and a conveyor belt 45 is installed on the outer side of the active roller 42 and the driven roller 43, and a fixed plate 46 is fixed to the bottom of the coil conveying frame 41, and a cylinder lifting module is installed at the bottom of the fixed plate 46.
[0057] In this embodiment, when the second motor 44 drives the active roller 42 to rotate, the conveyor belt 45 will also be driven to rotate. When the stator is located above the conveyor belt 45, the stator can be transported. At the same time, the cylinder module installed at the bottom of the fixed plate 46 can control the overall lifting and lowering of the coil conveying assembly 4, and then cooperate with the height limiting plate 34, so that the stator can be transported just between the two height limiting plates 34.
[0058] Secondly, please also refer to Fig. 9 and Fig.10 , a side plate adjustment assembly 6 is installed inside the coil conveying frame 41, and the side plate adjustment assembly 6 is used to control the sliding of the two side baffles 61. The side plate adjustment assembly 6 includes two connecting plates 62, the top of the connecting plate 62 is fixed to the side baffle 61, and one end of the connecting plate 62 is fixed with two second guide rods 63 and a threaded sleeve 64, and the second guide rod 63 and the threaded sleeve 64 are both slidably connected to the coil conveying frame 41. The side plate adjustment assembly 6 also includes a second support plate 65, and there are two second support plates 65. A support member 66 is fixed to one side of one of the second support plates 65, and one end of the support member 66 is rotatably connected to a rotating shaft 69, and a driven bevel gear 70 is fixed to the outside of the rotating shaft 69. Both ends of the rotating shaft 69 are fixed with screw rods 71, and the screw threads of the two screw rods 71 are in opposite directions. The screw rod 71 is threadedly connected to the threaded sleeve 64, and a third motor 67 is fixed to one side of the other second support plate 65. An active bevel gear 68 is fixed to the output end of the third motor 67, and the active bevel gear 68 is meshed with the driven bevel gear 70.
[0059] In the above, when the side baffle 61 is controlled to translate, the active bevel gear 68 is driven to rotate by the third motor 67, and the driven bevel gear 70 and the screw rod 71 are controlled to rotate together under the meshing transmission. Since the threaded sleeve 64 is threadedly connected to the screw rod 71, the screw rod 71 will drive the threaded sleeve 64 to slide when it rotates. When the threaded sleeve 64 slides, it also drives the connecting plate 62 and the side baffle 61 connected thereto to slide, thereby enabling the side baffle 61 to translate. When the spacing between the side baffles 61 is changed, it can adapt to the use of stators of different specifications.
[0060] For further information, please also refer to Figure 7 and Figure 8 An electric loading and unloading assembly 5 is installed on the top of the coil conveying frame 41, and the electric loading and unloading assembly 5 includes two electric sliders 51. The electric sliders 51 are installed on both sides of the coil conveying frame 41. A support rod 52 is fixed on the top of the electric slider 51. A first support plate 53 is fixed between the tops of the two support rods 52. A second electric push rod 54 is fixed on the top of the first support plate 53. An electric clamp 55 is installed at the output end of the second electric push rod 54 and below the first support plate 53.
[0061] In this embodiment, the electric clamp 55 arranged below the second electric push rod 54 can clamp the stator and transport the stator to the clamping assembly 2 for clamping or remove the stator clamped by the clamping assembly 2, and the electric slider 51 controls the movement of the electric clamp 55, thereby being able to transport the clamped stator.
[0062] In a preferred embodiment, please refer to Figure 5 and Figure 6 The wiring insertion mechanism 8 also includes a support frame 81, which is fixed on the upper surface of the wiring insertion platform 1. A third electric push rod 82 is fixed on the top of the support frame 81, and a slide 83 is fixed on the output end of the third electric push rod 82. The slide 83 is slidably installed on the top of the support frame 81, and a fourth electric push rod 84 is fixed on the top of the slide 83. The output end of the fourth electric push rod 84 is fixed to the connecting plate 85.
[0063] In this embodiment, the third electric push rod 82 and the fourth electric push rod 84 are respectively used to control the coil set below to move horizontally and vertically, thereby making it more convenient to insert the wires into the coil.
[0064] Example 2, please refer to the attached Fig.11 As shown, it is a second embodiment of the present invention, which is based on embodiment 1 and provides a coil assembly automatic wire insertion process, including the following steps:
[0065] Step 1: Insert the insulating paper into the stator slot to isolate the conductors of different phases and the conductors from the stator core to ensure insulation performance.
[0066] Step 2: transport the stator, transfer the stator with the inserted insulating paper to the coil transport component 4 and transport it to the wire insertion area;
[0067] Step 3: Insert the coil. Install the prepared coil into the wire insertion mechanism 8. Insert the coil into the stator slot of the stator under the guidance of the wire insertion mechanism 8. After the coil is inserted, withdraw the wire insertion mechanism 8 and reinstall the coil.
[0068] Step 4: Adjust the stator. After one coil is inserted, control the stator to rotate through the clamping assembly 2, move the remaining stator slots to correspond to the insertion mechanism 8, continue to insert the coil, and repeat until all coils are inserted;
[0069] Step 5: Finished product return: the stator with completed wire insertion is removed from the clamping assembly 2 by the electric loading and unloading assembly 5 on another coil conveying assembly 4 and sent to the coil conveying assembly 4 for conveying to the next assembly line.
[0070] The working principle of the present invention is as follows: the stator after the insulating paper is inserted is transported to a position close to the clamping assembly 2 by the coil conveying assembly 4. At this time, the stator is clamped by the electric clamp 55 and pushed toward the clamping assembly 2. The clamping assembly 2 is squeezed and contracted, so that the stator enters between the three clamping assemblies 2, and is clamped and positioned by the clamping assembly 2. After that, the coil is inserted into the wire insertion mechanism 8, and the first wire support rod 87 is pushed down by the fifth electric push rod 86, so that the coil between the first wire support rod 87 and the second wire support rod 88 is tightened, and then the coil is controlled to descend. Insert the coil between the stator slots and align it with the stator slots through the lead spring piece 89, so as to ensure the alignment of the coil with the stator slots, thereby ensuring the accuracy of the wire insertion. Then withdraw the wire insertion mechanism 8 and re-install the coil, and drive the stator to rotate by controlling the rotating clamp 33 to re-adjust the stator slot and the coil on the wire insertion mechanism 8, and insert the coil again. When the coil is fully inserted, remove the stator between the clamping components 2 through the electric loading and unloading component 5 provided on the coil conveying component 4, and re-install the stator that has not been inserted through another coil conveying component 4 for wire insertion.
[0071] The above are only preferred embodiments of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be considered as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the art unless otherwise specified and limited.
Claims
1. An automatic wire inserting machine for coil assembly, characterized in that: It comprises a wiring plugging platform (1), three assembly grooves are evenly arranged on the top of the wiring plugging platform (1), a clamping assembly (2) is installed in the assembly groove, the clamping assembly (2) comprises a sliding seat (21), a protective shell (31) is slidably installed on the upper surface of the sliding seat (21), a first motor (32) is fixed inside the protective shell (31), and a rotating clamping member (33) is fixed at the output end of the first motor (32) and located on the top of the protective shell (31); Three workstations are formed between the three clamping assemblies (2), two of which are provided with coil conveying assemblies (4), the two coil conveying assemblies (4) are respectively connected to the equipment upstream and downstream of the coil production line, the coil conveying assemblies (4) are used for coil conveying, and another of the workstations is provided with a wire insertion mechanism (8); Two slidable side baffles (61) are mounted above the coil conveying assembly (4); The plugging mechanism (8) comprises a connecting plate (85), a fifth electric push rod (86) is fixed to one end of the bottom of the connecting plate (85), a second wire support rod (88) is fixed to the other end of the bottom of the connecting plate (85), a first wire support rod (87) is fixed to the output end of the fifth electric push rod (86), and a lead spring (89) is fixed to the bottom of the first wire support rod (87); The sliding seat (21) is in a U-shape, a sliding rail is provided on the upper surface of the sliding seat (21), the bottom of the protective shell (31) is slidably connected to the sliding rail, a spring member (22) is provided at one end of the protective shell (31), and the other end of the spring member (22) is in contact with the inner wall of one end of the sliding seat (21); The top and bottom of the rotating clamp (33) are slidably connected to a height limiting plate (34); an adjusting threaded rod (35) is rotatably connected inside the rotating clamp (33); the upper and lower ends of the adjusting threaded rod (35) are respectively provided with threads with opposite spiral directions; the upper and lower ends of the adjusting threaded rod (35) are respectively threadedly connected to the height limiting plate (34); a knob (36) is fixed to the top of the adjusting threaded rod (35) and located above the rotating clamp (33); The coil conveying assembly (4) comprises a coil conveying frame (41), wherein the coil conveying frame (41) is arranged on the outside of the plug-in platform (1), one end of the inner side of the coil conveying frame (41) is rotatably connected to a driving roller (42), and the other end of the inner side of the coil conveying frame (41) is rotatably connected to a driven roller (43), one side of one end of the coil conveying frame (41) is fixed with a driven roller (43), the output end of the driven roller (43) is fixed to the driving roller (42), a conveyor belt (45) is installed on the outer sides of the driving roller (42) and the driven roller (43), and a fixing plate (46) is fixed to the bottom of the coil conveying frame (41), and a cylinder lifting module is installed at the bottom of the fixing plate (46).
2. The automatic wire inserting machine for coil assembly according to claim 1, characterized in that: A first guide rod (25) is fixed to one end of the protective shell (31); the spring member (22) is located outside the first guide rod (25), and the spring member (22) is slidably connected to one end of the sliding seat (21); the clamping assembly (2) further comprises a first electric push rod (23), the first electric push rod (23) is mounted at one end of the assembly groove, a telescopic sleeve (24) is provided at the output end of the first electric push rod (23), the telescopic sleeve (24) is fixed to one end of the sliding seat (21), and one end of the first guide rod (25) is inserted into the telescopic sleeve (24) and is slidably connected to the telescopic sleeve (24).
3. The automatic wire inserting machine for coil assembly according to claim 1, characterized in that: A side plate adjustment assembly (6) is installed inside the coil conveying frame (41), and the side plate adjustment assembly (6) is used to control the sliding of two side baffles (61). The side plate adjustment assembly (6) comprises two connecting plates (62), the top of the connecting plate (62) is fixed to the side baffle (61), and one end of the connecting plate (62) is fixed with two second guide rods (63) and a threaded sleeve (64), and the second guide rods (63) and the threaded sleeve (64) are both slidably connected to the coil conveying frame (41).
4. The automatic wire inserting machine for coil assembly according to claim 3, characterized in that: The side plate adjustment assembly (6) further comprises a second support plate (65), wherein the second support plates (65) are two, wherein a support member (66) is fixed to one side of one of the second support plates (65), one end of the support member (66) is rotatably connected to a rotating shaft (69), a driven bevel gear (70) is fixed to the outer side of the rotating shaft (69), screw rods (71) are fixed to both ends of the rotating shaft (69), the screw threads of the two screw rods (71) have opposite spiral directions, and the screw rods (71) are threadedly connected to the threaded sleeve (64), and a third motor (67) is fixed to one side of the other second support plate (65), an active bevel gear (68) is fixed to the output end of the third motor (67), and the active bevel gear (68) is meshingly connected to the driven bevel gear (70).
5. The automatic wire inserting machine for coil assembly according to claim 4, characterized in that: An electric loading and unloading assembly (5) is installed on the top of the coil conveying frame (41), and the electric loading and unloading assembly (5) comprises two electric slide blocks (51). The electric slide blocks (51) are installed on both sides of the coil conveying frame (41), and a support rod (52) is fixed on the top of the electric slide block (51). A first support plate (53) is fixed between the tops of the two support rods (52), and a second electric push rod (54) is fixed on the top of the first support plate (53). An electric clamp (55) is installed at the output end of the second electric push rod (54) and below the first support plate (53).
6. The automatic wire inserting machine for coil assembly according to claim 1, characterized in that: The plug-in mechanism (8) further comprises a support frame (81), wherein the support frame (81) is fixed on the upper surface of the plug-in platform (1), a third electric push rod (82) is fixed on the top of the support frame (81), a slide table (83) is fixed on the output end of the third electric push rod (82), the slide table (83) is slidably mounted on the top of the support frame (81), a fourth electric push rod (84) is fixed on the top of the slide table (83), and the output end of the fourth electric push rod (84) is fixed to the connecting plate (85).
7. An automatic wire insertion process for coil assembly, used in an automatic wire insertion machine for coil assembly according to any one of claims 1 to 6, characterized in that: The following steps are involved: Step 1: Insert the insulation paper into the stator slot; Step 2: transporting the stator, transferring the stator with the inserted insulating paper to the coil transport component (4) and transporting it to the wire insertion area; Step 3: inserting the coil, loading the prepared coil into the wire insertion mechanism (8), guiding the wire insertion mechanism (8) to insert the coil into the stator slot of the stator, and after the coil is inserted, withdrawing the wire insertion mechanism (8) and reloading the coil; Step 4: Adjust the stator. After one of the coils is inserted, the stator is rotated by the clamping assembly (2) to move the remaining stator slots to correspond to the insertion mechanism (8). The coils are inserted again, and the process is repeated until all the coils are inserted. Step 5: Finished product return: the stator with completed wire insertion is removed from the clamping assembly (2) by an electric loading and unloading assembly (5) on another coil conveying assembly (4) and is sent to the coil conveying assembly (4) for delivery to the next assembly line.
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