Hanging basket drip trough welding device
By designing a hanging basket drip groove welding device, using components such as placement table, mobile seat and positioning cylinder to clamp and position the weld drip groove, the problems of cumbersome welding process and rotation of the circular tube in the prior art are solved, and the welding is achieved Stability and cost savings.
Patent Information
- Application Number
- CN202411043597.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-07-31
AI Technical Summary
In the prior art, when welding the hanging basket drip tank, the connection between the panel and the circular tube needs to be fixed separately. The process is complicated and the round tube may rotate during the welding process, affecting the welding effect.
A hanging basket drip groove welding device is designed, including a placement table, a moving seat, a rectangular frame, a moving stop bar, a positioning cylinder and a top column. These components are used to clamp and position the weld drip groove to ensure that the circular tube is in the welding process. No rotation in the middle.
The stable clamping of the weld drip groove and the fixing of the circular tube are achieved, which avoids rotation caused by external forces, ensures the stability and effect of welding, and at the same time, it moves through a single gas source drive device, saving production costs.
Smart Images

Figure CN118595721B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding technology, in particular to a hanging basket drip trough welding device. Background Art
[0002] The hanging basket drip trough is traditionally welded on the panel. The drip trough is made by folding the steel plate in half and cutting the round tube. The length of the drip trough made by cutting the round tube should not be too long. If the drip trough is too long, it needs to be extended, and the production process is too complicated.
[0003] Chinese patent CN107414262B discloses a welding process for a hanging basket drip trough, including welding of a round tube and a hanging basket, pre-drilling of slots on the hanging basket frame before welding, surface treatment of the frame to be welded, cleaning of dirt on the surface of the frame to be welded, checking whether the surface of the frame to be welded is damp, and welding after drying, using nitrogen shielded welding, using H08Mn2SiA steel welding wire, welding the slots and the contact part between the panel and the round tube, performing post-weld treatment after welding, cleaning of welding slag and spatter, grinding of unsightly welds, and coating of an anti-rust layer on the grounded welding track.
[0004] However, when welding the joint between the panel and the round tube by this method, the hanging basket frame, the panel and the round tube need to be fixed separately, which is relatively cumbersome. In addition, the round tube placed in the slot may be rotated by external force during welding, affecting the progress of welding. Summary of the invention
[0005] In view of the above problems, it is necessary to provide a hanging basket drip trough welding device to address the existing technical problems.
[0006] In order to solve the problems of the prior art, the technical solution adopted by the present invention is:
[0007] The hanging basket drip trough welding device comprises a placing table for placing the drip trough to be welded, and two moving seats slidably mounted on the placing table, a vertically arranged first rectangular frame is installed on the moving seat, a plurality of moving baffles are slidably mounted on opposite sides of the two first rectangular frames, the moving baffles extend vertically and move horizontally along the length direction of the first rectangular frame, and the moving baffles fit the two sides of the drip trough to be welded to clamp the drip trough to be welded; a second rectangular frame is slidably mounted on the side of one of the first rectangular frames away from the moving baffle, the second rectangular frame moves in the vertical direction, a sliding plate is slidably mounted on the second rectangular frame, a horizontal positioning cylinder is arranged on the sliding plate, the diameter of the positioning cylinder is smaller than the inner diameter of the circular tube of the drip trough to be welded, the positioning cylinder is inserted into the circular tube of the drip trough to be welded, and a plurality of top columns extending radially along the positioning cylinder are arranged at one end of the positioning cylinder located inside the circular tube, and the top columns fit the inner wall of the circular tube to fix the circular tube; a top bracket is arranged on the upper side of the placing table, a sliding bracket is slidably mounted on the top bracket, a sliding seat is slidably mounted on the sliding bracket, and a welding head for welding is arranged on the sliding seat.
[0008] Preferably, the positioning cylinder is provided with a plurality of guide holes, which extend radially along the positioning cylinder. The diameter of the guide holes is the same as the diameter of the top column. The top column is inserted into the guide holes, and the upper and lower ends of the top column are round heads. A conical push rod is coaxially installed in the positioning cylinder, and the conical push rod has a gradually decreasing taper toward one end of the top column. One end of the top column located inside the positioning cylinder fits into the conical push rod, and the conical push rod moves along the axis of the positioning cylinder to push the top column to move along the axis of the guide hole.
[0009] Preferably, an air duct is coaxially arranged at one end of the positioning cylinder away from the top column, and a first piston rod is coaxially arranged at one end of the conical top rod away from the top column, and the first piston rod is inserted in the air duct; a second piston rod extending along the axial direction of the positioning cylinder is arranged on the movable seat, and a piston cylinder coaxially arranged with the second piston rod is fixedly installed on the placement table, the second piston rod is inserted in the piston cylinder, one end of the piston cylinder away from the second piston rod is connected to the first air inlet pipe, and the other end of the first air inlet pipe is connected to the air outlet end of the air source fixedly installed on one side of the placement table; a pressure relief valve is arranged on the upper side of one end of the piston cylinder close to the first air inlet pipe, the air outlet end of the pressure relief valve is connected to the second air inlet pipe, and the air outlet end of the second air inlet pipe is connected to the air duct of the positioning cylinder.
[0010] Preferably, a plurality of limiting slide grooves are arranged on the upper surface of the placing table, and the limiting slide grooves extend in a horizontal direction perpendicular to the length direction of the moving seat. The bottom of the moving seat is provided with limiting blocks having the same number as the limiting slide grooves, and the limiting blocks are inserted in the limiting slide grooves and move.
[0011] Preferably, an extension block is provided at the center position of the bottom of each movable seat, and an avoidance groove extending along the moving path of the extension block is provided on the placement table, and the extension block extends to the bottom of the placement table through the avoidance groove; racks extending along the length direction of the avoidance groove are respectively installed on the extension blocks of the two movable seats, and the tooth grooves of the two racks are arranged opposite to each other and meshed with the rotating gear rotatably installed at the bottom of the placement table.
[0012] Preferably, a first slide groove is provided on the side of the first rectangular frame facing the center of the placing table, the depth of the first slide groove is the same as the thickness of the moving baffle bar, and the moving baffle bar is slidably installed in the first slide groove; first waist-shaped holes are respectively provided at the upper and lower ends of the first slide groove, and the first waist-shaped holes extend horizontally along the length direction of the moving seat, and first horizontal first threaded rods are respectively provided at the upper and lower ends of the moving baffle bar, the first threaded rod passes through the first waist-shaped hole, and a first locking bolt is spirally installed on the end of the first threaded rod away from the moving baffle bar, and the first locking bolt is used to lock the position of the moving baffle bar.
[0013] Preferably, a threaded hole is provided at the upper end of the movable baffle, the axis of the threaded hole is vertically arranged, a second threaded rod is spirally installed in the threaded hole, and a pressing plate is connected to the bottom end of the second threaded rod.
[0014] Preferably, a second vertically extending slide groove is provided at both ends of the first rectangular frame on a side away from the moving baffle, and a second vertically extending waist-shaped hole is provided in the second slide groove; the two ends of the second rectangular frame are slidably installed in the second slide groove, and a horizontal third threaded rod is respectively provided at both ends of the second rectangular frame, the axis of the third threaded rod is perpendicular to the second slide groove, the diameter of the third threaded rod is the same as the width of the second waist-shaped hole, the third threaded rod passes through the second waist-shaped hole, and a third locking bolt is spirally installed at one end of the third threaded rod away from the second rectangular frame, and the third locking bolt is used to lock the position of the second rectangular frame on the second slide groove.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] Firstly, the first rectangular frame on the movable seat in the present invention cooperates with the movable baffle to clamp and fix the two sides of the drip groove to be welded, and the positioning cylinder on the sliding plate can enter the interior of the circular tube. After the top column moves radially along the positioning cylinder to fit the inner wall of the circular tube, the positioning cylinder can be adjusted to the axial position of the circular tube, and the circular tube can be stabilized on the inner wall of the circular tube to prevent the circular tube from rotating around its own axis due to external force, thereby ensuring that the joint position between the circular tube and the panel is stable during welding, thereby ensuring the welding effect.
[0017] Secondly, the gas source in the present invention, as the only power source, can drive the moving seat to move and clamp the drip groove to be welded, and then drive the top column in the positioning cylinder to fit with the inner wall of the round tube, thereby saving production costs.
[0018] Thirdly, the extension blocks at the bottom of the movable seat in the present invention are extended to the bottom of the placement table through the avoidance groove on the placement table, and the rack on the extension block is meshed and connected with the rotating gear rotatably installed at the bottom of the placement table. Therefore, when the gas source drives the movable seat on one side to move, the rack drives the rotating gear to rotate, thereby driving the rack and the movable seat on the other side to move synchronously and in the opposite direction. Only one gas source is required to achieve the centering clamping of the two movable seats and position the drip groove to be welded. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional picture of the hanging basket drip trough welding device in working state;
[0020] Figure 2 This is the main view of the hanging basket drip trough welding device in working state;
[0021] Figure 3 yes Figure 2 A local enlarged view of point A;
[0022] Figure 4 It is a three-dimensional welding device for hanging basket drip trough Figure 1 ;
[0023] Figure 5 It is a side view of the hanging basket drip trough welding device;
[0024] Figure 6 yes Figure 5 A cross-sectional view of the section at BB;
[0025] Figure 7 yes Figure 5 A cross-sectional view of the section at CC;
[0026] Figure 8 yes Figure 7 A partial enlarged view of point D;
[0027] Fig. 9 It is a three-dimensional welding device for hanging basket drip trough Figure 2 ;
[0028] Fig.10 yes Fig. 9 A local enlarged view of point E;
[0029] Fig.11 It is a three-dimensional structural exploded diagram of the hanging basket drip trough welding device;
[0030] Fig.12 yes Fig.11 A partial enlarged view of point F.
[0031] The numbers in the figure are: 1, placing table; 11, top bracket; 12, sliding bracket; 13, sliding seat; 14, piston cylinder; 141, first air inlet pipe; 142, air source; 143, pressure relief valve; 144, second air inlet pipe; 15, limiting slide groove; 16, avoidance groove; 17, rotating gear; 2, moving seat; 21, first rectangular frame; 211, first slide groove; 212, first waist-shaped hole; 213, second slide groove; 214, second waist-shaped hole; 22, moving stop bar; 221, The first threaded rod; 222, the first locking bolt; 223, the threaded hole; 224, the second threaded rod; 225, the pressing plate; 23, the second rectangular frame; 231, the third threaded rod; 232, the third locking bolt; 24, the sliding plate; 241, the positioning cylinder; 242, the top column; 243, the guide hole; 244, the conical top rod; 245, the airway; 246, the first piston rod; 25, the second piston rod; 26, the limit block; 27, the extension block; 271, the rack; 3, the welding head. DETAILED DESCRIPTION
[0032] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0033] Reference Figures 1 to 12 :
[0034] The hanging basket drip trough welding device comprises a placing table 1 for placing the drip trough to be welded, and two movable seats 2 slidably mounted on the placing table 1, a vertically arranged first rectangular frame 21 is mounted on the movable seat 2, a plurality of movable baffles 22 are slidably mounted on opposite sides of the two first rectangular frames 21, the movable baffles 22 extend vertically and move horizontally along the length direction of the first rectangular frames 21, and the movable baffles 22 fit the two sides of the drip trough to be welded to clamp the drip trough to be welded; a second rectangular frame 23 is slidably mounted on the side of one of the first rectangular frames 21 away from the movable baffles 22, the second rectangular frame 23 moves in the vertical direction, a sliding plate 24 is slidably mounted on the second rectangular frame 23, a horizontal positioning cylinder 241 is arranged on the sliding plate 24, the diameter of the positioning cylinder 241 is smaller than the inner diameter of the circular tube of the drip trough to be welded, the positioning cylinder 241 is inserted into the circular tube of the drip trough to be welded, and a plurality of top columns 242 (such as Figure 8 As shown), the top column 242 fits against the inner wall of the round tube to fix the round tube; a top bracket 11 is provided on the upper side of the placement table 1, a sliding bracket 12 is slidably installed on the top bracket 11, a sliding seat 13 is slidably installed on the sliding bracket 12, and a welding head 3 for welding is provided on the sliding seat 13.
[0035] When the welding device in the present application is in use, the staff places the drip trough to be welded on the placing table 1, and keeps the circular tube axis of the drip trough to be welded parallel to the axis of the positioning tube 241 on the movable seat 2. The two movable seats 2 on the placing table 1 move horizontally, so that the first rectangular frame 21 approaches the two sides of the drip trough to be welded, until the movable baffles 22 on the two first rectangular frames 21 fit with the two sides of the drip trough to be welded, thereby clamping and fixing the drip trough to be welded. The movable baffles 22 in this embodiment can be adjusted to a suitable position according to the size and size of the drip trough to be welded, so that it can accurately fit the drip trough to be welded, and also release the side space of the drip trough to be welded so that the two ends of the circular tube are not blocked. Before the movable baffles 22 clamp and fix the drip trough to be welded, the staff can move the second rectangular frame 23 and the sliding plate 24 on the first rectangular frame 21, so that the positioning tube 241 on the sliding plate 24 is inserted into one end of the circular tube, and the second rectangular frame 23 can move vertically on the first rectangular frame 21, and the sliding plate 24 in the second rectangular frame The positioning tube 241 is arranged at one end of the positioning tube 241 and a plurality of top posts 242 are arranged at one end of the positioning tube 241 and the top posts 242 are arranged at the radial direction of the positioning tube 241 and the positioning tube 241 is arranged at the radial direction of the positioning tube 241 and the top posts 242 are arranged at the radial direction of the positioning tube 241 and the positioning tube 241 is arranged at the radial direction of the positioning tube 241 and the positioning tube 241 is adjusted to the axial position of the circular tube and the circular tube is stabilized on the inner wall of the circular tube to prevent the circular tube from rotating around its own axis due to external force. The position of the joint between the circular tube and the panel is stable during welding and the welding effect is ensured. After the drip trough and the circular tube to be welded are fixed, the welding head 3 on the placing table 1 can be moved along the joint between the circular tube and the panel and welding is performed. The welding head 3 is installed on the sliding seat 13 and the sliding seat 13 is slidably installed on the sliding bracket 12 on the top bracket 11. The movement of the sliding seat 13 and the sliding bracket 12 can realize the movement of the welding head 3 in the horizontal direction. The welding head 3 can be the existing technology and will not be described in detail here.
[0036] In order to solve the problem of how to achieve synchronous radial movement of the top column 242 in the positioning cylinder 241 along the positioning cylinder 241, the following features are specifically provided:
[0037] A plurality of guide holes 243 are provided on the positioning cylinder 241. The guide holes 243 extend radially along the positioning cylinder 241. The diameter of the guide holes 243 is the same as the diameter of the top column 242. The top column 242 is inserted into the guide holes 243. The upper and lower ends of the top column 242 are round heads. A conical top rod 244 is coaxially installed in the positioning cylinder 241. The conical top rod 244 has a gradually decreasing taper toward one end of the top column 242. One end of the top column 242 located inside the positioning cylinder 241 fits into the conical top rod 244. The conical top rod 244 moves along the axis of the positioning cylinder 241 to push the top column 242 to move along the axis of the guide hole 243.
[0038] The top column 242 in the positioning cylinder 241 in this embodiment is inserted in the guide hole 243 to ensure that the top column 242 can only move along the axial direction of the guide hole 243. The upper and lower ends of the top column 242 are round heads, so when one end of the top column 242 is in contact with the inner wall of the circular tube, effective contact can be guaranteed. A conical top rod 244 is coaxially arranged in the positioning cylinder 241. When the conical top rod 244 moves toward the top column 242, the round head end of the top column 242 can be in contact with the conical surface of the conical top rod 244, so that the top column 242 moves toward the inner wall of the circular tube with the movement of the conical top rod 244, and the movement of each top column 242 is synchronized. The pressure exerted by the conical top rod 244 on the top column 242 ensures that the circular tube will not rotate easily. After welding is completed, the conical top rod 244 moves in the opposite direction to release the support of the top column 242 on the circular tube, which is convenient for unloading the drip trough to be welded.
[0039] In order to achieve the purpose of first driving the moving seat 2 to move and clamp the drip groove to be welded by a single power source, and then driving the top column 242 in the positioning cylinder 241 to fit with the inner wall of the round tube, the following features are specifically set:
[0040] The end of the positioning cylinder 241 away from the top column 242 is coaxially provided with an air passage 245, and the end of the conical top rod 244 away from the top column 242 is coaxially provided with a first piston rod 246, which is inserted into the air passage 245; the moving seat 2 is provided with a second piston rod 25 (such as Figure 6 As shown), a piston cylinder 14 coaxially arranged with the second piston rod 25 is fixedly installed on the placement table 1, and the second piston rod 25 is inserted in the piston cylinder 14, and the end of the piston cylinder 14 away from the second piston rod 25 is connected to the first air inlet pipe 141, and the other end of the first air inlet pipe 141 is connected to the outlet end of the air source 142 fixedly installed on one side of the placement table 1; a pressure relief valve 143 is provided on the upper side of one end of the piston cylinder 14 close to the first air inlet pipe 141, and the outlet end of the pressure relief valve 143 is connected to the second air inlet pipe 144, and the outlet end of the second air inlet pipe 144 is connected to the air duct 245 of the positioning cylinder 241.
[0041] The placement table 1 in this embodiment is provided with a piston cylinder 14 and an air source 142 on one side. The air source 142 can be any existing technology. The air source 142 delivers gas to the piston cylinder 14 through the first air inlet pipe 141, so that the air pressure in the piston cylinder 14 increases. The increase in the air pressure in the piston cylinder 14 will push the second piston rod 25 inserted in the piston cylinder 14 on the moving seat 2 to move along the axis of the piston cylinder 14, so that the moving seat 2 approaches the center position of the placement table 1 until the moving baffle 22 on the moving seat 2 fits with the drip groove to be welded, and the moving seat 2 stops moving. The gas delivered by the air source 142 to the piston cylinder 14 causes the air pressure in the piston cylinder 14 to continue to increase until it exceeds the pressure range of the pressure relief valve 143. The pressure relief valve 143 opens to relieve the pressure in the piston cylinder 14, and the air source 1 The gas transported by 42 to the piston cylinder 14 enters the air channel 245 at one end of the positioning cylinder 241 through the second air inlet pipe 144 at the output end of the pressure relief valve 143, and moves the conical push rod 244 to move the first piston rod 246 inserted in the air channel 245, so as to realize the movement of the conical push rod 244 toward one end of the push column 242, and drive the push column 242 to move radially along the positioning cylinder 241 combined with the inner wall of the circular tube. The air source 142 is the only power source to save production costs. The presence of the pressure relief valve 143 can ensure that there is sufficient air pressure in the piston cylinder 14 to keep the moving baffle 22 of the moving seat 2 clamped and fixed to the welding drip groove. Gas nozzles can be set on the first air inlet pipe 141 and the second air inlet pipe 144 to facilitate the discharge of gas in the piston cylinder 14 and the air channel 245 when the moving seat 2 is reset.
[0042] In order to ensure the stability of the moving path of the moving seat 2, the following features are specifically set:
[0043] A plurality of limiting slide grooves 15 are arranged on the upper surface of the placing table 1, and the limiting slide grooves 15 extend in a horizontal direction perpendicular to the length direction of the moving seat 2. The bottom of the moving seat 2 is provided with limiting blocks 26 with the same number as the limiting slide grooves 15, and the limiting blocks 26 are inserted in the limiting slide grooves 15 for movement.
[0044] The bottom of the movable seat 2 in this embodiment is provided with a plurality of limit blocks 26, which are inserted into the limit slide grooves 15 provided on the upper surface of the placement table 1 to limit the moving path of the movable seat 2, thereby ensuring that the movable seat 2 can only move in the horizontal direction. Moreover, the existence of the limit slide grooves 15 ensures that there are no protrusions on the upper surface of the placement table 1, thereby ensuring the stability of the drip trough to be welded when it is placed on the upper surface of the placement table 1.
[0045] Since the gas source 142 can push the moving seat 2 on one side to move and drive the top column 242 in a positioning cylinder 241 to move, the round tube can be fixed by the top column 242 in the positioning cylinder 241 on one side, but the drip groove to be welded needs to be clamped by the moving baffles 22 on both sides. In order to achieve the purpose that the gas source 142 can drive the moving seats 2 on both sides to move synchronously, the following features are specifically set:
[0046] An extension block 27 is provided at the center position of the bottom of each moving seat 2, and an avoidance groove 16 extending along the moving path of the extension block 27 is provided on the placement table 1, and the extension block 27 extends through the avoidance groove 16 to the bottom of the placement table 1; racks 271 extending along the length direction of the avoidance groove 16 are respectively installed on the extension blocks 27 of the two moving seats 2, and the tooth grooves of the two racks 271 are arranged opposite to each other and are meshed and connected with the rotating gear 17 rotatably installed at the bottom of the placement table 1.
[0047] In this embodiment, the extension block 27 at the bottom of each movable seat 2 extends to the bottom of the placement table 1 through the avoidance groove 16 on the placement table 1, and the rack 271 on the extension block 27 is meshed and connected with the rotating gear 17 rotatably installed at the bottom of the placement table 1. Therefore, when the gas source 142 drives the movable seat 2 on one side to move, the rack 271 drives the rotating gear 17 to rotate, thereby driving the rack 271 and the movable seat 2 on the other side to move synchronously and in the opposite direction, thereby realizing the centering clamping of the two movable seats 2 and positioning the drip groove to be welded.
[0048] In order to solve the problem of how to adjust the position of the movable blocking bar 22 on the first rectangular frame 21, the following features are specifically set:
[0049] A first sliding groove 211 (such as Fig.12 As shown), the depth of the first slide groove 211 is the same as the thickness of the moving baffle 22, and the moving baffle 22 is slidably installed in the first slide groove 211; the upper and lower ends of the first slide groove 211 are respectively provided with first waist-shaped holes 212, and the first waist-shaped holes 212 extend horizontally along the length direction of the moving seat 2, and the upper and lower ends of the moving baffle 22 are respectively provided with horizontal first threaded rods 221, and the first threaded rod 221 passes through the first waist-shaped holes 212. The end of the first threaded rod 221 away from the moving baffle 22 is spirally installed with a first locking bolt 222, and the first locking bolt 222 is used to lock the position of the moving baffle 22.
[0050] The movable stop bar 22 in the present embodiment is slidably installed in the first slide groove 211 on the first rectangular frame 21. The thickness of the movable stop bar 22 is the same as the depth of the first slide groove 211. Therefore, the movable stop bar 22 can keep the surface of the movable stop bar 22 flush with the surface of the first rectangular frame 21 in the first slide groove 211. Therefore, it can be ensured that when the first rectangular frame 21 fits the frame of the drip groove to be welded, the movable stop bar 22 can also fit the two sides of the panel. When the movable stop bar 22 moves in the first rectangular frame 21, the first threaded rods 221 at both ends of the movable stop bar 22 move in the first waist-shaped holes 212 in the first slide groove 211. When the movable stop bar 22 moves to a suitable position, the staff can rotate the first locking bolt 222 to install it on the first threaded rod 221 until the first locking bolt 222 fits the first rectangular frame 21 to lock the position of the movable stop bar 22. The position of the movable stop bar 22 can be adjusted to ensure that the present embodiment can process drip grooves to be welded of various sizes, thereby improving the scope of application of the equipment.
[0051] In order to solve the problem of how to fix the panel from top to bottom, the following features are specifically set:
[0052] A threaded hole 223 is disposed at the upper end of the movable blocking bar 22 . The axis of the threaded hole 223 is vertically disposed. A second threaded rod 224 is spirally installed in the threaded hole 223 . A pressing plate 225 is connected to the bottom end of the second threaded rod 224 .
[0053] In the present embodiment, each movable baffle 22 is provided with a threaded hole 223. The second threaded rod 224 in the rotating threaded hole 223 can drive the pressing plate 225 at the bottom end of the second threaded rod 224 to move in the vertical direction. After the movable baffle 22 is attached to both sides of the drip trough to be welded, the staff can rotate the second threaded rod 224 to make the pressing plate 225 attached to the upper side of the panel to fix the panel, thereby further ensuring the stability of the contact position between the panel and the round tube during welding.
[0054] In order to solve the problem of how to fix the position of the positioning cylinder 241 after the positioning cylinder 241 fixes the position of the round tube, the following features are specifically provided:
[0055] The first rectangular frame 21 is provided with a vertically extending second slide groove 213 at both ends of a side away from the movable baffle 22, and a vertically extending second waist-shaped hole 214 is provided in the second slide groove 213; the two ends of the second rectangular frame 23 are slidably installed in the second slide groove 213, and the two ends of the second rectangular frame 23 are respectively provided with a horizontal third threaded rod 231, the axis of the third threaded rod 231 is perpendicular to the second slide groove 213, the diameter of the third threaded rod 231 is the same as the width of the second waist-shaped hole 214, the third threaded rod 231 passes through the second waist-shaped hole 214, and the third threaded rod 231 is spirally installed at one end away from the second rectangular frame 23 with a third locking bolt 232, and the third locking bolt 232 is used to lock the position of the second rectangular frame 23 on the second slide groove 213.
[0056] The sliding plate 24 in this embodiment is slidably installed on the second rectangular frame 23. The sliding plate 24 can have a certain damping feeling when moving on the second rectangular frame 23. The two ends of the second rectangular frame 23 are limitedly installed in the second slide groove 213 on the first rectangular frame 21. When the second rectangular frame 23 moves in the second slide groove 213 along the vertical direction, the third threaded rods 231 at both ends of the second rectangular frame 23 move in the second waist-shaped holes 214 of the second slide groove 213. The staff can rotate the third locking bolt 232 on the third threaded rod 231 after the top column 242 fits the inner wall of the round tube, so that the third locking bolt 232 fits the first rectangular frame 21, and fix the position of the second rectangular frame 23, so that the position of the positioning cylinder 241 is stable and will not move during the welding process of the welding head 3, thereby ensuring the stability of the round tube.
[0057] Working principle: The staff places the drip trough to be welded on the placement table 1, keeps the circular tube axis of the drip trough to be welded parallel to the axis of the positioning tube 241 on the movable seat 2, and the two movable seats 2 on the placement table 1 move horizontally, so that the first rectangular frame 21 approaches the two sides of the drip trough to be welded, until the moving baffles 22 on the two first rectangular frames 21 fit with the two sides of the drip trough to be welded, thereby clamping and fixing the drip trough to be welded. Before the moving baffles 22 clamp and fix the drip trough to be welded, the staff can move the second rectangular frame 23 and the sliding plate 24 on the first rectangular frame 21, so that the sliding plate 24 The positioning cylinder 241 on is inserted into one end of the round tube, and after the moving baffle 22 clamps and fixes the drip trough to be welded, a plurality of top columns 242 arranged at one end of the positioning cylinder 241 located inside the round tube move radially along the positioning cylinder 241, and after the top columns 242 move radially along the positioning cylinder 241 until they fit the inner wall of the round tube, the positioning cylinder 241 is adjusted to the axial position of the round tube, and the round tube is stabilized on the inner wall of the round tube to prevent the round tube from rotating around its own axis due to external force. After the drip trough to be welded and the round tube are fixed, the welding head 3 on the placement table 1 can move along the joint position of the round tube and the panel for welding.
[0058] The above embodiments only express one or several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims
1. Hanging basket drip trough welding device, characterized in that: It comprises a placement table (1) for placing a drip trough to be welded, and two movable seats (2) slidably mounted on the placement table (1), a vertically arranged first rectangular frame (21) being mounted on the movable seat (2), a plurality of movable stop bars (22) being slidably mounted on opposite sides of the two first rectangular frames (21), and the movable stop bars (22) extending vertically and moving horizontally along the length direction of the first rectangular frames (21); A second rectangular frame (23) is slidably mounted on one side of the first rectangular frame (21) away from the movable stop bar (22); the second rectangular frame (23) moves in a vertical direction; a sliding plate (24) is slidably mounted on the second rectangular frame (23); a horizontal positioning cylinder (241) is arranged on the sliding plate (24); the diameter of the positioning cylinder (241) is smaller than the inner diameter of the circular tube of the drip trough to be welded; the positioning cylinder (241) is inserted into the circular tube of the drip trough to be welded; a plurality of top columns (242) extending radially along the positioning cylinder (241) are arranged at one end of the positioning cylinder (241) located inside the circular tube; the top columns (242) fit the inner wall of the circular tube to fix the circular tube; A top bracket (11) is arranged on the upper side of the placement table (1), a sliding bracket (12) is slidably mounted on the top bracket (11), a sliding seat (13) is slidably mounted on the sliding bracket (12), and a welding head (3) for welding is arranged on the sliding seat (13); The positioning cylinder (241) is provided with a plurality of guide holes (243), the guide holes (243) extending radially along the positioning cylinder (241), the diameter of the guide holes (243) being the same as the diameter of the top column (242), the top column (242) being inserted into the guide holes (243), the top column (242) having round heads at both ends, a conical top rod (244) being coaxially installed in the positioning cylinder (241), the conical top rod (244) having a gradually decreasing taper at one end facing the top column (242), one end of the top column (242) located inside the positioning cylinder (241) being in contact with the conical top rod (244), the conical top rod (244) moving along the axis of the positioning cylinder (241) to push the top column (242) to move along the axis of the guide hole (243); An air passage (245) is coaxially arranged at one end of the positioning cylinder (241) away from the top column (242), and a first piston rod (246) is coaxially arranged at one end of the conical top rod (244) away from the top column (242), and the first piston rod (246) is inserted into the air passage (245); The movable seat (2) is provided with a second piston rod (25) extending along the axis direction of the positioning cylinder (241); the placement table (1) is fixedly provided with a piston cylinder (14) coaxially arranged with the second piston rod (25); the second piston rod (25) is inserted into the piston cylinder (14); one end of the piston cylinder (14) away from the second piston rod (25) is connected to a first air inlet pipe (141); the other end of the first air inlet pipe (141) is connected to an air outlet end of an air source (142) fixedly installed on one side of the placement table (1); A pressure relief valve (143) is provided on the upper side of one end of the piston cylinder (14) close to the first air inlet pipe (141); the air outlet end of the pressure relief valve (143) is connected to the second air inlet pipe (144); and the air outlet end of the second air inlet pipe (144) is connected to the air passage (245) of the positioning cylinder (241).
2. The hanging basket drip trough welding device according to claim 1 is characterized in that: The upper surface of the placement table (1) is provided with a plurality of limiting slide grooves (15), the limiting slide grooves (15) extending in a horizontal direction perpendicular to the length direction of the movable seat (2), and the bottom of the movable seat (2) is provided with limiting blocks (26) having the same number as the limiting slide grooves (15), the limiting blocks (26) being inserted in the limiting slide grooves (15) for movement.
3. The hanging basket drip trough welding device according to claim 1, characterized in that: An extension block (27) is provided at the center of the bottom of each movable seat (2), and an avoidance groove (16) extending along the moving path of the extension block (27) is provided on the placement table (1), and the extension block (27) passes through the avoidance groove (16) and extends to the bottom of the placement table (1); The extension blocks (27) of the two movable seats (2) are respectively provided with racks (271) extending along the length direction of the avoidance groove (16); the tooth grooves of the two racks (271) are arranged opposite to each other and mesh with the rotating gear (17) rotatably installed at the bottom of the placement table (1).
4. The hanging basket drip trough welding device according to claim 1, characterized in that: A first slide groove (211) is provided on one side of the first rectangular frame (21) facing the center of the placement platform (1); the depth of the first slide groove (211) is the same as the thickness of the movable stop bar (22); the movable stop bar (22) is slidably installed in the first slide groove (211); The upper and lower ends of the first slide groove (211) are respectively provided with first waist-shaped holes (212), and the first waist-shaped holes (212) extend horizontally along the length direction of the movable seat (2). The upper and lower ends of the movable stop bar (22) are respectively provided with horizontal first threaded rods (221), and the first threaded rod (221) passes through the first waist-shaped holes (212). One end of the first threaded rod (221) away from the movable stop bar (22) is spirally installed with a first locking bolt (222), and the first locking bolt (222) is used to lock the position of the movable stop bar (22).
5. The hanging basket drip trough welding device according to claim 4, characterized in that: The upper end of the movable stop bar (22) is provided with a threaded hole (223), the axis of the threaded hole (223) is arranged vertically, a second threaded rod (224) is spirally installed in the threaded hole (223), and the bottom end of the second threaded rod (224) is connected to a pressing plate (225).
6. The hanging basket drip trough welding device according to claim 1, characterized in that: The first rectangular frame (21) is provided with vertically extending second sliding grooves (213) at both ends of a side away from the movable blocking bar (22), and the second sliding grooves (213) are provided with vertically extending second waist-shaped holes (214); The two ends of the second rectangular frame (23) are slidably mounted in the second slide groove (213), and the two ends of the second rectangular frame (23) are respectively provided with a horizontal third threaded rod (231), the axis of the third threaded rod (231) is perpendicular to the second slide groove (213), the diameter of the third threaded rod (231) is the same as the width of the second waist-shaped hole (214), the third threaded rod (231) passes through the second waist-shaped hole (214), and a third locking bolt (232) is spirally mounted on one end of the third threaded rod (231) away from the second rectangular frame (23), and the third locking bolt (232) is used to lock the position of the second rectangular frame (23) on the second slide groove (213).
Citation Information
Patent Citations
A welding process for a hanging basket drip tray
CN107414262B
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CN116493798A
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