A welding device for fixing a power supply gasket
By integrating material discharge, positioning, loading and handling, supporting and pressing and welding components in power supply fixed gasket welding equipment, one-time loading and unloading and automatic welding are achieved, solving the problems of low welding efficiency and complex automation process in the existing technology. Improves welding stability and efficiency.
Patent Information
- Application Number
- CN202411109726.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-08-14
AI Technical Summary
The existing gasket welding process requires manual placement of gaskets and material tapes multiple times, resulting in low welding efficiency and unstable quality, which increases labor intensity and complexity of equipment automation process.
Design a power supply fixed gasket welding equipment, and realizes loading and unloading of materials by completing all welding processes in the machine, and uses modules such as material discharge, positioning, loading and handling, supporting and pressing and welding components to realize automated welding and reduce labor operate.
It improves the automation performance of welding equipment, saves time and labor costs, reduces labor intensity, ensures welding stability and efficiency, and realizes multi-faceted positioning and automatic welding functions.
Smart Images

Figure CN118616991B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of power supply gasket welding, and in particular to a power supply fixing gasket welding device. Background Art
[0002] Welding is one of the traditional and important processing methods in the manufacturing industry, and is widely used in machinery manufacturing, aerospace, energy transportation, petrochemical, engineering machinery, shipbuilding, high-rise buildings, electronics and other industries. With the increasing requirements for product welding quality and welding efficiency, ordinary arc welding has been difficult to meet the requirements of modern welding manufacturing, especially with the widespread application of new and efficient welding process methods such as laser welding, laser arc recheck welding, stir friction welding, multi-wire arc welding, narrow gap gas shielded welding, narrow gap submerged arc welding in engineering practice, welding automation has become one of the key technologies of modern welding manufacturing.
[0003] At present, welding automation is the trend of the processing and manufacturing industry, and gasket welding is also moving towards automation. During the gasket welding process, attention should be paid to keeping the product clean, and the gasket should be fixed in position to fit closely with the product, so as to ensure stable welding and reduce the defective rate. However, in the existing gasket welding process, when loading the gasket, it is necessary to manually place the gasket on the material belt again and again, and after placing it, the position of the gasket and the material belt needs to be constantly changed to implement the welding operation, which makes the working efficiency of the entire welding equipment low. Moreover, the manual participation is high, and the welding quality and welding speed cannot be guaranteed, which not only increases people's labor intensity and working time, but also reduces the automation process of welding equipment. Therefore, it is urgent to design a power supply fixed gasket welding equipment. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and propose a power supply fixing gasket welding device. Its advantages are that all the gasket welding processes are set in one machine to complete, the product loading and unloading only needs to be done once, and after putting in, there is no need to take out again to change the position of the gasket and the material belt, and the product can be positioned in many aspects, making the welding more stable, and the entire welding process is a mechanical operation, which can improve the automation performance of gasket welding, realize the function of saving time and manpower, reduce labor costs, and reduce people's labor level.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A power supply fixed gasket welding device comprises a body, a chassis is fixedly installed on the top of the body, and a cabinet door is arranged on one side of the chassis, and a material unwinding assembly for unwinding a product material belt according to the flow direction of the product material belt and the gasket, a material loading and handling assembly for loading the gasket, a positioning assembly for fixing the product material belt, a product supporting and pressing assembly for fixing the product material belt and the gasket, a welding assembly for welding the product material belt and the gasket, and a material receiving assembly for winding the product material belt are arranged in sequence on the chassis;
[0007] The material discharge assembly and the material receiving assembly are respectively arranged on both sides of the chassis, and one end of the material discharge assembly and one end of the material receiving assembly are both communicated with the interior of the chassis, the material loading and handling assembly, the positioning assembly, the product supporting and clamping assembly and the welding assembly are all fixedly installed inside the chassis, the positioning assembly is arranged on a side of the material loading and handling assembly close to the box door, the product supporting and clamping assembly is arranged on a side of the positioning assembly, and the welding assembly is arranged on a side of the product supporting and clamping assembly and the positioning assembly close to the box door;
[0008] It also includes a control mechanism for controlling the entire power supply fixed gasket welding equipment, the control mechanism is installed inside the machine body, and the control mechanism is electrically connected to the discharge assembly, the receiving assembly, the positioning assembly, the loading and handling assembly, the product support and clamping assembly and the welding assembly respectively.
[0009] Through the above technical solution: the entire welding process only requires one operator, which reduces labor costs, reduces people's labor intensity, improves the performance of the entire welding equipment, and makes the entire welding process a mechanical operation, which can improve the automation performance of gasket welding.
[0010] The present invention is further configured as follows: the discharge assembly includes a first support frame arranged on one side of the chassis, and a detachable feed reel is installed at an end of the first support frame away from the top of the chassis, a first guide motor for driving the feed reel to rotate is fixedly installed on one side of the first support frame, a detachable feed guide disk is installed at an end of the first support frame close to the top of the chassis, and a feed motor for driving the feed guide disk to rotate is fixedly installed on one side of the first support frame, a feed trough is fixedly installed on one side of the chassis close to the first support frame, and one end of the feed trough extends to the interior of the chassis, the feed trough is located below the feed guide disk and the feed reel, the first guide motor and the feed motor are both electrically connected to the control mechanism, and a feed channel is fixedly installed on one side of the bottom inner wall of the chassis, and the position of the feed channel corresponds to the position of one end of the feed trough.
[0011] Through the above technical solution: it is convenient to move the product material strip into the chassis under the unwinding action to achieve continuous feeding performance.
[0012] The present invention is further configured such that the positioning assembly includes a positioning table fixedly installed in the chassis, and a positioning fixture for fixing the product strip is provided in the middle position of the positioning table, and an ultra-thin cylinder for driving the positioning fixture is provided in the middle position of the positioning table, and the ultra-thin cylinder is electrically connected to the control mechanism.
[0013] Through the above technical solution: the product material strip is positioned to ensure the stability of the product material strip.
[0014] The present invention is further configured as follows: the loading and handling assembly includes a vibration plate fixedly installed in the chassis, the vibration plate is used to arrange three gaskets in order at the same time, a gasket support square piece for placing three gaskets at the same time is installed at the discharge end of the vibration plate, and the gasket support square piece is located on one side of the positioning platform, a suction cup fixture for sucking gaskets is installed at one end of the gasket support square piece, and a horizontal moving module is fixedly installed at the bottom of the gasket support square piece and the inside of the chassis, the horizontal moving module is a horizontal displacer driven by a horizontal driver and a horizontal screw drive module, a cross moving module is installed on one side of the chassis close to the gasket support square piece, and the cross moving module is a cross displacer composed of another horizontal driver and a horizontal screw drive module and a vertical driver and a vertical screw drive module, a vertical driver and a vertical screw drive module are installed at the horizontal moving end of another horizontal driver and a horizontal screw drive module, the suction cup fixture is installed at the vertical moving end of a vertical driver and a vertical screw drive module, and the vibration plate, the suction cup fixture, the horizontal moving module and the cross moving module are all electrically connected to the control mechanism.
[0015] Through the above technical solution: three gaskets are placed on the product strip at the same time, so as to realize the continuous feeding function of the gasket and also realize the performance of welding multiple gaskets at the same time.
[0016] The present invention is further configured such that the product support and clamping assembly includes a first vertical lifting module fixedly mounted on one side of the chassis close to the positioning platform, and the first vertical lifting module is a vertical displacer composed of another vertical driver and a vertical screw drive module, and the vertical movable end of the other vertical driver and the vertical screw drive module is equipped with a clamping module for pressing the gasket down, a product support platform for placing product strips and gaskets is fixedly mounted on the inner wall of the chassis, and the product support platform is located below the clamping module, a horizontal cylinder is arranged at the bottom of the product support platform, and a support assembly for fixing the product strip is installed at the movable end of the horizontal cylinder, and the first vertical lifting module and the horizontal cylinder are both electrically connected to the control mechanism.
[0017] Through the above technical solution: the gasket is pressed against the welding position and the product strip, so that the product strip and the gasket are fully fixed during welding to ensure stable welding performance.
[0018] The present invention is further configured such that the welding assembly includes a second vertical lifting module fixedly installed on the chassis near the first vertical lifting module and the chassis door, and the second vertical lifting module is a vertical displacer composed of another vertical driver and a vertical screw drive module, and a welding machine for welding product strips and gaskets is installed at the vertical moving end of another vertical driver and the vertical screw drive module, and the welding machine is located above the product support platform and the positioning platform, and the welding machine and the second vertical lifting module are both electrically connected to the control mechanism.
[0019] Through the above technical solution: the automatic welding process of product strips and gaskets is realized.
[0020] The present invention is further configured as follows: the material receiving assembly includes a second support frame arranged on the other side of the chassis, and the second support frame is provided with a detachable material receiving guide plate at one end away from the top of the chassis, and a second guide motor for driving the material receiving guide plate to rotate is fixedly installed on one side of the second support frame, and a detachable material receiving reel is installed on one end of the second support frame close to the top of the chassis, and a material receiving motor for driving the material receiving reel to rotate is fixedly installed on one side of the second support frame, and a material receiving trough is fixedly installed on one side of the chassis close to the second support frame, and one end of the material receiving trough extends to the interior of the chassis, the material receiving trough is located below the material receiving guide plate and the material receiving reel, the second guide motor and the material receiving motor are both electrically connected to the control mechanism, and a discharging channel is fixedly installed on the other side of the bottom inner wall of the chassis, and the position of the discharging channel corresponds to the position of one end of the material receiving trough, and the feed trough, feed channel, positioning table, product support platform, welding machine, discharging channel, and material receiving trough are maintained at the same latitude.
[0021] Through the above technical solution: it is convenient to roll up the welded product strips and gaskets, and achieve the material collection performance.
[0022] The present invention is further configured such that the four bottom corners of the body are all screwed with support feet, and the four bottom corners of the body close to the support feet and the four bottom corners of the first support frame and the four bottom corners of the second support frame are all fixedly mounted with universal wheels.
[0023] Through the above technical solution: the stable performance of the entire welding equipment can be guaranteed, and the portable effect can also be achieved.
[0024] The beneficial effects of the present invention are:
[0025] 1. The present invention adopts the above-mentioned body, chassis, material discharge assembly, positioning assembly, material loading and handling assembly, product support and clamping assembly, welding assembly, material receiving assembly and control mechanism to form the entire power supply fixed gasket welding equipment, so that all the processes of the entire gasket welding can be completed in one machine, and the material discharge assembly and the vibration plate are used to respectively perform the material loading operation of the product material belt and the gasket, and the material receiving operation of the product material belt and the gasket is performed by the material receiving assembly, so that the entire welding equipment only needs to perform one loading and unloading operation, and can achieve the effect of loading and unloading without opening the door. There is no need to manually place the product material belt and the gasket on the welding equipment again and again, so that the entire welding process only requires one operator, which reduces the labor cost, reduces the labor level of people, and improves the performance of the entire welding equipment.
[0026] 2. The present invention adopts the above-mentioned positioning component, material loading and handling component, product support and clamping component and welding component, which can position the product strip before welding under the action of the positioning component to ensure the stability of the product strip, and transport the three gaskets to the gasket support square part through the vibration plate, and place the three gaskets on the product strip at the same time in conjunction with the cross moving module and the suction cup clamp, and fix the product strip and the gasket by using the product support and clamping component, so as to adjust the height of the welding machine by using the second vertical lifting module, on the one hand, realize the automatic welding process of the product strip and the gasket, so that the whole welding process is a mechanical operation, which can improve the automation performance of the gasket welding and realize the function of saving time and manpower, and on the other hand, there is no need to manually change the position of the gasket and the product strip to implement the welding operation, and there is no need to take out and change the position of the gasket and the product strip again, so as to realize the multi-faceted positioning function of the product strip and the gasket, making the welding more stable and improving the working efficiency of the whole welding equipment.
[0027] 3. The equipment of the present invention has modular platform switching, high versatility, strong automation performance, simple and rapid overall operation, close fit between the gasket and the product material strip, and high yield rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a schematic diagram of the overall structure of a power supply fixing gasket welding device proposed by the present invention;
[0029] Figure 2 This is a diagram of the interior of a chassis of a power supply fixing gasket welding device proposed by the present invention;
[0030] Figure 3 This is a schematic diagram of the structure of a material discharge component of a power supply fixing gasket welding device proposed by the present invention;
[0031] Figure 4 This is a schematic structural diagram of a material receiving assembly of a power supply fixing gasket welding device proposed by the present invention;
[0032] Figure 5 A schematic diagram of the structure of a positioning assembly of a power supply fixing gasket welding device proposed by the present invention;
[0033] Figure 6 This is a schematic diagram of the structure of a loading and handling assembly of a power supply fixing gasket welding device proposed by the present invention;
[0034] Figure 7 This is a schematic diagram of the structure of a product support and clamping assembly of a power supply fixing gasket welding device proposed by the present invention;
[0035] Figure 8 The present invention provides a schematic structural diagram of a welding assembly of a power source fixing gasket welding device.
[0036] In the figure: 1, machine body; 2, chassis; 3, unloading assembly; 301, first support frame; 302, feeding trough; 303, feeding guide plate; 304, first guide motor; 305, feeding reel; 306, feeding channel; 4, receiving assembly; 401, second support frame; 402, receiving trough; 403, receiving reel; 404, receiving guide plate; 405, second guide motor; 406, receiving motor; 407, discharging channel; 5, positioning assembly; 501, positioning table; 50 2. Ultra-thin cylinder; 503. Positioning fixture; 6. Loading and handling assembly; 601. Vibrating plate; 602. Gasket support square piece; 603. Cross moving module; 604. Suction cup fixture; 605. Horizontal moving module; 7. Product support and clamping assembly; 701. First vertical lifting module; 702. Clamping module; 703. Support assembly; 704. Horizontal cylinder; 705. Product support platform; 8. Welding assembly; 801. Welding machine; 802. Second vertical lifting module. DETAILED DESCRIPTION
[0037] The technical solution of the present application is further described in detail below in conjunction with specific implementation methods.
[0038] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0039] Reference Figure 1-Figure 8A power supply fixed gasket welding device comprises a body 1, a chassis 2 is fixedly installed on the top of the body 1, and a cabinet door is arranged on one side of the chassis 2, and a material unwinding component 3 for unwinding a product tape according to the flow direction of the product tape and the gasket, a material loading and handling component 6 for loading the gasket, a positioning component 5 for fixing the product tape, a product supporting and pressing component 7 for fixing the product tape and the gasket, a welding component 8 for welding the product tape and the gasket, and a material receiving component 4 for winding the product tape are arranged on the chassis 2 in sequence, and support feet are screwed at the four bottom corners of the body 1, and universal wheels are fixedly installed at the four bottom corners of the body 1 close to the support feet, the four bottom corners of the first support frame 301, and the four bottom corners of the second support frame 401;
[0040] The material discharge assembly 3 and the material receiving assembly 4 are respectively arranged on both sides of the chassis 2, and one end of the material discharge assembly 3 and one end of the material receiving assembly 4 are both communicated with the interior of the chassis 2, the material loading and handling assembly 6, the positioning assembly 5, the product supporting and clamping assembly 7 and the welding assembly 8 are all fixedly installed inside the chassis 2, the positioning assembly 5 is arranged on the side of the material loading and handling assembly 6 close to the box door, the product supporting and clamping assembly 7 is arranged on the side of the positioning assembly 5, and the welding assembly 8 is arranged on the side of the product supporting and clamping assembly 7 and the positioning assembly 5 close to the box door;
[0041] It also includes a control mechanism for controlling the entire power supply fixed gasket welding equipment. The control mechanism is installed inside the body 1. The control mechanism is electrically connected to the discharge component 3, the receiving component 4, the positioning component 5, the loading and handling component 6, the product support and clamping component 7 and the welding component 8 respectively, so that the entire welding equipment only needs to perform one loading and unloading operation, and can achieve the effect of loading and unloading without opening the door. There is no need to manually place the product material strips and gaskets on the welding equipment again and again, so that the entire welding process only requires one operator, which reduces labor costs, reduces people's labor level, improves the use performance of the entire welding equipment, and makes the entire welding process a mechanical operation, which can improve the automation performance of gasket welding.
[0042] In order to achieve continuous feeding of product strips, refer to Figure 1 , Figure 2 and Figure 3The unloading assembly 3 includes a first support frame 301 arranged on one side of the chassis 2, and a detachable feeding reel 305 is installed at one end of the first support frame 301 away from the top of the chassis 2, a first guide motor 304 for driving the feeding reel 305 to rotate is fixedly installed on one side of the first support frame 301, a detachable feeding guide disk 303 is installed at one end of the first support frame 301 close to the top of the chassis 2, and a feeding motor for driving the feeding guide disk 303 to rotate is fixedly installed on one side of the first support frame 301, and a feeding trough 302 is fixedly installed on one side of the chassis 2 close to the first support frame 301 , and one end of the feed trough 302 extends to the interior of the chassis 2, the feed trough 302 is located below the feed guide plate 303 and the feed reel 305, the first guide motor 304 and the feed motor are electrically connected to the control mechanism, a feed channel 306 is fixedly installed on one side of the bottom inner wall of the chassis 2, and the position of the feed channel 306 corresponds to the position of one end of the feed trough 302, the feed motor and the first guide motor 304 are used to drive the feed reel 305 and the feed guide plate 303 to rotate, so as to facilitate the product material strip to be moved into the chassis 2 under the unwinding action, thereby achieving continuous feeding performance.
[0043] In order to ensure the stable performance of the product strip, refer to Figure 2 and Figure 5 The positioning component 5 includes a positioning table 501 fixedly installed in the chassis 2, and a positioning fixture 503 for fixing the product strip is arranged in the middle position of the positioning table 501, and an ultra-thin cylinder 502 for driving the positioning fixture 503 to work is arranged in the middle position of the positioning table 501. The ultra-thin cylinder 502 is electrically connected to the control mechanism, and the positioning fixture 503 is adjusted by the ultra-thin cylinder 502 in the positioning component 5 to position the product strip to ensure the stability of the product strip.
[0044] In order to achieve continuous feeding operation of gaskets, refer to Figure 1 , Figure 2 and Figure 6The loading and handling component 6 includes a vibration plate 601 fixedly installed in the chassis 2, and the vibration plate 601 is used to arrange the three gaskets in order at the same time. A gasket support square piece 602 for placing three gaskets at the same time is installed at the discharge end of the vibration plate 601, and the gasket support square piece 602 is located on one side of the positioning platform 501, and a suction cup fixture 604 for sucking gaskets is installed at one end of the gasket support square piece 602, and a horizontal moving module 605 is fixedly installed at the bottom of the gasket support square piece 602 and the inside of the chassis 2. The horizontal moving module 605 is a horizontal displacer driven by a horizontal drive and a horizontal screw drive module. A cross moving module 603 is installed on the side of the chassis 2 close to the gasket support square piece 602, and the cross moving module 603 is another cross position composed of a horizontal drive and a horizontal screw drive module and a vertical drive and a vertical screw drive module. A shifter, a vertical driver and a vertical lead screw driving module are installed on the horizontal moving end of another horizontal driver and a horizontal lead screw driving module, a suction cup fixture 604 is installed on the vertical moving end of a vertical driver and a vertical lead screw driving module, a vibration plate 601, a suction cup fixture 604, a horizontal moving module 605 and a cross moving module 603 are all electrically connected to the control mechanism, and the three gaskets are simultaneously transported to the gasket supporting square member 602 through the vibration plate 601 in the loading and handling assembly 6, and the three gaskets are moved to the position of the suction cup fixture 604 by utilizing the adjustment function of the horizontal moving module 605, and the three gaskets are sucked up by the suction cup fixture 604, and then the positions of the suction cup fixture 604 and the three gaskets are adjusted by the cross moving module 603, so that the three gaskets are placed on the product material belt at the same time, so as to realize the continuous feeding function of the gasket and the performance of welding multiple gaskets at the same time.
[0045] In order to achieve multi-faceted positioning and ensure stable performance during welding, refer to Figure 2 and Figure 7The product support and clamping assembly 7 includes a first vertical lifting module 701 fixedly mounted on the side of the chassis 2 close to the positioning platform 501, and the first vertical lifting module 701 is a vertical displacer composed of another vertical driver and a vertical screw drive module, and the vertical moving end of the other vertical driver and the vertical screw drive module is installed with a clamping module 702 for pressing the gasket down, and the inner wall of the chassis 2 is fixedly installed with a product support platform 705 for placing product strips and gaskets, and the product support platform 705 is located below the clamping module 702, and a horizontal cylinder 704 is arranged at the bottom of the product support platform 705, and the horizontal cylinder The mobile end of 704 is equipped with a support assembly 703 for fixing the product material strip. The first vertical lifting module 701 and the horizontal cylinder 704 are both electrically connected to the control mechanism. The horizontal cylinder 704 in the product support clamping assembly 7 is used to adjust the position of the support assembly 703, and the support assembly 703 is inserted into the product material strip at the welding position to fix the product material strip. At the same time, the height of the clamping module 702 is adjusted by the first vertical lifting module 701, and the downward pressure of the clamping module 702 is used to press the gasket onto the welding position and the product material strip, thereby fully fixing the product material strip and the gasket during welding to ensure welding stability.
[0046] To perform gasket welding, refer to Figure 1 , Figure 2 and Figure 8 The welding assembly 8 includes a second vertical lifting module 802 fixedly installed between the chassis 2 near the first vertical lifting module 701 and the chassis door, and the second vertical lifting module 802 is a vertical displacer composed of another vertical driver and a vertical screw drive module, and the vertical moving end of the another vertical driver and the vertical screw drive module is installed with a welding machine 801 for welding product strips and gaskets. The welding machine 801 is located above the product support platform 705 and the positioning platform 501, and the welding machine 801 and the second vertical lifting module 802 are both electrically connected to the control mechanism. The height of the welding machine 801 is adjusted by using the second vertical lifting module 802 in the welding assembly 8, so as to weld the product strips and gaskets, thereby realizing the automatic welding process of the product strips and gaskets.
[0047] In order to facilitate the collection of the products after welding, refer to Figure 1 , Figure 2 and Figure 4The material receiving assembly 4 includes a second support frame 401 arranged on the other side of the chassis 2, and a detachable material receiving guide plate 404 is installed at the top end of the second support frame 401 away from the chassis 2, and a second guide motor 405 for driving the material receiving guide plate 404 to rotate is fixedly installed on one side of the second support frame 401, a detachable material receiving reel 403 is installed at the top end of the second support frame 401 close to the chassis 2, and a material receiving motor 406 for driving the material receiving reel 403 to rotate is fixedly installed on one side of the second support frame 401, and a material receiving trough 402 is fixedly installed on the side of the chassis 2 close to the second support frame 401, and one end of the material receiving trough 402 extends to the interior of the chassis 2, and the material receiving trough 402 is located at the receiving Below the material guide plate 404 and the material receiving reel 403, the second guide motor 405 and the material receiving motor 406 are electrically connected to the control mechanism, and a discharge channel 407 is fixedly installed on the other side of the bottom inner wall of the chassis 2, and the position of the discharge channel 407 corresponds to the position of one end of the material receiving trough 402. The feed trough 302, the feed channel 306, the positioning table 501, the product support platform 705, the welding machine 801, the discharge channel 407, and the material receiving trough 402 are maintained at the same latitude, and the second guide motor 405 and the material receiving motor 406 in the receiving assembly 4 are used to drive the material receiving guide plate 404 and the material receiving reel 403 to rotate, so as to facilitate the winding of the welded product material strips and gaskets.
[0048] Working principle: The whole welding equipment is controlled by the control mechanism, and the product strip is moved into the chassis 2 under the unwinding action of the feed reel 305, feed motor, feed guide plate 303, first guide motor 304, feed trough 302 and feed channel 306 in the unwinding component 3, so that the product strip moves along the positioning table 501 of the positioning component 5, the product support platform 705, the discharge channel 407, and the receiving trough 402. When welding, the product strip is moved along the positioning table 501, the product support platform 705, the discharge channel 407, and the receiving trough 402 of the positioning component 5. The thin cylinder 502 adjusts the positioning fixture 503 to position the product strip to ensure the stability of the product strip. Then, the three gaskets are transported to the gasket support square member 602 through the vibration plate 601 in the loading and handling assembly 6. The three gaskets are moved to the position of the suction cup fixture 604 by the adjustment function of the horizontal moving module 605. The three gaskets are sucked up by the suction cup fixture 604, and then the positions of the suction cup fixture 604 and the three gaskets are adjusted by the cross moving module 603. The three gaskets are placed on the product material strip at the same time, and then the horizontal cylinder 704 in the product support and clamping assembly 7 is used to adjust the position of the support assembly 703, the support assembly 703 is inserted into the product material strip and the product material strip at the welding position is fixed, and at the same time the first vertical lifting module 701 is used to adjust the height of the clamping module 702, and the downward pressure of the clamping module 702 is used to press the gasket on the welding position and the product material strip to fix the product material strip and the gasket during welding, and then the second vertical lifting module 802 in the welding assembly 8 is used to adjust the height of the welding machine 801 to realize the automatic welding process of the product material strip and the gasket, so that the entire welding process is a mechanical operation, and finally the second guide motor 405 and the material receiving motor 406 in the receiving assembly 4 are used to drive the receiving guide disk 404 and the receiving reel 403 to rotate, and the welded product material strip and gasket are reeled up, so that all the processes of the entire gasket welding can be completed in one machine.
[0049] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A power supply fixing gasket welding device, It is characterized in that The invention comprises a machine body (1), a machine case (2) is fixedly mounted on the top of the machine body (1), and a machine case door is arranged on one side of the machine case (2), and a material unwinding component (3) for unwinding a product material strip according to the flow direction of the product material strip and the gasket, a material loading and transporting component (6) for loading the gasket, a positioning component (5) for fixing the product material strip, a product supporting and pressing component (7) for fixing the product material strip and the gasket, a welding component (8) for welding the product material strip and the gasket, and a material rewinding component (4) for rewinding the product material strip are arranged on the machine case (2) in sequence; The material discharge assembly (3) and the material receiving assembly (4) are respectively arranged on both sides of the chassis (2), and one end of the material discharge assembly (3) and one end of the material receiving assembly (4) are both in communication with the interior of the chassis (2). The material loading and transporting assembly (6), the positioning assembly (5), the product supporting and clamping assembly (7) and the welding assembly (8) are all fixedly installed inside the chassis (2). The positioning assembly (5) is arranged on a side of the material loading and transporting assembly (6) close to the chassis door, the product supporting and clamping assembly (7) is arranged on a side of the positioning assembly (5), and the welding assembly (8) is arranged on a side of the product supporting and clamping assembly (7) and the positioning assembly (5) close to the chassis door. The material discharge assembly (3) comprises a first support frame (301) arranged on one side of the chassis (2), and the first support frame (301) is away from the chassis (2). A detachable feeding reel (305) is mounted on one end of the top of the chassis (2); a first guide motor (304) for driving the feeding reel (305) to rotate is fixedly mounted on one side of the first support frame (301); a detachable feeding guide disk (303) is mounted on one end of the first support frame (301) close to the top of the chassis (2); a feeding motor for driving the feeding guide disk (303) to rotate is fixedly mounted on one side of the first support frame (301); a feeding trough (302) is fixedly mounted on one side of the chassis (2) close to the first support frame (301); one end of the feeding trough (302) extends into the interior of the chassis (2); the feeding trough (302) is located below the feeding guide disk (303) and the feeding reel (305); and both the first guide motor (304) and the feeding motor are electrically connected to a control mechanism; The positioning assembly (5) comprises a positioning platform (501) fixedly mounted in the chassis (2), and a positioning fixture (503) for fixing the product strip is arranged in the middle of the positioning platform (501), and an ultra-thin cylinder (502) for driving the positioning fixture (503) to work is arranged in the middle of the positioning platform (501), and the ultra-thin cylinder (502) is electrically connected to the control mechanism; The loading and handling assembly (6) comprises a vibration plate (601) fixedly mounted in the chassis (2), the vibration plate (601) being used to simultaneously arrange the three gaskets in an orderly manner, a gasket support square piece (602) being mounted at the discharge end of the vibration plate (601) for simultaneously placing the three gaskets, and the gasket support square piece (602) being located on one side of the positioning platform (501), a suction cup fixture (604) being mounted at one end of the gasket support square piece (602) for sucking the gaskets, and a horizontal moving module (605) being fixedly mounted at the bottom of the gasket support square piece (602) and inside the chassis (2), the horizontal moving module (605) being a combination of a horizontal drive and a horizontal screw drive module. A horizontal displacer driven by a block, a cross moving module (603) is installed on one side of the chassis (2) close to the gasket support square member (602), and the cross moving module (603) is a cross displacer composed of another horizontal driver and a horizontal screw drive module and a vertical driver and a vertical screw drive module, a vertical driver and a vertical screw drive module are installed at the horizontal moving end of another horizontal driver and a horizontal screw drive module, a suction cup fixture (604) is installed at the vertical moving end of a vertical driver and a vertical screw drive module, and the vibration plate (601), the suction cup fixture (604), the horizontal moving module (605) and the cross moving module (603) are all electrically connected to the control mechanism; It also includes a control mechanism for controlling the entire power supply fixed gasket welding device, the control mechanism being installed inside the machine body (1), and the control mechanism being electrically connected to the material discharge assembly (3), the material receiving assembly (4), the positioning assembly (5), the material loading and handling assembly (6), the product supporting and pressing assembly (7) and the welding assembly (8); The product support and clamping assembly (7) comprises a first vertical lifting module (701) fixedly mounted on a side of the chassis (2) close to the positioning platform (501), and the first vertical lifting module (701) is a vertical displacer composed of another vertical driver and a vertical screw drive module, and a clamping module (702) for pressing down the gasket is installed at the vertical movable end of the other vertical driver and the vertical screw drive module, a product support platform (705) for placing the product strip and the gasket is fixedly mounted on the inner wall of the chassis (2), and the product support platform (705) is located below the clamping module (702), a horizontal cylinder (704) is arranged at the bottom of the product support platform (705), and a support assembly (703) for fixing the product strip is installed at the movable end of the horizontal cylinder (704), and the first vertical lifting module (701) and the horizontal cylinder (704) are both electrically connected to the control mechanism; The welding assembly (8) comprises a second vertical lifting module (802) fixedly mounted on the chassis (2) between the first vertical lifting module (701) and the chassis door, and the second vertical lifting module (802) is a vertical displacer composed of a vertical driver and a vertical screw drive module, and a welding machine (801) for welding product strips and gaskets is installed at the vertical moving end of the vertical driver and the vertical screw drive module, and the welding machine (801) is located above the product support platform (705) and the positioning platform (501), and the welding machine (801) and the second vertical lifting module (802) are both electrically connected to the control mechanism; The material receiving assembly (4) comprises a second support frame (401) arranged on the other side of the chassis (2), and a detachable material receiving guide plate (404) is installed at one end of the second support frame (401) away from the top of the chassis (2), a second guide motor (405) for driving the material receiving guide plate (404) to rotate is fixedly installed on one side of the second support frame (401), a detachable material receiving reel (403) is installed at one end of the second support frame (401) close to the top of the chassis (2), and a receiving motor (405) for driving the material receiving reel (403) to rotate is fixedly installed on one side of the second support frame (401). A material receiving trough (402) is fixedly installed on one side of the chassis (2) close to the second support frame (401), and one end of the material receiving trough (402) extends into the interior of the chassis (2), the material receiving trough (402) is located below the material receiving guide plate (404) and the material receiving reel (403), the second guide motor (405) and the material receiving motor (406) are both electrically connected to the control mechanism, and a material discharging channel (407) is fixedly installed on the other side of the bottom inner wall of the chassis (2), and the position of the material discharging channel (407) corresponds to the position of one end of the material receiving trough (402).
2. A power supply fixing pad welding device according to claim 1, It is characterized in that A feed channel (306) is fixedly mounted on one side of the bottom inner wall of the chassis (2), and the position of the feed channel (306) corresponds to the position of one end of the feed trough (302).
3. A power supply fixing pad welding device according to claim 2, It is characterized in that The feed trough (302), the feed channel (306), the positioning platform (501), the product support platform (705), the welding machine (801), the discharge channel (407), and the receiving trough (402) are maintained in the same dimension.
4. A power supply fixing pad welding device according to claim 1, It is characterized in that The four bottom corners of the machine body (1) are all screwed with support feet, and the four bottom corners of the machine body (1) close to the support feet, the four bottom corners of the first support frame (301), and the four bottom corners of the second support frame (401) are all fixedly mounted with universal wheels.
