A layered cloth loading machine with fluff absorbing function

Abstract

The present invention relates to the technical field of cloth loading machines, and discloses a layered cloth loading machine with a fluff absorbing function, comprising a support frame placed on the ground, a horizontally arranged placing table installed at the middle position inside the support frame, an upper supporting rod fixedly installed on the upper surface of the placing table, and a lower supporting rod corresponding to the upper supporting rod fixedly installed on the lower surface of the placing table, and unwinding rollers for winding cloth are placed between the upper supporting rod and the lower supporting rod. The layered cloth loading machine with a fluff absorbing function adopts a new structural design, and the cloth is guided by a guide roller during the unwinding process. During this process, a negative pressure pump is turned on, and the negative pressure pump and the guide roller are connected to each other, so that negative pressure is generated inside the guide roller under the action of the negative pressure pump, and the fluff on the surface of the cloth enters the inside of the guide roller through the adsorption groove under the action of the negative pressure, and finally the adsorbed fluff enters the collection box for collection under the conveying action of the conveying pipe.

Description

Technical Field

[0001] The invention relates to the technical field of cloth loading machines, in particular to a layered cloth loading machine with a fluff absorbing function. Background Art

[0002] The cloth loading machine is a very common equipment in the textile field. It mainly uses a lifting mechanism to lift the wound cloth to the entrance position of textile equipment such as a loom. After that, the cloth can be unwound and other operations can be performed to maintain the normal operation of the textile equipment.

[0003] In the prior art, a Chinese patent with authorization announcement number CN114395909B discloses a cloth loading mechanism, comprising a frame provided with a cloth unloading mechanism, a cloth feeding mechanism and a cloth cutting mechanism, a take-out and placing port for placing a tubular cloth roll on the unloading frame is provided in front of the frame, a tubular cloth roll is placed on the unloading frame and is fixed by a limiting mechanism; a cloth conveying shaft assembly and a cloth clamping assembly are provided in the front of the frame, the cloth clamping assembly and the cloth conveying shaft assembly are arranged in sequence along the height direction of the frame, and the cloth clamping assembly is located above the cloth conveying shaft assembly; a cloth pressing and limiting assembly and a cloth cutting assembly are installed on the frame, and the cloth cutting assembly is located above the cloth pressing and limiting assembly; a cutting frame body is provided on the frame, and a cloth pulling assembly for pulling the cloth is slidably provided on the cutting frame body, which has the advantages of combining unloading, feeding and cutting and having high working efficiency and good cutting effect.

[0004] As another example in the prior art, a Chinese patent with announcement number CN108715368A discloses a cloth loading machine for garment processing, comprising a base, a lighting box, a height-adjustable pallet, and an upper pallet, wherein a universal locking wheel is arranged below the base, a main console is arranged on the side wall of the base, an emergency stop alarm button is arranged on one side of the main console, an adjustment mechanical arm is arranged on one side of the emergency stop alarm button, the height-adjustable pallet is arranged on one side of the base, a cloth roll holder is arranged above the height-adjustable pallet, an opposite edge detector is arranged on one side of the cloth roll holder, a driven roller is arranged on the other side of the base, a code counter is arranged on the driven roller, the lighting box is arranged above the base, a support frame is arranged on one side of the lighting box, a servo motor is arranged inside the support frame, the equipment is reasonably designed, the processing efficiency is high, the operation is simple, the labor intensity of workers is significantly reduced, the safety and stability of equipment operation are improved, and the service life is long.

[0005] As another example in the prior art, a Chinese patent with announcement number CN105236199A discloses an automatic cloth-loading machine for clothing machinery, comprising a supporting base plate, fixed arms are provided on both sides of the supporting base plate, a slide groove is provided in each of the fixed arms, a first slider is provided inside the slide groove of one of the fixed arms, a second slider is provided inside the slide groove of the other fixed arm, a bracket is provided between the first slider and the second slider, a guide wheel is provided at the upper end of the fixed arm, the first slider is connected to a reel through a connecting rope passing around the guide wheel, the reel is connected to a driving motor, an adjusting rod is provided between the second slider and the bracket, which can facilitate the transmission of cloth to a spreading device or a spreading machine, thereby improving the work efficiency of spreading operators, saving time and effort, reducing labor intensity, reducing the number of operators, and thus reducing production costs.

[0006] The above-mentioned cloth loading machines all lift the cloth upwards through a lifting mechanism, and then unwind the cloth to maintain the normal operation of the textile equipment. However, in actual use, during the unwinding process, the contact between the cloth and the rollers and other parts will cause fluff to form on the surface of the cloth due to friction, and the above-mentioned device cannot remove the fluff on the surface of the cloth, which will affect the overall quality of the cloth. Summary of the invention

[0007] The object of the present invention is to provide a layered cloth loading machine with a fluff absorbing function to solve the problem in the above-mentioned background technology that the fluff on the surface of the cloth cannot be removed.

[0008] To achieve the above object, the present invention provides the following technical solution: a layered cloth loading machine with a fluff absorbing function, comprising a support frame placed on the ground, a horizontally arranged placing table is installed at the middle position inside the support frame, and further comprising:

[0009] An upper support rod is fixedly installed on the upper surface of the placing table, and a lower support rod corresponding to the upper support rod is fixedly installed on the lower surface of the placing table, and unwinding rollers for winding fabrics are placed between the upper support rod and the lower support rod;

[0010] A connecting plate is fixedly installed at the rear of the placing table, and a lifting screw rod is threadedly installed inside the connecting plate and is rotatably installed with the supporting frame, and the lifting screw rod is driven to rotate by a driving motor at the bottom;

[0011] Mounting plates are fixedly installed on the left and right sides of the rear of the support frame, and a guide roller for clamping the cloth is rotatably installed between the left and right mounting plates, and the guide roller is a hollow structure as a whole, and an adsorption groove for adsorbing fluff on the surface of the cloth is provided on the outer surface of the guide roller, and a beating mechanism for knocking the cloth is correspondingly installed on the front side of the guide roller;

[0012] An ironing device is fixedly installed in the middle position of the placing table, and a heating resistance wire for heating and generating steam is fixedly installed in the ironing device.

[0013] Preferably, a negative pressure pump is fixedly mounted on the outer surface of the mounting plate, and a collection box is fixedly mounted on the outer surface of the support frame.

[0014] Preferably, the collecting box and the negative pressure pump are connected to each other via a fixedly installed delivery pipe, and the guide roller and the negative pressure pump are connected to each other and are rotatably connected.

[0015] Preferably, the beating mechanism includes a knocking roller rotatably mounted between left and right mounting plates, and needle-like structures are evenly mounted on the outside of the knocking roller at equal intervals, and a driven gear is coaxially fixedly mounted on the side of the knocking roller.

[0016] Preferably, the driven gear is meshingly connected with the driving gear, and the driving gear is coaxially fixedly installed with the guide roller.

[0017] Preferably, an extrusion cam that rotates synchronously with the knocking roller is fixedly installed on the top of the knocking roller, and the extrusion cam and the air bag below it squeeze each other, and an air outlet nozzle is fixedly installed on the side of the air bag.

[0018] Preferably, a limiting groove in a long strip structure is provided on the side of the support frame, and a water storage tank is fixedly installed on the outside of the side of the support frame.

[0019] Preferably, the water tank is communicated with the ironing device via a first connecting pipe fixedly installed on the side of the water tank, and the ironing device and the unwinding roller are located corresponding to each other in upper and lower positions.

[0020] Preferably, the water storage tank forms a communication structure with the collection box through a second connecting pipe fixedly installed through the bottom of the water storage tank, and an atomizing nozzle is fixedly installed at the bottom of the second connecting pipe.

[0021] Preferably, the atomizing nozzle is located inside the collecting box, and a filter screen for water leakage is fixedly installed on the lower surface of the collecting box.

[0022] Compared with the prior art, the invention has the following beneficial effects: the layered cloth loading machine with the function of absorbing down adopts a new structural design, and its specific contents are as follows:

[0023] 1. The connecting plate drives the placing table to move upward by rotating the lifting screw rod, so that the placing table can lift the winding roller with the cloth wound on it to the entrance of the textile equipment to achieve the purpose of loading the cloth. The upper and lower sides of the placing table are respectively fixed with upper support rods and lower support rods. The upper support rods and lower support rods can be used to place two sets of unwinding rollers at the same time, thereby achieving the purpose of stratification and reducing the overall replacement frequency of unwinding rollers.

[0024] Furthermore, the fabric is guided by the guide roller during the unwinding process, and during this process, the negative pressure pump is turned on, and the negative pressure pump and the guide roller are connected to each other, so that negative pressure is generated inside the guide roller under the action of the negative pressure pump, and the fluff on the surface of the fabric enters the guide roller through the adsorption groove under the action of the negative pressure, and finally the adsorbed fluff enters the collection box for collection under the conveying action of the conveying pipe;

[0025] Furthermore, the guide roller rotates driven by the cloth, and the driving gear is driven to rotate during the rotation of the guide roller. At this time, the driven gear meshing with the driving gear is used to drive the knocking roller to rotate, and the knocking roller is used to beat the surface of the cloth, so that the fluff can be separated from the surface of the cloth, so that the fluff can be smoothly sucked in later, and the knocking roller drives the extrusion cam to rotate synchronously during the rotation process, and the extrusion cam is used to squeeze the air bag, so that the air in the air bag is ejected from the air outlet nozzle, which can better blow away the fluff on the surface of the cloth.

[0026] 2. During the unwinding of the fabric, the water in the water storage tank enters the ironing device through the first connecting pipe under the action of gravity, and the water is heated by the heating resistor in the ironing device to generate water vapor. After the water vapor is released, the fabric to be unrolled is ironed, thereby reducing wrinkles on the fabric;

[0027] Furthermore, part of the water in the water tank will enter the atomizing nozzle through the second connecting pipe, and the water will be atomized by the atomizing nozzle and passed into the collection box, so that the collected fluff can be wetted by the water mist, reducing the overall space occupied by the fluff and the replacement frequency. The water will flow out after being filtered by the filter and can be collected and recycled. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall front structure of the present invention;

[0029] Figure 2 It is a schematic diagram of the overall back structure of the present invention;

[0030] Figure 3 This is a schematic diagram of the structure of the placement table of the present invention;

[0031] Figure 4 This is a schematic diagram of the guide roller structure of the present invention;

[0032] Figure 5 It is a schematic diagram of the cross-sectional structure of the guide roller of the present invention;

[0033] Figure 6 For the present invention Figure 5 The enlarged structural diagram at A in the middle;

[0034] Figure 7It is a schematic diagram of the structure of the extrusion cam of the present invention;

[0035] Figure 8 It is a schematic structural diagram of the connection relationship between the ironing device and the water storage tank of the present invention;

[0036] Fig. 9 It is a schematic diagram of the internal structure of the ironing device of the present invention;

[0037] Fig.10 This is a schematic diagram of the internal structure of the collection box of the present invention.

[0038] In the figure: 1. support frame; 2. placing table; 3. unwinding roller; 4. upper support rod; 5. lower support rod; 6. connecting plate; 7. lifting screw rod; 8. driving motor; 9. mounting plate; 10. guide roller; 11. adsorption groove; 12. negative pressure pump; 13. collecting box; 14. conveying pipe; 15. knocking roller; 16. driven gear; 17. driving gear; 18. extrusion cam; 19. air bag; 20. air outlet nozzle; 21. limit groove; 22. ironing device; 2201, heating resistance wire; 23. water storage tank; 24. first connecting pipe; 25. second connecting pipe; 26. atomizing nozzle; 27. filter net. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Example 1: Please refer to Figure 1-Figure 3 In order to reduce the overall frequency of cloth replacement, the present embodiment provides the following technical solutions, in which the cloth loading machine is arranged as a layered structure, specifically disclosed: a support frame 1 is placed on the ground, a horizontally arranged placing table 2 is installed at the middle position inside the support frame 1, an upper supporting rod 4 is fixedly installed on the upper surface of the placing table 2, and a lower supporting rod 5 corresponding to the upper supporting rod 4 is fixedly installed on the lower surface of the placing table 2, and a unwinding roller 3 for winding the cloth is placed between the upper supporting rod 4 and the lower supporting rod 5, a connecting plate 6 is fixedly installed at the rear of the placing table 2, and a lifting screw 7 rotatably installed with the supporting frame 1 is threadedly installed inside the connecting plate 6, and the lifting screw 7 is driven to rotate by a driving motor 8 at the bottom.

[0041] When using the device, first place the support frame 1 at the corresponding position next to the textile equipment, and then place the two unwinding rollers 3 that need to be used (the outside of the unwinding rollers 3 is wound with the cloth that needs to be used), and place the two unwinding rollers 3 in the upper support rod 4 and the lower support rod 5 respectively, so as to achieve the purpose of stratification, so that the two unwinding rollers 3 can be used at the same time, reducing the frequency of replacement of the unwinding rollers 3, and then start the drive motor 8, and use the drive motor 8 to drive the lifting screw rod 7 to rotate, and use the rotation of the lifting screw rod 7 to drive the placement table 2 to move upward through the connecting plate 6, and finally lift the unwinding roller 3 to the overall height.

[0042] Example 2: Please refer to Figure 4-Figure 7 In order to solve the problem that the traditional device cannot remove the fluff on the surface of the cloth, the present embodiment provides the following technical solution, which uses negative pressure to absorb the fluff on the surface of the cloth to improve the overall quality of the cloth. Specifically disclosed are: mounting plates 9 are fixedly installed on the left and right sides of the rear of the support frame 1, and a guide roller 10 for clamping the cloth is rotatably installed between the mounting plates 9 on the left and right sides, and the guide roller 10 is a hollow structure as a whole, and an adsorption groove 11 for adsorbing the fluff on the surface of the cloth is opened on the outer surface of the guide roller 10, and a beating mechanism for knocking the cloth is correspondingly installed on the front side of the guide roller 10, a negative pressure pump 12 is fixedly installed on the outer surface of the mounting plate 9, and a collecting box 13 is fixedly installed on the outer surface of the support frame 1, and a fixedly installed conveying The tubes 14 are interconnected, and the guide roller 10 and the negative pressure pump 12 are interconnected and rotatably connected. The beating mechanism includes a knocking roller 15 rotatably installed between the left and right mounting plates 9, and the knocking roller 15 is evenly and evenly installed with a needle-like structure on the outside, and a driven gear 16 is coaxially fixedly installed on the side of the knocking roller 15, the driven gear 16 is meshedly connected with the driving gear 17, and the driving gear 17 is coaxially fixedly installed with the guide roller 10, an extrusion cam 18 that rotates synchronously with the knocking roller 15 is fixedly installed on the top of the knocking roller 15, and the extrusion cam 18 and the air bag 19 below it are squeezed against each other, and an air outlet nozzle 20 is fixedly installed on the side of the air bag 19, and a limiting groove 21 with a long strip structure is opened on the side of the support frame 1.

[0043] During the unwinding process, the cloth passes through the guide roller 10, and the guide roller 10 is used to guide the cloth. At this time, the negative pressure pump 12 is turned on to generate negative pressure. Since the negative pressure pump 12 and the guide roller 10 are connected to each other, negative pressure is also generated inside the guide roller 10 at this time, so that the fluff on the surface of the cloth is sucked into the guide roller 10 through the adsorption groove 11, and then the floating fluff is discharged into the collection box 13 for collection under the conveying action of the conveying pipe 14. The guide roller 10 rotates under the friction force when the cloth is unwinding, and the driving gear 17 is driven to rotate synchronously during the rotation of the guide roller 10. At this time The knocking roller 15 is driven to rotate by the driven gear 16 meshing with the driving gear 17, and the needle-like structure on the outside of the knocking roller 15 is used to knock the surface of the cloth, causing the surface of the cloth to vibrate, so that the fluff is separated from the surface of the cloth, which can be better adsorbed later. The knocking roller 15 drives the extrusion cam 18 to rotate synchronously during the rotation process, and the extrusion cam 18 is used to squeeze the air bag 19 below. When the air bag 19 is squeezed, the air inside is ejected from the air outlet nozzle 20, and the ejected airflow is used to further blow away the fluff on the surface of the cloth, thereby once again improving the subsequent fluff adsorption effect.

[0044] Example 3: Please refer to Figure 8-Figure 10 In order to solve the problem of wrinkles on the cloth during the use of the traditional device, the present embodiment provides the following technical solution, using the ironing device 22 to steam iron the cloth to be unwound to improve the flatness of the cloth, specifically disclosed: the ironing device 22 is fixedly installed in the middle position inside the placing table 2, and a heating resistor 2201 for heating to generate steam is fixedly installed inside the ironing device 22, and a water storage tank 23 is fixedly installed on the outside of the side of the support frame 1, the water storage tank 23 is connected to the ironing device 22 through a first connecting pipe 24 fixedly installed on the side thereof, and the positions of the ironing device 22 and the unwinding roller 3 correspond to each other up and down, the water storage tank 23 forms a connecting structure with the collecting box 13 through a second connecting pipe 25 fixedly installed through the bottom thereof, and an atomizing nozzle 26 is fixedly installed at the bottom of the second connecting pipe 25, the atomizing nozzle 26 is located inside the collecting box 13, and a filter net 27 for water leakage is fixedly installed on the lower surface of the collecting box 13.

[0045] During the unwinding process of the cloth, the water in the water tank 23 enters the ironing device 22 through the first connecting pipe 24 under the action of gravity, and the water is heated by the heating resistor 2201 in the ironing device 22 to generate water vapor, which is discharged from the ironing device 22. The cloth to be unrolled is ironed using the water vapor to reduce wrinkles on the cloth. Another part of the water in the water tank 23 enters the atomizing nozzle 26 through the second connecting pipe 25, and then the atomizing nozzle 26 atomizes the water and sprays it out. The water mist is used to wet the fluff in the collection box 13 to reduce the space occupied by the fluff, thereby reducing the frequency of cleaning the collection box 13. Excess water flows out after being filtered by the filter net 27, and the outflowing water can be collected and recycled.

[0046] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A layered cloth loading machine with a fluff absorbing function, comprising a support frame (1) placed on the ground, a horizontally arranged placing table (2) being installed in the middle of the inner side of the support frame (1), characterized in that: Also includes: An upper support rod (4) is fixedly mounted on the upper surface of the placement table (2), and a lower support rod (5) corresponding to the upper support rod (4) is fixedly mounted on the lower surface of the placement table (2), and unwinding rollers (3) for winding fabric are placed between the upper support rod (4) and the lower support rod (5); A connecting plate (6) is fixedly installed at the rear of the placement platform (2), and a lifting screw rod (7) is installed through a thread inside the connecting plate (6) and is rotatably installed with the support frame (1), and the lifting screw rod (7) is driven to rotate by a driving motor (8) at the bottom; Mounting plates (9) are fixedly mounted on the left and right sides of the rear of the support frame (1), a guide roller (10) for clamping the cloth is rotatably mounted between the left and right mounting plates (9), the guide roller (10) is a hollow structure as a whole, and an adsorption groove (11) for adsorbing fluff on the surface of the cloth is provided on the outer surface of the guide roller (10), and a beating mechanism for striking the cloth is correspondingly mounted on the front side of the guide roller (10); An ironing device (22) is fixedly installed in the middle of the placement table (2), and a heating resistance wire (2201) for heating and generating steam is fixedly installed in the ironing device (22); a negative pressure pump (12) is fixedly installed on the outer surface of the mounting plate (9), and a collection box (13) is fixedly installed on the outer surface of the support frame (1); The collecting box (13) and the negative pressure pump (12) are connected to each other via a fixedly installed delivery pipe (14), and the guide roller (10) and the negative pressure pump (12) are connected to each other and are rotatably connected; The beating mechanism comprises a knocking roller (15) rotatably mounted between the left and right mounting plates (9), the knocking roller (15) is provided with needle-shaped structures evenly mounted at equal intervals on the outside, and a driven gear (16) is coaxially fixedly mounted on the side of the knocking roller (15); The driven gear (16) is meshingly connected with the driving gear (17), and the driving gear (17) is coaxially fixedly mounted with the guide roller (10); A squeezing cam (18) is fixedly mounted on the top of the knocking roller (15) and rotates synchronously therewith, and the squeezing cam (18) and the blowing airbag (19) below it squeeze each other, and an air outlet nozzle (20) is fixedly mounted on the side of the blowing airbag (19).

2. The layered cloth loading machine with a fluff absorbing function according to claim 1, characterized in that: A limiting groove (21) in a long strip structure is provided on the side of the support frame (1), and a water storage tank (23) is fixedly mounted on the outside of the side of the support frame (1).

3. The layered cloth loading machine with a fluff absorbing function according to claim 2, characterized in that: The water storage tank (23) is connected to the ironing device (22) via a first connecting pipe (24) fixedly mounted on the side of the water storage tank (23), and the positions of the ironing device (22) and the unwinding roller (3) correspond to each other in the upper and lower directions.

4. The layered cloth loading machine with a fluff absorbing function according to claim 3, characterized in that: The water storage tank (23) forms a communication structure with the collection box (13) through a second connecting pipe (25) fixedly installed and penetrating the bottom of the water storage tank (23), and an atomizing nozzle (26) is fixedly installed at the bottom of the second connecting pipe (25).

5. The layered cloth loading machine with the function of absorbing down according to claim 4, characterized in that: The atomizing nozzle (26) is located inside the collection box (13), and a filter screen (27) for preventing water leakage is fixedly mounted on the lower surface of the collection box (13).

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