Multifunctional stamping die for press machine
By using the matching structure and protection and airflow mechanism of the control cylinder and the fixed flange plate in the stamping die, the rapid disassembly and self-maintenance of the moving die sliding table is achieved, and the problems of inconvenient connection and single function in the prior art are solved, and the problems of improved Convenient and safe maintenance.
Patent Information
- Application Number
- CN202411155987.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-08-22
AI Technical Summary
The connection method of the existing stamping die is not convenient for disassembly and maintenance, and has a single function, which has potential for operational accidents, is inconvenient to maintain and is difficult to prevent frictional damage.
A multi-function stamping die is designed, using a matching structure between the control cylinder and the fixed flange plate to realize the rapid disassembly and lifting and moving of the moving die sliding table, and self-maintaining and cleaning through the protective mechanism and the airflow mechanism to prevent accidents.
It realizes rapid disassembly and maintenance of the moving mold sliding table, prevents operational accidents, removes impurities through the airflow mechanism, and maintains the rotary ring to clean the surface of the guide rod, improving maintenance convenience and safety.
Smart Images

Figure CN118663805B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of press punching dies, in particular to a multifunctional punching die for a press. Background Art
[0002] The press machine controls the lifting and lowering of the mold through the driving mechanism, and can complete a variety of processing operations, such as stamping, blanking, cutting, etc.; when performing stamping operations, the stamping die is a key operating component, and the stamping die is composed of two parts, a movable die and a fixed die. At present, the movable die is driven by a driving mechanism, and its connection method is generally a fixed connection with fasteners, which is not convenient for subsequent disassembly and maintenance; stamping is also a dangerous processing operation, and human body will suffer serious consequences if placed in it; and on the other hand, for sliding stamping dies, oil is generally coated for maintenance to reduce friction damage; and the current stamping dies have relatively single functions and need to be further improved; based on this, the present invention proposes a multifunctional stamping die that can perform self-maintenance operations and has a protective function to prevent operating accidents and facilitate maintenance. Summary of the invention
[0003] In view of the above technical problems, the present invention can perform self-maintenance operations and has a protective function to prevent operational accidents and facilitate maintenance.
[0004] The use scheme of the present invention is as follows: a multifunctional stamping die for a press machine comprises a top plate, a guide rod and a base, the top plate and the base are fixedly connected by the guide rod; a control oil cylinder is connected to the top plate by a fastener, a movable mold slide is slidably arranged on the guide rod, the control oil cylinder controls the movable mold slide to move up and down, and the upper and lower molds of the forming mold are respectively arranged on the movable mold slide and the base; a fixed flange plate is arranged on the telescopic rod of the control oil cylinder, a fixed structure is arranged on the top of the movable mold slide, and the fixing mechanism cooperates with the fixed flange plate to fix the movable mold slide on the fixed flange plate; a protective mechanism is arranged at the bottom of the base, the protective mechanism comprises a protective plate slidably installed on the side of the bottom of the base, a protective rod is arranged on the protective plate, and the protective rod In sliding cooperation with the side of the base, a movable rack is fixedly provided on the side of the movable mold slide, and the movable rack moves to drive the protective mechanism; an airflow mechanism is provided on the side of the base, and the airflow mechanism includes an airflow box provided on the side of the base, and one end of the airflow box is connected to a connecting outer cylinder, and the movable rack moves to drive the airflow mechanism; a spraying part is provided on the top plate for spraying oil; a processing part is provided on the movable mold slide for performing maintenance on the guide rod; the processing part includes two outer docking frames slidably provided on the movable mold slide, outer rings are fixedly provided at both ends of the outer docking frames, a maintenance swivel is rotatably provided on the outer ring, a cleaning part is provided on the inner side of the maintenance swivel, and the cleaning part is located on the outer side of the guide rod.
[0005] As a preferred solution: a transmission box is arranged on the top plate, and the transmission box is connected with the spraying part to transmit the oil.
[0006] As a preferred solution: the fixed structure includes a fixed ring fixedly arranged on the movable mold slide, a driving gear ring is rotatably mounted on the fixed ring, a fixed motor is fixedly arranged on the movable mold slide, a fixed gear is arranged on the output shaft of the fixed motor, and the fixed gear and the driving gear ring constitute a gear pair; a fixed slide is radially slidably arranged on the fixed ring, and the fixed slide is slidably connected to the movable mold slide; a radial screw is fixedly arranged on the end face of the fixed slide, and a meshing gear is rotatably mounted on the circumference of the fixed ring, the meshing gear and the radial screw constitute a spiral pair, and the meshing gear and the driving gear ring constitute a gear pair; a fixed rod 1 and a fixed rod 2 are fixedly arranged on the fixed slide.
[0007] As a preferred solution: the fixing part also includes a matching shaft fixedly arranged on the movable mold slide, and a shaft fixing hole is provided on the matching shaft; matching holes in a circular array are provided on the end surface of the fixed flange plate, and the matching holes are docked with the matching shaft; circumferential fixing holes in a circular array are provided on the circumference of the fixed flange plate, which are docked with the shaft fixing holes through fixing rod one, and docked with the circumferential fixing holes through fixing rod two.
[0008] As a preferred solution: the fixing part also includes a fixed oil cylinder fixedly arranged on the movable mold slide, a fixed outer cylinder is arranged on the telescopic rod of the fixed oil cylinder, and a fixed end shaft is arranged on the upper end surface of the driving gear ring, which cooperates with the fixed end shaft through the fixed outer cylinder.
[0009] As a preferred solution: the protection mechanism includes a spring sleeved on the protection rod, and a rotating shaft rotatably installed at the bottom of the base, a rotating shaft is provided at one end of the rotating shaft facing the protection rod, a protection push rod is provided on the end face of the rotating shaft, and the protection push rod is in contact with the bottom of the protection plate; a belt structure is provided on the other end of the rotating shaft, a driving gear is provided at one end of the belt structure, and the driving gear and the moving rack constitute a gear pair.
[0010] As a preferred solution: a connecting rod is rotatably mounted on the top end of the movable rack, and one end of the connecting rod is connected to the airflow mechanism to drive the airflow mechanism.
[0011] As a preferred solution: the airflow mechanism includes a piston inner plate slidably arranged inside the communicating outer cylinder, and one end of the piston inner plate is rotationally connected to one end of the connecting rod.
[0012] As a preferred solution: the processing part includes a maintenance control electric cylinder fixedly arranged on the movable mold slide, and a maintenance control push rod is arranged on the telescopic rod of the maintenance control electric cylinder; a spring 2 for providing elastic force is connected between the two outer docking frames, and a pushing part is arranged on the outer docking frame, and the pushing part is pushed by the maintenance control push rod to move the outer docking frame; a maintenance drive motor is arranged on the circumference of the outer ring, and a maintenance drive gear is arranged on the output shaft of the maintenance drive motor, and the maintenance drive gear and the maintenance swivel form a gear pair, and an electromagnetic fixing rod is arranged on the circumference of the outer ring for fixing the maintenance swivel.
[0013] Compared with the prior art, the present invention has the following advantages: (1) In the present invention, the control cylinder is fixedly connected to the movable mold slide by a fixed flange plate, so that the movable mold slide can be quickly disassembled, replacing the traditional fastener connection method, and is easy to maintain; (2) In the present invention, the control cylinder drives the movable mold slide to move up and down to complete the operation; during the operation, in order to prevent operation accidents, such as when the upper and lower molds are close and the human body is not yet between the upper and lower molds, when the movable mold slide descends, the movable mold slide moves, the protective push rod pushes the protective plate and the protective rod, and the protective rod moves upward. , to contact human body parts, which has a contact warning effect; (3) In the present invention, when the upper and lower molds on the movable mold slide are separated, under the connecting action of the connecting rod, the inner plate of the piston slides inside the connected outer cylinder, that is, compressed air, and the compressed air is released through the air flow box, and the air flow box sprays the air flow to the surface of the lower mold to complete the blowing of impurities, that is, to remove impurity particles; (4) In the present invention, the oil stains on the surface of the guide rod are cleaned by the cleaning part on the inner side of the maintenance swivel. Subsequently, the oil can be transmitted through the transmission box, that is, the surface of the guide rod is sprayed by the spraying part to complete the self-maintenance operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0015] Figure 2 It is a schematic diagram of the installation structure of the protection mechanism and the airflow mechanism of the present invention.
[0016] Figure 3 It is a schematic structural diagram of the protection mechanism and the airflow mechanism of the present invention from another angle.
[0017] Figure 4 It is a partial installation schematic diagram of the airflow mechanism of the present invention.
[0018] Figure 5 It is a schematic diagram of the installation structure of the movable mold slide and the control cylinder of the present invention.
[0019] Figure 6 It is a schematic structural diagram of the fixing member of the present invention.
[0020] Figure 7 It is a schematic diagram of the partial structure of the fixing member of the present invention.
[0021] Figure 8 It is a structural schematic diagram of the processing element of the present invention.
[0022] Figure numerals: 1-top plate; 2-control oil cylinder; 201-fixed flange plate; 202-circumferential fixing hole; 3-transmission box; 4-spraying part; 5-guide rod; 6-base; 7-movable mold slide; 701-matching shaft; 702-shaft fixing hole; 8-protective rod; 9-protective plate; 10-spring 1; 11-turntable; 12-protective push rod; 13-rotating shaft; 14-airflow box; 15-connecting outer cylinder; 1501-piston inner plate; 16-connecting rod; 17-moving rack; 18-driving gear; 19-fixed motor; 20-fixed gear; 21-fixed ring; 22-meshing gear; 23-radial screw; 24-fixed slide; 25-fixed rod one; 26-fixed rod two; 27-driving gear ring; 2701-fixed end shaft; 28-fixed cylinder; 29-fixed outer cylinder; 30-maintenance control electric cylinder; 31-maintenance control push rod; 32-outer docking frame; 33-outer ring; 3301-electromagnetic fixed rod; 34-maintenance swivel; 35-pushing part; 36-spring two; 37-maintenance drive gear; 38-maintenance drive motor. DETAILED DESCRIPTION
[0023] Example: Figures 1 to 8 As shown, the top plate 1 and the base 6 are fixedly connected by the guide rod 5, the top plate 1 is connected with the control cylinder 2 by the fastener, the guide rod 5 is slidably provided with a movable mold slide 7, the control cylinder 2 controls the movable mold slide 7 to move up and down, and the upper and lower molds of the forming mold are respectively provided on the movable mold slide 7 and the base 6; a fixed flange plate 201 is provided on the telescopic rod of the control cylinder 2, and a fixed structure is provided on the top of the movable mold slide 7, and the fixing mechanism cooperates with the fixed flange plate 201 to fix the movable mold slide 7 on the fixed flange plate 201; the fixed structure includes a fixed ring 21 fixedly provided on the movable mold slide 7, and a driving gear is rotatably installed on the fixed ring 21 A fixed motor 19 is fixedly arranged on the movable mold slide 7, and a fixed gear 20 is arranged on the output shaft of the fixed motor 19, and the fixed gear 20 and the driving gear ring 27 constitute a gear pair; a fixed slide 24 is radially slidably arranged on the fixed ring 21, and the fixed slide 24 is slidably connected with the movable mold slide 7; a radial screw rod 23 is fixedly arranged on the end face of the fixed slide 24, and a meshing gear 22 is rotatably installed on the circumference of the fixed ring 21, and the meshing gear 22 and the radial screw rod 23 constitute a spiral pair, and the meshing gear 22 and the driving gear ring 27 constitute a gear pair; a fixed rod 1 25 and a fixed rod 2 26 are fixedly arranged on the fixed slide 24.
[0024] The fixing part also includes a mating shaft 701 fixedly set on the movable mold slide 7, and a shaft fixing hole 702 is provided on the mating shaft 701; a circular array of mating holes are provided on the end face of the fixed flange plate 201, and the mating holes are docked with the mating shaft 701; a circular array of circumferential fixing holes 202 are provided on the circumference of the fixed flange plate 201, which are docked with the shaft fixing holes 702 through a fixing rod 1 25, and docked with the circumferential fixing holes 202 through a fixing rod 26; the fixing part also includes a fixed oil cylinder 28 fixedly set on the movable mold slide 7, and a fixed outer cylinder 29 is provided on the telescopic rod of the fixed oil cylinder 28, and a fixed end shaft 2701 is provided on the upper end face of the driving gear ring 27, which is docked with the fixed end shaft 2701 through the fixed outer cylinder 29.
[0025] A transmission box 3 and a spraying part 4 are provided on the top plate 1. The transmission box 3 is connected with the spraying part 4. The transmission box 3 is used to transmit oil, and the oil is sprayed on the guide rod 5 through the spraying part 4. A protection mechanism is provided at the bottom of the base 6. The protection mechanism includes a protection plate 9 slidably installed on the bottom side of the base 6. A protection rod 8 is provided on the protection plate 9. The protection rod 8 is slidably matched with the side of the base 6. A moving rack 17 is fixedly provided on the side of the movable mold slide 7. The moving rack 17 moves to drive the protection mechanism.
[0026] The protection mechanism includes a spring 10 sleeved on the protection rod 8, and a rotating shaft 13 rotatably installed at the bottom of the base 6. The rotating shaft 13 is provided at one end of the rotating shaft 13 facing the protection rod 8, and a protection push rod 12 is provided on the end surface of the rotating shaft 13. The protection push rod 12 contacts the bottom of the protection plate 9; a belt structure is provided on the other end of the rotating shaft 13, and a driving gear 18 is provided at one end of the belt structure. The driving gear 18 and the moving rack 17 constitute a gear pair.
[0027] An airflow mechanism is arranged on the side of the base 6, and the airflow mechanism includes an airflow box 14 arranged on the side of the base 6, one end of the airflow box 14 is connected to a connecting outer cylinder 15, and a movable rack 17 moves to drive the airflow mechanism; a connecting rod 16 is rotatably installed on the top of the movable rack 17, and one end of the connecting rod 16 is connected to the airflow mechanism to drive the airflow mechanism; the airflow mechanism also includes a piston inner plate 1501 slidably arranged inside the connecting outer cylinder 15, and one end of the piston inner plate 1501 is rotatably connected to one end of the connecting rod 16.
[0028] The movable mold slide 7 is provided with a processing part for performing maintenance on the guide rod 5; the processing part includes two outer docking frames 32 slidably arranged on the movable mold slide 7, outer rings 33 are fixedly arranged at both ends of the outer docking frames 32, a maintenance rotating ring 34 is rotatably arranged on the outer ring 33, a cleaning part is arranged inside the maintenance rotating ring 34, and the cleaning part is located on the outer side of the guide rod 5; the processing part also includes a maintenance control electric cylinder 30 fixedly arranged on the movable mold slide 7, and a maintenance control push rod 31 is arranged on the telescopic rod of the maintenance control electric cylinder 30; A spring 36 for providing elastic force is connected between the outer docking frame 32, and a pushing part 35 is provided on the outer docking frame 32. The pushing part 35 is pushed by the maintenance control push rod 31 to move the outer docking frame 32; a maintenance drive motor 38 is provided on the circumference of the outer ring 33, and a maintenance drive gear 37 is provided on the output shaft of the maintenance drive motor 38. The maintenance drive gear 37 and the maintenance swivel 34 form a gear pair, and an electromagnetic fixing rod 3301 is provided on the circumference of the outer ring 33 for fixing the maintenance swivel 34.
[0029] The principle of implementing the present invention is as follows: the control cylinder 2 is fixedly docked with the movable mold slide 7 through the fixed flange plate 201, which can realize the rapid disassembly of the movable mold slide 7, replacing the traditional fastener connection method; specifically, a circular array of matching holes is opened on the end face of the fixed flange plate 201, and the matching holes are docked with the matching shaft 701; a circular array of circumferential fixing holes 202 are opened on the circumference of the fixed flange plate 201, and the shaft fixing holes 702 are docked and matched through the fixed rod 1 25, and the circumferential fixing holes 202 are docked and matched through the fixed rod 26; further, through the operation of the fixed motor 19, under the gear transmission, the drive ring gear 27 is driven to rotate, and then the fixed slide 24 is moved, so that the fixed rod 1 25 is docked and matched with the shaft fixing hole 702, and the fixed rod 26 is docked and matched with the circumferential fixing hole 202. Further, the fixed outer cylinder 29 is controlled to dock with the fixed end shaft 2701 through the fixed oil cylinder 28 to fix the drive ring gear 27 and ensure the stability of the fixed state.
[0030] The control cylinder 2 drives the movable mold slide 7 to move up and down to complete the operation; during the operation, in order to prevent operational accidents, for example, when the upper and lower molds are close, the human body part is not yet located between the upper and lower molds, when the movable mold slide 7 descends, the movable mold slide 7 moves, and under the gear transmission, the driving gear 18 rotates, so that the rotating shaft 13 rotates, and then the turntable 11 and the protective push rod 12 rotate, and the protective push rod 12 pushes the protective plate 9 and the protective rod 8, and the protective rod 8 moves upward to contact the human body part, which has a contact warning effect.
[0031] Furthermore, when the upper and lower molds of the movable mold slide 7 are separated, under the connecting action of the connecting rod 16, the piston inner plate 1501 slides inside the connected outer cylinder 15, that is, compressed air is released through the air flow box 14, and the air flow box 14 sprays the air flow to the surface of the lower mold to complete the blowing of impurities, that is, to remove the impurity particles.
[0032] When in use, oil, such as lubricating oil, will be coated on the guide rod 5 to play a role in friction protection; after a long period of use, the oil on the surface of the guide rod 5 needs to be cleaned and replaced; specifically, in this embodiment, when cleaning the oil, the maintenance control electric cylinder 30 controls the movement of the maintenance control push rod 31, and the maintenance control push rod 31 pushes the pushing part 35 to move the outer docking frame 32, and the two outer docking frames 32 are docked, and then the outer ring 33 and the maintenance swivel 34 are docked to form a complete ring, and the maintenance swivel 34 surrounds the guide rod 5, and the maintenance drive motor 38 works. Under gear transmission, the maintenance swivel 34 rotates (when the maintenance swivel 34 is not working, the electromagnetic fixing rod 3301 presses and fixes the maintenance swivel 34); the oil on the surface of the guide rod 5 is cleaned by the cleaning part inside the maintenance swivel 34, and then the oil can be transmitted through the transmission box 3, that is, the surface of the guide rod 5 is sprayed by the spraying part 4.
Claims
1. A multifunctional stamping die for a press machine, comprising a top plate (1), a guide rod (5) and a base (6), wherein the top plate (1) and the base (6) are fixedly connected via the guide rod (5); a control oil cylinder (2) is connected to the top plate (1) via a fastener, a movable die slide (7) is slidably arranged on the guide rod (5), the control oil cylinder (2) controls the movable die slide (7) to move up and down, and upper and lower dies of a forming die are respectively arranged on the movable die slide (7) and the base (6); the characteristics are: A fixed flange plate (201) is arranged on the telescopic rod of the control oil cylinder (2); a fixed structure is arranged on the top of the movable mold slide (7); the fixed structure cooperates with the fixed flange plate (201) to fix the movable mold slide (7) on the fixed flange plate (201); a protective mechanism is arranged at the bottom of the base (6); the protective mechanism includes a protective plate (9) slidably mounted on the side of the bottom of the base (6); a protective rod (8) is arranged on the protective plate (9); the protective rod (8) is slidably matched with the side of the base (6); a movable rack (17) is fixedly arranged on the side of the movable mold slide (7); the movable rack (17) moves to drive the protective mechanism; an airflow mechanism is arranged on the side of the base (6); The airflow mechanism comprises an airflow box (14) arranged on the side of the base (6), one end of the airflow box (14) is connected to a connecting outer cylinder (15), and the movable rack (17) moves to drive the airflow mechanism; a spraying part (4) is arranged on the top plate (1) for spraying oil; a processing part is arranged on the movable mold slide (7) for performing maintenance on the guide rod (5); the processing part comprises two outer docking frames (32) slidably arranged on the movable mold slide (7), outer rings (33) are fixedly arranged at both ends of the outer docking frames (32), a maintenance rotating ring (34) is rotatably arranged on the outer ring (33), a cleaning part is arranged on the inner side of the maintenance rotating ring (34), and the cleaning part is located on the outer side of the guide rod (5); The fixed structure comprises a fixed ring (21) fixedly arranged on the movable mold slide (7), a driving gear ring (27) being rotatably mounted on the fixed ring (21), a fixed motor (19) being fixedly arranged on the movable mold slide (7), a fixed gear (20) being arranged on the output shaft of the fixed motor (19), and the fixed gear (20) and the driving gear ring (27) forming a gear pair; a fixed slide seat (24) being radially slidably arranged on the fixed ring (21), and the fixed slide seat (24) being slidably connected to the movable mold slide (7); a radial screw rod (23) being fixedly arranged on the end surface of the fixed slide seat (24), and a meshing gear (22) being rotatably mounted on the circumference of the fixed ring (21), the meshing gear (22) and the radial screw rod (23) forming a spiral pair, and the meshing gear (22) and the driving gear ring (27) forming a gear pair; a fixed rod 1 (25) and a fixed rod 2 (26) being fixedly arranged on the fixed slide seat (24); The fixing structure further comprises a matching shaft (701) fixedly arranged on the movable mold slide (7), and a shaft fixing hole (702) is provided on the matching shaft (701); matching holes in a circular array are provided on the end surface of the fixing flange plate (201), and the matching holes are butt-matched with the matching shaft (701); circumferential fixing holes (202) in a circular array are provided on the circumference of the fixing flange plate (201), and are butt-matched with the shaft fixing holes (702) through fixing rod 1 (25), and are butt-matched with the circumferential fixing holes (202) through fixing rod 2 (26); The fixed structure also includes a fixed oil cylinder (28) fixedly mounted on the movable mold slide (7); a fixed outer cylinder (29) is disposed on the telescopic rod of the fixed oil cylinder (28); and a fixed end shaft (2701) is disposed on the upper end surface of the driving gear ring (27) and cooperates with the fixed end shaft (2701) via the fixed outer cylinder (29).
2. A multifunctional stamping die for a press machine according to claim 1, characterized in that: A transmission box (3) is provided on the top plate (1), and the transmission box (3) is connected to the spraying part (4) to transmit oil.
3. The multifunctional stamping die for a press machine according to claim 1, characterized in that: The protection mechanism comprises a spring (10) sleeved on the protection rod (8), and a rotating shaft (13) rotatably mounted on the bottom of the base (6); a rotating disk (11) is arranged at one end of the rotating shaft (13) facing the protection rod (8); a protection push rod (12) is arranged on the end surface of the rotating disk (11); the protection push rod (12) contacts the bottom of the protection plate (9); a belt structure is arranged on the other end of the rotating shaft (13); a driving gear (18) is arranged at one end of the belt structure; the driving gear (18) and the moving rack (17) form a gear pair.
4. The multifunctional stamping die for a press machine according to claim 3, characterized in that: A connecting rod (16) is rotatably mounted on the top end of the movable rack (17), and one end of the connecting rod (16) is connected to the airflow mechanism to drive the airflow mechanism.
5. The multifunctional stamping die for a press machine according to claim 4, characterized in that: The airflow mechanism comprises a piston inner plate (1501) which is slidably arranged inside the connecting outer cylinder (15), and one end of the piston inner plate (1501) is rotatably connected to one end of the connecting rod (16).
6. The multifunctional punching die for a press machine according to claim 1, characterized in that: The processing part comprises a maintenance control electric cylinder (30) fixedly arranged on the movable mold slide (7), and a maintenance control push rod (31) is arranged on the telescopic rod of the maintenance control electric cylinder (30); a spring (36) for providing elastic force is connected between the two outer docking frames (32), and a pushing part (35) is arranged on the outer docking frame (32), and the pushing part (35) is pushed by the maintenance control push rod (31) to move the outer docking frame (32); a maintenance drive motor (38) is arranged on the circumference of the outer ring (33), and a maintenance drive gear (37) is arranged on the output shaft of the maintenance drive motor (38), and the maintenance drive gear (37) and the maintenance rotating ring (34) form a gear pair, and an electromagnetic fixing rod (3301) is arranged on the circumference of the outer ring (33) for fixing the maintenance rotating ring (34).
Citation Information
Patent Citations
Die capable of automatically adjusting punching and indentation
CN118106408A
Stamping mechanism of stamping die
CN211027739U