Rotary grouting method and device for producing ceramics

Abstract

The present application relates to the field of ceramic grouting parameter control, and discloses a rotary grouting method for producing ceramics, which includes: obtaining the clay parameters, mold water absorption parameters, and grouting blank design parameters of rotary grouting; wherein the clay parameters include the clay water content value and the clay particle distribution value, the mold water absorption parameters include the mold water absorption rate value and the water absorption speed value, and the grouting blank design parameters include the grouting blank theoretical volume value and the grouting blank maximum wall thickness value; through the grouting control model, according to the clay parameters, the mold water absorption parameters, and the grouting blank design parameters, the grouting time, grouting speed, and grouting amount are determined, and the rotary grouting process of the grouting blank is completed according to the grouting time, grouting speed, and grouting amount. The present application adopts rotary grouting and reasonably controls the rotary grouting process, thereby improving the production quality of rotary grouting.

Description

Technical Field

[0001] The present application relates to the technical field of ceramic grouting parameter control, and more specifically, to a rotary grouting method and device for producing ceramics. Background Art

[0002] In ceramic production technology, slip casting blanks are also called pouring blanks. Slip casting blanks use the characteristics and principles of gypsum's easy molding and water absorption to make ceramic blanks. When producing slip casting blanks, you first need to make a mold and dry the mold; then use the characteristic of dry gypsum with good rapid water absorption to add suspending agent and water to the mud material to stir into mud (the mud material can be evenly suspended in water for a long time); then inject the mud into the mold, and the gypsum mold quickly absorbs the water in the mud, so that a blank with basically consistent thickness from top to bottom and left to right is formed on the inner wall of the mold. After the mold has a suitable adsorption time for the mud material, the remaining mud that is not adsorbed on the inner wall of the mold is poured out, and then the blank shrinks and automatically detaches from the inner wall of the mold, and finally the mold is opened to take out the formed blank. The slip casting blank produced by the slip casting process can basically guarantee the consistency of the product.

[0003] When producing grouting blanks, a mold for producing grouting blanks is necessary. The mold for grouting blanks is composed of two or more molds. When the molds are put together during grouting, a gap will be generated at the joint of the molds, which will definitely affect the adsorption performance of gypsum. This will cause the density of the blank at the gap position of the grouting blank to be different from that of the blank at other parts. After the grouting blank is fired, a joint line will be generated, and the joint line has an uneven structure. In addition, during the grouting process of the grouting blank, a linear defect will be formed on the surface of the grouting blank due to uneven flow of the material or the presence of bubbles. It is usually formed on the surface of the product, showing long and thin lines, similar to the traces left by water flow. This defect is called water line. In the production process of ceramic products, water line is one of the defects that need special attention and avoidance, because it may affect the surface finish and overall quality of the product, and reduce the aesthetics and use value of the product. In the prior art, the defects of the joint line and water line cannot be well avoided during the production of grouting blanks. Summary of the invention

[0004] The purpose of this application is to provide a rotary grouting method and device for producing ceramics, which solves the technical problem that the defects of the joining line and the water line cannot be well avoided during the production of the grouting blank, and achieves the technical effect of adopting rotary grouting and reasonably controlling the rotary grouting process, thereby improving the production quality of rotary grouting.

[0005] The embodiments of the present application provide a rotary grouting method and device for producing ceramics, the method comprising: obtaining mud parameters, mold water absorption parameters and grouting blank design parameters for rotary grouting; wherein the mud parameters include mud water content value and mud particle distribution value, the mold water absorption parameters include mold water absorption rate value and water absorption speed value, and the grouting blank design parameters include grouting blank theoretical volume value and grouting blank maximum wall thickness value; through a grouting control model, according to the mud parameters, mold water absorption parameters and grouting blank design parameters, the grouting time, grouting speed and grouting amount are determined, and the rotary grouting process of the grouting blank is completed according to the grouting time, grouting speed and grouting amount.

[0006] In a possible implementation, the method also includes: detecting the amount of mud poured out through a mud receiving groove; determining the corrected grouting time and the corrected grouting amount through a first grouting correction model according to mud parameters, mold water absorption parameters, grouting blank design parameters, grouting amount and mud poured out, and completing the rotational grouting process of the grouting blank according to the corrected grouting time, grouting rotation speed and corrected grouting amount.

[0007] In another possible implementation, the method also includes: detecting the surface quality value of the grouting blank through a surface detection component; determining the corrected grouting speed according to the mold water absorption parameters, the grouting blank design parameters, the grouting amount, the mud pouring amount and the surface quality value through a second grouting correction model, and completing the rotational grouting process of the grouting blank according to the corrected grouting time, the corrected grouting speed and the corrected grouting amount.

[0008] In another possible implementation, the method also includes: obtaining the real-time flow and real-time pressure of the grouting pipeline, and when the flow value obtained by subtracting the real-time flow from the design flow is greater than the preset flow value, and the pressure value obtained by subtracting the design pressure from the real-time pressure is greater than the preset pressure value, the grouting pipeline is cleared by a vibration component.

[0009] In another possible implementation, the method also includes: after the grouting pipe is unblocked by the vibration component, when the flow value obtained by subtracting the real-time flow from the design flow continues to be greater than the preset flow value, and the pressure value obtained by subtracting the design pressure from the real-time pressure continues to be greater than the preset pressure value, water is added to the mud to increase the fluidity of the mud, and the grouting speed is reduced to the first grouting speed, the grouting time is increased to the first grouting time, and the grouting amount is increased to the first grouting amount; the grouting pipe is unblocked by the vibration component, and the rotational grouting process of the grouting blank is completed according to the first grouting speed, the first grouting time and the first grouting amount.

[0010] In another possible implementation, the method also includes: obtaining a first real-time flow rate and a first real-time pressure of the grouting pipe after repeatedly completing the rotary grouting process for a preset number of groutings according to a first grouting speed, a first grouting duration and a first grouting amount; after adjusting the grouting parameters, obtaining a second real-time flow rate and a second real-time pressure of the grouting pipe after repeatedly completing the rotary grouting process for a preset number of groutings according to a second grouting speed, a second grouting duration and a second grouting amount; when the second real-time pressure is less than the first real-time pressure and the second real-time flow rate is greater than the first real-time flow rate, using the second grouting speed, the second grouting duration and the second grouting amount as default grouting parameters.

[0011] In another possible implementation, the method also includes: when the second grouting time is greater than the preset time, proportionally increasing the second grouting speed to the third grouting speed, reducing the grouting time to the third grouting time, reducing the grouting amount to the third grouting amount, and repeating the rotary grouting process for a preset number of grouting times according to the third grouting speed, the third grouting time and the third grouting amount, obtaining the third real-time flow and the third real-time pressure of the grouting pipeline; when the difference between the third real-time pressure and the second real-time pressure is less than the real-time pressure value threshold, when the difference between the third real-time flow and the second real-time flow is less than the real-time flow value threshold, the third grouting speed, the third grouting time and the third grouting amount are used as default grouting parameters.

[0012] An embodiment of the present application also provides a rotary slurry casting device for producing ceramics, comprising a unit for executing the method as described above.

[0013] An embodiment of the present application also provides a rotary slurry injection device for producing ceramics, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the method described above is implemented when the processor executes the computer program.

[0014] An embodiment of the present application further provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the method described above is implemented.

[0015] In some implementations, the computer program implements the steps of the method of any one of claims 1 to 6 when executed by a processor.

[0016] Compared with the prior art, the embodiments of the present invention have the following beneficial effects:

[0017] The embodiment of the present application provides a rotary grouting method for producing ceramics, and the method includes: obtaining the clay parameters, mold water absorption parameters and grouting blank design parameters of rotary grouting; wherein the clay parameters include the clay water content value and the clay particle distribution value, the mold water absorption parameters include the mold water absorption rate value and the water absorption speed value, and the grouting blank design parameters include the grouting blank theoretical volume value and the grouting blank maximum wall thickness value; through the grouting control model, according to the clay parameters, the mold water absorption parameters and the grouting blank design parameters, the grouting time, grouting speed and grouting amount are determined, and the rotary grouting process of the grouting blank is completed according to the grouting time, grouting speed and grouting amount. The embodiment of the present application completes the production of the grouting blank through the rotary grouting process, which can avoid the defects of the parting line and the water line on the grouting blank, and can automatically control the grouting time, grouting speed and grouting amount of the rotary grouting process according to the clay parameters, the mold water absorption parameters and the grouting blank design parameters, thereby improving the parameter control accuracy and efficiency of the rotary grouting process and improving the production quality of the rotary grouting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] Figure 1 A schematic diagram of a process flow of a rotary grouting method for producing ceramics provided in an embodiment of the present application;

[0020] Figure 2 A schematic diagram of the structure of a rotary grouting device used in an embodiment of the present application;

[0021] Figure 3 A schematic diagram of the working process of a rotary grouting method for producing ceramics provided in an embodiment of the present application;

[0022] Figure 4 A schematic flow chart of another rotary grouting method for producing ceramics provided in an embodiment of the present application;

[0023] Figure 5 A schematic diagram of a rotary grouting device for producing ceramics provided in an embodiment of the present application;

[0024] Figure 6 A schematic diagram of a rotary grouting device for producing ceramics provided in an embodiment of the present application. DETAILED DESCRIPTION

[0025] It should be understood that when used in the present specification and the appended claims, the term "comprising" indicates the presence of described features, wholes, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components and / or combinations thereof.

[0026] It should also be understood that the term “and / or” used in the specification and appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0027] As used in the specification and appended claims of this application, the term "if" can be interpreted as "when" or "uponce" or "in response to determining" or "in response to detecting", depending on the context. Similarly, the phrase "if it is determined" or "if [described condition or event] is detected" can be interpreted as meaning "uponce it is determined" or "in response to determining" or "uponce [described condition or event] is detected" or "in response to detecting [described condition or event]", depending on the context.

[0028] In addition, in the description of the present application specification and the appended claims, the terms "first", "second", "third", etc. are only used to distinguish the descriptions and cannot be understood as indicating or implying relative importance.

[0029] References to "one embodiment" or "some embodiments" etc. described in the specification of this application mean that one or more embodiments of the present application include specific features, structures or characteristics described in conjunction with the embodiment. Therefore, the statements "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. that appear in different places in this specification do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. The terms "including", "comprising", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized in other ways.

[0030] In the prior art, the defects of the parting line and the water line cannot be well avoided during the production of the slip casting blank.

[0031] Based on the above reasons, the embodiment of the present application provides a rotary grouting method for producing ceramics, and the method includes: obtaining the clay parameters, mold water absorption parameters and grouting blank design parameters of rotary grouting; wherein the clay parameters include the clay water content value and the clay particle distribution value, the mold water absorption parameters include the mold water absorption rate value and the water absorption speed value, and the grouting blank design parameters include the grouting blank theoretical volume value and the grouting blank maximum wall thickness value; through the grouting control model, according to the clay parameters, the mold water absorption parameters and the grouting blank design parameters, the grouting time, grouting speed and grouting amount are determined, and the rotary grouting process of the grouting blank is completed according to the grouting time, grouting speed and grouting amount. The embodiment of the present application completes the production of the grouting blank through the rotary grouting process, which can avoid the defects of the parting line and the water line on the grouting blank, and can automatically control the grouting time, grouting speed and grouting amount of the rotary grouting process according to the clay parameters, the mold water absorption parameters and the grouting blank design parameters, thereby improving the parameter control accuracy and efficiency of the rotary grouting process and improving the production quality of the rotary grouting process.

[0032] In some scenarios, a rotary grouting method for producing ceramics in an embodiment of the present application can be applied to the parameter control of a rotary grouting device. It can achieve precise control and adjustment of the rotary grouting process by automatically controlling the grouting parameters of the rotary grouting device, thereby improving the use effect of the rotary grouting device and improving the production quality of the grouting blanks of the rotary grouting.

[0033] The following is a detailed description of a rotary grouting method for producing ceramics provided in an embodiment of the present application with reference to specific examples.

[0034] Figure 1 A schematic diagram of a rotary grouting method for producing ceramics provided in an embodiment of the present application is shown in FIG. Figure 1 As shown, the method includes S110 to S120, and S110 to S120 are described in detail below.

[0035] S110, obtaining clay parameters, mold water absorption parameters and grouting blank design parameters for rotary grouting; wherein the clay parameters include clay water content value and clay particle distribution value, the mold water absorption parameters include mold water absorption rate value and water absorption speed value, and the grouting blank design parameters include grouting blank theoretical volume value and grouting blank maximum wall thickness value.

[0036] Figure 2 A structural schematic diagram of a rotary grouting device used in an embodiment of the present application is shown in FIG. Figure 2 As shown, the rotary grouting equipment 1 in the embodiment of the present application includes a rotary drive component 11, a mud pouring component 12, a grouting mold 13 and a grouting component 14. The rotary drive component 11, the mud pouring component 12, the grouting mold 13 and the grouting component 14 cooperate with each other to complete the rotary grouting process.

[0037] like Figure 2 As shown, the output end of the rotating assembly 11 is fixedly connected to a mold fixing plate 111, and the mold fixing plate 111 is used to support and fix the grouting mold 13, and the grouting mold 13 is fixed on the mold fixing plate 111. During rotary grouting, the rotating driving assembly 11 drives the mold fixing plate 111 to rotate, and then can drive the mold fixing plate 111 to drive the grouting mold 13 to rotate, so as to drive the grouting mold 13 to complete the rotary grouting process.

[0038] like Figure 2 As shown, the mud pouring assembly 12 is fixedly connected to a fixed frame, and the rotating assembly 11 is fixedly connected to the output end of the mud pouring assembly 12. The mud pouring assembly 12 can drive the rotating assembly 11 to rotate 180 degrees in a vertical plane, so that the mud in the grouting mold 13 can be automatically poured out after the grouting of the grouting mold 13 is completed.

[0039] like Figure 2 As shown, the grouting assembly 14 includes a mud tank 141, a grouting pump 142, a grouting head 143 and a grouting pipe 144. Mud is stored in the mud tank 141. The mud tank 141, the grouting pump 142 and the grouting head 143 are connected in sequence through the grouting pipe 144. During grouting, the grouting pump 142 drives the mud to be output along the grouting pipe 144 to the grouting head 143. The grouting head 143 is opposite to the mouth of the grouting mold 13, so that the mud discharged from the grouting head 143 can enter the grouting mold 13 to complete the grouting.

[0040] like Figure 2 As shown, the grouting head 143 is provided with a pressure detection component 143 a, and the pressure detection component 143 a is used to detect the real-time pressure of the mud material flowing in the grouting head 143 .

[0041] like Figure 2 As shown, the rotary grouting equipment 1 also includes a mud receiving groove 15, which is arranged directly below the rotary drive assembly 11. The mud receiving groove 15 is used to receive the mud poured out of the grouting mold 13, so that the mud receiving groove 15 can collect the mud for reuse.

[0042] like Figure 2 As shown, a grouting amount weighing component 141a is provided at the bottom of the mud tank 141, and the grouting amount weighing component 141a is used to weigh the mud tank 141 and the total weight of the mud in the mud tank 141. The grouting amount weighing component 141a can detect the change in the mud in the mud tank 141, and then the grouting amount when grouting the grouting mold 13 can be measured.

[0043] like Figure 2As shown, a mud pouring amount weighing component 151 is provided at the bottom of the mud receiving groove 15 , and the mud pouring amount weighing component 151 can detect the mud pouring amount when the grouting mold 13 is grouting.

[0044] Through Figure 2 When the rotary grouting device 1 performs rotary grouting, the mud parameters, mold water absorption parameters and grouting blank design parameters of the rotary grouting can be first obtained, and then the rotary grouting parameters can be determined according to the mud parameters, mold water absorption parameters and grouting blank design parameters.

[0045] When measuring mud parameters, the mud parameters can also include the mud water content value. The mud water content value affects the adsorption speed of the mud on the grouting mold 13 during the rotary grouting process, and thus affects the grouting quality. By detecting the mud water content value, the product quality of the grouting blank can be controlled.

[0046] When measuring mud parameters, the mud parameters may also include mud particle distribution values. The mud particle distribution values ​​affect the fluidity and filling performance of the mud. By detecting the mud particle distribution values, the product quality of the grouting blank can be controlled.

[0047] Before grouting, the mold water absorption parameters of the grouting mold 13 can also be measured first. The mold water absorption parameters can include the mold water absorption rate value and the water absorption speed value. The mold water absorption rate value and the water absorption speed value affect the water absorption speed of the grouting mold 13 during the grouting process and the adsorption effect of the mud on the grouting mold 13. Therefore, the grouting process can be finely controlled according to the mold water absorption parameters of the grouting mold 13 to improve the quality of the grouting blank product.

[0048] Before grouting, due to the different structural parameters of different grouting blank products, the rotary grouting process can also be controlled by the grouting blank design parameters. The grouting blank design parameters include the grouting blank theoretical volume value and the grouting blank maximum wall thickness value. The grouting blank theoretical volume value affects the total mud value required for grouting, and the grouting blank maximum wall thickness value affects whether the maximum wall thickness of the mud of the grouting blank when adsorbed on the mold meets the requirements of grouting. Therefore, the grouting process can be accurately controlled by the grouting blank design parameters.

[0049] S120, through the grouting control model, according to the mud parameters, the mold water absorption parameters and the grouting blank design parameters, the grouting time, the grouting speed and the grouting amount are determined, and the rotational grouting process of the grouting blank is completed according to the grouting time, the grouting speed and the grouting amount.

[0050] Figure 3 A schematic diagram of the working process of a rotary grouting method for producing ceramics provided in an embodiment of the present application is shown in FIG. Figure 3As shown, before grouting, the grouting control model can be used to determine the grouting time, grouting speed and grouting amount according to the mud parameters, the mold water absorption parameters and the grouting blank design parameters, and the rotational grouting process of the grouting blank can be completed according to the grouting time, grouting speed and grouting amount, wherein the grouting time represents the total time of grouting into the mold, the grouting speed represents the rotation speed of the mold during the grouting process, and the grouting amount represents the amount of mud injected into the mold.

[0051] During grouting, the grouting time can characterize the adsorption time of the mud in the grouting mold. The longer the grouting time, the thicker the mud adheres to the grouting mold; the shorter the grouting time, the thinner the mud adheres to the grouting mold.

[0052] like Figure 2 As shown, when the rotary grouting process of the grouting blank is completed according to the grouting time, grouting speed and grouting amount, the grouting time of the grouting mold 13 can be controlled by the grouting head 143, and the grouting speed of the rotating drive component 11 driving the mold fixing plate 111 to rotate and drive the grouting mold 13 to rotate can be controlled, and the grouting amount can be determined by detecting the change of the mud in the mud tank 141 through the grouting amount weighing component 141a, so as to complete the control of the rotary grouting process. After the grouting head 143 starts to grout the grouting mold 13 and the grouting time has passed, the mud pouring component 12 can be used to drive the rotating component 11 to rotate 180 degrees in the vertical plane to pour out the mud in the grouting mold 13, and complete the entire grouting process.

[0053] Exemplarily, the grouting control model can be a neural network model obtained by collecting and processing a large number of rotary grouting process cases of grouting blanks and training a data set through the rotary grouting process cases. The grouting control model can automatically determine the control parameters of the rotary grouting process.

[0054] The beneficial effect brought about by the above-mentioned implementation method is that, through the grouting control model, the grouting time, grouting speed and grouting amount are determined according to the mud parameters, mold water absorption parameters and grouting blank design parameters, and the grouting process can be automatically controlled, thereby improving the control accuracy of the grouting process and the product quality of the grouting blank.

[0055] In some implementations, Figure 4 A schematic diagram of another rotary grouting method for producing ceramics provided in an embodiment of the present application is shown in FIG. Figure 4 As shown, the above method further includes S210 to S220, and S210 to S220 are described in detail below.

[0056] S210, detecting the amount of mud poured out through the mud receiving tank.

[0057] like Figure 2As shown, when in use, the mud receiving groove 15 can receive the remaining mud of the grouting mold 13 during grouting, and the mud pouring amount weighing component 151 at the bottom of the mud receiving groove 15 can be used to detect the mud pouring amount of the grouting mold 13 during grouting. The mud pouring amount weighing component 151 can detect the mud pouring amount of the grouting mold 13 during each grouting.

[0058] Exemplarily, the amount of mud poured out may be the weight of the mud. The amount of mud poured out can be obtained by detecting the weight change value of the mud receiving tank 15 through the mud pouring amount weighing component 151.

[0059] S220. Determine the corrected grouting time and the corrected grouting amount through the first grouting correction model according to the mud parameters, the mold water absorption parameters, the grouting blank design parameters, the grouting amount and the mud pouring amount, and complete the rotational grouting process of the grouting blank according to the corrected grouting time, the grouting rotation speed and the corrected grouting amount.

[0060] The amount of mud poured out can characterize the remaining amount of mud in the grouting process, and the remaining amount of mud can represent the mud that forms the grouting blank in the grouting mold, so that the amount of mud poured out can characterize the adhesion and adsorption effect of the mud on the grouting mold. After detecting the amount of mud poured out, the grouting amount and the amount of mud poured out can characterize the grouting process characteristics of the mud.

[0061] After the amount of mud poured out is detected, the first grouting correction model can be used to determine the corrected grouting time and the corrected grouting amount according to the mud parameters, the mold water absorption parameters, the grouting blank design parameters, the grouting amount and the mud poured out, so as to correct the grouting time and the grouting amount and improve the grouting effect. After obtaining the corrected grouting time and the corrected grouting amount, the rotary grouting process of the grouting blank can be completed according to the corrected grouting time, the grouting speed and the corrected grouting amount.

[0062] The beneficial effects brought about by the above-mentioned implementation method are that the grouting amount and the amount of mud poured out can realize the correction of the grouting time and the grouting amount, improve the control accuracy of the mud used for the grouting blank in the grouting process, avoid the grouting blank using too high or too low amount of mud, and improve the product quality of the grouting blank.

[0063] In some implementations, the above method further includes S310 to S320, and S310 to S320 are described in detail below.

[0064] S310, detecting the surface quality value of the grouting blank by means of a surface detection component.

[0065] In order to further improve the grouting quality, the surface quality of the grouting blank can be tested, and then the grouting parameters can be adjusted according to the surface quality of the grouting blank to improve the surface quality of the grouting blank.

[0066] For example, the surface quality value may be a characteristic value such as the number of bubbles per unit area, roughness, etc. of the surface of the cast blank. The surface detection component may be an image recognition component, and the surface quality of the cast blank can be detected by the surface detection component through an image.

[0067] S320, through the second grouting correction model, according to the mold water absorption parameters, grouting blank design parameters, grouting amount, mud pouring amount and surface quality value, determine the corrected grouting speed, and complete the rotational grouting process of the grouting blank according to the corrected grouting time, corrected grouting speed and corrected grouting amount.

[0068] Since the number of bubbles per unit area and the roughness of the surface of the grouting blank are related to the grouting speed of the grouting process, the greater the grouting speed, the fewer bubbles per unit area and the smaller the roughness of the surface of the grouting blank; the smaller the grouting speed, the more bubbles per unit area and the greater the roughness of the surface of the grouting blank. Therefore, the grouting speed can be adjusted according to the surface quality value.

[0069] After obtaining the surface quality value of the grouting blank, the second grouting correction model can be used to determine the corrected grouting speed according to the mold water absorption parameters, the grouting blank design parameters, the grouting amount, the mud pouring amount and the surface quality value, and the rotational grouting process of the grouting blank can be completed according to the corrected grouting time, the corrected grouting speed and the corrected grouting amount, thereby improving the surface quality of the grouting blank according to the corrected grouting speed.

[0070] The beneficial effect brought by the above implementation method is that the surface quality of the grouting blank is detected, and then the grouting parameters are adjusted according to the surface quality of the grouting blank, and the grouting speed is corrected to improve the surface quality of the grouting blank.

[0071] In some implementations, the method also includes: obtaining the real-time flow and real-time pressure of the grouting pipeline, and when the flow value obtained by subtracting the real-time flow from the design flow is greater than the preset flow value, and the pressure value obtained by subtracting the design pressure from the real-time pressure is greater than the preset pressure value, the grouting pipeline is cleared by a vibration component.

[0072] like Figure 2 As shown, the pressure detection component 143a on the grouting head 143 can detect the real-time pressure of the mud flowing in the grouting head 143; the grouting pipe 144 is also provided with a flow detection component 144a, which can detect the real-time flow of the grouting pipe 144.

[0073] During operation, the real-time flow and real-time pressure of the grouting pipe during grouting are obtained. When the flow value obtained by subtracting the real-time flow from the design flow is greater than the preset flow value, it means that the real-time flow is too small at this time; and when the pressure value obtained by subtracting the design pressure from the real-time pressure is greater than the preset pressure value, it means that the real-time pressure is too high at this time; when the real-time flow and real-time pressure are too large, it means that the mud in the grouting pipe may be seriously attached to the side wall of the grouting pipe, which may cause the grouting pipe to be blocked. At this time, the vibration component can be used to clear the blockage of the grouting pipe, which can improve the smoothness of the grouting pipe for mud transportation.

[0074] For example, the preset flow rate value may be 20% of the design flow rate; and the preset pressure value may be 20% of the real-time pressure.

[0075] like Figure 2 As shown, one or more vibration components 145 are provided on the grouting pipe 144 , and the vibration component 145 can vibrate the grouting pipe 144 to achieve the effect of clearing the blockage of the grouting pipe 144 .

[0076] The beneficial effect brought about by the above-mentioned implementation method is that when the real-time flow and real-time pressure are too large, the grouting pipe can be vibrated by the vibration component, so that the mud attached to the side wall of the grouting pipe can be cleared, thereby improving the smoothness of the grouting pipe in transporting the mud and ensuring the grouting efficiency.

[0077] In some implementations, the above method further includes S410 to S420, and S410 to S420 are described in detail below.

[0078] S410. After the grouting pipeline is cleared by the vibration assembly, when the flow value obtained by subtracting the real-time flow from the design flow continues to be greater than the preset flow value, and the pressure value obtained by subtracting the design pressure from the real-time pressure continues to be greater than the preset pressure value, water is added to the mud to increase the fluidity of the mud, and the grouting speed is reduced to the first grouting speed, the grouting time is increased to the first grouting time, and the grouting amount is increased to the first grouting amount.

[0079] When the real-time flow and real-time pressure are too large, after the grouting pipeline is cleared by the vibration component, the mud conveying effect of the grouting pipeline can be further monitored to ensure the mud conveying effect of the grouting pipeline. During operation, when the flow value obtained by subtracting the real-time flow from the design flow is continuously greater than the preset flow value, and the pressure value obtained by subtracting the design pressure from the real-time pressure is continuously greater than the preset pressure value, it means that the real-time flow and real-time pressure are still too large. At this time, in order to ensure the smoothness of mud conveying, water can be added to the mud to increase the fluidity of the mud, so as to dilute the mud and appropriately improve the fluidity of the mud, thereby improving the mud conveying effect of the grouting pipeline.

[0080] After adding water to the mud to increase the fluidity of the mud and thus improve the smoothness of the grouting pipeline, the grouting speed can be reduced to the first grouting speed, the grouting time can be increased to the first grouting time, and the grouting amount can be increased to the first grouting amount. After the mud is diluted with water, the fluidity of the mud increases. At this time, by reducing the grouting speed, the mud can be prevented from being thrown out of the grouting mold; at the same time, after the mud is diluted with water, the moisture in the mud increases. By increasing the grouting time to the first grouting time, it can be ensured that the grouting mold has more time to absorb the moisture in the mud during grouting, which can improve the adhesion effect of the mud on the grouting mold; at the same time, after the mud is diluted with water, the concentration of the mud decreases, the proportion of moisture absorbed by the mold increases, and after increasing the grouting time to improve the adhesion effect of the mud on the grouting mold, by increasing the grouting amount to the first grouting amount, it can be ensured that there is sufficient mud in the grouting mold to be adsorbed, which can ensure the production quality of the grouting blank.

[0081] Exemplarily, the first grouting rotation speed may be 90% of the grouting rotation speed; the first grouting duration may be 110% of the grouting duration; and the first grouting amount may be 110% of the grouting amount.

[0082] S420, clearing the grouting pipeline through the vibration component, and completing the rotational grouting process of the grouting blank according to the first grouting rotation speed, the first grouting time and the first grouting amount.

[0083] During grouting, the rotational grouting process of the grouting blank is completed according to the first grouting rotation speed, the first grouting time and the first grouting amount. At the same time, the grouting pipeline is unblocked by the vibration component. The grouting pipeline can be further unblocked during the grouting process and the grouting quality can be guaranteed.

[0084] The beneficial effect brought about by the above-mentioned implementation method is that when the clearing effect of the grouting pipeline is not good, water can be added to the mud to increase the fluidity of the mud, and the grouting parameters can be adjusted at the same time. By reducing the grouting speed, the mud can be prevented from being thrown out of the grouting mold; by increasing the grouting time, the adhesion effect of the mud on the grouting mold can be improved; by increasing the grouting amount, it can be ensured that sufficient mud is adsorbed in the grouting mold, which can ensure the production quality of the grouting blank.

[0085] The beneficial effect brought about by the above-mentioned implementation method is that when the unblocking effect of the grouting pipe is not good, after adjusting the mud and grouting parameters, the grouting pipe is unblocked by the vibration component at the same time, and the grouting pipe can be unblocked again to ensure the subsequent grouting effect of the grouting process.

[0086] In some implementations, the above method further includes S510 to S520, and S510 to S520 are described in detail below.

[0087] S510, after the rotary grouting process is repeated for a preset number of grouting times according to the first grouting speed, the first grouting time and the first grouting amount, a first real-time flow rate and a first real-time pressure of the grouting pipeline are obtained. After the grouting parameters are adjusted, after the rotary grouting process is repeated for a preset number of grouting times according to the second grouting speed, the second grouting time and the second grouting amount, a second real-time flow rate and a second real-time pressure of the grouting pipeline are obtained.

[0088] After the rotary grouting process is repeated for a preset number of grouting times according to the first grouting rotation speed, the first grouting duration and the first grouting amount in S420, in order to optimize the grouting parameters of the grouting blank, the first real-time flow and the first real-time pressure of the grouting pipeline can be obtained, and the first real-time flow and the first real-time pressure can be recorded.

[0089] After adjusting the grouting parameters, that is, after repeating the rotary grouting process for a preset number of grouting times according to the second grouting speed, the second grouting time and the second grouting amount, the second real-time flow and the second real-time pressure of the grouting pipe can be obtained, and the second real-time flow and the second real-time pressure can be recorded.

[0090] Exemplarily, the preset number of grouting times may be 5 times, 10 times or 15 times.

[0091] S520. When the second real-time pressure is less than the first real-time pressure and the second real-time flow rate is greater than the first real-time flow rate, the second grouting rotation speed, the second grouting duration and the second grouting amount are used as default grouting parameters.

[0092] After obtaining the first real-time flow rate, the first real-time pressure, the second real-time flow rate and the second real-time pressure, when the second real-time pressure is less than the first real-time pressure, and the second real-time flow rate is greater than the first real-time flow rate, it means that when grouting is performed according to the second grouting speed, the second grouting time and the second grouting amount, the real-time pressure in the grouting pipe is reduced, and the real-time flow rate is increased, indicating that the mud in the grouting pipe is better during transportation. At this time, the second grouting speed, the second grouting time and the second grouting amount can be used as the default grouting parameters, and then the second grouting speed, the second grouting time and the second grouting amount can be directly used for grouting of the same grouting blank in the future, thereby improving the accuracy of grouting parameter control and ensuring the transportation smoothness of the grouting pipe during the grouting process.

[0093] The beneficial effect brought about by the above-mentioned implementation method is that by monitoring the real-time pressure and real-time flow of the grouting pipeline, the default parameters of the grouting control process can be updated according to more optimal grouting parameters, thereby improving the accuracy of grouting parameter control and ensuring the smoothness of the grouting pipeline during the grouting process.

[0094] In some implementations, the above method further includes S610 to S620, and S610 to S620 are described in detail below.

[0095] S610. When the second grouting time is greater than the preset time, the second grouting speed is increased to the third grouting speed, the grouting time is reduced to the third grouting time, and the grouting amount is reduced to the third grouting amount in proportion, and after the rotary grouting process is repeated for a preset number of grouting times according to the third grouting speed, the third grouting time and the third grouting amount, the third real-time flow and the third real-time pressure of the grouting pipeline are obtained.

[0096] During the production of the grouting blank, the grouting efficiency of the grouting blank can also be monitored. By monitoring the grouting time of the grouting blank, the grouting efficiency (production efficiency) of the grouting blank can be monitored.

[0097] In grouting production, when the second grouting time is longer than the preset time, it means that the second grouting time is too long, and the grouting parameters can be adjusted to improve the grouting efficiency. When improving the grouting efficiency, the second grouting speed can be increased to the third grouting speed, the grouting time can be reduced to the third grouting time, and the grouting amount can be reduced to the third grouting amount in proportion to appropriately improve the grouting efficiency. After the rotary grouting process is repeated for the preset number of grouting times according to the third grouting speed, the third grouting time and the third grouting amount, the third real-time flow and the third real-time pressure of the grouting pipeline are obtained, and then the third real-time flow and the third real-time pressure are used to judge whether the adjustment of the grouting parameters is reasonable.

[0098] Exemplarily, the third grouting rotation speed may be 110% of the second grouting time; the third grouting time may be 90% of the second grouting time; and the third grouting amount may be 90% of the second grouting amount.

[0099] S620. When the difference between the third real-time pressure and the second real-time pressure is less than the real-time pressure value threshold, and when the difference between the third real-time flow rate and the second real-time flow rate is less than the real-time flow rate threshold, the third grouting speed, the third grouting time and the third grouting volume are used as default grouting parameters.

[0100] After detecting the third real-time flow and the third real-time pressure, when the difference between the third real-time pressure and the second real-time pressure is less than the real-time pressure value threshold, when the difference between the third real-time flow and the second real-time flow is less than the real-time flow value threshold, it means that the real-time pressure and real-time flow of the grouting pipeline have not been significantly changed by adjusting the grouting parameters, which means that the adjustment process of proportionally increasing the second grouting speed to the third grouting speed, reducing the grouting time to the third grouting time, and reducing the grouting amount to the third grouting amount is reasonable. At this time, the third grouting speed, the third grouting time and the third grouting amount can be used as default grouting parameters to update the grouting parameters.

[0101] Exemplarily, the pressure value threshold may be 5% of the third real-time pressure, and the real-time flow value threshold may be 5% of the third real-time flow.

[0102] The beneficial effect brought about by the above implementation method is that by adjusting the grouting parameters, the grouting efficiency can be improved, and the stability of the real-time pressure and real-time flow rate in the grouting process can be ensured, thereby ensuring the grouting quality of the grouting process.

[0103] An embodiment of the present application also provides a rotary slurry casting device for producing ceramics, comprising a unit for executing the method as described above.

[0104] Figure 5 A logical structure diagram of a rotary grouting device for producing ceramics provided in an embodiment of the present application is shown as follows: Figure 5 As shown, the device 2 of this embodiment includes a processing unit 21, a storage unit 22 and a transceiver unit 23. The processing unit 21 is used to process data, the storage unit 22 is used to store data, and the transceiver unit 23 is used to send and receive data. The processing unit 21, the storage unit 22 and the transceiver unit 23 cooperate with each other to implement the above method. The beneficial effects brought about by the embodiment of the present application have been described in the above method and will not be repeated here.

[0105] An embodiment of the present application also provides a rotary slurry injection device for producing ceramics, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the method described above is implemented when the processor executes the computer program.

[0106] Figure 6 A schematic diagram of the physical structure of a rotary grouting device for producing ceramics provided in one embodiment of the present application, such as Figure 6 As shown, the device 3 of this embodiment includes: at least one processor 30 ( Figure 6 Only one processor 30 is shown in the figure), a memory 31, and a computer program 32 stored in the memory 31 and executable on the at least one processor 30. When the processor 30 executes the computer program 32, the steps in any of the above-mentioned method embodiments are implemented. The beneficial effects brought about by the embodiments of the present application have been described in the above-mentioned methods and will not be repeated here.

[0107] It should be noted that the information interaction, execution process, etc. between the above-mentioned devices / units are based on the same concept as the method embodiment of the present application. Their specific functions and technical effects can be found in the method embodiment part and will not be repeated here.

[0108] The technicians in the relevant field can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional units and modules is used as an example for illustration. In practical applications, the above-mentioned function allocation can be completed by different functional units and modules as needed, that is, the internal structure of the device can be divided into different functional units or modules to complete all or part of the functions described above. The functional units and modules in the embodiment can be integrated in a processing unit, or each unit can exist physically separately, or two or more units can be integrated in one unit. The above-mentioned integrated unit can be implemented in the form of hardware or in the form of software functional units. In addition, the specific names of the functional units and modules are only for the convenience of distinguishing each other, and are not used to limit the scope of protection of this application. The specific working process of the units and modules in the above-mentioned system can refer to the corresponding process in the aforementioned method embodiment, which will not be repeated here.

[0109] An embodiment of the present application further provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps in the above-mentioned method embodiments can be implemented.

[0110] An embodiment of the present application provides a computer program product. When the computer program product runs on a mobile terminal, the mobile terminal can implement the steps in the above-mentioned method embodiments when executing the computer program product.

[0111] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the present application implements all or part of the processes in the above-mentioned embodiment method, which can be completed by instructing the relevant hardware through a computer program. The computer program can be stored in a computer-readable storage medium, and the computer program can implement the steps of the above-mentioned various method embodiments when executed by the processor. Among them, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form. The computer-readable medium can at least include: any entity or device that can carry the computer program code to the camera / terminal device, recording medium, computer memory, read-only memory (ROM, Read-Only Memory), random access memory (RAM, RandomAccess Memory), electric carrier signal, telecommunication signal and software distribution medium. For example, a USB flash drive, a mobile hard disk, a magnetic disk or an optical disk. In some jurisdictions, according to legislation and patent practice, computer-readable media cannot be electric carrier signals and telecommunication signals.

[0112] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described or recorded in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0113] Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.

[0114] In the embodiments provided in the present application, it should be understood that the disclosed devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic. For example, the division of the modules or units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of devices or units, which can be electrical, mechanical or other forms.

[0115] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0116] The embodiments described above are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.

Claims

1. A rotary grouting method for producing ceramics, characterized in that: The method comprises: Obtaining the mud parameters, mold water absorption parameters and grouting blank design parameters of rotary grouting; wherein the mud parameters include mud water content value and mud particle distribution value, the mold water absorption parameters include mold water absorption rate value and water absorption speed value, and the grouting blank design parameters include grouting blank theoretical volume value and grouting blank maximum wall thickness value; Through the grouting control model, the grouting time, grouting speed and grouting amount are determined according to the mud parameters, mold water absorption parameters and grouting blank design parameters, and the rotary grouting process of the grouting blank is completed according to the grouting time, grouting speed and grouting amount.

2. The rotary grouting method for producing ceramics according to claim 1, characterized in that: The method further comprises: Detect the amount of mud poured out through the mud receiving tank; Through the first grouting correction model, the corrected grouting time and the corrected grouting amount are determined according to the mud parameters, mold water absorption parameters, grouting blank design parameters, grouting amount and mud pouring amount, and the rotational grouting process of the grouting blank is completed according to the corrected grouting time, grouting speed and corrected grouting amount.

3. The rotary grouting method for producing ceramics according to claim 2, characterized in that: The method further comprises: Detect the surface quality value of the grouting blank by using the surface detection component; Through the second grouting correction model, the corrected grouting speed is determined according to the mold water absorption parameters, the grouting blank design parameters, the grouting amount, the mud pouring amount and the surface quality value, and the rotational grouting process of the grouting blank is completed according to the corrected grouting time, the corrected grouting speed and the corrected grouting amount.

4. The rotary grouting method for producing ceramics according to claim 3, characterized in that: The method further comprises: The real-time flow and real-time pressure of the grouting pipeline are obtained. When the flow value obtained by subtracting the real-time flow from the design flow is greater than the preset flow value, and the pressure value obtained by subtracting the design pressure from the real-time pressure is greater than the preset pressure value, the grouting pipeline is cleared by the vibration component.

5. The rotary grouting method for producing ceramics according to claim 4, characterized in that: The method further comprises: After the grouting pipeline is cleared by the vibration component, when the flow value obtained by subtracting the real-time flow from the design flow is continuously greater than the preset flow value, and the pressure value obtained by subtracting the design pressure from the real-time pressure is continuously greater than the preset pressure value, water is added to the mud material to increase the fluidity of the mud material, and the grouting speed is reduced to the first grouting speed, the grouting time is increased to the first grouting time, and the grouting amount is increased to the first grouting amount; The grouting pipeline is cleared by a vibration component, and the rotary grouting process of the grouting blank is completed according to a first grouting rotation speed, a first grouting time and a first grouting amount.

6. The rotary grouting method for producing ceramics according to claim 5, characterized in that: The method further comprises: After the rotary grouting process is repeatedly completed for a preset number of grouting times according to the first grouting speed, the first grouting time and the first grouting amount, a first real-time flow rate and a first real-time pressure of the grouting pipeline are obtained; after the grouting parameters are adjusted, after the rotary grouting process is repeatedly completed for a preset number of grouting times according to the second grouting speed, the second grouting time and the second grouting amount, a second real-time flow rate and a second real-time pressure of the grouting pipeline are obtained; When the second real-time pressure is less than the first real-time pressure, and the second real-time flow rate is greater than the first real-time flow rate, the second grouting rotation speed, the second grouting time and the second grouting amount are used as default grouting parameters.

7. A rotary grouting device for producing ceramics, characterized in that: Comprising means for performing the method according to any one of claims 1 to 6.

8. A rotary slurry casting device for producing ceramics, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that: When the processor executes the computer program, the method according to any one of claims 1 to 6 is implemented.

9. A computer-readable storage medium storing a computer program, characterized in that: When the computer program is executed by a processor, the method according to any one of claims 1 to 6 is implemented.

10. A computer program product, comprising a computer program, characterized in that When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 6 are implemented.

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