A wire coiling control system and wire coiling control method for efficient production of enameled wire

Abstract

The present invention discloses a winding control system and a winding control method for efficient production of enameled wire, and relates to the technical field of enameled wire production. In the present invention, a first tooth structure and a second tooth structure are arranged on the offset control plate, an offset control gear rotates just above the winding power gear, the winding structure is installed on one side of the winding power mechanism, an offset control screw that rotates synchronously with the offset control gear is arranged above the stepping sleeve, an enameled wire offset wheel is fixed at the front end of the stepping sleeve, the enameled wire that slides in the inner cavity of the enameled wire offset wheel is wound and rolled on the winding structure, and the offset control gear rotates axially by rotating the enameled wire offset wheel at the front end of the stepping sleeve. The present invention controls the enameled wire to complete the winding and rolling of 330-350° in situ, and continues to control the offset control plate to move downward so that the second tooth structure drives the offset control gear to rotate, so that the enameled wire is offset forward by a small distance, so that the spacing of the wound enameled wire can be small.

Description

Technical Field

[0001] The invention belongs to the technical field of enameled wire production, and in particular relates to a wire coiling control system and a wire coiling control method for efficient enameled wire production. Background Art

[0002] After the enameled wire is produced, it needs to be coiled and bundled. At present, the coiling process of the enameled wire is usually to wind it on an inflatable shaft. Before winding, the protrusion on the inflatable shaft will bulge after high-pressure inflation, so that the enameled wire will eventually be directly wound on the protrusion. After the enameled wire is wound, the gas inside the protrusion is released and quickly retracted to remove the wound enameled wire.

[0003] In the process of winding and reeling the enameled wire, the enameled wire is generally directly wound onto the reel in a spiral motion to achieve the coiling of the enameled wire. Since the spacing of the wound enameled wire cannot be well controlled during the process of winding the enameled wire, the enameled wire wound on the reel is not only chaotic, but also the space utilization rate of the reel for winding the enameled wire is low. To this end, we provide a coiling control system and a coiling control method for efficient production of enameled wire to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide a wire winding control system and a wire winding control method for efficient production of enameled wire, which solves the problems in the above-mentioned background technology through the specific structural design of the wire winding power mechanism, the offset control mechanism and the wire winding structure for winding the enameled wire.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a wire coiling control system for efficient production of enameled wire, comprising a wire coiling power mechanism, the wire coiling power mechanism is fixedly installed inside a control box, the wire coiling power mechanism comprises a wire coiling power gear rotatably arranged inside the control box; an offset control mechanism, the offset control mechanism is fixedly installed inside the control box, the offset control mechanism comprises an offset control plate that can reciprocate up and down, a first tooth-shaped structure and a second tooth-shaped structure are fixedly arranged from bottom to top on one side of the offset control plate close to the wire coiling power gear, the first tooth-shaped structure is adapted to the position of the wire coiling power gear, and an offset control gear adapted to the position of the second tooth-shaped structure is rotatably arranged directly above the wire coiling power gear; and a device for A wire coiling structure for winding up the enameled wire, wherein the wire coiling structure is arranged at the outside of the control box and is coaxial with the wire coiling power gear, the wire coiling structure is installed on one side of the wire coiling power mechanism, and the winding action of the wire coiling structure is realized by controlling the rotation of the wire coiling power gear; a stepping sleeve that slides with the control box is arranged on one side of the offset control gear, an offset control screw that rotates synchronously with the offset control gear is arranged above the stepping sleeve, an enameled wire offset wheel that is coaxial with the stepping sleeve is fixedly provided at the front end of the stepping sleeve, the enameled wire that slides with the inner cavity of the enameled wire offset wheel is wound and coiled on the wire coiling structure, and the offset control gear controls the enameled wire offset wheel at the front end of the stepping sleeve to move axially.

[0007] When the offset control plate is controlled to move downward, the first toothed structure on it drives the wire coiling power gear to rotate, and the wire coiling structure that rotates synchronously with the wire coiling power gear gradually realizes the winding of the enameled wire. When the second toothed structure on the offset control plate is close to the offset control gear, the enameled wire on the wire coiling structure completes 330-350° winding and winding in situ. As the offset control plate continues to be controlled to move downward, the second toothed structure drives the offset control gear to rotate. In this process, the enameled wire offset wheel at the front end of the stepping sleeve is controlled by the offset control screw to move forward a certain distance, and the enameled wire offset wheel drives the enameled wire therein to deflect forward the same distance. When the second toothed structure is disengaged from the offset control gear, the first toothed structure on the offset control plate is controlled to move horizontally to disengage from the wire coiling power gear, and then the first toothed structure and the second toothed structure on the offset control plate are controlled to return to their initial positions.

[0008] The present invention is further configured as follows: the wire winding power mechanism also includes a first mounting frame, which is mounted on the inner wall of the control box by fasteners, and a motor seat fixedly mounted on the inner wall of the control box is arranged below the first mounting frame, and the output shaft of the wire winding power motor installed on the motor seat is connected to a first pulley; a wire winding power shaft is connected to the surface of the first mounting frame through a bearing, one end of the wire winding power shaft is rotatably arranged on the inner wall of the control box, and the other end of the wire winding power shaft is fixedly provided with a bearing plate located outside the control box, the wire winding power gear is fixedly provided on the peripheral side of the wire winding power shaft, and a second pulley is fixedly provided on the peripheral side of the wire winding power shaft, and the first pulley and the second pulley are connected by a first transmission belt.

[0009] The present invention is further configured such that the offset control mechanism also includes a second mounting frame fixedly arranged on the inner wall of the control box, a third mounting frame is horizontally slidably arranged inside the second mounting frame, the second mounting frame and the third mounting frame are both configured to be U-shaped structures, the third mounting frame is connected to the second mounting frame by a first elastic member, a first electromagnet is installed on the inner wall of the second mounting frame, and the first electromagnet and the permanent magnet on the outer wall of the third mounting frame magnetically repel each other.

[0010] The present invention is further configured as follows: a second elastic member is provided at the top of the third mounting frame, the offset control plate is longitudinally slidably fitted inside the third mounting frame and is connected to the second elastic member, a magnetic plate fixedly connected to the top of the offset control plate is provided on the inner side of the third mounting frame, a second electromagnet magnetically repelling the magnetic plate is provided at the top of the third mounting frame, a longitudinally extending positioning baffle is fixedly provided on the inner wall of the control box, and a pressure limit plate affixed to the surface of the positioning baffle is fixedly provided on one side of the offset control plate.

[0011] The present invention is further configured as follows: a linkage shaft fixedly connected to the offset control gear is rotatably provided on the inner wall of the control box, a third pulley coaxial with the linkage shaft is fixedly provided on the linkage shaft, the offset control screw is rotatably provided on the inner wall of the control box and a fourth pulley is fixedly provided thereon, the third pulley and the fourth pulley are connected by a second transmission belt; a limiting guide rod is fixedly provided on the inner wall of the control box, the stepping sleeve is slidably sleeved on the limiting guide rod, a moving frame sleeved on the limiting guide rod is fixedly provided on the end of the stepping sleeve away from the enameled wire offset wheel, the moving frame is threadedly matched with the offset control screw, and a wire ring matched with the position of the enameled wire offset wheel is fixed on the peripheral side of the stepping sleeve through a connecting rod.

[0012] The present invention is further configured as follows: the wire coiling structure includes an air-expanding shaft kit; wherein the air-expanding shaft kit includes a hollow air guide disk, a plurality of fixing rods are fixedly arranged on one side of the hollow air guide disk, the fixing rods are connected to the carrying disk by a fastening nut, and an air-expanding shaft body coaxially arranged therewith is rotatably arranged on the other side of the hollow air guide disk, a plurality of air-expanding disk wire cavities and air-expanding unlocking cavities are arranged in the annular cavity inside the air-expanding shaft body through a partition plate, the air-expanding disk wire cavities and the air-expanding unlocking cavities are arranged at intervals; a plurality of first air guide holes and second air guide holes are arranged at one end of the air-expanding shaft body close to the hollow air guide disk, the first air guide holes and the air-expanding disk wire cavities are arranged one-to-one and are connected, the second air guide holes and the air-expanding unlocking cavities are arranged one-to-one and are connected, and a plurality of guide holes connected to the annular cavity inside the air-expanding shaft body are opened on one side of the hollow air guide disk close to the air-expanding shaft body.

[0013] The present invention is further configured as follows: elastic protrusions corresponding to the air expansion disk line cavities are fixedly installed on the circumferential side surface of the air expansion shaft body, and the elastic protrusions are communicated with the corresponding air expansion disk line cavities; a support plate coaxial with the hollow air guide plate is provided on the side of the air expansion shaft body away from the hollow air guide plate, and a focusing cylinder is installed on one side of the support plate; a central fixed shaft extending to the interior of the air expansion shaft body is fixedly provided on the other side of the support plate, the central fixed shaft is fixedly connected to the hollow air guide plate, and the support plate and the air expansion shaft body are connected by fasteners; radial sliding openings corresponding to the second air guide holes are provided on the circumferential side surface of the air expansion shaft body, and the radial sliding openings are communicated with the corresponding second air guide holes.

[0014] The present invention is further configured such that the wire coiling structure also includes a wire winding mechanism; wherein, the wire winding mechanism includes a support ring slidably sleeved on the gas-expanding shaft body, a plurality of wire winding arc plates that fit on the outer wall of the gas-expanding shaft body are fixedly arranged on one side of the support ring, a locking rod is radially slidably fitted on the circumferential side surface of the wire winding arc plate, the locking rod is connected to the corresponding wire winding arc plate by a third elastic member, the locking rod is plugged into the corresponding radial sliding opening, an annular retraction cavity coaxial with the support ring is provided on one side of the support ring close to the wire winding arc plate, and an axial through hole connected to the annular retraction cavity is provided on the surface of the support ring.

[0015] The present invention is further configured such that the wire coiling structure also includes a wire gathering mechanism; wherein the wire gathering mechanism includes a wire gathering push ring which is clearance-fitted inside the annular retraction chamber, an axial sliding rod which is slidingly matched with the corresponding axial through hole is fixedly provided on one side of the wire gathering push ring, a connecting frame which is fixedly connected to the axial sliding rod is provided on one side of the wire gathering push ring, a connecting end plate provided on one side of the connecting frame is connected to the axial sliding rod by fasteners, and the output end of the wire gathering cylinder is mounted on the connecting end plate.

[0016] The present invention has the following beneficial effects:

[0017] 1. According to the present invention, when the offset control plate is controlled to move downward, the first toothed structure on it drives the wire coiling power gear to rotate, and the wire coiling structure that rotates synchronously with the wire coiling power gear gradually realizes the winding of the enameled wire. When the second toothed structure on the offset control plate is close to the offset control gear, the enameled wire on the wire coiling structure completes 330-350° winding and winding in situ. As the offset control plate continues to be controlled to move downward, the second toothed structure drives the offset control gear to rotate. In this process, the enameled wire offset wheel at the front end of the stepping sleeve is controlled by the offset control screw to move forward a certain distance, and the enameled wire offset wheel drives the enameled wire therein to deflect forward the same distance. In this way, the spacing between the wound enameled wires can be smaller, thereby shortening the frequency of the reciprocating motion of the wire gathering push ring, which can greatly improve the working efficiency and space utilization of the enameled wire winding and winding.

[0018] 2. According to the present invention, when the second tooth-shaped structure is separated from the offset control gear, the first electromagnet is controlled to be powered off and demagnetized, and the third mounting bracket is horizontally moved and reset under the action of the elastic restoring force of the first elastic member. After the first tooth-shaped structure is separated from the winding power gear, the first tooth-shaped structure and the second tooth-shaped structure on the offset control plate are moved upward and reset under the action of the elastic restoring force of the second elastic member. Then, the first electromagnet is controlled to be energized to generate a strong magnetic repulsion force on the third mounting bracket. Under the action of the magnetic repulsion force, the first tooth-shaped structure and the second tooth-shaped structure on the offset control plate are horizontally moved and reset, thereby continuing to wind and reel the enameled wire, thereby greatly improving the working efficiency of winding and reeling the enameled wire.

[0019] 3. After the present invention completes the winding and reeling of the enameled wire on each elastic protrusion, the gas in the air expansion disk wire cavity is then emptied so that the wound enameled wire fits onto each winding arc plate, and the second air guide hole is aligned with the flow guide hole by controlling the air expansion shaft. Air is introduced into the hollow air guide disk so that the airflow passes through the flow guide hole and the second air guide hole in turn and enters each air expansion unlocking cavity. The air pressure in each air expansion unlocking cavity gradually increases until each locking rod is disengaged from the radial sliding port, at which time the wound and reeled enameled wire can be removed.

[0020] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0022] Figure 1 The figure is a schematic diagram of the structure of a winding control system for the efficient production of enameled wire.

[0023] Figure 2 for Figure 1 Schematic diagram of part of the structure.

[0024] Figure 3 It is a structural schematic diagram of the winding line power mechanism of the present invention.

[0025] Figure 4 for Figure 3 Schematic diagram of the structure from another angle.

[0026] Figure 5 It is a structural schematic diagram of the offset control mechanism in the present invention.

[0027] Figure 6 for Figure 5 Side view of the structure.

[0028] Figure 7 It is a structural schematic diagram of the gas expansion shaft kit in the present invention.

[0029] Figure 8 for Figure 7 Schematic diagram of the structure from another angle.

[0030] Fig. 9 for Figure 7 A longitudinal structural cross-sectional view.

[0031] Fig.10 It is a structural schematic diagram of the winding mechanism in the present invention.

[0032] Fig.11 It is a structural schematic diagram of the line gathering mechanism in the present invention.

[0033] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0034] 1-coil power mechanism, 101-coil power gear, 102-first mounting frame, 103-motor seat, 104-coil power motor, 105-first pulley, 106-coil power shaft, 107-carrying plate, 108-second pulley, 109-first transmission belt, 2-control box, 3-bias adjustment mechanism, 301-bias adjustment plate, 302-first tooth structure, 303-second tooth structure, 304-bias control gear, 305-stepping sleeve, 306-bias control screw, 307-enameled wire bias wheel, 308-second mounting frame, 309-third mounting frame, 310-first elastic member, 311-first electromagnet, 312-second elastic member, 313-magnetic plate, 314-positioning baffle, 315-pressure limit plate, 316-linkage shaft, 317-third belt Wheel, 318-fourth pulley, 319-second transmission belt, 320-limiting guide rod, 321-moving frame, 322-wire ring, 4-gas expansion shaft kit, 401-hollow gas guide disk, 402-fixing rod, 403-fastening nut, 404-gas expansion shaft body, 405-gas expansion disk line cavity, 406-gas expansion unlocking cavity, 407-first gas guide hole, 408-second gas guide hole, 409-elastic protrusion , 410-support plate, 411-wire gathering cylinder, 412-center fixed shaft, 413-radial slide, 5-winding mechanism, 501-support ring, 502-winding arc plate, 503-locking rod, 504-third elastic member, 505-annular retraction chamber, 506-axial through hole, 6-wire gathering mechanism, 601-wire gathering push ring, 602-axial slide rod, 603-connecting frame, 604-connecting end plate. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] For specific embodiment 1, please refer to Figure 1-11The present invention is a winding control system and a winding control method for efficient production of enameled wire, comprising a winding power mechanism 1, a deflection control mechanism 3 and a winding structure for winding the enameled wire; the winding power mechanism 1 is fixedly installed inside a control box 2, and the winding power mechanism 1 comprises a winding power gear 101 rotatably arranged inside the control box 2; the deflection control mechanism 3 is fixedly installed inside the control box 2, and the deflection control mechanism 3 comprises a deflection control plate 301 which can reciprocate up and down, and the first tooth structure 302 and the second tooth structure 303 are fixedly arranged on the side of the deflection control plate 301 close to the winding power gear 101 from bottom to top, respectively, and the first tooth structure 302 is adapted to the position of the winding power gear 101, and a deflection control gear 304 adapted to the position of the second tooth structure 303 is rotatably arranged directly above the winding power gear 101;

[0037] The wire coiling structure is arranged outside the control box 2 and is arranged coaxially with the wire coiling power gear 101. The wire coiling structure is installed on one side of the wire coiling power mechanism 1, and the winding action of the wire coiling structure is realized by controlling the rotation of the wire coiling power gear 101; a stepping sleeve 305 that slides with the control box 2 is arranged on one side of the offset control gear 304, and an offset control screw 306 that rotates synchronously with the offset control gear 304 is arranged above the stepping sleeve 305. An enameled wire offset wheel 307 that is coaxial with the stepping sleeve 305 is fixedly arranged at the front end of the stepping sleeve 305, and the enameled wire that slides with the inner cavity of the enameled wire offset wheel 307 is wound and rolled on the wire coiling structure, and the offset control gear 304 controls the enameled wire offset wheel 307 at the front end of the stepping sleeve 305 to move axially by rotating;

[0038] When the offset control plate 301 is controlled to move downward, the first toothed structure 302 on it drives the wire coiling power gear 101 to rotate, and the wire coiling structure that rotates synchronously with the wire coiling power gear 101 gradually realizes the winding of the enameled wire. When the second toothed structure 303 on the offset control plate 301 is close to the offset control gear 304, the enameled wire on the wire coiling structure completes the winding of 330-350° in situ. As the offset control plate 301 continues to be controlled to move downward, the second toothed structure 303 drives the offset control gear 304 to start winding. The enameled wire deflection wheel 307 at the front end of the stepping sleeve 305 is controlled to move forward a certain distance through the deflection control screw 306, and the enameled wire deflection wheel 307 drives the enameled wire inside it to deflect forward the same distance. When the second tooth structure 303 disengages from the deflection control gear 304, the first tooth structure 302 on the deflection control plate 301 is controlled to move horizontally and disengage from the winding power gear 101, and then the first tooth structure 302 and the second tooth structure 303 on the deflection control plate 301 are controlled to return to their initial positions.

[0039] In this embodiment of the present invention, the wire winding power mechanism 1 also includes a first mounting frame 102, which is mounted on the inner wall of the control box 2 by fasteners, and a motor seat 103 fixedly mounted on the inner wall of the control box 2 is arranged below the first mounting frame 102, and the output shaft of the wire winding power motor 104 installed on the motor seat 103 is connected to the first pulley 105; the surface of the first mounting frame 102 is connected to the wire winding power shaft 106 through a bearing, and one end of the wire winding power shaft 106 is rotatably arranged on the inner wall of the control box 2, and the other end of the wire winding power shaft 106 is fixedly provided with a bearing located on the outside of the control box 2. The carrier plate 107 and the winding power gear 101 are fixedly arranged on the side surface of the winding power shaft 106, and the second pulley 108 is fixedly arranged on the side surface of the winding power shaft 106. The first pulley 105 and the second pulley 108 are connected by a first transmission belt 109. After starting the winding power motor 104, the first pulley 105 can be driven to rotate. Under the action of the first transmission belt 109, the second pulley 108 is driven to rotate synchronously with the first pulley 105, and then the synchronous rotation between the winding power gear 101 and the carrier plate 107 is realized through the winding power shaft 106.

[0040] In this embodiment of the present invention, the offset control mechanism 3 also includes a second mounting frame 308 fixedly arranged on the inner wall of the control box 2, and a third mounting frame 309 is horizontally slidably arranged inside the second mounting frame 308. The second mounting frame 308 and the third mounting frame 309 are both arranged in a U-shaped structure. The third mounting frame 309 is connected to the second mounting frame 308 through a first elastic member 310. A first electromagnet 311 is installed on the inner wall of the second mounting frame 308, and the first electromagnet 311 and the permanent magnet on the outer wall of the third mounting frame 309 repel each other magnetically; when the first electromagnet 311 is in a power-off and demagnetized state, the first elastic member 310 is in a natural state, and when the first electromagnet 311 is controlled to be energized and magnetized, the first elastic member 310 can be placed in a stretched state.

[0041] A second elastic member 312 is provided at the top of the third mounting frame 309, the offset control plate 301 is longitudinally slidably fitted inside the third mounting frame 309 and is connected to the second elastic member 312, and a magnetic plate 313 fixedly connected to the top of the offset control plate 301 is provided on the inner side of the third mounting frame 309. In the initial state, the magnetic plate 313 is abutted against the top of the third mounting frame 309 through the connection of the second elastic member 312. At this time, the first toothed structure 302 is located above the winding power gear 101 and the two are not meshed, while the second toothed structure 303 is located above the offset control gear 304 And the two are not engaged, a second electromagnet that magnetically repels the magnetic plate 313 is arranged on the top of the third mounting frame 309 (the second electromagnet is in a power-off and demagnetized state in the initial state), a longitudinally extending positioning baffle 314 is fixedly arranged on the inner wall of the control box 2, and a pressure limit plate 315 that is attached to the surface of the positioning baffle 314 is fixedly arranged on one side of the offset adjustment plate 301. In the initial state, the first electromagnet 311 is in an energized and magnetic state, and under the action of the strong magnetic repulsion force, the pressure limit plate 315 is tightly pressed against the positioning baffle 314, and the first elastic member 310 is in a stretched state.

[0042] In this embodiment of the present invention, a linkage shaft 316 fixedly connected to the offset control gear 304 is rotatably provided on the inner wall of the control box 2, a third pulley 317 coaxially therewith is fixedly provided on the linkage shaft 316, the offset control screw 306 is rotatably provided on the inner wall of the control box 2 and a fourth pulley 318 is fixedly provided thereon, the third pulley 317 and the fourth pulley 318 are connected by a second transmission belt 319, and the third pulley 317 and the fourth pulley 318 can be synchronously rotated by the action of the second transmission belt 319, thereby realizing the synchronous rotation of the offset control screw 306 with the offset control gear 304;

[0043] A limit guide rod 320 is fixedly arranged on the inner wall of the control box 2, and a stepping sleeve 305 is slidably sleeved on the limit guide rod 320. A moving frame 321 sleeved on the limit guide rod 320 is fixedly arranged at the end of the stepping sleeve 305 away from the enameled wire deflection wheel 307. The moving frame 321 is threadedly matched with the deflection control screw 306. During the rotation of the deflection control screw 306, the moving frame 321 can be moved along the limit by the threaded matching relationship between the deflection control screw 306 and the moving frame 321. The positioning guide rod 320 slides axially, thereby realizing the step-by-step forward movement of the enameled wire offset wheel 307 (that is, each time the offset control gear 304 rotates, the enameled wire offset wheel 307 only moves forward a short distance). A wire ring 322 that matches the position of the enameled wire offset wheel 307 is fixed to the side surface of the stepping sleeve 305 through a connecting rod. The wire ring 322 is arranged along the tangential direction of the enameled wire offset wheel 307 to ensure that the enameled wire passing through the wire ring 322 is stably fitted on the inner side of the enameled wire offset wheel 307.

[0044] Specific embodiment 2, on the basis of specific embodiment 1, the coiling structure includes an air expansion shaft kit 4; wherein the air expansion shaft kit 4 includes a hollow air guide disc 401 (on which an air delivery connector is installed), a plurality of fixing rods 402 are fixedly arranged on one side of the hollow air guide disc 401, and the fixing rods 402 are connected to the carrier disc 107 by fastening nuts 403, which can facilitate the disassembly and assembly of the air expansion shaft kit 4 on the carrier disc 107, and an air expansion shaft body 404 coaxial with the hollow air guide disc 401 is rotatably arranged on the other side, and a partition plate is arranged in the annular cavity inside the air expansion shaft body 404 There are several air-expansion disk line cavities 405 and air-expansion unlocking cavities 406, and the air-expansion disk line cavities 405 and the air-expansion unlocking cavities 406 are arranged at intervals; a plurality of first air guide holes 407 and second air guide holes 408 are arranged at one end of the air-expansion shaft body 404 close to the hollow air guide disk 401, the first air guide holes 407 are arranged one-to-one with the air-expansion disk line cavities 405 and the two are connected, the second air guide holes 408 are arranged one-to-one with the air-expansion unlocking cavities 406 and the two are connected, and a plurality of guide holes connected to the internal annular cavity of the air-expansion shaft body 404 are opened on one side of the hollow air guide disk 401 close to the air-expansion shaft body 404.

[0045] In this embodiment of the present invention, elastic protrusions 409 corresponding to the air expansion disk line cavities 405 are fixedly installed on the side of the air expansion shaft body 404, and the elastic protrusions 409 are connected to the corresponding air expansion disk line cavities 405. In the initial state, each guide hole is coaxial with the corresponding first air guide hole 407, and the second air guide hole 408 is in a misaligned state with the guide hole, so that each second air guide hole 408 is in a closed state. A support plate 410 coaxial with the hollow air guide plate 401 is provided on the side of the air expansion shaft body 404 away from the hollow air guide plate 401, and a focusing cylinder 411 is installed on one side of the support plate 410;

[0046] A central fixed shaft 412 extending into the interior of the gas expansion shaft body 404 is fixedly provided on the other side of the support plate 410. The central fixed shaft 412 is fixedly connected to the hollow gas guide plate 401. The support plate 410 and the gas expansion shaft body 404 are connected by fasteners (specifically, a first fixed groove and a second fixed groove are provided at one end of the gas expansion shaft body 404 away from the hollow gas guide plate 401. When the fastener is connected to the first fixed groove, the first gas guide hole 407 is aligned with the guide hole. When the gas expansion shaft body 404 is rotated so that the fastener is aligned with the second fixed groove, the second gas guide hole 408 can be aligned with the guide hole by connecting the fastener in the second fixed groove). Radial sliding openings 413 corresponding to the second gas guide holes 408 are provided on the peripheral side of the gas expansion shaft body 404. The radial sliding openings 413 are communicated with the corresponding second gas guide holes 408.

[0047] In this embodiment of the present invention, the wire coiling structure also includes a winding mechanism 5; wherein the winding mechanism 5 includes a support ring 501 slidably mounted on the gas expansion shaft body 404, and a plurality of winding arc plates 502 that are attached to the outer wall of the gas expansion shaft body 404 are fixedly arranged on one side of the support ring 501, and a locking rod 503 is radially slidably fitted on the circumferential side of the winding arc plate 502, and the locking rod 503 is connected to the corresponding winding arc plate 502 through a third elastic member 504, and the locking rod 503 is plugged into the corresponding radial sliding port 413. In this way, the entire winding mechanism 5 can be synchronously rotated with the gas expansion shaft kit 4, and an annular retraction cavity 505 coaxial with the support ring 501 is provided on the side close to the winding arc plate 502, and an axial through hole 506 connected to the annular retraction cavity 505 is provided on the surface of the support ring 501.

[0048] Specific embodiment three, on the basis of specific embodiment one and embodiment two, the wire coiling structure also includes a wire gathering mechanism 6; wherein the wire gathering mechanism 6 includes a wire gathering push ring 601 which is clearance-fitted in the annular retraction chamber 505 (the wire gathering push ring 601 in the initial state is fitted in the annular retraction chamber 505, and moves back to the annular retraction chamber 505 after completing the wire gathering), an axial slide rod 602 which is slidably matched with the corresponding axial through hole 506 is fixedly provided on one side of the wire gathering push ring 601, a connecting frame 603 which is fixedly connected to the axial slide rod 602 is provided on one side of the wire gathering push ring 601, a connecting end plate 604 which is provided on one side of the connecting frame 603 is connected to the axial slide rod 602 by fasteners, and the wire gathering cylinder 411 The output end is installed on the connecting end plate 604; specifically, the output end of the wire gathering cylinder 411 is installed on the connecting end plate 604, and the connecting end plate 604 is slidably fitted inside the extension tube on the connecting frame 603, and the connecting end plate 604 is fixed to the extension tube on the connecting frame 603 by multiple fasteners arranged on the circumferential side, thereby realizing the axial sliding of the wire gathering push ring 601 on the winding arc plate 502 by controlling the telescopic movement of the wire gathering cylinder 411, and when the elastic protrusion 409 is controlled to deflate and retract so that the enameled wire is wound on each winding arc plate 502, and then the fasteners on the connecting frame 603 are removed, the winding mechanism 5 and the wire gathering mechanism 6 with the enameled wire wound and rolled up can be removed.

[0049] Specific embodiment 4, the present invention also includes a wire coiling control method of a wire coiling control system for efficient production of enameled wire, comprising the following steps:

[0050] S01, the movable end of the enameled wire is passed through the wire ring 322 and the enameled wire deflection wheel 307 in sequence, and then wound and fixed on the inner side of the wire coiling structure, and air is introduced into the hollow air guide plate 401 so that the air flow passes through the guide hole and the first air guide hole 407 in sequence and enters each air expansion coil wire cavity 405, and the air pressure in each air expansion coil wire cavity 405 gradually increases until each elastic protrusion 409 is expanded and protruded, so that the enameled wire is tightly attached to each elastic protrusion 409;

[0051] S02, start the second electromagnet to generate a downward magnetic repulsive force on the magnetic plate 313, so that the first toothed structure 302 on the offset control plate 301 presses against the wire winding power gear 101, then start the wire winding power motor 104 to drive the first pulley 105 to rotate, and the wire winding power gear 101 is rotated under the joint action of the first transmission belt 109 and the second pulley 108, and the offset control plate 301 is controlled to move downward through the cooperation between the wire winding power gear 101 and the first toothed structure 302. In this process, the enameled wire is gradually wound around each elastic protrusion 409, and then the second electromagnet is controlled to be powered off and demagnetized;

[0052] S03, when the second toothed structure 303 on the offset control plate 301 is close to the offset control gear 304, the enameled wire on the coiling structure is wound and reeled at 330-350 degrees in situ, and as the offset control plate 301 is continuously controlled to move downward, the second toothed structure 303 drives the offset control gear 304 to rotate, and the offset control screw 306 is driven to rotate synchronously under the joint action of the third pulley 317, the second transmission belt 319 and the fourth pulley 318, and the stepping sleeve 305 moving axially along the offset control screw 306 makes the enameled wire offset wheel 307 move forward a certain distance, and the enameled wire offset wheel 307 drives the enameled wire inside to deflect forward by the same distance;

[0053] S04, when the second toothed structure 303 is separated from the offset control gear 304, the first electromagnet 311 is controlled to be powered off and demagnetized, and the third mounting bracket 309 is horizontally moved and reset under the elastic restoring force of the first elastic member 310. When the first toothed structure 302 is separated from the winding power gear 101, the first toothed structure 302 and the second toothed structure 303 on the offset control plate 301 are moved upward to complete the reset under the elastic restoring force of the second elastic member 312. Then, the first electromagnet 311 is controlled to be powered on to generate a strong magnetic repulsive force on the third mounting bracket. Under the action of the magnetic repulsive force, the first toothed structure 302 and the second toothed structure 303 on the offset control plate 301 are horizontally moved and reset;

[0054] S05, after looping steps S02 to S04 so that each elastic protrusion 409 is partially wound with enameled wire, the wire gathering cylinder 411 is started to retract and drive the wire gathering push ring 601 to gather the wound enameled wire together, and then the wire gathering cylinder 411 is controlled to extend forward so that the wire gathering push ring 601 is re-fitted into the annular retraction cavity 505;

[0055] S06, loop steps S02 to S05 to complete the winding and reeling of the enameled wire on each elastic protrusion 409, then evacuate the gas in the air expansion disk wire cavity 405 so that the wound enameled wire fits on each winding arc plate 502, control the air expansion shaft 404 to align the second air guide hole 408 with the flow guide hole, and introduce air into the hollow air guide disk 401 so that the airflow passes through the flow guide hole and the second air guide hole 408 in turn and enters each air expansion unlocking cavity 406, the air pressure in each air expansion unlocking cavity 406 gradually increases until each locking rod 503 disengages from the radial slide 413, at which time the wound and reeled enameled wire can be removed.

[0056] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0057] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A coiling control system for efficient production of enameled wire, characterized in that: include: A wire winding power mechanism (1), the wire winding power mechanism (1) being fixedly mounted inside a control box (2), the wire winding power mechanism (1) comprising a wire winding power gear (101) rotatably arranged inside the control box (2); A deflection control mechanism (3), the deflection control mechanism (3) being fixedly mounted inside the control box (2), the deflection control mechanism (3) comprising a deflection control plate (301) that can reciprocate up and down, a first tooth-shaped structure (302) and a second tooth-shaped structure (303) being fixedly arranged from bottom to top on a side of the deflection control plate (301) close to the wire winding power gear (101), the first tooth-shaped structure (302) being adapted to the position of the wire winding power gear (101), and a deflection control gear (304) being adapted to the position of the second tooth-shaped structure (303) being rotatably arranged directly above the wire winding power gear (101); and a wire coiling structure for winding the enameled wire, the wire coiling structure being arranged outside the control box (2) and being coaxially arranged with the wire coiling power gear (101), the wire coiling structure being installed on one side of the wire coiling power mechanism (1), and realizing the winding action of the wire coiling structure by controlling the rotation of the wire coiling power gear (101); A stepping sleeve (305) that is slidably matched with the control box (2) is arranged on one side of the offset control gear (304); an offset control screw (306) that rotates synchronously with the offset control gear (304) is arranged above the stepping sleeve (305); an enameled wire offset wheel (307) that is coaxial with the stepping sleeve (305) is fixedly arranged at the front end of the stepping sleeve (305); the enameled wire that is slidably matched in the inner cavity of the enameled wire offset wheel (307) is wound and rolled on the wire coiling structure; the offset control gear (304) moves axially by rotating the enameled wire offset wheel (307) at the front end of the stepping sleeve (305); When the offset control plate (301) is controlled to move downward, the first toothed structure (302) thereon drives the wire coiling power gear (101) to rotate, and the wire coiling structure that rotates synchronously with the wire coiling power gear (101) gradually realizes winding of the enameled wire. When the second toothed structure (303) on the offset control plate (301) is close to the offset control gear (304), the enameled wire on the wire coiling structure completes winding and winding at 330-350 degrees in situ. As the offset control plate (301) is controlled to move downward continuously, the second toothed structure (303) drives the offset control gear (304) to rotate. During the process, the enameled wire deflection wheel (307) at the front end of the stepping sleeve (305) is controlled by the deflection control screw (306) to move forward a certain distance, and the enameled wire deflection wheel (307) drives the enameled wire inside thereof to deflect forward the same distance, and when the second tooth-shaped structure (303) is separated from the deflection control gear (304), the first tooth-shaped structure (302) on the deflection control plate (301) is controlled to move horizontally and separate from the winding power gear (101), and then the first tooth-shaped structure (302) and the second tooth-shaped structure (303) on the deflection control plate (301) are controlled to return to their initial positions; The wire winding power mechanism (1) further comprises a first mounting frame (102), the first mounting frame (102) being mounted on the inner wall of the control box (2) via fasteners, a motor seat (103) being fixedly mounted on the inner wall of the control box (2) being provided below the first mounting frame (102), and an output shaft of a wire winding power motor (104) mounted on the motor seat (103) being connected to a first pulley (105); A wire winding power shaft (106) is connected to the surface of the first mounting frame (102) via a bearing, one end of the wire winding power shaft (106) is rotatably mounted on the inner wall of the control box (2), the other end of the wire winding power shaft (106) is fixedly mounted with a carrier plate (107) located outside the control box (2), the wire winding power gear (101) is fixedly mounted on the peripheral side of the wire winding power shaft (106), a second belt pulley (108) is fixedly mounted on the peripheral side of the wire winding power shaft (106), and the first belt pulley (105) and the second belt pulley (108) are connected via a first transmission belt (109); The offset control mechanism (3) further comprises a second mounting frame (308) fixedly arranged on the inner wall of the control box (2); a third mounting frame (309) is horizontally slidably arranged inside the second mounting frame (308); the second mounting frame (308) and the third mounting frame (309) are both arranged in a U-shaped structure; the third mounting frame (309) and the second mounting frame (308) are connected via a first elastic member (310); a first electromagnet (311) is installed on the inner wall of the second mounting frame (308); the first electromagnet (311) and the permanent magnet on the outer wall of the third mounting frame (309) are magnetically repelled from each other; A second elastic member (312) is arranged at the top of the third mounting frame (309); the offset control plate (301) is longitudinally slidably fitted inside the third mounting frame (309) and connected to the second elastic member (312); a magnetic plate (313) fixedly connected to the top of the offset control plate (301) is arranged on the inner side of the third mounting frame (309); a second electromagnet magnetically repelling the magnetic plate (313) is arranged at the top of the third mounting frame (309); a longitudinally extending positioning baffle (314) is fixedly arranged on the inner wall of the control box (2); and a pressure limiting plate (315) abutting on the surface of the positioning baffle (314) is fixedly arranged on one side of the offset control plate (301); A linkage shaft (316) is rotatably provided on the inner wall of the control box (2) and is fixedly connected to the offset control gear (304); a third belt pulley (317) coaxially therewith is fixedly provided on the linkage shaft (316); the offset control screw (306) is rotatably provided on the inner wall of the control box (2) and a fourth belt pulley (318) is fixedly provided thereon; the third belt pulley (317) and the fourth belt pulley (318) are connected via a second transmission belt (319); A limit guide rod (320) is fixedly arranged on the inner wall of the control box (2), the stepping sleeve (305) is slidably sleeved on the limit guide rod (320), a moving frame (321) sleeved on the limit guide rod (320) is fixedly arranged at the end of the stepping sleeve (305) away from the enameled wire deflection wheel (307), the moving frame (321) is threadedly engaged with the deflection control screw (306), and a wire ring (322) adapted to the position of the enameled wire deflection wheel (307) is fixed to the peripheral side surface of the stepping sleeve (305) via a connecting rod.

2. A wire coiling control system for efficient production of enameled wire according to claim 1, characterized in that: The wire coiling structure comprises an air expansion shaft kit (4); The gas expansion shaft kit (4) comprises a hollow gas guide disc (401), a plurality of fixing rods (402) are fixedly arranged on one side of the hollow gas guide disc (401), the fixing rods (402) are connected to the carrier disc (107) via a fastening nut (403), a gas expansion shaft body (404) coaxial with the hollow gas guide disc (401) is rotatably arranged on the other side, a plurality of gas expansion disc line cavities (405) and gas expansion unlocking cavities (406) are arranged in an annular cavity inside the gas expansion shaft body (404) via a partition plate, and the gas expansion disc line cavities (405) and the gas expansion unlocking cavities (406) are arranged at intervals; A plurality of first air guide holes (407) and a second air guide hole (408) are provided at one end of the air-expanding shaft body (404) close to the hollow air guide disc (401); the first air guide holes (407) are arranged in one-to-one correspondence with the air-expanding disc line cavity (405) and the two are connected; the second air guide holes (408) are arranged in one-to-one correspondence with the air-expanding unlocking cavity (406) and the two are connected; and a plurality of air guide holes are opened on one side of the hollow air guide disc (401) close to the air-expanding shaft body (404) and are connected to the internal annular cavity of the air-expanding shaft body (404).

3. A wire coiling control system for efficient production of enameled wire according to claim 2, characterized in that: The side surface of the gas expansion shaft (404) is fixedly provided with elastic protrusions (409) corresponding to the gas expansion disk line cavities (405) one by one, and the elastic protrusions (409) are connected to the corresponding gas expansion disk line cavities (405). A support disk (410) coaxial with the hollow gas guide disk (401) is provided on the side of the gas expansion shaft (404) away from the hollow gas guide disk (401), and a focusing cylinder (411) is installed on one side of the support disk (410); A central fixed shaft (412) extending into the interior of the gas expansion shaft (404) is fixedly arranged on the other side of the support plate (410); the central fixed shaft (412) is fixedly connected to the hollow gas guide plate (401); the support plate (410) and the gas expansion shaft (404) are connected via fasteners; radial sliding openings (413) corresponding to the second gas guide holes (408) are arranged on the circumferential side of the gas expansion shaft (404); and the radial sliding openings (413) are communicated with the corresponding second gas guide holes (408).

4. A coiling control system for efficient production of enameled wire according to claim 3, characterized in that: The wire coiling structure further comprises a wire winding mechanism (5); The winding mechanism (5) comprises a support ring (501) slidably sleeved on the gas expansion shaft (404); a plurality of winding arc plates (502) abutting against the outer wall of the gas expansion shaft (404) are fixedly arranged on one side of the support ring (501); a locking rod (503) is radially slidably fitted on the circumferential side of the winding arc plate (502); the locking rod (503) is connected to the corresponding winding arc plate (502) via a third elastic member (504); the locking rod (503) is plugged into the corresponding radial sliding opening (413); a coaxial annular retraction cavity (505) is provided on the side of the support ring (501) close to the winding arc plate (502); and an axial through hole (506) connected to the annular retraction cavity (505) is provided on the surface of the support ring (501).

5. A wire coiling control system for efficient production of enameled wire according to claim 4, characterized in that: The wire coiling structure further comprises a wire gathering mechanism (6); Wherein, the line gathering mechanism (6) includes a line gathering push ring (601) which is clearance-fitted inside the annular retraction chamber (505), an axial sliding rod (602) which is slidingly matched with the corresponding axial through hole (506) is fixedly arranged on one side of the line gathering push ring (601), a connecting frame (603) which is fixedly connected to the axial sliding rod (602) is arranged on one side of the line gathering push ring (601), a connecting end plate (604) arranged on one side of the connecting frame (603) is connected to the axial sliding rod (602) by fasteners, and the output end of the line gathering cylinder (411) is mounted on the connecting end plate (604).

6. The wire coiling control method of a wire coiling control system for efficient production of enameled wire according to claim 5, characterized in that: The steps include: S01, passing the movable end of the enameled wire through the wire ring (322) and the enameled wire deflection wheel (307) in sequence, and then winding and fixing it on the inner side of the wire coiling structure, and introducing air into the hollow air guide disk (401) so that the air flow passes through the guide hole and the first air guide hole (407) in sequence and enters each air expansion coiling cavity (405), and the air pressure in each air expansion coiling cavity (405) gradually increases until each elastic protrusion (409) is expanded, so that the enameled wire is tightly attached to each elastic protrusion (409); S02, starting the second electromagnet to generate a downward magnetic repulsive force on the magnetic plate (313), so that the first toothed structure (302) on the offset control plate (301) is pressed against the wire winding power gear (101), and then starting the wire winding power motor (104) to drive the first pulley (105) to rotate, and the wire winding power gear (101) is rotated under the joint action of the first transmission belt (109) and the second pulley (108), and the offset control plate (301) is controlled to move downward through the cooperation between the wire winding power gear (101) and the first toothed structure (302), and in this process, the enameled wire is gradually wound around each elastic protrusion (409), and then the second electromagnet is controlled to be powered off and demagnetized; S03, when the second toothed structure (303) on the offset control plate (301) is close to the offset control gear (304), the enameled wire on the coiling structure is wound and reeled at 330-350 degrees in situ, and as the offset control plate (301) is continuously controlled to move downward, the second toothed structure (303) drives the offset control gear (304) to rotate, and the offset control screw (306) is driven to rotate synchronously under the joint action of the third pulley (317), the second transmission belt (319) and the fourth pulley (318), and the stepping sleeve (305) moves axially along the offset control screw (306), so that the enameled wire offset wheel (307) moves forward a certain distance, and the enameled wire offset wheel (307) drives the enameled wire therein to deflect forward by the same distance; S04, when the second toothed structure (303) is separated from the offset control gear (304), the first electromagnet (311) is controlled to be powered off and demagnetized, and the third mounting frame (309) is horizontally moved and reset under the action of the elastic restoring force of the first elastic member (310); when the first toothed structure (302) is separated from the winding power gear (101), the first toothed structure (302) and the second toothed structure (303) on the offset control plate (301) are moved upward to complete reset under the action of the elastic restoring force of the second elastic member (312); then, the first electromagnet (311) is controlled to be powered on to generate a strong magnetic repulsive force on the third mounting frame, and under the action of the magnetic repulsive force, the first toothed structure (302) and the second toothed structure (303) on the offset control plate (301) are horizontally moved to complete reset; S05, after a portion of the enameled wire is wound around each elastic protrusion (409) by looping steps S02 to S04, the wire gathering cylinder (411) is started to retract and drive the wire gathering push ring (601) to gather the wound enameled wires together, and then the wire gathering cylinder (411) is controlled to move forward so that the wire gathering push ring (601) is re-fitted into the annular retraction chamber (505); S06, looping steps S02 to S05 to complete the winding and reeling of the enameled wire on each elastic protrusion (409), then evacuating the gas in the air expansion coil cavity (405) so that the wound enameled wire fits on each winding arc plate (502), controlling the air expansion shaft (404) so ​​that the second air guide hole (408) is aligned with the flow guide hole, and introducing air into the hollow air guide disk (401) so that the air flow passes through the flow guide hole and the second air guide hole (408) in turn and enters each air expansion unlocking cavity (406), and the air pressure in each air expansion unlocking cavity (406) gradually increases until each locking rod (503) is disengaged from the radial sliding opening (413), at which time the wound and reeled enameled wire can be removed.

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