A stamping die for metal product casting and a method of using the same
By introducing buffering, silencing, heat dissipation and docking mechanisms into the stamping die, the problems of noise, vibration, thermal stability, toughness and flexibility during the stamping process are solved, and stamping effects of high precision, high quality and high applicability are achieved.
Patent Information
- Application Number
- CN202411214283.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-31
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-08-31
AI Technical Summary
During the stamping process, existing stamping molds have noise and vibration that affect the environment and operator health, poor thermal stability affects processing accuracy and surface quality, insufficient toughness leads to brittle fracture, and insufficient flexibility makes it difficult to adapt to different stamping needs.
A stamping die including a buffer mechanism, a silencer mechanism, a heat dissipation mechanism and a docking mechanism is designed. The buffer mechanism absorbs shock through the buffer damping rod and the top buffer spring. The silencer mechanism absorbs noise through the silencer tube and the silencer tube. The heat dissipation mechanism quickly dissipates heat through the heat dissipation teeth and heat dissipation holes. The docking mechanism uses the positioning studs and positioning chute. Ensure a stable connection between the upper and lower templates.
It effectively reduces noise and vibration during the stamping process, improves the thermal stability and toughness of the mold, enhances the flexibility and applicability of the mold, and ensures high precision and high quality in the stamping process.
Smart Images

Figure CN118744193B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metal molds, and in particular relates to a stamping mold for casting metal products and a use method thereof. Background Art
[0002] A stamping die is a special process equipment used to process materials into parts during cold stamping. It is called a cold stamping die. Stamping is a pressure processing method that uses a die installed on a press to apply pressure to the material at room temperature to cause separation or plastic deformation, thereby obtaining the desired parts.
[0003] The stamping die, also known as the cold die, forces the metal parts in the die to change their shape according to its specific shape combined with the force of the stamping machine, so that the metal parts are rapidly deformed under the impact of the die shape and the force of the stamping machine, thereby completing the shape change of the metal parts. The stamping die can then rely on its own specific shape to determine the shape of the metal parts after stamping, thereby improving the stamping shape stability of the metal parts.
[0004] The existing stamping dies mainly have the following defects:
[0005] 1. Environmental impact: The noise and vibration generated during the stamping process not only affect the working environment, but also have an adverse effect on the health of the operators;
[0006] 2. Influence of thermal stability: The stamping die will generate high temperature during operation, which will affect the thermal stability of the material, thereby affecting the processing accuracy and surface quality of the die;
[0007] 3. Toughness influence: The mold material is prone to brittle fracture under impact load, and the overall service life of the mold cannot be guaranteed;
[0008] 4. Impact of flexibility: In the stamping process, different molds are required. During use, there are stamping molds and shaping molds. During use, they must be selected and used according to needs, and the overall flexibility cannot be guaranteed.
[0009] Therefore, a new stamping die is needed to solve the above problems. Summary of the invention
[0010] The purpose of the present invention is to reduce the vibration of the upper template during the stamping process by using a buffer mechanism, ensure buffering during use, improve the overall toughness of the mold, and prevent brittle fracture under impact load. In addition, the mold structure is reasonably designed, the relative positions of the various components are accurate, and it is easy to install and debug. At the same time, the vibration of the upper template during stamping is offset by the shock-absorbing holes to achieve the use effect. Through the coordinated use of the silencer and the buffer mechanism, the buffer mechanism reduces the sound during the stamping process. At the same time, the silencer absorbs the noise generated by the collision between the upper template and the lower template during the stamping process, avoiding noise and vibration affecting the working environment and causing adverse effects on the health of the operator. The silencer changes the propagation path of the sound, causing the sound to produce reflection, refraction and other phenomena during the propagation process, resulting in the gradual attenuation of the sound energy. In addition, the flow resistance of the fluid is increased inside the silencer mechanism, so that part of the sound energy is converted into heat energy and consumed, thereby completing the silencer. Through the coordinated use of heat dissipation teeth and heat dissipation holes, the heat dissipation teeth are opened on the limit sleeve at the bottom of the upper template, so as to increase the contact area between the upper template as a whole and the outside, so that the high temperature generated by the stamping of the upper template during stamping can be quickly dissipated, thereby preventing the stamping mold from being affected by the high temperature of stamping during the working process, ensuring the overall thermal expansion coefficient and thermal conductivity of the mold, and improving the processing accuracy and surface quality of the mold. In addition, the limit sleeve corresponds to the lower template to ensure the stability of the upper template during stamping. Through the use of the docking mechanism, the positioning studs, positioning grooves and positioning screw holes cooperate with each other to ensure the connection between the upper template and the lower template, so that different types of upper templates can be stably installed, thereby improving the applicability and flexibility during use.
[0011] The technical solution adopted by the present invention is as follows: A stamping die for casting metal products, comprising:
[0012] Next template;
[0013] An upper template, wherein the upper template is installed directly above the lower template, and a punching opening is opened at the top of the upper template;
[0014] A docking mechanism, and multiple groups of docking mechanisms are provided, and the multiple groups of docking mechanisms are respectively arranged at the top four corners of the lower template, and the multiple groups of docking mechanisms are connected to the upper template;
[0015] The buffer mechanism is provided with multiple groups, and the multiple groups of buffer mechanisms are all arranged in the lower template, and the multiple groups of buffer mechanisms are evenly distributed, and the multiple groups of buffer mechanisms are all connected to the upper template to reduce the shock of the upper template during stamping. Each group of buffer mechanisms includes a mounting docking component, a shock absorbing hole, a buffer damping rod and a top buffer spring. The mounting docking component is arranged in the lower template, the buffer damping rod is arranged in the mounting docking component, the top buffer spring is sleeved on the buffer damping rod, and the shock absorbing hole is opened in the upper template;
[0016] A silencer mechanism is provided with multiple groups, and the multiple groups of silencers are all arranged in the lower template, and the multiple groups of silencers are evenly distributed, and the multiple groups of silencers are all connected to the upper template to weaken the sound during stamping. Each group of silencers includes a silencer component, a silencer pipe, a silencer sound-dispersing tube and a silencer slot. The silencer pipe is installed in the lower template, and one end of the silencer pipe is fixedly connected to a silencer dust-proof net, and an inner edge of one end of the silencer pipe is fixedly connected to a sound inlet funnel, and the silencer sound-dispersing tube is fixedly connected to one end of the sound inlet funnel. The silencer slot is opened on the silencer sound-dispersing tube, and the silencer component is arranged in the silencer pipe;
[0017] A heat dissipation mechanism is provided on the upper template to dissipate heat during the stamping process. The heat dissipation mechanism includes heat dissipation teeth and heat dissipation holes. The bottom of the upper template is fixedly connected to a limiting sleeve near the edge. The heat dissipation teeth are provided on the inner wall of the limiting sleeve, and the heat dissipation holes are provided on the top of the upper template.
[0018] The installation docking component includes a buffer groove, a buffer telescopic installation groove, a limit frame and a docking assembly, wherein the buffer groove is arranged at the bottom of the lower template, the buffer telescopic installation groove is arranged in the lower template, and the buffer telescopic installation groove is communicated with the buffer groove, the limit frame is fixedly connected in the lower template, and the docking assembly is arranged in the limit frame;
[0019] The docking assembly includes a buffer diagonal brace rod and a buffer diagonal pressure rod, the buffer diagonal brace rod is slidably connected to the buffer telescopic installation groove, the buffer diagonal pressure rod is fixedly connected to the bottom of the upper template, and the buffer diagonal pressure rod is docked with the buffer diagonal brace rod, a plurality of buffer connection holes are equidistantly provided on the buffer diagonal brace rod, each of the buffer connection holes is connected to one end of each buffer damping rod, and a plurality of silencer connection holes are equidistantly provided on the buffer diagonal brace rod, each of the silencer connection holes is docked with each silencer pipe;
[0020] The shock absorbing hole is arranged in the buffer oblique pressure rod.
[0021] Among them, each group of the docking mechanism includes two groups of positioning components, a docking sleeve, a docking magnetic column and a docking hole. The docking hole is opened at the top edge of the lower template, the docking magnetic column is fixedly connected in the docking hole, the docking sleeve is fixedly connected at the bottom edge of the upper template, and the docking sleeve is movably inserted in the docking hole.
[0022] Among them, each group of the positioning components includes a positioning stud, a positioning groove and a positioning screw hole, the positioning screw hole is opened on one side of the outer surface of the lower template, the positioning groove is opened on one side of the outer surface of the docking sleeve, the positioning stud is installed in the positioning screw hole, and the positioning stud is docked with the positioning groove.
[0023] Wherein, the silencing component comprises:
[0024] A sound absorbing component is provided in the muffler tube to absorb noise during the stamping process; and
[0025] The silencer assembly is arranged in the silencer pipe to offset the noise during the stamping process.
[0026] The sound absorbing assembly includes a plurality of sound-absorbing baffles and a plurality of sound-absorbing screens. The plurality of sound-absorbing baffles are fixedly connected to one end of the sound-absorbing pipe at equal intervals, and every two sound-absorbing screens are installed on one side of each of the plurality of sound-absorbing baffles.
[0027] Among them, the silencer assembly includes multiple silencer funnels, multiple silencer cavities and multiple silencer sleeves, the multiple silencer funnels are fixedly connected to the other end of the silencer pipe at equal distances, each silencer cavity is arranged between every two silencer funnels, and each silencer sleeve is connected to one end of each silencer funnel.
[0028] Wherein, a bearing plate is fixedly connected inside the lower template, and a sound-absorbing pad is fixedly connected on the bearing plate.
[0029] A method for using a stamping die for casting a metal product, comprising the following steps:
[0030] Step 1: Install the template: After installing the lower template at the punching position, select the type of upper template that needs to be punched and dock it on the lower template. During the installation process, multiple docking sleeves are docked with multiple docking holes to connect the docking sleeves with the docking magnetic columns inside them to complete the movable connection. In addition, the positioning studs are installed in the positioning screw holes so that the positioning studs are docked in the positioning slide grooves to ensure the stability of the upper template.
[0031] Step 2, stamping buffer: During the stamping process, the buffer diagonal support rod and the buffer diagonal pressure rod cooperate with each other, and the multiple buffer damping rods and the top buffer spring in the lower template cooperate with each other to complete the shock absorption of pressing the upper template. At the same time, the shock absorption hole is used to absorb the shock and complete the use;
[0032] Step 3: Stamping silencing: During the stamping process, noise is generated, and the sound enters the silencer pipe, and is scattered through the silencer tube and silencer slot holes into the silencer baffle and silencer screen to complete the sound absorption. The unabsorbed noise is refluxed and offset through multiple silencer funnels, multiple silencer cavities and multiple silencer sleeves to complete the silencing treatment. At the same time, when the upper template contacts the lower template, the sound is silenced through the silencer pad to avoid noise caused by impact;
[0033] Step 4: Heat dissipation: The heat dissipation teeth increase the contact area between the upper template and the outside, and quickly dissipate the heat generated during the stamping process through the heat dissipation teeth. At the same time, the heat dissipation is carried out in conjunction with the heat dissipation holes to complete the use.
[0034] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0035] (1) In the present invention, by using the buffer mechanism, the upper template can be damped during the stamping process, ensuring buffering during use and improving the overall toughness of the mold to prevent brittle fracture under impact load. In addition, the mold structure is reasonably designed, the relative positions of the various components are accurate, and installation and debugging are convenient. At the same time, the vibration of the upper template during stamping is offset by the shock-absorbing holes to achieve the desired use effect.
[0036] (2) In the present invention, the buffer mechanism reduces the sound during the stamping process by using the silencer mechanism in conjunction with the buffer mechanism. At the same time, the silencer mechanism absorbs the noise generated by the collision between the upper and lower templates during the stamping process, thereby preventing noise and vibration from affecting the working environment and causing adverse effects on the health of operators. The silencer mechanism changes the propagation path of the sound, causing reflection, refraction and other phenomena in the sound propagation process, resulting in the gradual attenuation of the sound energy. In addition, the flow resistance of the fluid inside the silencer mechanism is increased, so that part of the sound energy is converted into heat energy and consumed, thereby completing the silencing.
[0037] (3) In the present invention, the heat dissipation teeth and the heat dissipation holes are used in combination. The heat dissipation teeth are opened on the limiting sleeve at the bottom of the upper template, thereby increasing the contact area between the upper template as a whole and the outside, so that the high temperature generated by the stamping of the upper template during stamping can be quickly dissipated, thereby preventing the stamping mold from being affected by the high temperature of stamping during the working process, ensuring the overall thermal expansion coefficient and thermal conductivity of the mold, and improving the processing accuracy and surface quality of the mold. In addition, the limiting sleeve corresponds to the lower template to ensure the stability of the upper template during stamping.
[0038] (4) In the present invention, by using a docking mechanism, the positioning studs, positioning grooves and positioning screw holes cooperate with each other to ensure the connection between the upper template and the lower template, so that different types of upper templates can be stably installed, thereby improving the applicability and flexibility during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 It is a sectional exploded view of the first part of the present invention;
[0040] Figure 2 It is a partial cross-sectional view of the present invention;
[0041] Figure 3 An exploded view of the present invention;
[0042] Figure 4 A perspective view of the present invention;
[0043] Figure 5 It is a cross-sectional exploded view of the present invention;
[0044] Figure 6 It is a cross-sectional exploded view of the present invention;
[0045] Figure 7 is a cross-sectional view of the present invention;
[0046] Figure 8 A partial cross-sectional view of the muffler mechanism of the present invention;
[0047] Fig. 9 It is a three-dimensional diagram of the muffler mechanism of the present invention.
[0048] Markings in the figure: 1. Lower template; 2. Silencer pipe; 3. Buffer damping rod; 4. Top buffer spring; 5. Buffer diagonal support rod; 6. Silence pad; 7. Docking sleeve; 8. Upper template; 9. Heat dissipation tooth; 10. Buffer diagonal pressure rod; 11. Limiting sleeve; 12. Buffer connecting hole; 13. Silence connecting hole; 14. Buffer telescopic mounting slot; 15. Docking magnetic column; 16. Docking hole; 17. Buffer slot; 18. Bearing plate; 19. Stamping mouth; 20. Limiting frame; 21. Silencer funnel; 22. Silencer baffle; 23. Silencer wire mesh; 24. Silencer sound dissipation tube; 25. Silencer slot hole; 26. Silencer sleeve; 27. Sound inlet funnel; 28. Silencer dustproof net; 29. Silencer cavity; 30. Positioning slide slot; 31. Positioning stud; 32. Positioning screw hole; 33. Heat dissipation hole; 34. Vibration-absorbing hole. DETAILED DESCRIPTION
[0049] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0050] Embodiment 1, refer to Figure 1-9 :A stamping die for casting metal products, comprising:
[0051] Lower template 1;
[0052] An upper template 8, wherein the upper template 8 is installed directly above the lower template 1, and a punching opening 19 is formed on the top of the upper template 8;
[0053] A docking mechanism, and multiple groups of docking mechanisms are provided, and the multiple groups of docking mechanisms are respectively arranged at the top four corners of the lower template 1, and the multiple groups of docking mechanisms are connected to the upper template 8;
[0054] The buffer mechanism is provided with multiple groups, and the multiple groups of buffer mechanisms are all arranged in the lower template 1, and the multiple groups of buffer mechanisms are evenly distributed, and the multiple groups of buffer mechanisms are all connected to the upper template 8 to reduce the shock of the upper template 8 during stamping. Each group of buffer mechanisms includes a mounting docking component, a shock absorbing hole 34, a buffer damping rod 3 and a top buffer spring 4. The mounting docking component is arranged in the lower template 1, the buffer damping rod 3 is arranged in the mounting docking component, the top buffer spring 4 is sleeved on the buffer damping rod 3, and the shock absorbing hole 34 is opened in the upper template 8;
[0055] A silencer mechanism is provided with multiple groups, all of which are arranged in the lower template 1, and the multiple groups of silencers are evenly distributed, and all of which are connected to the upper template 8 to weaken the sound during stamping. Each group of silencers includes a silencer component, a silencer pipe 2, a silencer sound-dispersing tube 24, and a silencer slot 25. The silencer pipe 2 is installed in the lower template 1, and one end of the silencer pipe 2 is fixedly connected to a silencer dust-proof net 28, and an inner edge of one end of the silencer pipe 2 is fixedly connected to a sound inlet funnel 27, and the silencer sound-dispersing tube 24 is fixedly connected to one end of the sound inlet funnel 27. The silencer slot 25 is provided on the silencer sound-dispersing tube 24, and the silencer component is arranged in the silencer pipe 2;
[0056] The heat dissipation mechanism is arranged on the upper template 8 to dissipate the heat during the stamping process. The heat dissipation mechanism includes heat dissipation teeth 9 and heat dissipation holes 33. The bottom of the upper template 8 is fixedly connected to the limiting sleeve 11 near the edge. The heat dissipation teeth 9 are opened on the inner wall of the limiting sleeve 11, and the heat dissipation holes 33 are opened on the top of the upper template 8.
[0057] The installation docking component includes a buffer groove 17, a buffer telescopic installation groove 14, a limit frame 20 and a docking assembly, wherein the buffer groove 17 is provided at the bottom of the lower template 1, the buffer telescopic installation groove 14 is provided in the lower template 1, and the buffer telescopic installation groove 14 is communicated with the buffer groove 17, the limit frame 20 is fixedly connected in the lower template 1, and the docking assembly is provided in the limit frame 20;
[0058] The docking assembly includes a buffer diagonal brace rod 5 and a buffer diagonal pressure rod 10, the buffer diagonal brace rod 5 is slidably connected to the buffer telescopic mounting groove 14, the buffer diagonal pressure rod 10 is fixedly connected to the bottom of the upper template 8, and the buffer diagonal pressure rod 10 is docked with the buffer diagonal brace rod 5, a plurality of buffer connection holes 12 are equidistantly provided on the buffer diagonal brace rod 5, each buffer connection hole 12 is connected to one end of each buffer damping rod 3, and a plurality of silencer connection holes 13 are equidistantly provided on the buffer diagonal brace rod 5, each silencer connection hole 13 is docked with each silencer pipe 2;
[0059] The shock absorbing hole 34 is formed in the buffer oblique pressure rod 10 .
[0060] In this embodiment: the lower template 1 is installed in the use position, the size of the upper template 8 is consistent with the size of the lower template 1, and the punching port 19 inside it is made according to needs to ensure different stamping requirements. The upper template 8 is divided into two types: stamping template and forming template, corresponding to two different types of use to ensure the use effect. There are four groups of docking mechanisms, and the four groups of docking mechanisms are respectively at the four corners of the lower template 1 to ensure the docking of the lower template 1 and the upper template 8 to complete the use effect. The model of the buffer damping rod 3 can be selected from the existing ones on the market as needed, and no more details are given here. Through the telescopic cooperation of the buffer damping rod 3 and the top buffer spring 4, the lower template 1 and the upper template 8 are buffered during stamping, and the toughness between the lower template 1 and the upper template 8 is increased in conjunction with the shock-absorbing hole 34 to improve the use effect. The silencer pipe 2, the silencer sound dissipation tube 24 and the silencer slot 25 change the propagation path of the noise generated during the stamping process, so that the sound is Reflection, refraction and other phenomena occur during the propagation process, resulting in the gradual attenuation of sound energy, completing the overall noise reduction. The limit sleeve 11 is at the bottom of the upper template 8, and the heat dissipation holes 33 and the heat dissipation teeth 9 increase the contact area between the limit sleeve 11 and the outside, so that the stamping sound can be dissipated stably and quickly. In addition, the limit sleeve 11 corresponds to the installation and docking components on the lower template 1 to ensure the stability of the upper template 8 during stamping. The buffer groove 17 and the buffer telescopic mounting groove 14 are used to improve the use effect. At the same time, the limit frame 20 is fixed on the lower template 1, and the buffer diagonal support rod 5 and the buffer diagonal pressure rod 10 are obliquely connected to complete the use effect. The buffer diagonal pressure rod 10 presses the buffer diagonal support rod 5, so that the buffer diagonal support rod 5 acts on the buffer damping rod 3 and the top buffer spring 4 to ensure the use effect. A gap is provided between the buffer diagonal pressure rod 10 and the limit sleeve 11, and the gap between the limit frame 20 and the buffer diagonal pressure rod 10 and the limit sleeve 11 is connected to complete the overall use effect.
[0061] Specifically, each docking mechanism includes two groups of positioning components, a docking sleeve 7, a docking magnetic column 15 and a docking hole 16. The docking hole 16 is opened at the top edge of the lower template 1, the docking magnetic column 15 is fixedly connected in the docking hole 16, the docking sleeve 7 is fixedly connected to the bottom edge of the upper template 8, and the docking sleeve 7 is movably inserted in the docking hole 16.
[0062] In this embodiment: there is a hole in the docking sleeve 7, which corresponds to the docking magnetic column 15, and there is a magnetic attraction between the docking magnetic column 15 and the docking sleeve 7. The magnetic attraction makes the docking magnetic column 15 and the docking sleeve 7 stably arranged to ensure the overall lifting and lowering use.
[0063] Specifically, each set of positioning components includes a positioning stud 31, a positioning groove 30 and a positioning screw hole 32. The positioning screw hole 32 is opened on one side of the outer surface of the lower template 1, and the positioning groove 30 is opened on one side of the outer surface of the docking sleeve 7. The positioning stud 31 is installed in the positioning screw hole 32, and the positioning stud 31 is docked with the positioning groove 30.
[0064] In this embodiment, the positioning stud 31, the positioning slot 30 and the positioning screw hole 32 cooperate with each other to complete the connection between the upper template 8 and the lower template 1, thereby ensuring the use effect.
[0065] Specifically, the silencer components include:
[0066] A sound absorbing component is disposed in the muffler pipe 2 to absorb noise during the stamping process; and
[0067] The silencer assembly is arranged in the silencer pipe 2 to offset the noise during the stamping process.
[0068] In this embodiment, the sound absorbing component and the sound silencing component cooperate with each other to absorb and offset the noise generated during the stamping process.
[0069] Specifically, the sound absorbing assembly includes a plurality of sound-absorbing baffles 22 and a plurality of sound-absorbing screens 23 . The plurality of sound-absorbing baffles 22 are fixedly connected to one end of the sound-absorbing pipe 2 at equal intervals, and every two sound-absorbing screens 23 are installed on one side of each of the plurality of sound-absorbing baffles 22 .
[0070] In this embodiment: multiple sound-absorbing baffles 22 and multiple sound-absorbing screens 23 cooperate with each other, so that the sound in the production process can effectively absorb the sound energy, achieve the use effect, and further reduce the transmission of sound.
[0071] Specifically, the silencer assembly includes a plurality of silencer funnels 21, a plurality of silencer cavities 29 and a plurality of silencer sleeves 26. The plurality of silencer funnels 21 are fixedly connected to the other end of the silencer pipe 2 at equal distances. Each silencer cavity 29 is arranged between every two silencer funnels 21. Each silencer sleeve 26 is connected to one end of each silencer funnel 21.
[0072] In the present embodiment: a plurality of silencer funnels 21, a plurality of silencer cavities 29 and a plurality of silencer sleeves 26 cooperate with each other to form a curved and tortuous shape inside the silencer pipe 2, thereby increasing the flow resistance of the fluid, so that part of the sound energy is converted into heat energy and consumed, and the noise is refluxed to offset it, thereby ensuring the use effect.
[0073] Specifically, a bearing plate 18 is fixedly connected inside the lower template 1 , and a sound-absorbing pad 6 is fixedly connected to the bearing plate 18 .
[0074] In this embodiment, the bearing plate 18 is butted against the edge of the upper template 8, and the upper template 8 is butted against the bearing plate 18 through the sound-absorbing pad 6 to achieve sound-absorbing.
[0075] A method for using a stamping die for casting metal products, comprising the following steps: Step 1, installing the template: after installing the lower template 1 at the stamping position, select the type of upper template 8 that needs to be stamped, and dock it on the lower template 1. During the installation process, multiple docking sleeves 7 are docked with multiple docking holes 16 to connect the docking sleeves 7 with the docking magnetic columns 15 inside them to complete the movable connection, and the positioning studs 31 are installed in the positioning screw holes 32 to dock the positioning studs 31 in the positioning slide grooves 30 to ensure the stability of the upper template 8; Step 2, stamping buffering: during the stamping process, the upper template 8 is pressed by cooperating with the buffer diagonal support rods 5 and the buffer diagonal pressure rods 10, and the multiple buffer damping rods 3 in the lower template 1 and the top buffer springs 4 cooperate with each other. Shock absorption, at the same time, shock absorption is performed through the shock-absorbing holes 34 to complete the use; Step three, stamping silencing: During the stamping process, noise is generated, and the sound enters the silencer tube 2, and is scattered through the silencer sound-scattering tube 24 and the silencer slot hole 25 into the silencer baffle 22 and the silencer screen 23 to complete the sound absorption, and the unabsorbed noise is refluxed and offset through multiple silencer funnels 21, multiple silencer cavities 29 and multiple silencer sleeves 26 to complete the silencing treatment. At the same time, when the upper template 8 contacts the lower template 1, the silencer pad 6 is used to eliminate the noise to avoid noise caused by impact; Step four, heat dissipation: The heat dissipation teeth 9 increase the contact area between the upper template 8 and the outside, and the heat generated during the stamping process is quickly dissipated through the heat dissipation teeth 9. At the same time, the heat dissipation is performed in conjunction with the heat dissipation holes 33 to complete the use.
[0076] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and wiring layout in detail.
[0077] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A stamping die for metal product casting, characterized in that: include: Lower template (1); An upper template (8), the upper template (8) being installed directly above the lower template (1), and a punching opening (19) being provided at the top of the upper template (8); A docking mechanism, and a plurality of groups of docking mechanisms are provided, the plurality of groups of docking mechanisms are respectively arranged at the four corners of the top of the lower template (1), and the plurality of groups of docking mechanisms are all connected to the upper template (8); A buffer mechanism is provided in a plurality of groups, the plurality of groups of buffer mechanisms are all arranged in the lower template (1), and the plurality of groups of buffer mechanisms are evenly distributed, the plurality of groups of buffer mechanisms are all connected to the upper template (8) to reduce the vibration of the upper template (8) during stamping, each group of buffer mechanisms comprises a mounting docking component, a vibration absorbing hole (34), a buffer damping rod (3) and a top buffer spring (4), the mounting docking component is arranged in the lower template (1), the buffer damping rod (3) is arranged in the mounting docking component, the top buffer spring (4) is sleeved on the buffer damping rod (3), and the vibration absorbing hole (34) is opened in the upper template (8); A silencer mechanism is provided in a plurality of groups. The plurality of silencers are all arranged in the lower template (1) and are evenly distributed. The plurality of silencers are all connected to the upper template (8) to reduce the sound during stamping. Each group of silencers comprises a silencer component, a silencer pipe (2), a silencer sound-dispersing tube (24) and a silencer slot (25). The silencer pipe (2) is installed in the lower template (1), and one end of the silencer pipe (2) is fixedly connected to a silencer dust-proof net (28). A sound inlet funnel (27) is fixedly connected to the edge of one end of the silencer pipe (2). The silencer sound-dispersing tube (24) is fixedly connected to one end of the sound inlet funnel (27). The silencer slot (25) is provided on the silencer sound-dispersing tube (24). The silencer component is arranged in the silencer pipe (2); A heat dissipation mechanism is provided on the upper template (8) and is used to dissipate heat during the stamping process, the heat dissipation mechanism comprising heat dissipation teeth (9) and heat dissipation holes (33), the bottom of the upper template (8) is fixedly connected to the limiting sleeve (11) near the edge, the heat dissipation teeth (9) are opened on the inner wall of the limiting sleeve (11), and the heat dissipation holes (33) are opened on the top of the upper template (8); The mounting docking component comprises a buffer groove (17), a buffer telescopic mounting groove (14), a limit frame (20) and a docking assembly, wherein the buffer groove (17) is arranged at the bottom of the lower template (1), the buffer telescopic mounting groove (14) is arranged in the lower template (1), and the buffer telescopic mounting groove (14) is communicated with the buffer groove (17), the limit frame (20) is fixedly connected in the lower template (1), and the docking assembly is arranged in the limit frame (20); The docking assembly comprises a buffer diagonal support rod (5) and a buffer diagonal pressure rod (10), wherein the buffer diagonal support rod (5) is slidably connected in a buffer telescopic installation groove (14), the buffer diagonal pressure rod (10) is fixedly connected to the bottom of the upper template (8), and the buffer diagonal pressure rod (10) is docked with the buffer diagonal support rod (5), a plurality of buffer connection holes (12) are equidistantly provided on the buffer diagonal support rod (5), each of the buffer connection holes (12) is connected to one end of each buffer damping rod (3), and a plurality of silencer connection holes (13) are equidistantly provided on the buffer diagonal support rod (5), each of the silencer connection holes (13) is docked with each silencer pipe (2); The shock absorbing hole (34) is formed in the buffer oblique pressure rod (10).
2. A stamping die for metal product casting according to claim 1, characterized in that: Each group of the docking mechanisms comprises two groups of positioning components, a docking sleeve (7), a docking magnetic column (15) and a docking hole (16); the docking hole (16) is opened at the top edge of the lower template (1); the docking magnetic column (15) is fixedly connected in the docking hole (16); the docking sleeve (7) is fixedly connected to the bottom edge of the upper template (8); and the docking sleeve (7) is movably inserted in the docking hole (16).
3. A stamping die for metal product casting as claimed in claim 2, characterized in that: Each group of the positioning components comprises a positioning stud (31), a positioning slot (30) and a positioning screw hole (32); the positioning screw hole (32) is formed on one side of the outer surface of the lower template (1); the positioning slot (30) is formed on one side of the outer surface of the docking sleeve (7); the positioning stud (31) is installed in the positioning screw hole (32), and the positioning stud (31) is docked with the positioning slot (30).
4. A stamping die for metal product casting according to claim 1, characterized in that: The noise reduction component comprises: A sound absorbing component is arranged in the silencer pipe (2) to absorb noise during the stamping process; and a sound silencing component is arranged in the silencer pipe (2) to offset noise during the stamping process.
5. A stamping die for metal product casting as claimed in claim 4, characterized in that: The sound absorbing component comprises a plurality of sound-absorbing baffles (22) and a plurality of sound-absorbing screens (23); the plurality of sound-absorbing baffles (22) are fixedly connected to one end of the sound-absorbing pipe (2) at equal intervals, and every two of the sound-absorbing screens (23) are installed on one side of each of the plurality of sound-absorbing baffles (22).
6. A stamping die for metal product casting as claimed in claim 4, characterized in that: The silencer assembly comprises a plurality of silencer funnels (21), a plurality of silencer cavities (29) and a plurality of silencer sleeves (26); the plurality of silencer funnels (21) are fixedly connected to the other end of the silencer pipe (2) at equal distances; each silencer cavity (29) is arranged between every two silencer funnels (21); and each silencer sleeve (26) is connected to one end of each silencer funnel (21).
7. A stamping die for metal product casting according to claim 1, characterized in that: A bearing plate (18) is fixedly connected inside the lower template (1), and a sound-absorbing pad (6) is fixedly connected to the bearing plate (18).
8. A method for using a stamping die for casting a metal product, characterized in that: A stamping die for casting a metal product according to any one of claims 1 to 7 is used, comprising the following steps: S1. Installing the template: After installing the lower template (1) at the punching position, select the type of upper template (8) to be punched and dock it on the lower template (1). During the installation process, multiple docking sleeves (7) are docked with multiple docking holes (16) to connect the docking sleeves (7) with the docking magnetic columns (15) inside them to complete the movable connection. In addition, the positioning studs (31) are installed in the positioning screw holes (32) so that the positioning studs (31) are docked in the positioning slide grooves (30) to ensure the stability of the upper template (8); S2, stamping buffer: during the stamping process, the buffer diagonal support rod (5) and the buffer diagonal pressure rod (10) cooperate with each other, and the plurality of buffer damping rods (3) and the top buffer spring (4) in the lower template (1) cooperate with each other to complete the shock absorption of pressing the upper template (8). At the same time, the shock absorption hole (34) is used to absorb the shock to complete the use; S3, stamping silencer: During the stamping process, noise is generated, and the sound enters the silencer pipe (2), is scattered through the silencer diffuser tube (24) and the silencer slot hole (25), and enters the silencer baffle (22) and the silencer wire mesh (23), thereby completing the sound absorption. The noise that is not absorbed is refluxed and offset through a plurality of silencer funnels (21), a plurality of silencer cavities (29), and a plurality of silencer sleeves (26), thereby completing the silencer treatment. At the same time, when the upper template (8) contacts the lower template (1), the sound is silenced through the silencer pad (6), thereby avoiding noise generated by collision. S4. Heat dissipation: The heat dissipation teeth (9) increase the contact area between the upper template (8) and the outside, and the heat generated during the stamping process is quickly dissipated through the heat dissipation teeth (9). At the same time, the heat dissipation is carried out in conjunction with the heat dissipation holes (33) to complete the use.
Citation Information
Patent Citations
Pneumatic press
CA2049777A1
Stamping die capable of reducing noise and achieving shock resistance
CN110640024A