A demoulding device for molding new material products
By designing multiple mold seats and mold release mechanisms in the mold release device for molding of new materials, using the cooperation of electric push rods and auxiliary mobile seats, a high-efficiency mold release operation is achieved without manual interference, and the trouble of manual operation is solved The problem of easy damage to the product ensures the demolding efficiency and quality.
Patent Information
- Application Number
- CN202411240715.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-09-05
AI Technical Summary
The existing mold release device for molding new material products requires manual and frequent transfer of molds, which is troublesome, and the product can easily be damaged by using the hook plate to dial out the molded product.
A mold release device including a plurality of molding die seats and corresponding mold release mechanisms is designed. The auxiliary moving seat and the leading assembly are driven by an electric push rod, and the forming module is disconnected from the surface of the product using a clutch structure and a rear assembly, and the forming module is separated from the surface of the product. Complete the demolding operation under position action to ensure high demolding efficiency and no easy damage to the product.
It realizes efficient mold release without manual interference, and multiple mold seats are opened vertically to reduce friction, ensuring the mold release quality of molded products.
Smart Images

Figure CN118752713B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a demoulding device, in particular to a demoulding device for molding new material products applied in the field of new material molding. Background Art
[0002] New materials refer to structural materials with excellent performance and functional materials with special properties that have been recently developed or are being developed. When new material products are completed, they must be demoulded.
[0003] For example, the patent specification with the publication number CN114211658B discloses a demoulding device for molding new material products, which includes: a base, with four support frames installed at intervals on one side of the base; a slot plate, which is installed between two support frames; and a conveying device, which is installed on the base and is used to transport the molding module. The mold is then placed on the conveyor belt, and the mold is inserted into the grooves of the left and right slot plates. The motor is started, and the conveyor belt drives the mold downward to the groove on the lower side of the slot plate. The slot plate makes the mold bend for demoulding. At the same time, the handle is pulled to reverse the hook plate to pull out the molded product. People do not need to manually demould the new material products, which saves time and effort and has high work efficiency.
[0004] However, the demoulding device for molding new material products disclosed above requires frequent manual transfer of molds, which is cumbersome to operate, and the method of using a hook plate to pull out the molded product is prone to damage the molded product. Therefore, a demoulding device for molding new material products is proposed to improve the above problems. Summary of the invention
[0005] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that the existing demoulding device for molding new material products requires frequent manual transfer of molds, which is cumbersome to operate, and the method of using a hook plate to pull out the molded product is easy to damage the molded product.
[0006] In order to solve the above problems, the present invention provides a demoulding device for molding a new material product, comprising:
[0007] Fixed support;
[0008] A forming die base, wherein a plurality of forming die bases are provided, and the plurality of forming die bases can be combined to form a forming die cavity of a new material product;
[0009] Demolding mechanism, there are multiple demoulding mechanisms, multiple forming mold bases are arranged in one-to-one correspondence with multiple demoulding mechanisms, and the forming mold base is installed on the inner side of the fixed support through the demoulding mechanism;
[0010] The demoulding mechanism includes an electric push rod, an auxiliary moving seat, a leading component and a trailing component;
[0011] The electric push rod is installed on a fixed support, and the output end of the electric push rod is fixed to the auxiliary moving seat;
[0012] The advance assembly includes a clutch structure and a molding module. The molding module is installed on the auxiliary movable seat through the clutch structure. The molding die seat is provided with a demoulding through hole for the molding module to slide through. When a plurality of molding die seats are combined to form a molding cavity of a new material product, the end of the molding module away from the auxiliary movable seat and the end face of the molding die seat away from the auxiliary movable seat are located on the same plane.
[0013] The rear moving assembly is installed between the forming die base and the auxiliary moving base.
[0014] In the above-mentioned demolding device for molding new material products, by setting up multiple molding die seats, after molding is completed, the electric push rod drives the auxiliary moving seat to open outward with the leading component first, so that the molding module is separated from the surface of the molded product, and then under the cooperation of the clutch structure and the rear component, the molding module stops moving, and the electric push rod drives the auxiliary moving seat to open outward with the molding die seat through the rear component until the molded product contacts the molding module again, and under the limiting action of the molding module, the molding die seat is separated from the surface of the molded product. At this time, the demolding operation is completed without manual intervention, and the demolding efficiency is higher; and multiple molding die seats are opened outward directly perpendicular to the surface of the molded product, and it is not easy to form friction with the surface of the molded product, thereby ensuring the demolding quality of the molded product.
[0015] As a further supplement to the present application, the clutch structure includes an elastic puller and a first limit stop rod;
[0016] The elastic puller is installed between the auxiliary movable seat and the forming module, the first limiting push rod is fixed to the side end of the fixed support close to the forming mold seat, and the auxiliary movable seat is provided with a clearance sliding hole for the first limiting push rod to slide through, and the first limiting push rod is used to limit the forming module.
[0017] As a further supplement to the present application, the elastic puller includes a limit plate and a tension spring;
[0018] The limiting plate is fixed to the end of the forming module close to the auxiliary movable seat, and the tension spring is fixed between the auxiliary movable seat and the limiting plate.
[0019] As a further supplement to the present application, the elastic puller also includes a limit sleeve and a limit slide column. The limit sleeve is fixed on the auxiliary movable seat, the limit slide column is fixed to the limit plate and is slidably connected to the inner side of the limit sleeve, and the tension spring is fixed between the limit slide column and the limit sleeve.
[0020] As a further supplement to the present application, the rear assembly includes a first L-shaped pull rod fixed to the side of the forming mold base close to the auxiliary movable base, a second L-shaped pull rod fixed to the side of the auxiliary movable base close to the forming mold base, and an elastic limiting structure installed between the fixed support and the first L-shaped pull rod;
[0021] The first L-shaped tie rod is matched with the second L-shaped tie rod, and when a plurality of forming die seats are combined to form a forming die cavity of a new material product, the first L-shaped tie rod does not contact the second L-shaped tie rod.
[0022] As a further supplement to the present application, the elastic limiting structure includes a second limiting lever and a compression spring;
[0023] The second limit push rod is fixed to a side of the fixed support close to the forming mold base, and the auxiliary movable seat is provided with two make-shift sliding holes for the second limit push rod to slide through, and a compression spring is fixed between the first L-shaped pull rod and the second limit push rod; when the electric push rod drives the auxiliary movable seat to start moving outward, the auxiliary movable seat opens outward with the forming module through the elastic pull piece, so that the forming module is separated from the surface of the formed product; then the electric push rod drives the auxiliary movable seat to continue to move outward, and at this time, the limit plate cannot continue to open outward with the forming module under the limiting action of the first limit push rod, and at the same time, the auxiliary movable seat pulls the first L-shaped pull rod outward through the second L-shaped pull rod, so that the forming mold base opens outward until the formed product contacts the forming module again, and under the limiting action of the forming module, the forming mold base is separated from the surface of the formed product, and the demolding operation is completed at this time.
[0024] Among them, the set tension spring is used to ensure that the auxiliary movable seat can smoothly open outward with the molding module through the elastic puller, and its stretching effect is used to ensure that the molding module will not separate from the auxiliary movable seat during the later movement of the molding mold seat; the compression spring can ensure that the molding mold seat will not move synchronously with the molding module during the process of the auxiliary movable seat opening outward with the molding module, thereby ensuring that the molding module can smoothly separate from the surface of the molded product.
[0025] As a further supplement to the present application, a guide slide rod is fixed to the end surface of the forming mold base close to the auxiliary movable base, and a guide slide hole for the guide slide rod to slide through is provided on the fixed support.
[0026] As a further supplement to the present application, the end surfaces of the molding die base and the molding module away from the auxiliary movable seat are coated with a non-stick coating; demoulding is more convenient and the quality of the finished product is better.
[0027] In summary, by setting up multiple molding die seats, after molding is completed, when the electric push rod drives the auxiliary moving seat to start moving outward, the auxiliary moving seat opens outward with the molding module through the elastic pull piece, so that the molding module is separated from the surface of the molded product, and then the electric push rod drives the auxiliary moving seat to continue to move outward. At this time, the limit plate cannot continue to open outward with the molding module under the limiting action of the first limiting lever. At the same time, the auxiliary moving seat pulls the first L-shaped pull rod outward through the second L-shaped pull rod, so that the molding die seat opens outward until the molded product contacts the molding module again, and under the limiting action of the molding module, the molding die seat is separated from the surface of the molded product. At this time, the demolding operation is completed without manual intervention, and the demolding efficiency is higher; and multiple molding die seats open outward directly perpendicular to the surface of the molded product, and it is not easy to form friction with the surface of the molded product, thereby ensuring the demolding quality of the molded product. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the first embodiment of the present application;
[0029] Figure 2 This is a schematic diagram of the three-dimensional structure of the molding die base and the demoulding mechanism in the combined state according to the first embodiment of the present application;
[0030] Figure 3 This is a schematic diagram of the three-dimensional structure of the molding die base and the demoulding mechanism in the separated state according to the first embodiment of the present application;
[0031] Figure 4 This is a schematic diagram of the three-dimensional structure of the demoulding mechanism in the first embodiment of the present application in a disassembled state;
[0032] Figure 5 This is a schematic diagram of the planar structure of a molding die base and a demoulding mechanism on one side of a new material product in a molding state according to the first embodiment of the present application;
[0033] Figure 6 This is a schematic diagram of the planar structure of the molding module of the first embodiment of the present application when it is separated from the surface of the new material molding product;
[0034] Figure 7 This is a schematic diagram of the planar structure of the first embodiment of the present application when the molding die base is separated from the surface of the new material molding product;
[0035] Figure 8 for Figure 7 Schematic diagram of the enlarged structure at point A in the middle.
[0036] Description of the numbers in the figure:
[0037] 1. Fixed support; 101. Guide slide hole; 2. Forming mold base; 201. Demolding through hole; 202. First L-shaped pull rod; 203. Guide slide rod; 3. Demolding mechanism; 31. Electric push rod; 32. Auxiliary movable seat; 3201. Second L-shaped pull rod; 3202. First clearance slide hole; 3203. Second clearance slide hole; 33. Elastic pull piece; 331. Limit sleeve; 332. Limit plate; 333. Limit slide column; 334. Tension spring; 34. First limit push rod; 35. Second limit push rod; 36. Compression spring; 37. Forming module. DETAILED DESCRIPTION
[0038] An implementation method of the present application is described in detail below with reference to the accompanying drawings.
[0039] The first implementation method:
[0040] The present invention provides a demoulding device for molding new material products. Figure 1-8 , including a fixed support 1, a forming mold base 2 and a demoulding mechanism 3.
[0041] Among them, Figure 1 As shown, a plurality of molding die holders 2 are provided, and the plurality of molding die holders 2 can be combined to form a molding cavity of a new material product.
[0042] Likewise Figure 1 As shown, a plurality of demoulding mechanisms 3 are provided, and a plurality of molding die bases 2 are provided in one-to-one correspondence with a plurality of demoulding mechanisms 3 , and the molding die bases 2 are installed on the inner side of the fixed support 1 through the demoulding mechanisms 3 .
[0043] Regarding the demoulding mechanism 3, specifically, Figure 2 , Figure 3 and Figure 4 It is shown that the demoulding mechanism 3 includes an electric push rod 31, an auxiliary movable seat 32, a leading component and a trailing component. The electric push rod 31 is installed on the fixed support 1, and the output end of the electric push rod 31 is fixed to the auxiliary movable seat 32. The leading component includes a clutch structure and a molding module 37. The molding module 37 is installed on the auxiliary movable seat 32 through the clutch structure. The molding die base 2 is provided with a demoulding through hole 201 for the molding module 37 to slide through. When a plurality of molding die bases 2 are combined to form a molding cavity of a new material product, the end of the molding module 37 away from the auxiliary movable seat 32 and the end face of the molding die base 2 away from the auxiliary movable seat 32 are located on the same plane, and the trailing component is installed between the molding die base 2 and the auxiliary movable seat 32.
[0044] The demolding device for molding new material products is provided with a plurality of molding die seats 2. After molding is completed, the electric push rod 31 drives the auxiliary movable seat 32 to open outward with the leading component first, so that the molding module 37 is separated from the surface of the molded product. Then, under the cooperation of the clutch structure and the rear component, the molding module 37 stops moving, and the electric push rod 31 drives the auxiliary movable seat 32 to open outward with the molding die seat 2 through the rear component until the molded product contacts the molding module 37 again, and under the limiting action of the molding module 37, the molding die seat 2 is separated from the surface of the molded product. At this time, the demolding operation is completed without manual intervention, and the demolding efficiency is higher.
[0045] In addition, the plurality of molding die seats 2 open outwardly directly perpendicular to the surface of the molded product, and are not prone to friction with the surface of the molded product, thereby ensuring the demoulding quality of the molded product.
[0046] Among them, regarding the clutch structure, specifically, Figure 3 and Figure 4 As shown, the clutch structure includes an elastic puller 33 and a first limiting push rod 34. The elastic puller 33 is installed between the auxiliary movable seat 32 and the molding module 37. The first limiting push rod 34 is fixed to the side end of the fixed support 1 close to the molding die seat 2. The auxiliary movable seat 32 is provided with a clearance slide hole 3202 for the first limiting push rod 34 to slide through. The first limiting push rod 34 is used to limit the molding module 37.
[0047] The elastic puller 33 includes a limit plate 332 and a tension spring 334 . The limit plate 332 is fixed to the end of the molding module 37 close to the auxiliary movable seat 32 . The tension spring 334 is fixed between the auxiliary movable seat 32 and the limit plate 332 .
[0048] In addition, the elastic puller 33 also includes a limiting sleeve 331 and a limiting slide 333. The limiting sleeve 331 is fixed on the auxiliary movable seat 32. The limiting slide 333 is fixed to the limiting plate 332 and is slidably sleeved on the inner side of the limiting sleeve 331. The tension spring 334 is fixed between the limiting slide 333 and the limiting sleeve 331.
[0049] Regarding the rear-moving component, specifically, the rear-moving component includes a first L-shaped tie rod 202 fixed to the side of the forming mold base 2 close to the auxiliary movable seat 32, a second L-shaped tie rod 3201 fixed to the side of the auxiliary movable seat 32 close to the forming mold base 2, and an elastic limiting structure installed between the fixed support 1 and the first L-shaped tie rod 202. The first L-shaped tie rod 202 is adapted to the second L-shaped tie rod 3201. When a plurality of forming mold bases 2 are combined to form a forming mold cavity of a new material product, the first L-shaped tie rod 202 is not in contact with the second L-shaped tie rod 3201.
[0050] Further, regarding the elastic limiting structure, specifically, the elastic limiting structure includes a second limiting push rod 35 and a compression spring 36. The second limiting push rod 35 is fixed to the side of the fixed support 1 close to the forming mold base 2. The auxiliary movable seat 32 is provided with a second clearance slide hole 3203 for the second limiting push rod 35 to slide through. The compression spring 36 is fixed between the first L-shaped pull rod 202 and the second limiting push rod 35.
[0051] Based on the coordination setting of the above structure, when the electric push rod 31 drives the auxiliary movable seat 32 to start moving outward, the auxiliary movable seat 32 opens outward with the molding module 37 through the elastic pull member 33, so that the molding module 37 is separated from the surface of the molded product; then the electric push rod 31 drives the auxiliary movable seat 32 to continue to move outward. At this time, the limiting plate 332 cannot continue to open outward with the molding module 37 due to the limiting action of the first limiting push rod 34. At the same time, the auxiliary movable seat 32 pulls the first L-shaped pull rod 202 outward through the second L-shaped pull rod 3201, so that the molding mold base 2 opens outward until the molded product contacts the molding module 37 again, and under the limiting action of the molding module 37, the molding mold base 2 is separated from the surface of the molded product, and the demolding operation is completed at this time.
[0052] It should be further explained that the final outward opening distance of the molding die base 2 is sufficient to allow the molded product to be taken out.
[0053] Among them, the set tension spring 334 is used to ensure that the auxiliary movable seat 32 can be smoothly opened outward with the molding module 37 through the elastic puller 33, and its tensioning effect is used to ensure that the molding module 37 will not separate from the auxiliary movable seat 32 during the later movement of the molding mold base 2; the compression spring 36 can ensure that the molding mold base 2 will not move synchronously with the molding module 37 during the process of the auxiliary movable seat 32 opening outward with the molding module 37, thereby ensuring that the molding module 37 can smoothly separate from the surface of the molded product.
[0054] A guide slide bar 203 is fixed to the end surface of the forming die base 2 close to the auxiliary movable base 32 , and a guide slide hole 101 is provided on the fixed support 1 for the guide slide bar 203 to slide through, thereby ensuring the stable opening and closing action of the forming die base 2 .
[0055] Among them, the end surfaces of the molding die base 2 and the molding module 37 away from the auxiliary movable base 32 are coated with a non-stick coating; demoulding is more convenient and the quality of the finished product is better.
[0056] Working principle: When the electric push rod 31 drives multiple molding mold bases 2 to approach each other to form a molding mold cavity for a new material product, conventional molding operations of the new material product can be carried out, such as injection molding (an injection molding port (not shown in the figure) is reserved on the molding mold base 2 located on the uppermost side for injection molding). After the product is formed, when the electric push rod 31 drives the auxiliary movable seat 32 to start moving outward, the auxiliary movable seat 32 opens outward with the molding module 37 through the elastic pull member 33, so that the molding module 37 is separated from the surface of the molded product; then the electric push rod 31 drives the auxiliary movable seat 32 to continue to move outward. At this time, the limit plate 332 cannot continue to open outward with the molding module 37 under the limiting action of the first limiting push rod 34. At the same time, the auxiliary movable seat 32 pulls the first L-shaped pull rod 202 outward through the second L-shaped pull rod 3201, so that the molding mold base 2 opens outward until the molded product contacts the molding module 37 again, and under the limiting action of the molding module 37, the molding mold base 2 is separated from the surface of the molded product, and the demolding operation is completed at this time.
[0057] Compared with the prior art, the present solution sets a plurality of molding die seats 2. After molding is completed, the electric push rod 31 drives the auxiliary movable seat 32 to open outward with the leading assembly first, so that the molding module 37 is separated from the surface of the molded product. Then, under the cooperation of the clutch structure and the rear assembly, the molding module 37 stops moving, and the electric push rod 31 drives the auxiliary movable seat 32 to open outward with the molding die seat 2 through the rear assembly until the molded product contacts the molding module 37 again. Under the limiting action of the molding module 37, the molding die seat 2 is separated from the surface of the molded product. At this time, the demoulding operation is completed without manual intervention, and the demoulding efficiency is higher.
[0058] Compared with the prior art, the present solution sets a plurality of molding die seats 2. After molding, the plurality of molding die seats 2 are directly opened outward perpendicularly to the surface of the molded product, and are not prone to friction with the surface of the molded product, thereby ensuring the demolding quality of the molded product.
[0059] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.
Claims
1. A demoulding device for molding new material products, characterized in that: include: Fixed support (1); A forming die base (2), wherein a plurality of the forming die bases (2) are provided, and the plurality of the forming die bases (2) can be combined to form a forming die cavity of the new material product; a demoulding mechanism (3), wherein a plurality of the demoulding mechanisms (3) are provided, and the plurality of the molding die bases (2) and the plurality of the demoulding mechanisms (3) are provided in a one-to-one correspondence, and the molding die bases (2) are mounted on the inner side of the fixed support (1) via the demoulding mechanisms (3); The demoulding mechanism (3) comprises an electric push rod (31), an auxiliary moving seat (32), a leading component and a trailing component; The electric push rod (31) is mounted on the fixed support (1), and the output end of the electric push rod (31) is fixed to the auxiliary movable seat (32); The preceding component comprises a clutch structure and a molding module (37), the molding module (37) being mounted on the auxiliary movable seat (32) via the clutch structure, the molding die seat (2) being provided with a demoulding through hole (201) for the molding module (37) to slide through, and when a plurality of the molding die seats (2) are combined to form a molding cavity of the new material product, an end of the molding module (37) away from the auxiliary movable seat (32) and an end face of the molding die seat (2) away from the auxiliary movable seat (32) are located on the same plane; The rear moving assembly is installed between the forming die base (2) and the auxiliary moving base (32); The clutch structure comprises an elastic puller (33) and a first limit stop rod (34); The elastic pull member (33) is installed between the auxiliary movable seat (32) and the forming module (37); the first limiting push rod (34) is fixed to the side end of the fixed support (1) close to the forming die seat (2); the auxiliary movable seat (32) is provided with a clearance sliding hole (3202) for the first limiting push rod (34) to slide through; the first limiting push rod (34) is used to limit the forming module (37); The elastic pull member (33) comprises a limit plate (332) and a tension spring (334); The limiting plate (332) is fixed to the end of the forming module (37) close to the auxiliary movable seat (32), and the tension spring (334) is fixed between the auxiliary movable seat (32) and the limiting plate (332); The elastic pull member (33) further comprises a limiting sleeve (331) and a limiting sliding column (333), wherein the limiting sleeve (331) is fixed on the auxiliary movable seat (32), the limiting sliding column (333) is fixed to the limiting plate (332) and is slidably sleeved on the inner side of the limiting sleeve (331), and the tension spring (334) is fixed between the limiting sliding column (333) and the limiting sleeve (331); The rear-moving assembly comprises a first L-shaped pull rod (202) fixed to a side of the forming die base (2) close to the auxiliary movable base (32), a second L-shaped pull rod (3201) fixed to a side of the auxiliary movable base (32) close to the forming die base (2), and an elastic limiting structure installed between the fixed support (1) and the first L-shaped pull rod (202); The first L-shaped tie rod (202) is adapted to the second L-shaped tie rod (3201), and when a plurality of the forming die seats (2) are combined to form a forming die cavity of the new material product, the first L-shaped tie rod (202) and the second L-shaped tie rod (3201) are not in contact with each other; The elastic limiting structure comprises a second limiting supporting rod (35) and a compression spring (36); The second limiting push rod (35) is fixed to a side of the fixed support (1) close to the forming mold base (2), and the auxiliary movable base (32) is provided with a second sliding hole (3203) for the second limiting push rod (35) to slide through, and the compression spring (36) is fixed between the first L-shaped pull rod (202) and the second limiting push rod (35).
2. A demoulding device for molding new material products according to claim 1, characterized in that: A guide slide bar (203) is fixed to the end surface of the forming die seat (2) close to the auxiliary movable seat (32), and a guide slide hole (101) for the guide slide bar (203) to slide through is provided on the fixed support (1).
3. A demoulding device for molding new material products according to claim 1, characterized in that: The end surfaces of the molding die base (2) and the molding module (37) away from the auxiliary movable seat (32) are both coated with a non-stick coating.
