A continuous production equipment for laminated paper
The continuous production equipment for laminated paper automates the gluing process using synchronized glue rollers and a hydraulic system, enhancing efficiency and quality by eliminating manual operations and minimizing glue leakage.
Patent Information
- Application Number
- CN202411244942.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-09-06
AI Technical Summary
The production efficiency of laminated paper is low due to manual gluing operations in existing production lines.
A continuous production equipment with a glue coating mechanism featuring synchronized upper and lower glue squeezing rollers that apply glue to the sides of unwound paper rolls, combined with telescopic rods and a hydraulic system for controlled glue application, eliminating the need for manual bonding.
Automated glue application enhances production efficiency by ensuring consistent bonding without manual intervention and reduces glue leakage, improving the quality and continuity of laminated paper production.
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Figure CN118768144B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laminated paper production, in particular to a continuous production device for laminated paper. Background Art
[0002] Laminated paper is a composite material, which is a layer of polyethylene coated on the paper, which has the effect of waterproof and heat sealing.
[0003] In a laminated paper production line, two unwinding rollers are usually provided. When the paper on one of the unwinding rollers is about to be unwound, the paper on the unwinding roller is glued together with the paper on the other unwinding roller, so as to achieve continuous unwinding of the paper. In the prior art, the gluing operation is usually performed manually, which affects the production efficiency of the laminated paper. Summary of the invention
[0004] Based on this, it is necessary to provide a continuous production equipment for laminated paper to address the current technical problem of low production efficiency of laminated paper.
[0005] The above purpose is achieved through the following technical solutions:
[0006] The cam is provided with a plurality of rotating shafts, the rotating shafts extending in the left and right directions, and a coated paper roll is provided on the rotating shafts; a glue coating mechanism is fixedly provided on the cam, the glue coating mechanism comprising an upper glue squeezing roller and a lower glue squeezing roller distributed up and down, the upper glue squeezing roller and the lower glue squeezing roller rotate synchronously in opposite directions, and glue is stored in the upper glue squeezing roller and the lower glue squeezing roller, the upper glue squeezing roller can apply glue to the lower side surface of the paper of the coated paper roll to be unwound during the rotation process, and the lower glue squeezing roller can apply glue to the upper side surface of the paper of the pre-unwound coated paper roll during the rotation process, thereby realizing the bonding of the paper of the coated paper roll to be unwound with the paper of the pre-unwound coated paper roll.
[0007] Furthermore, the upper glue squeezing roller has the same structure as the lower glue squeezing roller, and both extend in the left-right direction. A glue coating roller is fixedly provided inside the upper glue squeezing roller, and a storage cavity is provided inside the glue coating roller. The glue is located in the storage cavity. A plurality of glue outlet holes are provided on the glue coating roller, and an avoidance groove is provided on the upper glue squeezing roller. The glue outlet holes are arranged corresponding to the avoidance groove, and the glue flows out through the glue outlet holes. In the initial state, the glue outlet holes of the upper glue squeezing roller correspond to the glue outlet holes of the lower glue squeezing roller in upper and lower directions.
[0008] Furthermore, the gluing mechanism also includes two synchronously retractable telescopic rods, the two telescopic rods correspond to the left and right sides of the paper respectively, and each telescopic rod extends in the front-to-back direction; one end of each telescopic rod is fixed with a limit plate, and the ends of the upper glue squeezing roller and the lower glue squeezing roller are rotatably set on the limit plate, the upper glue squeezing roller is provided with a first gear, and the lower glue squeezing roller is provided with a second gear, and the first gear is meshed with the second gear.
[0009] Furthermore, a swivel is rotatably provided on the upper glue extrusion roller, the inner circumference of the swivel is connected to the storage cavity, a glue storage box is provided on the rotating frame, the outer circumference of the swivel is connected to the glue storage box through a glue pipe, and a water pump is provided in the glue storage box, through which glue is pumped to the glue coating roller of the upper glue extrusion roller and the glue coating roller of the lower glue extrusion roller.
[0010] Furthermore, a driving mechanism is provided at one end of the telescopic rod away from the limiting plate, and the driving mechanism is a hydraulic cylinder. An integrated box is fixedly provided on the rotating frame, and the glue storage box and the hydraulic cylinder are integrated in the integrated box.
[0011] Furthermore, in the left-right direction, the length of the glue coating roller is shorter than the length of the paper.
[0012] Furthermore, viewed from top to bottom, the left and right ends of the glue coating roller are located between the left and right ends of the paper.
[0013] Furthermore, a swing arm bracket is provided on the rear side of the base, and a pressing swing arm and a roller shaft are rotatably provided on the swing arm bracket. A pressure roller is provided on the pressing swing arm, and the pressure roller and the roller shaft both extend in the left and right directions. The pressure roller is located in front of the roller shaft, and the pressure roller and the roller shaft press and transport the unrolled paper.
[0014] Furthermore, a driving motor and a mounting block are respectively fixed to the left and right ends of the rotating shaft on the rotating frame. The mounting block is used for mounting the rotating shaft, and the driving motor drives the rotating shaft to rotate relative to the mounting block.
[0015] Furthermore, two support rollers are rotatably provided on the rotating frame, and the two support rollers are alternately distributed with the two rotating shafts, and the support rollers are used to support the unrolled paper.
[0016] The beneficial effects of the present invention are:
[0017] The continuous production equipment for coated paper provided by the present invention is provided with a glue coating mechanism, so that the upper glue squeezing roller can apply glue to the lower side of the paper of the coated paper roll to be unwound during the rotation process, and the lower glue squeezing roller can apply glue to the upper side of the paper of the pre-unwound coated paper roll during the rotation process, thereby achieving the bonding of the paper of the coated paper roll to be unwound and the paper of the pre-unwound coated paper roll, thereby eliminating the need for manual bonding operations and improving the production efficiency of coated paper.
[0018] Secondly, since the upper glue squeezing roller and the lower glue squeezing roller rotate synchronously in opposite directions, the paper of the coated paper roll to be unwound moves in a straight line, while the paper of the pre-unwound coated paper roll rotates along the circumference of the rotating shaft. Therefore, after the two are bonded, the coating position of the upper glue squeezing roller on the coated paper roll to be unwound and the coating position of the lower glue squeezing roller on the pre-unwound coated paper roll almost do not overlap, thereby increasing the coating area of the glue and improving the bonding effect.
[0019] Third, in the initial state, the glue outlet hole of the upper glue squeezing roller corresponds to the glue outlet hole of the lower glue squeezing roller in the upper and lower directions, so that glue leakage can be avoided when not in use.
[0020] Fourth, in the left and right directions, the length of the glue coating roller is smaller than the length of the paper. During the bonding process between the paper of the unwound coated paper roll and the paper of the pre-wound coated paper roll, the glue is squeezed and diffused around. This arrangement prevents the glue from leaking from the left and right sides of the paper, thereby affecting the processing quality of the coated paper. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of the three-dimensional structure of a continuous production device for laminated paper provided in one embodiment of the present invention;
[0022] Figure 2 for Figure 1 Enlarged view of point B in the middle;
[0023] Figure 3 for Figure 1 Enlarged view of point A in the middle;
[0024] Figure 4 A front view of a continuous production device for laminated paper provided by an embodiment of the present invention;
[0025] Figure 5 for Figure 4 Middle CC section view;
[0026] Figure 6 for Figure 5 Enlarged view of point D in the middle;
[0027] Figure 7 A top view of a continuous production device for laminated paper provided in one embodiment of the present invention;
[0028] Figure 8 for Figure 7 Middle EE section view;
[0029] Fig. 9 for Figure 7 Middle FF section view;
[0030] Fig.10 for Fig. 9 Enlarged view of point G in the middle;
[0031] Fig.11 An internal structural diagram of a continuous production device for laminated paper provided in one embodiment of the present invention.
[0032] in:
[0033] 101. bottom plate; 102. side plate; 103. rotating shaft; 104. first coated paper roll; 105. driving motor; 106. rotating device; 107. rotating frame; 1071. supporting roller; 108. second coated paper roll; 109. pressing swing arm; 1091. pressing roller; 110. swing arm driving device; 111. swing arm bracket; 112. roller shaft; 200. gluing mechanism; 201. integrated box; 202. telescopic rod; 203. limiting plate; 204. rotating rod; 2041. second gear; 205. upper glue squeezing roller; 2051. first gear; 2052. transition flow channel; 206. glue coating roller; 2061. glue outlet hole; 207. rotating ring; 208. glue pipe; 209. lower glue squeezing roller. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0035] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0036] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0037] like Figures 1 to 11 As shown, a continuous production device for coated paper provided by an embodiment of the present invention includes a unwinding mechanism, the unwinding mechanism includes a base, the base includes a bottom plate 101 and a side plate 102, a rotating frame 107 is rotatably provided on the side plate 102 of the base, the rotating frame 107 rotates around the front and rear directions, the rotating frame 107 is rotatably provided with two front and rear rotating shafts 103, the rotating shaft 103 extends in the left and right directions, and a coated paper roll is provided on the rotating shaft 103, a gluing mechanism 200 is fixedly provided on the rotating frame 107, two gluing mechanisms 200 are provided, each of the gluing mechanisms 200 extends in the front and rear directions, one of the gluing mechanisms 200 is arranged forward, and the other of the gluing mechanisms 200 is arranged backward. The glue coating mechanism 200 includes an upper glue squeezing roller 205 and a lower glue squeezing roller 209 distributed up and down, the upper glue squeezing roller 205 and the lower glue squeezing roller 209 rotate synchronously in opposite directions, and glue is stored inside the upper glue squeezing roller 205 and the lower glue squeezing roller 209. The upper glue squeezing roller 205 can apply glue to the lower side of the paper of the coated paper roll to be unwound during the rotation process, and the lower glue squeezing roller 209 can apply glue to the upper side of the paper of the pre-unwound coated paper roll during the rotation process, so as to achieve the bonding of the paper of the coated paper roll to be unwound and the paper of the pre-unwound coated paper roll. In this embodiment, the coated paper roll to be unwound is the first coated paper roll 104, and the pre-unwound coated paper roll is the second coated paper roll 108. The first coated paper roll 104 and the second coated paper roll 108 are in friction contact with the corresponding rotating shaft 103 respectively.
[0038] In one embodiment, the upper glue squeezing roller 205 and the lower glue squeezing roller 209 have the same structure and both extend in the left-right direction. A glue coating roller 206 is fixedly arranged inside the upper glue squeezing roller 205. A storage cavity is arranged inside the glue coating roller 206. The glue is located in the storage cavity. The glue coating roller 206 is provided with a plurality of glue outlet holes 2061. The glue flows out through the glue outlet holes 2061. The upper glue squeezing roller 205 is provided with an avoidance groove. The glue outlet holes 2061 are arranged corresponding to the avoidance groove. In the initial state, the glue outlet holes 2061 of the upper glue squeezing roller 205 correspond to the glue outlet holes 2061 of the lower glue squeezing roller 209 in the upper and lower directions. In this way, glue leakage can be avoided when the roller is not rotating.
[0039] In one embodiment, the gluing mechanism 200 further includes two synchronously retractable telescopic rods 202, the two telescopic rods 202 respectively corresponding to the left and right sides of the paper, and each telescopic rod 202 extends in the front-to-back direction; a limit plate 203 is fixed at one end of each telescopic rod 202, and the ends of the upper glue squeezing roller 205 and the lower glue squeezing roller 209 are rotatably set on the limit plate 203 through a rotating rod 204, the upper glue squeezing roller 205 is provided with a first gear 2051, and the lower glue squeezing roller 209 is provided with a second gear 2041, and the first gear 2051 is meshed with the second gear 2041.
[0040] In one embodiment, a rotating ring 207 is rotatably provided on the upper glue squeezing roller 205, and the inner circumference of the rotating ring 207 is connected to the storage cavity. A glue storage box (not shown in the figure) is provided on the rotating frame 107, and a connecting pipe is provided on the outer circumference of the rotating ring 207, and the connecting pipe is connected to the glue storage box through a glue pipe 208. Specifically, a transition flow channel 2052 is provided at the end of the upper glue squeezing roller 205, and the inner circumference of the rotating ring 207 is connected to one side of the transition flow channel 2052, and the other side of the transition flow channel 2052 is connected to the storage cavity. A water pump is provided in the glue storage box, and glue can be actively pumped to the glue coating roller 206 through the water pump. The glue is a viscous liquid. During the rotation of the upper glue squeezing roller 205 and the lower glue squeezing roller 209, the glue is not easy to flow out from the glue outlet hole 2061.
[0041] In one embodiment, a driving mechanism (not shown in the figure) is provided at one end of the telescopic rod 202 away from the limiting plate 203, and the driving mechanism is a hydraulic cylinder. An integrated box 201 is fixed on the rotating frame 107, and the glue storage box and the hydraulic cylinder are integrated in the integrated box 201.
[0042] In one embodiment, in the left-right direction, the length of the glue coating roller 206 is smaller than the length of the paper.
[0043] In one embodiment, from top to bottom, the left and right ends of the glue coating roller 206 are located between the left and right ends of the paper. During the bonding process of the paper of the unrolled coated paper roll and the paper of the pre-rolled coated paper roll, the glue is squeezed and diffused to the surroundings. This arrangement prevents the glue from leaking from the left and right sides of the paper, thereby affecting the processing quality of the coated paper.
[0044] In one embodiment, a swing arm bracket 111 is provided at the rear side of the base, and a pressing swing arm 109 and a roller shaft 112 are rotatably provided on the swing arm bracket 111. A pressing roller 1091 is provided on the pressing swing arm 109, and both the pressing roller 1091 and the roller shaft 112 extend in the left-right direction. The pressing roller 1091 is located in front of the roller shaft 112, and the pressing roller 1091 and the roller shaft 112 press and transport the unrolled paper. A swing arm driving device 110 is provided on the swing arm bracket 111, and the swing arm driving device 110 is used to adjust the angle of the pressing swing arm 109, thereby ensuring the pressing effect of the paper and facilitating subsequent processing.
[0045] In one embodiment, a driving motor 105 and a mounting block 106 are respectively fixed to the left and right ends of the rotating shaft 103 on the rotating frame 107, and the mounting block 106 is used to install the rotating shaft, and the driving motor 105 drives the rotating shaft 103 to rotate relative to the mounting block 106. The driving motor 105 drives the coated paper roll on the rotating shaft 103 to rotate, thereby realizing active unwinding of the paper.
[0046] In one embodiment, two support rollers 1071 are rotatably disposed on the rotating frame 107, and the two support rollers 1071 are alternately distributed with the two rotating shafts 103, and the support rollers 1071 are used to support the unrolled paper, so that the paper can be flattened and the subsequent processing quality can be improved.
[0047] In combination with the above embodiments, the use principle and working process of the embodiments of the present invention are as follows:
[0048] Initially, the first coated paper roll 104 is located on the rotating shaft 103 behind the rotating frame 107, that is, near the swing arm bracket 111, and the corresponding driving motor 105 is controlled to drive the rotating shaft 103 to rotate so that the first coated paper roll 104 is actively unwound, so that the paper moves backward. When the first coated paper roll 104 is about to be unwound, the second coated paper roll 108 is placed on the rotating shaft 103 in front of the rotating frame 107, and the rotating frame 107 is rotated 180 degrees counterclockwise. Figure 1As shown, the first coated paper roll 104 is located in front of the rotating frame 107, and the second coated paper roll 108 is located behind the rotating frame 107. By controlling the corresponding driving motor 105 to drive the rotating shaft 103 to rotate, the second coated paper roll 108 is rotated until the starting end of the paper faces upward and is actively unwound. Then, the upper glue coating mechanism 200 is synchronously controlled to operate, and the telescopic rod 202 is extended by controlling the hydraulic cylinder. The telescopic rod 202 drives the upper glue squeezing roller 205 and the lower glue squeezing roller 209 to move synchronously to the lower side of the first coated paper roll 104 and the upper side of the second coated paper roll respectively, and glue is pumped into the glue coating roller 206 of the upper glue squeezing roller 205 and the glue coating roller 206 of the lower glue squeezing roller 209 by a water pump to extrude the glue. Driven by the paper, the upper glue squeezing roller 205 and the lower glue squeezing roller 209 rotate synchronously in opposite directions. The upper glue squeezing roller 205 can apply glue to the lower side of the paper of the first coated paper roll 104 during the rotation, and the lower glue squeezing roller 209 can apply glue to the upper side of the paper of the second coated paper roll 108 during the rotation, thereby realizing the bonding of the paper of the first coated paper roll 104 and the paper of the second coated paper roll 108, so that there is no need for manual bonding operations, thereby improving the production efficiency of coated paper.
[0049] Before the paper on the second coated paper roll 108 is about to be unwound, the third coated paper roll (not shown in the figure) is replaced on the rotating shaft 103 where the first coated paper roll 104 is located. Therefore, when the paper on the second coated paper roll 108 is about to be unwound, the rotating frame 107 is rotated 180 degrees counterclockwise again, so that the second coated paper roll 108 is rotated to the front and the third coated paper roll is rotated to the back, so that another gluing mechanism 200 can be operated to carry out continuous bonding operations.
[0050] Since the upper glue squeezing roller 205 and the lower glue squeezing roller 209 rotate synchronously in opposite directions, the paper of the coated paper roll to be unwound moves in a straight line, while the paper of the pre-unwound coated paper roll rotates along the circumference of the rotating shaft 103. Therefore, after the two are bonded, the coating position of the upper glue squeezing roller 205 on the coated paper roll to be unwound and the coating position of the lower glue squeezing roller 209 on the pre-unwound coated paper roll almost do not overlap, thereby increasing the coating area of the glue and improving the bonding effect.
[0051] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0052] The above-described embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.
Claims
1. A continuous production equipment for coated paper, characterized in that: The present invention relates to a method for applying glue to the roll of paper, and the method is to apply glue to the roll of paper by rotating the upper and lower rollers so as to prevent the roll of paper from being spooled off and the lower rollers from being spooled off. The roller is provided with a plurality of glue outlet holes, the upper glue squeezing roller is provided with an avoidance groove, and the glue outlet holes are arranged corresponding to the avoidance groove. In the initial state, the glue outlet holes of the upper glue squeezing roller correspond to the glue outlet holes of the lower glue squeezing roller up and down, and the glue coating mechanism also includes two synchronously retractable telescopic rods, the two telescopic rods correspond to the left and right sides of the paper respectively, and each telescopic rod extends in the front-back direction; one end of each telescopic rod is fixed with a limit plate, and the ends of the upper glue squeezing roller and the lower glue squeezing roller are rotatably arranged on the limit plate, the upper glue squeezing roller is provided with a first gear, and the lower glue squeezing roller is provided with a second gear, and the first gear is meshed with the second gear, the paper of the coated paper roll to be unwound moves in a straight line, and the paper of the pre-unwound coated paper roll rotates along the circumference of the rotating shaft, so that after the two are bonded, the coating position of the upper glue squeezing roller on the coated paper roll to be unwound and the coating position of the lower glue squeezing roller on the pre-unwound coated paper roll do not overlap, which can increase the coating area of the glue.
2. The continuous production equipment for coated paper according to claim 1, characterized in that: A swivel is rotatably provided on the upper glue squeezing roller, the inner circumference of the swivel is connected to the storage cavity, a glue storage box is provided on the rotating frame, the outer circumference of the swivel is connected to the glue storage box through a glue pipe, and a water pump is provided in the glue storage box, through which glue is pumped to the glue coating roller of the upper glue squeezing roller and the glue coating roller of the lower glue squeezing roller.
3. The continuous production equipment for coated paper according to claim 2, characterized in that: A driving mechanism is provided at one end of the telescopic rod away from the limiting plate. The driving mechanism is a hydraulic cylinder. An integrated box is fixedly provided on the rotating frame. The glue storage box and the hydraulic cylinder are integrated in the integrated box.
4. The continuous production equipment for coated paper according to claim 3, characterized in that: In the left-right direction, the length of the glue coating roller is shorter than the length of the paper.
5. The continuous production equipment for coated paper according to claim 4, characterized in that: Viewed from top to bottom, the left and right ends of the glue coating roller are located between the left and right ends of the paper.
6. The continuous production equipment for laminated paper according to claim 1, characterized in that: A swing arm bracket is provided on the rear side of the base, and a pressing swing arm and a roller shaft are rotatably provided on the swing arm bracket. A pressure roller is provided on the pressing swing arm. Both the pressure roller and the roller shaft extend in the left-right direction. The pressure roller is located in front of the roller shaft. The pressure roller and the roller shaft press and transport the unrolled paper.
7. The continuous production equipment for laminated paper according to claim 1, characterized in that: A driving motor and a mounting block are respectively fixed to the left and right ends of the rotating shaft on the rotating frame. The mounting block is used for mounting the rotating shaft, and the driving motor drives the rotating shaft to rotate relative to the mounting block.
8. The continuous production equipment for laminated paper according to claim 1, characterized in that: The rotating frame is also rotatably provided with two supporting rollers, which are alternately distributed with the two rotating shafts, and the supporting rollers are used to support the unrolled paper.
Citation Information
Patent Citations
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