A device for cutting edge material of formed polyurethane carbon fiber impregnation material
By using debris treatment components in the polyurethane carbon fiber pret edge cutting device to remove fly chips and powder, the problems of increased working pressure and dust pollution of the cutting tool are solved, extending the tool life and ensuring personnel health.
Patent Information
- Application Number
- CN202411241261.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-05
AI Technical Summary
During the cutting process of polyurethane carbon fiber pret edge material, the diffuse flying chips and powder increase the working pressure of the cutting tool, and dust and flying chips enter the working environment and affect personnel's health.
A side material cutting device including a front rack, a rear rack and a workbench is designed, equipped with debris treatment components, which use airflow and buffer net to remove fly chips and powders generated during the cutting process, reduce tool pressure and prevent dust contamination. .
Effectively remove debris from cutting tools, extend tool life, and prevent dust and fly chips from entering the working environment to protect people's health.
Smart Images

Figure CN118769323B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic material processing, in particular to a device for cutting edge material of a molded polyurethane carbon fiber impregnated material. Background Art
[0002] The full name of polyurethane is polyurethane, which is a polymer material with excellent mechanical properties formed by the condensation reaction of polyols and polyisocyanates and has strong plasticity. Carbon fiber is mainly composed of carbon elements and has the characteristics of high temperature resistance, friction resistance, thermal conductivity and corrosion resistance, and has a fibrous appearance. In order to enhance the characteristics of composite materials, the semi-finished products of polyurethane carbon fiber need to be impregnated during the production process, and then the edge materials are cut and removed after drying and curing to obtain the finished product. The process of cutting the edge materials is mostly carried out on an edge material cutting machine.
[0003] When cutting the edge material of polyurethane carbon fiber impregnation material, cutting flying chips and powder will be generated. The dispersed flying chips and powder will increase the possibility of contact with the cutting tool, thereby increasing the working pressure of the cutting tool and shortening the service life of the tool. At the same time, dust and flying chips entering the working environment will affect the health of personnel. Summary of the invention
[0004] The invention discloses a device for cutting edge material of formed polyurethane carbon fiber impregnation material, aiming to solve the technical problem in the background technology that dispersed flying chips and powder increase the contact possibility with a cutting tool and increase the working pressure of the cutting tool.
[0005] The present invention proposes a device for cutting edge materials of formed polyurethane carbon fiber prepreg, comprising a front frame and a rear frame, wherein two workbenches are arranged between the front frame and the rear frame, the two workbenches are symmetrically distributed on the upper and lower sides of the material body, and the two workbenches are provided with debris processing components, the debris processing components comprising two upper covering boxes and two lower covering boxes, the two upper covering boxes are symmetrically distributed on the two sides of the upper workbench, the two lower covering boxes are symmetrically distributed on the two sides of the lower workbench, and the material body is located between the upper covering boxes and the lower covering boxes.
[0006] By providing a front rack, a rear rack, a workbench and a debris handling component, the device uses the debris handling component to assist in cutting the edge material of the molded polyurethane carbon fiber prep material, so as to quickly remove the flying chips and powder generated in the cutting process, avoid the cutting chips from being suspended and contacting the cutting tool to increase the working pressure of the tool, and at the same time avoid the flying chips and powder from entering the working space to pollute the air and affect the health of personnel.
[0007] In a preferred embodiment, a rectangular hole is provided on one side of the upper cover box and the lower cover box close to the front frame, an air inlet box is fixedly connected to the outer side of the rectangular hole, a ventilation box is fixedly connected to the outer side of the air inlet box, a ventilation pipe is fixedly connected between the two ventilation boxes on the same side, and a discharge hole is provided on the side of the upper cover box away from the air inlet box, an upper discharge bin is fixedly connected to the outer side of the discharge hole, and a discharge hole is provided at the bottom of the lower cover box, and a lower discharge bin is fixedly connected to the outer side of the discharge hole; a cutting motor is fixedly connected to the opposite side of the two lower cover boxes, and through holes are provided on the two lower cover boxes, and the output ends of the cutting motors are connected to the rotating shafts through couplings, and the other ends of the rotating shafts pass through adjacent The lower covering box is perforated and fixedly connected with a cutting knife, which is located inside the lower covering box, and the lower side of the upper covering box and the upper side of the lower covering box are fixedly connected with adjacent plates, and brushes are arranged on the opposite sides of the two adjacent plates; the two upper covering boxes each include a circulation chamber and a wake chamber, the circulation chamber is connected with the air inlet box, the wake chamber is connected with the upper discharge bin, a guide plate is arranged in the circulation chamber, the guide plate is fixedly connected to the inner wall of the upper covering box, the guide plate is arc-shaped, and the guide plate has the same curvature as the inner wall of the circulation chamber, a bottle-shaped flow duct is arranged on the guide plate, the bottle-shaped flow duct is at the same height as the air inlet box, and a buffer rack is arranged inside the wake chamber, the buffer rack is fixedly connected to the inner wall of the upper covering box, and a buffer net is arranged on the buffer rack.
[0008] By providing a debris handling component, the debris handling component uses the cooled gas to act on the outside of the cutting knife, which can remove the debris powder on the outside of the cutting knife and play a cooling role at the same time. The upper box generates two airflow states under the guidance of the guide plate and the bottle-shaped flow duct. The airflow above the cutting knife can timely change the movement state of the cutting flying chips, so that it can quickly reach the upper discharge bin to avoid the flying chips from flowing back. The airflow horizontal to the cutting knife can keep the flow direction in the opposite direction of the cutting rotation, providing further driving force for the dust chips with initial potential energy during cutting, accelerating the flow of dust chips away from the cutting knife, and reducing dust The possibility of debris contacting the cutting knife; the contact surfaces between the upper and lower covering boxes and the material body are equipped with adjacent plates and brushes, which can form a sealed environment while ensuring the normal transportation of the material body, and prevent cutting dust and debris from overflowing into the working environment; the bottle-shaped flow duct adopts a method of gradually reducing the diameter, which can increase the flow rate of the air flow in the bottle-shaped flow duct, thereby further improving the effect of blowing away dust and debris outside the cutting knife; the buffer net on the buffer rack adopts a rope mesh structure, which can reduce the kinetic energy of the flying chips when they come into contact, avoid the flying chips directly hitting the inside of the upper covering box and rebounding to form reflux, and reduce the possibility of flying chips contacting the cutting knife.
[0009] In a preferred solution, two symmetrical fixing frames are fixedly connected to one side of the two workbenches away from the material body, and adaptive adjustment components are provided on the two workbenches; the adaptive adjustment components include two retaining seats, the two retaining seats are symmetrically distributed between the two fixing frames, the two retaining seats are fixedly connected to the workbenches, and the two retaining seats are provided with symmetrical slide grooves, the directions of the slide grooves are perpendicular to the directions of the two fixing frames, the interiors of the slide grooves are movably connected with movable frames, the other ends of the movable frames are respectively fixedly connected to the outer sides of the adjacent upper covering box or lower covering box, and an arc connection is fixedly connected between the two movable frames on the same side. A connecting frame and an arc connecting frame are provided with threaded holes, and two receiving frames are fixedly connected between the two retaining seats. The two receiving frames are symmetrically distributed on both sides of the workbench. A swivel is movably connected between the two receiving frames. Both ends of the swivel are provided with lead screws. The two lead screws are respectively located in the threaded holes of the two arc connecting frames and are rotatably connected through the inner wall threads. A pulling gear is fixedly connected to the outside of the swivel. An adjusting motor is provided between the two retaining seats. The adjusting motor is fixedly connected to the workbench. The output end of the adjusting motor is connected to a short shaft through a coupling. The other end of the short shaft is fixedly connected to a driving gear. The driving gear and the pulling gear are meshed through teeth.
[0010] By providing an adaptive adjustment component, the adaptive adjustment component uses a movable frame to connect the upper covering box and the lower covering box, so that the upper covering box and the lower covering box can be adjusted in position according to the actual specifications of the material body, thereby changing the cutting position, making it easier for the device to adapt to the edge material cutting operation of material bodies of different specifications, thereby improving the applicability of the device.
[0011] In a preferred solution, a side frame is fixedly connected to the workbench located on the upper side, and the side frame is located on one side of the workbench close to the front frame. A blower and an air cylinder are fixedly connected to the side frame, and the air cylinder is located on the outside. The air outlet of the blower is connected to the air cylinder by a pipeline, and a semiconductor refrigeration plate is provided on the air cylinder. Two air supply ports are provided on the air cylinder, and air supply pipes are fixedly connected to the two air supply ports. The two air supply pipes are symmetrically distributed, and the other ends of the two air supply pipes are respectively fixedly connected to the ventilation boxes beside the two air inlet boxes, and bellows are provided on the two air supply pipes.
[0012] By providing semiconductor refrigeration plates and bellows, the air is cooled and then transported, which can be used to blow away debris and dust while improving the cooling effect of the cutting knife; the bellows section is used on the air supply pipe, which can ensure the normal transportation of the air flow while meeting the changes in the position of the upper and lower covering boxes.
[0013] In a preferred scheme, the front frame is provided with a feed roller, the rear frame is provided with a discharging roller, the front frame and the rear frame are both provided with working rollers, the two working rollers are at the same height, the two working rollers are located between the feed roller and the discharging roller, and the front frame and the rear frame are both provided with a pulling and smoothing component; the pulling and smoothing component includes a movable roller, the movable roller is located below the working roller, both ends of the movable roller are movably connected with a movable seat, the front frame and the rear frame are each provided with two symmetrical vertical slide grooves, the movable seats are respectively located in the vertical slide grooves of the front frame or the rear frame and are movably connected, and a mounting rod is fixedly connected to the side of the movable seat away from the movable roller, a weighted disk is sleeved on the outside of the mounting rod, a threaded groove is provided on the end of the mounting rod away from the movable seat, and a locking knob is connected to the outside of the threaded groove by threaded rotation.
[0014] By providing a pulling and smoothing component, the pulling and smoothing component uses a weighted disk to support the movable roller, so that the material body is pulled and straightened on both sides of the working roller, ensuring that the material body is in a straightened and smoothed state when being transported and cut between the two working rollers, thereby improving the integrity and smoothness of the cutting edge when cutting the edge material.
[0015] In a preferred solution, two symmetrical side frames are fixedly connected to the side of the rear frame away from the front frame, and the same winding shaft is movably connected between the two side frames. The winding shaft is located below the discharge roller, and two symmetrical winding disks are fixedly connected to the winding shaft. A winding motor is fixedly connected to one side frame, and the output end of the winding motor is connected to a short shaft through a coupling, and the other end of the short shaft passes through the side frame and is fixedly connected to one end of the discharge roller.
[0016] By providing a winding disk and a winding motor, the winding disk is used to wind up and recycle the edge material, so that the subsequent reprocessing of the edge material is convenient.
[0017] From the above, it can be seen that the edge cutting device of the molded polyurethane carbon fiber prepreg provided by the present invention has the function of using a debris processing component to assist in cutting the edge of the molded polyurethane carbon fiber prepreg, so as to quickly remove the flying chips and powder generated in the cutting process, avoid the cutting chips from being suspended and contacting the cutting tool to increase the working pressure of the tool, and at the same time avoid the flying chips and powder from entering the working space to pollute the air and affect the health of personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of a device for cutting edge material of a polyurethane carbon fiber prepreg molded material proposed by the present invention;
[0019] Figure 2 This is a side structural schematic diagram of a device for cutting edge material of a polyurethane carbon fiber prepreg molded material proposed by the present invention;
[0020] Figure 3This is a schematic structural diagram of two workbenches of a device for cutting edge material of a polyurethane carbon fiber prepreg molded material proposed by the present invention;
[0021] Figure 4 This is a schematic structural diagram of a debris processing component of a device for cutting edge material of a polyurethane carbon fiber prepreg molded material proposed by the present invention;
[0022] Figure 5 This is a schematic diagram of the upper cover box structure of a device for cutting edge material of a polyurethane carbon fiber prepreg molded material proposed by the present invention;
[0023] Figure 6 A schematic diagram of the workbench structure of a device for cutting edge material of a polyurethane carbon fiber prepreg molded material proposed by the present invention;
[0024] Figure 7 This is a schematic structural diagram of an adaptive adjustment component of a device for cutting edge material of a polyurethane carbon fiber prepreg molded material proposed by the present invention;
[0025] Figure 8 This is a schematic diagram of the structure of the front frame and the rear frame of a device for cutting edge material of a polyurethane carbon fiber prepreg molded material proposed by the present invention;
[0026] Fig. 9 This is a schematic structural diagram of a pulling and smoothing component of a device for cutting edge material of a molded polyurethane carbon fiber prepreg proposed by the present invention;
[0027] Fig.10 The present invention provides a schematic diagram of the rear frame structure of a device for cutting edge material of a polyurethane carbon fiber prepreg molding.
[0028] In the figure: 1, front rack; 2, rear rack; 3, workbench; 4, debris handling assembly; 401, upper cover box; 402, lower cover box; 403, air inlet box; 404, ventilation box; 405, upper discharge bin; 406, lower discharge bin; 407, cutting motor; 408, cutting knife; 409, adjacent plate; 410, brush; 411, circulation chamber; 412, wake chamber; 413, guide plate; 414, bottle flow duct; 415, buffer rack; 416, buffer net; 417, ventilation duct; 5, fixed rack; 6, adaptive adjustment assembly; 601, retaining seat; 602, movable rack; 603, arc connecting frame; 604, receiving frame; 605, rotating shaft; 606, lead screw; 607, driving gear; 608, adjusting motor; 609, driving gear; 7, side frame; 8, blower; 9, air cylinder; 10, semiconductor refrigeration plate; 11, air pipe; 12, bellows; 13, feed roller; 14, discharge roller; 15, working roller; 16, pulling and smoothing component; 1601, movable roller; 1602, movable seat; 1603, mounting rod; 1604, weighting disk; 1605, locking knob; 17, side frame; 18, winding motor; 19, winding shaft; 20, winding disk. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0030] The invention discloses a device for cutting edge material of a formed polyurethane carbon fiber prepreg, which is mainly used in the scenario where the dispersed flying chips and powder increase the possibility of contact with the cutting tool and the working pressure of the cutting tool.
[0031] Reference Figure 1-10 A device for cutting edge material of formed polyurethane carbon fiber prepreg comprises a front frame 1 and a rear frame 2, two workbenches 3 are arranged between the front frame 1 and the rear frame 2, the two workbenches 3 are symmetrically distributed on the upper and lower sides of the material body, and a debris processing assembly 4 is arranged on the two workbenches 3, the debris processing assembly 4 comprises two upper covering boxes 401 and two lower covering boxes 402, the two upper covering boxes 401 are symmetrically distributed on both sides of the upper workbench 3, the two lower covering boxes 402 are symmetrically distributed on both sides of the lower workbench 3, and the material body is located between the upper covering box 401 and the lower covering box 402.
[0032] Specifically, after the molded polyurethane carbon fiber prepreg is cured, it is transported between the two workbenches 3, and the edge materials of the material body are cut and trimmed in the upper covering box 401 and the lower covering box 402. During cutting, the debris processing component 4 will quickly clean up the flying chips and powder generated in the cutting process; when the device is cutting the edge materials of the molded polyurethane carbon fiber prepreg, the debris processing component 4 is used to assist in quickly removing the flying chips and powder generated in the cutting process, avoiding the cutting chips from being suspended and contacting the cutting tool 408 to increase the working pressure of the tool, and at the same time avoiding the flying chips and powder from entering the working space to pollute the air and affect the health of personnel.
[0033] Reference Figure 3 , Figure 4 , Figure 5 and Figure 6 , a rectangular hole is provided on one side of the upper cover box 401 and the lower cover box 402 close to the front frame 1, and an air inlet box 403 is connected to the outer side of the rectangular hole by bolts, and a ventilation box 404 is connected to the outer side of the air inlet box 403 by bolts, and a ventilation pipe 417 is connected between the two ventilation boxes 404 on the same side by bolts, and a discharge hole is provided on the side of the upper cover box 401 away from the air inlet box 403, and an upper discharge bin 405 is connected to the outer side of the discharge hole by bolts, and a discharge hole is provided at the bottom of the lower cover box 402, and a lower discharge bin 406 is connected to the outer side of the discharge hole by bolts; a cutting motor 407 is connected to the opposite side of the two lower cover boxes 402 by bolts, and a through hole is provided on the two lower cover boxes 402, and the output end of the cutting motor 407 is connected to a rotating shaft through a coupling, and the other end of the rotating shaft passes through the through holes of the adjacent lower cover boxes 402 and is connected to a cutting knife 408 by bolts, and the cutting knife 408 Located inside the lower cover box 402, the lower side of the upper cover box 401 and the upper side of the lower cover box 402 are both connected with adjacent plates 409 by bolts, and brushes 410 are arranged on the opposite sides of the two adjacent plates 409; the two upper cover boxes 401 each include an annular flow chamber 411 and a wake flow chamber 412, the annular flow chamber 411 is connected to the air inlet box 403, the wake flow chamber 412 is connected to the upper discharge bin 405, and a guide plate 413 is arranged in the annular flow chamber 411, and the guide plate 413 The guide plate 413 is connected to the inner wall of the upper cover box 401 by bolts, and is arc-shaped. The guide plate 413 has the same curvature as the inner wall of the annular flow chamber 411. A bottle-shaped flow duct 414 is provided on the guide plate 413, and the bottle-shaped flow duct 414 is at the same height as the air inlet box 403. A buffer frame 415 is provided inside the tail flow chamber 412, and the buffer frame 415 is connected to the inner wall of the upper cover box 401 by bolts. A buffer net 416 is provided on the buffer frame 415.
[0034] Specifically, the edge material cutting position is adjusted according to the specifications of the material body, and then the material body is continuously conveyed for edge material cutting (the cutting motor 407 is started to drive the cutting knife 408 to rotate, and the edge material of the material body is cut). The cutting process is carried out in the upper cover box 401 and the lower cover box 402. Since it is a sealed space, the flying chips and powder generated during cutting will remain in the upper cover box 401 and the lower cover box 402. During this process, the cooled gas enters the upper cover box 401 and the lower cover box 402 from the air inlet box 403. When the gas enters the upper cover box 401, due to the guiding effect of the guide plate 413, part of the gas will move up along the guide plate 413 and enter the annular The flow cavity 411 forms an airflow that fits the annular flow cavity 411 and the tail flow cavity 412. The flying debris and powder during cutting fly to the tail flow cavity 412 due to the initial potential energy provided by the cutting position, contact the buffer net 416 on the buffer frame 415 to reduce the potential energy, and then arrive at the upper discharge bin 405 driven by the airflow. Another part of the airflow directly acts on the cutting position through the bottle-shaped air flow duct 414, accelerates the air circulation around the cutting knife 408, and blows the flying debris and dust directly to the upper discharge bin 405. When the gas enters the lower cover box 402, it directly blows on the cutting knife 408 and is then discharged from the lower discharge bin 406.
[0035] In a specific application scenario, the debris handling component 4 is suitable for the debris and powder handling links of the edge material cutting and cutting process, that is, the debris handling component 4 uses the cooled gas to act on the outside of the cutting knife 408, which can play a cooling role while removing the debris and powder outside the cutting knife 408. The upper cover box 401 produces two airflow states under the guidance of the guide plate 413 and the bottle-shaped air duct 414. The airflow above the cutting knife 408 can change the movement state of the cutting flying chips in time, so that it can quickly reach the upper discharge bin 405 to avoid the flying chips from flowing back. The airflow horizontal with the cutting knife 408 can keep the flow direction opposite to the cutting rotation, providing further driving force for the dust and debris with initial potential energy during cutting, and accelerating the flow of dust and debris away from the cutting knife. The cutting knife 408 reduces the possibility of dust and debris contacting the cutting knife 408; the contact surfaces between the upper cover box 401 and the lower cover box 402 and the material body adopt adjacent plates 409 and brushes 410, which can form a sealed environment while ensuring the normal transportation of the material body, and prevent cutting dust and debris from overflowing into the working environment; the bottle-shaped air flow duct 414 adopts a method of gradually reducing the diameter, which can increase the flow rate of the air flow in the bottle-shaped air flow duct 414, thereby further improving the effect of blowing away dust and debris outside the cutting knife 408; the buffer net 416 on the buffer frame 415 adopts a rope mesh structure, which can reduce the kinetic energy of flying chips when they come into contact, avoid flying chips directly hitting the inside of the upper cover box 401 and rebounding to form reflux, and reduce the possibility of flying chips contacting the cutting knife 408.
[0036] Reference Figure 6 and Figure 7, two symmetrical fixing frames 5 are connected by bolts on the side away from the material body of the two workbenches 3, and adaptive adjustment components are provided on the two workbenches 3; the adaptive adjustment component 6 includes two retaining seats 601, the two retaining seats 601 are symmetrically distributed between the two fixing frames 5, the two retaining seats 601 are connected to the workbenches 3 by bolts, and symmetrical slide grooves are provided on the two retaining seats 601, the direction of the slide grooves is perpendicular to the direction of the two fixing frames 5, and the inside of the slide grooves is slidably connected with movable frames 602, and the other ends of the movable frames 602 are respectively connected to the outer sides of the adjacent upper covering box 401 or the lower covering box 402 by bolts, and an arc connecting frame 603 is connected between the two movable frames 602 on the same side by bolts, and the arc connecting frame 603 is provided with threaded holes, Two receiving frames 604 are connected between the two retaining seats 601 by bolts. The two receiving frames 604 are symmetrically distributed on both sides of the workbench 3. A rotating shaft 605 is rotatably connected between the two receiving frames 604 by bearings. Both ends of the rotating shaft 605 are provided with lead screws 606. The two lead screws 606 are respectively located inside the threaded holes of the two curved connecting frames 603 and are rotatably connected by inner wall threads. The outside of the rotating shaft 605 is connected with a driving gear 607 by bolts. An adjusting motor 608 is provided between the two retaining seats 601. The adjusting motor 608 is connected to the workbench 3 by bolts. The output end of the adjusting motor 608 is connected to a short shaft by a coupling. The other end of the short shaft is connected to a driving gear 609 by bolts. The driving gear 609 is meshed with the driving gear 607 by teeth.
[0037] Specifically, the positions of the upper cover box 401 and the lower cover box 402 are adjusted according to the specifications of the material body to be cut, that is, the adjusting motor 608 is started to rotate synchronously, the adjusting motor 608 drives the driving gear 609 to rotate and engage the driving gear 607, the rotating shaft 605 rotates to drive the lead screw 606 to rotate in the threaded hole of the curved connecting frame 603, and the two movable frames 602 on the same retaining seat 601 are synchronously moved closer or farther away;
[0038] In a specific application scenario, the adaptive adjustment component 6 is suitable for the position adjustment link before cutting, that is, the adaptive adjustment component 6 uses the movable frame 602 to connect the upper covering box 401 and the lower covering box 402, so that the upper covering box 401 and the lower covering box 402 can be adjusted in position according to the actual specifications of the material body, thereby changing the cutting position, making it easier for the device to adapt to the edge material cutting operation of material bodies of different specifications, thereby improving the applicability of the device.
[0039] Reference Figure 3 , Figure 6 and Figure 7A side frame 7 is connected to the workbench 3 on the upper side by bolts. The side frame 7 is located on the side of the workbench 3 close to the front frame 1. A blower 8 and an air cylinder 9 are connected to the side frame 7 by bolts. The air cylinder 9 is located on the outside. The air outlet of the blower 8 is connected to the air cylinder 9 by a pipeline, and a semiconductor refrigeration plate 10 is arranged on the air cylinder 9. Two air delivery ports are opened on the air cylinder 9. Both air delivery ports are connected with air delivery pipes 11 by bolts. The two air delivery pipes 11 are symmetrically distributed. The other ends of the two air delivery pipes 11 are respectively connected to the ventilation boxes 404 beside the two air inlet boxes 403 by bolts, and the two air delivery pipes 11 are provided with bellows 12.
[0040] Specifically, the blower 8 injects gas into the air cylinder 9, and under the rapid cooling effect of the semiconductor refrigeration plate 10, the cooled gas enters the upper cover box 401 and the lower cover box 402 on both sides from the two air cylinders 9 respectively; the air is cooled and then transported, which can blow away debris and dust while improving the cooling effect of the cutting knife 408; the bellows 12 sections are used on the air supply pipe 11, which can ensure the normal transportation of the airflow while meeting the changes in the position of the upper cover box 401 and the lower cover box 402.
[0041] Reference Figure 8 and Fig. 9 , a feed roller 13 is provided on the front frame 1, a discharge roller 14 is provided on the rear frame 2, and a working roller 15 is provided on both the front frame 1 and the rear frame 2. The two working rollers 15 are at the same height, and the two working rollers 15 are located between the feed roller 13 and the discharge roller 14, and a pulling and smoothing component 16 is provided on both the front frame 1 and the rear frame 2; the pulling and smoothing component 16 includes a movable roller 1601, and the movable roller 1601 is located below the working roller 15. Both ends of the movable roller 1601 are rotatably connected to the movable seat 1 through bearings 602, two symmetrical vertical slide grooves are provided on the front frame 1 and the rear frame 2, the movable seat 1602 is respectively located in the vertical slide groove of the front frame 1 or the rear frame 2 for sliding connection, and the movable seat 1602 is connected to a mounting rod 1603 on one side away from the movable roller 1601 by bolts, and a weighted plate 1604 is sleeved on the outside of the mounting rod 1603, and a threaded groove is provided on one end of the mounting rod 1603 away from the movable seat 1602, and a locking knob 1605 is connected to the outside of the threaded groove by threaded rotation.
[0042] Specifically, the material body enters from the feed roller 13, moves out from the discharge roller 14, and is cut between the two working rollers 15. On the outside of the two working rollers 15, the weighting plate 1604 increases the weight of the movable roller 1601, so that the material body is in a stretched and straightened state when being transported between the two working rollers 15.
[0043] In a specific application scenario, the pulling and smoothing component 16 is suitable for the auxiliary pulling link of the material body during the cutting process, that is, the pulling and smoothing component 16 uses the weighted disk 1604 to add weight to the movable roller 1601, so that the material body is pulled and straightened on both sides of the working roller 15, ensuring that the material body is in a straightened and smoothed state when being transported and cut between the two working rollers 15, thereby improving the integrity and smoothness of the cutting edge when cutting the edge material.
[0044] Reference Figure 8 and Fig.10 Two symmetrical side frames 17 are connected by bolts on one side of the rear frame 2 away from the front frame 1, and the same winding shaft 19 is rotatably connected between the two side frames 17 through a bearing. The winding shaft 19 is located below the discharge roller 14, and two symmetrical winding disks 20 are connected to the winding shaft 19 by bolts. A winding motor 18 is connected to one side frame 17 by bolts, and the output end of the winding motor 18 is connected to a short shaft through a coupling, and the other end of the short shaft passes through the side frame 17 and is connected to one end of the discharge roller 14 by bolts.
[0045] Specifically, the material removed from the discharge roller 14 after cutting is divided into three parts, namely the trimmed material in the middle and the edge materials after cutting on both sides. The trimmed material continues to be conveyed, while the edge materials on both sides are wound on the winding reel 20 for recovery under the drive of the winding motor 18; the edge materials are wound and recovered by the winding reel 20 to facilitate the subsequent reprocessing of the edge materials.
[0046] Working principle: When in use, the positions of the upper cover box 401 and the lower cover box 402 are adjusted according to the specifications of the material body to be cut, that is, the adjusting motor 608 is started to rotate synchronously, the adjusting motor 608 drives the driving gear 609 to rotate and engage the driving gear 607, the rotating shaft 605 rotates to drive the lead screw 606 to rotate in the threaded hole of the curved arc connecting frame 603, and the two movable frames 602 on the same retaining seat 601 are synchronously moved closer or farther away;
[0047] Subsequently, the material body is continuously conveyed for cutting of the edge materials (the cutting motor 407 is started to drive the cutting knife 408 to rotate, and the edge materials of the material body are cut). The cutting process is carried out in the upper cover box 401 and the lower cover box 402. Since it is a sealed space, the flying chips and powder generated during cutting will remain in the upper cover box 401 and the lower cover box 402. During this process, the cooled gas enters the upper cover box 401 and the lower cover box 402 from the air inlet box 403 (the blower 8 injects the gas into the air cylinder 9. Under the rapid cooling effect of the semiconductor refrigeration plate 10, the cooled gas enters the upper cover box 401 and the lower cover box 402 on both sides from the two air cylinders 9). When the gas enters the upper cover box 401, due to the guide plate 413 Due to the guiding effect, part of the gas will move up along the guide plate 413 and enter the annular cavity 411 to form an airflow that fits the annular cavity 411 and the tail cavity 412. The flying debris and powder during cutting will fly to the tail cavity 412 due to the initial potential energy provided by the cutting position, and contact the buffer net 416 on the buffer frame 415 to reduce the potential energy, and then reach the upper discharge bin 405 driven by the airflow. Another part of the airflow directly acts on the cutting position through the bottle-shaped air duct 414, accelerating the gas circulation around the cutting knife 408, and blowing the flying debris and dust directly to the upper discharge bin 405; when the gas enters the lower cover box 402, it directly blows on the cutting knife 408, and then is discharged from the lower discharge bin 406.
[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for cutting edge material of a polyurethane carbon fiber prepreg, comprising a front frame (1) and a rear frame (2), It is characterized in that Two workbenches (3) are arranged between the front rack (1) and the rear rack (2), the two workbenches (3) are symmetrically distributed on the upper and lower sides of the material body, and a debris processing assembly (4) is arranged on the two workbenches (3), the debris processing assembly (4) comprises two upper covering boxes (401) and two lower covering boxes (402), the two upper covering boxes (401) are symmetrically distributed on the two sides of the upper workbench (3), the two lower covering boxes (402) are symmetrically distributed on the two sides of the lower workbench (3), and the material body is located between the upper covering boxes (401) and the lower covering boxes (402); A rectangular hole is provided on one side of the upper cover box (401) and the lower cover box (402) close to the front rack (1); an air inlet box (403) is fixedly connected to the outer side of the rectangular hole; a ventilation box (404) is fixedly connected to the outer side of the air inlet box (403); a ventilation pipe (417) is fixedly connected between the two ventilation boxes (404) on the same side; a discharge hole is provided on the side of the upper cover box (401) away from the air inlet box (403); an upper discharge bin (405) is fixedly connected to the outer side of the discharge hole; and a ventilation pipe (417) is fixedly connected between the two ventilation boxes (404) on the same side. A material discharge hole is provided at the bottom of the box (402), and a lower material discharge bin (406) is fixedly connected to the outer side of the material discharge hole; a cutting motor (407) is fixedly connected to the opposite side of the two lower covering boxes (402), and a through hole is provided on the two lower covering boxes (402); the output end of the cutting motor (407) is connected to a rotating shaft through a coupling, and the other end of the rotating shaft passes through the through holes of the adjacent lower covering boxes (402) and is fixedly connected to a cutting knife (408), and the cutting knife (408) is located inside the lower covering box (402). , and the lower side of the upper covering box (401) and the upper side of the lower covering box (402) are both fixedly connected to adjacent plates (409), and brushes (410) are provided on opposite sides of the two adjacent plates (409); the two upper covering boxes (401) each include a circulating chamber (411) and a wake chamber (412), the circulating chamber (411) is connected to the air inlet box (403), the wake chamber (412) is connected to the upper discharge bin (405), and a guide plate (413) is provided in the circulating chamber (411), and the guide plate (413) is connected to the upper The inner walls of the cover box (401) are fixedly connected, the guide plate (413) is arc-shaped, the guide plate (413) and the inner wall of the annular cavity (411) have the same arc, a bottle-shaped air flow duct (414) is provided on the guide plate (413), the bottle-shaped air flow duct (414) and the air inlet box (403) are at the same height, and a buffer frame (415) is provided inside the wake cavity (412), the buffer frame (415) is fixedly connected to the inner wall of the upper cover box (401), and a buffer net (416) is provided on the buffer frame (415); Two symmetrical fixed frames (5) are fixedly connected to the sides of the two workbenches (3) away from the material body, and the two workbenches (3) are provided with an adaptive adjustment component (6); the adaptive adjustment component (6) includes two retaining seats (601), the two retaining seats (601) are symmetrically distributed between the two fixed frames (5), the two retaining seats (601) are fixedly connected to the workbenches (3), the two retaining seats (601) are provided with symmetrical slide grooves, the direction of the slide grooves is perpendicular to the direction of the two fixed frames (5), the interior of the slide grooves is movably connected with movable frames (602), the other ends of the movable frames (602) are respectively fixedly connected to the outer sides of the adjacent upper cover box (401) or lower cover box (402), and an arc connecting frame (603) is fixedly connected between the two movable frames (602) on the same side, and the arc connecting frame (603) is provided with a threaded A hole is provided, and two receiving frames (604) are fixedly connected between the two retaining seats (601). The two receiving frames (604) are symmetrically distributed on both sides of the workbench (3). A rotating shaft (605) is movably connected between the two receiving frames (604). Both ends of the rotating shaft (605) are provided with lead screws (606). The two lead screws (606) are respectively located inside the threaded holes of the two curved connecting frames (603) and are rotatably connected through inner wall threads. A driving gear (607) is fixedly connected to the outside of the rotating shaft (605). An adjusting motor (608) is provided between the two retaining seats (601). The adjusting motor (608) is fixedly connected to the workbench (3). The output end of the adjusting motor (608) is connected to a short shaft through a coupling. The other end of the short shaft is fixedly connected to a driving gear (609). The driving gear (609) and the driving gear (607) are meshed through tooth grooves.
2. The device for cutting edge material of a polyurethane carbon fiber prepreg according to claim 1, It is characterized in that A side frame (7) is fixedly connected to the workbench (3) located on the upper side. The side frame (7) is located on a side of the workbench (3) close to the front frame (1). A blower (8) and an air cylinder (9) are fixedly connected to the side frame (7). The air cylinder (9) is located on the outside. The air outlet of the blower (8) is connected to the air cylinder (9) via a pipeline. A semiconductor refrigeration plate (10) is provided on the air cylinder (9). Two air delivery ports are provided on the air cylinder (9). Both air delivery ports are fixedly connected to air delivery pipes (11). The two air delivery pipes (11) are symmetrically distributed. The other ends of the two air delivery pipes (11) are respectively fixedly connected to ventilation boxes (404) next to the two air inlet boxes (403). Both air delivery pipes (11) are provided with bellows (12).
3. The device for cutting edge material of a polyurethane carbon fiber prepreg according to claim 1, It is characterized in that The front frame (1) is provided with a feed roller (13), the rear frame (2) is provided with a discharge roller (14), and both the front frame (1) and the rear frame (2) are provided with working rollers (15), the two working rollers (15) are at the same height, the two working rollers (15) are located between the feed roller (13) and the discharge roller (14), and both the front frame (1) and the rear frame (2) are provided with pulling and smoothing components (16).
4. The device for cutting edge material of a polyurethane carbon fiber prepreg according to claim 3, It is characterized in that The pulling and smoothing component (16) comprises a movable roller (1601), the movable roller (1601) is located below the working roller (15), both ends of the movable roller (1601) are movably connected to a movable seat (1602), the front frame (1) and the rear frame (2) are provided with two symmetrical vertical slide grooves, the movable seat (1602) is respectively located in the vertical slide grooves of the front frame (1) or the rear frame (2) and is movably connected, and a mounting rod (1603) is fixedly connected to the side of the movable seat (1602) away from the movable roller (1601), a weighting plate (1604) is sleeved on the outside of the mounting rod (1603), a threaded groove is provided on the end of the mounting rod (1603) away from the movable seat (1602), and a locking knob (1605) is connected to the outside of the threaded groove by threaded rotation.
5. The device for cutting edge material of a molded polyurethane carbon fiber prepreg according to claim 4, It is characterized in that Two symmetrical side frames (17) are fixedly connected to one side of the rear frame (2) away from the front frame (1), and a same winding shaft (19) is movably connected between the two side frames (17). The winding shaft (19) is located below the discharge roller, and two symmetrical winding disks (20) are fixedly connected to the winding shaft (19). A winding motor (18) is fixedly connected to one side frame (17), and the output end of the winding motor (18) is connected to a short shaft via a coupling, and the other end of the short shaft passes through the side frame (17) and is fixedly connected to one end of the discharge roller (14).
