Pallet stacker and method of using the same
By using the lifting mechanism and clamping mechanism driven by servo motor in the pallet stacker, the problems of unstable clamping and unstable lifting of the pallet device are solved, and the safe and stable transmission and access of the pallet are achieved, reducing the risk of accidents , adapt to the needs of different warehousing scenarios.
Patent Information
- Application Number
- CN202411266330.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-09-11
AI Technical Summary
The existing stacking device is unstable during stacking, which easily slides down and damages the cargo. The lifting and transportation of the pallet stacker is unstable and has poor protection effect, resulting in the offset of the storage position of the cargo or falling from a high altitude, causing the equipment to Safety accidents of damage and personnel injury.
A pallet stacker is designed, using a lifting mechanism and a lateral positioning mechanism driven by a servo motor, combined with a clamping mechanism and an anti-slip falling mechanism, and through mechanical structures such as toothed sprockets, chains, toothed plates and cylinders, the stable lifting of the pallet is achieved. and positioning clamp to ensure the safety and stability of the goods during transmission.
The stability of the pallet during the transmission process is achieved, preventing drops and skews, ensuring safe storage and access of goods, reducing the risk of accidents, adapting to cargo needs of different sizes and weights, and improving the flexibility of warehousing scenarios.
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Figure CN118770817B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of stacker equipment, in particular to a pallet stacker and a method for using the same. Background Art
[0002] With the continuous development of society, logistics has become a demand of people's lives. In order to meet customer needs, logistics is a process of planning, implementing and controlling the efficient and low-cost flow and storage of goods, service consumption and related information from the place of production to the place of consumption. A large number of workers are needed to handle the sorting, custody, loading and unloading of goods. The stacking device is the main storage and retrieval equipment in the automated warehousing system. It can walk horizontally and vertically in the aisles between the three-dimensional shelves according to instructions, and use forks to take out or store goods on the cargo grid, which can reduce the workload of personnel.
[0003] However, the existing stacking devices are unstable and easy to slip during the stacking process, which can easily damage the goods. In addition, the stacked goods or boxes are messy and cannot be reasonably placed according to needs. The pallet stacker's lifting and transportation is not stable enough, and the protection effect is poor. It cannot guarantee the transportation stability of the cargo platform, which may cause the storage position of the goods to shift at the least, and may cause the goods to fall from a high altitude at worst, causing safety accidents such as damage to equipment and materials and injury to personnel. Summary of the invention
[0004] The object of the present invention is to provide a pallet stacker and a method of using the same to solve the problems raised in the above background technology.
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a pallet stacker and a method for using the same, comprising a processing support base, a loading rack being fixedly connected to the top of the processing support base, and further comprising:
[0007] A lifting mechanism, the lifting mechanism includes a servo motor fixedly connected to the side wall of the cargo rack, the output end of the servo motor is fixedly connected to a rotating rod, the outer wall of the rotating rod penetrates the side wall of the cargo rack and extends to the outside, the outer wall of the rotating rod is fixedly connected to a toothed sprocket, the side wall of the toothed sprocket is meshedly connected to a chain, the inner wall of the chain is meshedly connected to a positioning toothed sprocket, the bottom of the positioning toothed sprocket is fixedly connected to the side wall of the cargo rack, the inner wall of the chain is clamped with a load-bearing lifting block, the side wall of the load-bearing lifting block is fixedly connected to a load-bearing frame, the side wall of the load-bearing frame is fixedly connected to a longitudinal guide rail, and the side wall of the longitudinal guide rail is fixedly connected to the side wall of the cargo rack;
[0008] The load-bearing protection mechanism includes a longitudinal tooth plate fixedly connected to the side wall of the loading platform, the side wall of the longitudinal tooth plate is meshingly connected with a driving gear, a rotating shaft is fixed at the central axis of the outer wall of the driving gear, the outer wall of the rotating shaft is rotatably connected with a fixed frame, the bottom of the fixed frame is fixedly connected to the side wall of the load-bearing frame, the outer wall of the rotating shaft is fixedly connected with a driven gear, the side wall of the load-bearing frame is slidably connected with a load-bearing protection plate, the top of the load-bearing protection plate is provided with a tooth groove, and the inner wall of the tooth groove is meshingly connected with the side wall of the driven gear.
[0009] Furthermore, the side wall of the support frame is provided with a transverse positioning mechanism, which includes a driving motor fixedly connected to the side wall of the support frame, the output end of the driving motor is fixedly connected to a bidirectional threaded rod, the side wall of the bidirectional threaded rod is threadedly connected to a positioning block, and the side wall of the positioning block is fixedly connected to a connecting plate.
[0010] Furthermore, the side wall of the connecting plate is fixedly connected with a transverse guide rail, the side wall of the transverse guide rail is fixedly connected to the side wall of the supporting frame, the side wall of the connecting plate is fixedly connected with a positioning clamping plate, the side wall of the positioning clamping plate is fixedly connected with a forklift clamping box, the outer wall of the forklift clamping box is provided with a pallet, and the side wall of the supporting frame is fixedly connected with a blocking plate.
[0011] Furthermore, a clamping mechanism is provided on the top of the processing support base, and the clamping mechanism includes a fixed sliding rod fixedly connected to the top of the processing support base, a fixed box is fixedly connected to the top of the positioning clamping plate, the inner wall of the fixed box is fixedly connected to a hinged positioning rod, the outer wall of the hinged positioning rod is rotatably connected to a push plate, the end of the push plate away from the hinged positioning rod is rotatably connected to a hinge, the side wall of the hinge is fixedly connected to a convex sliding block, the side wall of the convex sliding block is slidably connected to a concave sliding block, and the outer wall of the concave sliding block is fixedly connected to a rubber clamping plate.
[0012] Furthermore, the outer wall of the fixed slide rod is slidably connected with a pulling rod, and the end of the pulling rod away from the fixed slide rod is fixedly connected with a pushing slide column, and the side wall of the pushing slide column is contacted with a triangular guide plate, and the side wall of the triangular guide plate is fixedly connected to the inner wall of the fixed box.
[0013] Furthermore, the side wall of the positioning clamping plate is provided with a bearing mechanism, which includes a cylinder fixedly connected to the side wall of the positioning clamping plate. The bearing mechanism is located inside the forklift clamping box. The output end of the cylinder is fixedly connected to a tooth plate, the side wall of the positioning clamping plate is fixedly connected to a hinge seat, and the side wall of the hinge seat is rotatably connected to a hinge rod.
[0014] Furthermore, a gear is fixedly connected to the outer wall of the hinged rod, the side wall of the gear is meshed with the side wall of the toothed plate, and a load-bearing plate is fixedly connected to the outer wall of the hinged rod. The load-bearing plate is located at the bottom of the gear, and the top of the load-bearing plate is in contact with the bottom of the tray.
[0015] Furthermore, the side wall of the positioning clamping plate is provided with an anti-slip mechanism, which includes an extrusion box fixedly connected to the side wall of the positioning clamping plate, the inner wall of the extrusion box is slidably connected with the extrusion plate, the side wall of the extrusion plate is fixedly connected to the side wall of the tooth plate, the inner wall of the extrusion box is fixedly connected with a return spring, the side wall of the extrusion box is slidably connected with a lifting fixed block, the left side of the lifting fixed block is hollowed out, and the end of the return spring away from the extrusion box is fixedly connected to the inner wall of the lifting fixed block.
[0016] Furthermore, a method for using a pallet stacker comprises the following steps:
[0017] S1: When the pallet needs to be transported, the servo motor drives the rotating rod to rotate, and the rotating rod drives the toothed sprocket to rotate, so that the toothed sprocket drives the chain to move, and the chain drives the carrier to move longitudinally by pulling the load-bearing lifting block, and the carrier moves longitudinally through the longitudinal guide rail. When the carrier rises, the carrier drives the fixed frame to move, and the fixed frame drives the driving gear to move through the rotating shaft. Because the driving gear is meshed with the longitudinal tooth plate, the driving gear rotates, and the driving gear drives the rotating shaft and the driven gear to rotate, so that the driven gear drives the load-bearing protective plate to move through the tooth groove, and the load-bearing protective plate is inserted into the bottom of the pallet;
[0018] S2: When the pallet needs to be moved, the drive motor is started, the drive motor drives the bidirectional threaded rod to rotate, the bidirectional threaded rod drives the positioning block to move, the positioning block moves laterally through the transverse guide rail, and the positioning block drives the positioning clamping plate and the forklift clamping box to position and clamp the pallet;
[0019] S3: When the positioning clamping plate moves horizontally, the positioning clamping plate drives the fixed box to move. Since the fixed slide bar is fixed, the lifting rod can pull the push slide column to slide on the triangular guide plate. The push slide column can be guided by the triangular guide plate to squeeze the push plate, so that the push plate moves with the hinged positioning rod as the axis. The push plate pulls the convex slider to slide in the concave slide plate through the hinge, so that the concave slide plate drives the rubber clamping plate to fix and clamp the materials on the pallet;
[0020] S4: After the forklift clamping box clamps, the cylinder starts and pushes the tooth plate to move. The tooth plate drives the gear to rotate with the hinge rod as the axis, so that the gear drives the load-bearing plate to rotate through the hinge rod, and the load-bearing plate is inserted into the bottom of the pallet. When the tooth plate moves, the tooth plate pushes the extrusion plate to move, and the extrusion plate squeezes the gas inside the extrusion box. The squeezed gas enters the jacking fixed block, so that the jacking fixed block moves outward in the extrusion box, and the jacking fixed block squeezes and fixes the outside of the pallet.
[0021] The present invention has the following beneficial effects:
[0022] 1. A pallet stacker and a method of using the same. When a pallet needs to be transported, a servo motor drives a rotating rod to rotate, and the rotating rod drives a sprocket to rotate, so that the sprocket drives the chain to move, and the chain drives the carrier frame to move longitudinally by pulling the load-bearing lifting block, and the carrier frame moves longitudinally through the longitudinal guide rail to achieve smooth lifting and lowering, and can lift and lower goods and pallets. When the carrier frame rises, the carrier frame drives the fixed frame to move, and the fixed frame drives the driving gear to move through the rotating shaft. Because the driving gear is meshed with the longitudinal tooth plate, the driving gear rotates, and the driving gear drives the rotating shaft and the driven gear to rotate, so that the driven gear drives the load-bearing protective plate to move through the tooth groove, and the load-bearing protective plate is inserted into the bottom of the pallet, thereby achieving transmission stability and preventing the pallet from falling during transmission.
[0023] 2. This pallet stacker and its use method, when the pallet needs to be moved, the drive motor is started, the drive motor drives the bidirectional threaded rod to rotate, the bidirectional threaded rod drives the positioning block to move, the positioning block moves laterally through the transverse guide rail, the positioning block can drive the positioning clamping plate and the fork clamping box to position and clamp the pallet, can adapt to cargo pallets of different sizes, weights and types, and flexibly respond to the needs of different storage scenarios.
[0024] 3. A pallet stacker and a method for using the same. When the positioning clamping plate moves laterally, the positioning clamping plate drives the fixed box to move. Since the fixed slide bar is fixed, the lifting rod can pull the push slide column to slide on the triangular guide plate. The push slide column is guided by the triangular guide plate to enable the push slide column to squeeze the push plate, so that the push plate moves with the hinged positioning rod as the axis. The push plate pulls the convex slide block to slide in the concave slide block through the hinge, so that the concave slide block drives the rubber clamping plate to fix and clamp the material on the pallet, thereby ensuring the safety and stability of the operation process.
[0025] 4. A pallet stacker and a method of using the same, after the forklift clamps the box, the cylinder is started, the cylinder pushes the toothed plate to move, the toothed plate drives the gear to rotate with the hinge rod as the axis, so that the gear drives the load-bearing plate to rotate through the hinge rod, and the load-bearing plate is inserted into the bottom of the pallet, which makes it more convenient to load and unload materials, and effectively ensures the accurate storage and retrieval of goods.
[0026] 5. A pallet stacker and a method of using the same. When the tooth plate moves, the tooth plate pushes the extrusion plate to move. The extrusion plate squeezes the gas inside the extrusion box. The squeezed gas enters the lifting and fixing block, so that the lifting and fixing block moves outward in the extrusion box. The lifting and fixing block squeezes and fixes the outside of the pallet, thereby improving the safety of the pallet and goods during movement, reducing the occurrence of dangerous accidents such as skewing and falling of goods during storage and retrieval, and thus ensuring the safety of the stacker in picking up and releasing goods.
[0027] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a structural schematic diagram of the lifting mechanism of the present invention;
[0031] Figure 3 This is an enlarged view of the load-bearing protection mechanism structure of the present invention;
[0032] Figure 4 It is a schematic diagram of the structure of the lateral positioning mechanism of the present invention;
[0033] Figure 5 It is a schematic diagram of the overall structure of the clamping mechanism of the present invention;
[0034] Figure 6 It is an enlarged cross-sectional view of the clamping mechanism structure of the present invention;
[0035] Figure 7 It is a schematic diagram of the structure of the bearing mechanism of the present invention;
[0036] Figure 8 This is an enlarged cross-sectional view of the anti-slip mechanism structure of the present invention;
[0037] Fig. 9 Figure 2 is a diagram of the method of the present invention.
[0038] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0039] In the figure: 101, processing support base; 102, loading rack; 11, pallet; 2, lifting mechanism; 201, servo motor; 202, rotating rod; 203, tooth sprocket; 204, chain; 205, positioning tooth sprocket; 206, load-bearing lifting block; 207, load-bearing frame; 208, longitudinal guide rail; 3, load-bearing protection mechanism; 301, longitudinal tooth plate; 302, driving gear; 303, rotating shaft; 304, fixed frame; 305, driven gear; 306, load-bearing protection plate; 307, tooth groove; 4, horizontal positioning mechanism; 401, driving motor; 402, two-way threaded rod; 403, positioning block; 404, connecting plate; 405, horizontal guide rail ; 406, positioning clamping plate; 407, forklift clamping box; 408, blocking plate; 5, clamping mechanism; 501, fixed slide bar; 502, fixed box; 503, hinged positioning rod; 504, push plate; 505, hinged part; 506, convex slide block; 507, concave slide block; 508, rubber clamping plate; 509, lifting rod; 510, pushing slide column; 511, triangular guide plate; 6, bearing mechanism; 601, cylinder; 602, tooth plate; 603, hinged seat; 604, hinged rod; 605, gear; 606, load-bearing plate; 7, anti-slip mechanism; 701, extrusion box; 702, extrusion plate; 703, reset spring; 704, lifting fixed block. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] Example 1, please refer to Figure 1 - Figure 6 As shown, the present invention is a pallet stacker and a method for using the same, comprising a processing support base 101, a loading rack 102 is fixedly connected to the top of the processing support base 101, and further comprising:
[0042] The lifting mechanism 2 includes a servo motor 201 fixedly connected to the side wall of the cargo rack 102, the output end of the servo motor 201 is fixedly connected to a rotating rod 202, the outer wall of the rotating rod 202 penetrates the side wall of the cargo rack 102 and extends to the outside, the outer wall of the rotating rod 202 is fixedly connected to a toothed sprocket 203, the side wall of the toothed sprocket 203 is meshedly connected to a chain 204, the inner wall of the chain 204 is meshedly connected to a positioning toothed sprocket 205, the bottom of the positioning toothed sprocket 205 is fixedly connected to the side wall of the cargo rack 102, and the inner wall of the chain 204 is clamped with a load-bearing lifting block 20 6. The side wall of the load-bearing lifting block 206 is fixedly connected with a load-bearing frame 207, and the side wall of the load-bearing frame 207 is fixedly connected with a longitudinal guide rail 208. The side wall of the longitudinal guide rail 208 is fixedly connected with the side wall of the load-bearing frame 102. The servo motor 201 drives the rotating rod 202 to rotate, and the rotating rod 202 drives the sprocket wheel 203 to rotate, so that the sprocket wheel 203 drives the chain 204 to move. The chain 204 drives the load-bearing lifting block 206 to drive the load-bearing frame 207 to move longitudinally. The load-bearing frame 207 moves longitudinally through the longitudinal guide rail 208, so as to achieve smooth lifting.
[0043] The load-bearing protection mechanism 3 includes a longitudinal tooth plate 301 fixedly connected to the side wall of the carrier 102, the side wall of the longitudinal tooth plate 301 is meshedly connected with a driving gear 302, a rotating shaft 303 is fixed at the central axis of the outer wall of the driving gear 302, the outer wall of the rotating shaft 303 is rotatably connected with a fixed frame 304, the bottom of the fixed frame 304 is fixedly connected to the side wall of the carrier 207, the outer wall of the rotating shaft 303 is fixedly connected with a driven gear 305, the side wall of the carrier 207 is slidably connected with a load-bearing protection plate 306, the top of the load-bearing protection plate 306 is provided with a tooth groove 307, the inner wall of the tooth groove 307 is connected to the driven gear The side walls of the wheel 305 are meshed and connected. When the carrier 207 rises, the carrier 207 drives the fixed frame 304 to move. The fixed frame 304 drives the driving gear 302 to move through the rotating shaft 303. Since the driving gear 302 is meshed with the longitudinal tooth plate 301, the driving gear 302 rotates. The driving gear 302 drives the rotating shaft 303 and the driven gear 305 to rotate, so that the driven gear 305 can drive the load-bearing protective plate 306 to move through the tooth groove 307. The load-bearing protective plate 306 is inserted into the bottom of the tray 11, thereby achieving transmission stability and preventing the tray 11 from falling during the transmission process.
[0044] The side wall of the carrier 207 is provided with a transverse positioning mechanism 4, which includes a driving motor 401 fixedly connected to the side wall of the carrier 207, the output end of the driving motor 401 is fixedly connected to a bidirectional threaded rod 402, the side wall of the bidirectional threaded rod 402 is threadedly connected to a positioning block 403, the side wall of the positioning block 403 is fixedly connected to a connecting plate 404, the side wall of the connecting plate 404 is fixedly connected to a transverse guide rail 405, the side wall of the transverse guide rail 405 is fixedly connected to the side wall of the carrier 207, the side wall of the connecting plate 404 is fixedly connected to a positioning clamping plate 406, and the side wall of the positioning clamping plate 406 is fixedly connected to a forklift clamp Holding box 407, the outer wall of the fork cargo clamping box 407 is provided with a pallet 11. When the pallet 11 needs to be moved, the driving motor 401 is started, and the driving motor 401 drives the bidirectional threaded rod 402 to rotate, and the bidirectional threaded rod 402 drives the positioning block 403 to move, and the positioning block 403 moves laterally through the transverse guide rail 405, so that the positioning block 403 can drive the positioning clamping plate 406 and the fork cargo clamping box 407 to position and clamp the pallet 11, which can adapt to cargo pallets 11 of different sizes, weights and types, and flexibly respond to the needs of different storage scenarios. The side wall of the load frame 207 is fixedly connected with a blocking plate 408.
[0045] Embodiment 2 is different from Embodiment 1 in that, please refer to Figure 5 - Figure 8A clamping mechanism 5 is provided on the top of the processing support base 101, and the clamping mechanism 5 includes a fixed sliding rod 501 fixedly connected to the top of the processing support base 101, a fixed box 502 is fixedly connected to the top of the positioning clamping plate 406, the inner wall of the fixed box 502 is fixedly connected to a hinged positioning rod 503, the outer wall of the hinged positioning rod 503 is rotatably connected to a push plate 504, and the end of the push plate 504 away from the hinged positioning rod 503 is rotatably connected to a hinge 505, the side wall of the hinge 505 is fixedly connected to a convex sliding block 506, the side wall of the convex sliding block 506 is slidably connected to a concave sliding block 507, the outer wall of the concave sliding block 507 is fixedly connected to a rubber clamping plate 508, the outer wall of the fixed sliding rod 501 is slidably connected to a lifting rod 509, and the end of the lifting rod 509 away from the fixed sliding rod 501 is fixedly connected to a push sliding column 510, The side wall of 10 is provided with a triangular guide plate 511, and the side wall of the triangular guide plate 511 is fixedly connected to the inner wall of the fixed box 502. When the positioning clamping plate 406 moves horizontally, the positioning clamping plate 406 drives the fixed box 502 to move. Since the fixed slide bar 501 is fixed, the pulling rod 509 can pull the pushing slide column 510 to slide on the triangular guide plate 511. The pushing slide column 510 can be guided by the triangular guide plate 511 to enable the pushing slide column 510 to squeeze the push plate 504, so that the push plate 504 moves with the hinged positioning rod 503 as the axis. The push plate 504 pulls the convex sliding block 506 to slide in the concave sliding block 507 through the hinge 505, so that the concave sliding block 507 drives the rubber clamping plate 508 to fix and clamp the material on the pallet 11, thereby ensuring the safety and stability of the operation process.
[0046] The side wall of the positioning clamping plate 406 is provided with a bearing mechanism 6, which includes a cylinder 601 fixedly connected to the side wall of the positioning clamping plate 406. The bearing mechanism 6 is located inside the forklift clamping box 407. The output end of the cylinder 601 is fixedly connected to a toothed plate 602. The side wall of the positioning clamping plate 406 is fixedly connected to a hinge seat 603. The side wall of the hinge seat 603 is rotatably connected to a hinge rod 604. The outer wall of the hinge rod 604 is fixedly connected to a gear 605. The side wall of the gear 605 is meshed with the side wall of the toothed plate 602. The outer wall of the hinge rod 604 is fixedly connected to the side wall of the toothed plate 602. A load-bearing plate 606 is fixedly connected and located at the bottom of the gear 605. The top of the load-bearing plate 606 is in contact with the bottom of the pallet 11. After the forklift clamping box 407 clamps, the cylinder 601 is started, and the cylinder 601 pushes the tooth plate 602 to move. The tooth plate 602 drives the gear 605 to rotate around the hinge rod 604, so that the gear 605 drives the load-bearing plate 606 to rotate through the hinge rod 604. The load-bearing plate 606 is thus inserted into the bottom of the pallet 11, which makes it more convenient to load and unload, and effectively ensures the accurate storage and retrieval of goods.
[0047] The side wall of the positioning clamping plate 406 is provided with an anti-slip mechanism 7, which includes an extrusion box 701 fixedly connected to the side wall of the positioning clamping plate 406, the inner wall of the extrusion box 701 is slidably connected with an extrusion plate 702, the side wall of the extrusion plate 702 is fixedly connected to the side wall of the toothed plate 602, the inner wall of the extrusion box 701 is fixedly connected with a return spring 703, the side wall of the extrusion box 701 is slidably connected with a jacking fixed block 704, the left side of the jacking fixed block 704 is hollowed out, and the end of the return spring 703 away from the extrusion box 701 is connected to the jacking fixed block 704. The inner wall of the fixed block 704 is fixedly connected. When the tooth plate 602 moves, the tooth plate 602 pushes the extrusion plate 702 to move. The extrusion plate 702 squeezes the gas inside the extrusion box 701. The squeezed gas enters the jacking fixed block 704, so that the jacking fixed block 704 moves outward in the extrusion box 701. The jacking fixed block 704 squeezes and fixes the outside of the pallet 11, thereby improving the safety of the pallet 11 and the goods during movement and reducing the occurrence of dangerous accidents such as skewing and falling of goods during storage and retrieval.
[0048] When the pallet 11 is in use and needs to be transported, the servo motor 201 drives the rotating rod 202 to rotate, and the rotating rod 202 drives the toothed sprocket 203 to rotate, so that the toothed sprocket 203 drives the chain 204 to move, and the chain 204 drives the carrier 207 to move longitudinally by pulling the load-bearing lifting block 206, and the carrier 207 moves longitudinally through the longitudinal guide rail 208 to achieve smooth lifting and lowering, and can lift and lower the goods and the pallet 11. When the carrier 207 rises, the carrier 207 drives the fixed The fixed frame 304 moves, and the fixed frame 304 drives the driving gear 302 to move through the rotating shaft 303. Since the driving gear 302 is meshed with the longitudinal tooth plate 301, the driving gear 302 rotates, and the driving gear 302 drives the rotating shaft 303 and the driven gear 305 to rotate, so that the driven gear 305 drives the load-bearing protection plate 306 to move through the tooth groove 307. The load-bearing protection plate 306 is inserted into the bottom of the tray 11, thereby achieving the stability of the transmission and preventing the tray 11 from falling during the transmission process;
[0049] When the pallet 11 needs to be moved, the drive motor 401 is started, and the drive motor 401 drives the bidirectional threaded rod 402 to rotate, and the bidirectional threaded rod 402 drives the positioning block 403 to move, and the positioning block 403 moves laterally through the transverse guide rail 405, so that the positioning block 403 can drive the positioning clamping plate 406 and the fork cargo clamping box 407 to position and clamp the pallet 11, which can adapt to cargo pallets 11 of different sizes, weights and types, and flexibly meet the needs of different storage scenarios. When the positioning clamping plate 406 moves laterally, the positioning clamping plate 406 drives the fixed box 502 to move. Because the fixed slide bar 501 is fixed, the lifting rod 509 can pull the push slide column 510 to slide on the triangular guide plate 511. The push slide column 510 can be guided by the triangular guide plate 511 to make the push slide column 510 squeeze the push plate 504, so that the push plate 504 moves with the hinged positioning rod 503 as the axis. The push plate 504 pulls the convex slider 506 to slide in the concave slide plate 507 through the hinge 505, so that the concave slide plate 507 drives the rubber clamping plate 508 to fix and clamp the materials on the pallet 11, ensuring the safety and stability of the operation process;
[0050] After the fork cargo clamping box 407 clamps, the cylinder 601 is started, and the cylinder 601 pushes the tooth plate 602 to move. The tooth plate 602 drives the gear 605 to rotate with the hinge rod 604 as the axis, so that the gear 605 drives the load-bearing plate 606 to rotate through the hinge rod 604, and the load-bearing plate 606 is inserted into the bottom of the pallet 11, which is more convenient for carrying and unloading, and effectively ensures the accurate storage and retrieval of the goods. When the tooth plate 602 moves, the tooth plate 602 pushes the extrusion plate 702 to move, and the extrusion plate 702 squeezes the gas inside the extrusion box 701, and the squeezed gas enters the jacking and fixing block 704, so that the jacking and fixing block 704 moves outward in the extrusion box 701, and the jacking and fixing block 704 squeezes and fixes the outside of the pallet 11, thereby improving the safety of the pallet 11 and the goods during movement, reducing the occurrence of dangerous accidents such as skewness and falling of goods during the storage and retrieval process, and thus ensuring the safety of the stacker picking up and releasing goods.
[0051] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well.
Claims
1. A pallet stacker, comprising a processing support base (101), the top of the processing support base (101) being fixedly connected to a loading rack (102), characterized in that: Also includes: A lifting mechanism (2), the lifting mechanism (2) comprising a servo motor (201) fixedly connected to a side wall of a cargo carrier (102), an output end of the servo motor (201) fixedly connected to a rotating rod (202), an outer wall of the rotating rod (202) passing through the side wall of the cargo carrier (102) and extending to the outside, a toothed sprocket (203) fixedly connected to the outer wall of the rotating rod (202), a side wall of the toothed sprocket (203) meshingly connected to a chain (204), the chain (2 04) is meshedly connected with a positioning tooth sprocket (205), the bottom of the positioning tooth sprocket (205) is fixedly connected to the side wall of the cargo shelf (102), the inner wall of the chain (204) is clamped with a load-bearing lifting block (206), the side wall of the load-bearing lifting block (206) is fixedly connected to a load-bearing frame (207), the side wall of the load-bearing frame (207) is fixedly connected to a longitudinal guide rail (208), and the side wall of the longitudinal guide rail (208) is fixedly connected to the side wall of the cargo shelf (102); A load-bearing protection mechanism (3), the load-bearing protection mechanism (3) comprising a longitudinal toothed plate (301) fixedly connected to the side wall of the loading platform (102), the side wall of the longitudinal toothed plate (301) meshingly connected with a driving gear (302), a rotating shaft (303) fixed at the central axis of the outer wall of the driving gear (302), the outer wall of the rotating shaft (303) rotatably connected with a fixed frame (304), the bottom of the fixed frame (304) is fixedly connected to the side wall of the load-bearing frame (207), the outer wall of the rotating shaft (303) is fixedly connected with a driven gear (305), the side wall of the load-bearing frame (207) is slidably connected with a load-bearing protection plate (306), the top of the load-bearing protection plate (306) is provided with a tooth groove (307), the inner wall of the tooth groove (307) is meshingly connected with the side wall of the driven gear (305); The side wall of the carrier (207) is provided with a transverse positioning mechanism (4), the transverse positioning mechanism (4) comprises a driving motor (401) fixedly connected to the side wall of the carrier (207), the output end of the driving motor (401) is fixedly connected to a bidirectional threaded rod (402), the side wall of the bidirectional threaded rod (402) is threadedly connected to a positioning block (403), and the side wall of the positioning block (403) is fixedly connected to a connecting plate (404); The side wall of the connecting plate (404) is fixedly connected with a transverse guide rail (405), the side wall of the transverse guide rail (405) is fixedly connected with the side wall of the carrier (207), the side wall of the connecting plate (404) is fixedly connected with a positioning clamping plate (406), the side wall of the positioning clamping plate (406) is fixedly connected with a forklift clamping box (407), the outer wall of the forklift clamping box (407) is provided with a pallet (11), and the side wall of the carrier (207) is fixedly connected with a blocking plate (408); A clamping mechanism (5) is provided on the top of the processing support base (101), and the clamping mechanism (5) includes a fixed sliding rod (501) fixedly connected to the top of the processing support base (101); a fixed box (502) is fixedly connected to the top of the positioning clamping plate (406); a hinged positioning rod (503) is fixedly connected to the inner wall of the fixed box (502); a push plate (504) is rotatably connected to the outer wall of the hinged positioning rod (503); an end of the push plate (504) away from the hinged positioning rod (503) is rotatably connected to a hinge (505); a convex sliding block (506) is fixedly connected to the side wall of the hinge (505); a concave sliding block (507) is slidably connected to the side wall of the convex sliding block (506); and a rubber clamping plate (508) is fixedly connected to the outer wall of the concave sliding block (507); The outer wall of the fixed slide bar (501) is slidably connected to a lifting rod (509), and one end of the lifting rod (509) away from the fixed slide bar (501) is fixedly connected to a pushing slide column (510), and the side wall of the pushing slide column (510) is in contact with a triangular guide plate (511), and the side wall of the triangular guide plate (511) is fixedly connected to the inner wall of the fixed box (502).
2. A pallet stacker according to claim 1, characterized in that: The side wall of the positioning clamping plate (406) is provided with a bearing mechanism (6), and the bearing mechanism (6) includes a cylinder (601) fixedly connected to the side wall of the positioning clamping plate (406). The bearing mechanism (6) is located inside the forklift clamping box (407). The output end of the cylinder (601) is fixedly connected to a tooth plate (602). The side wall of the positioning clamping plate (406) is fixedly connected to a hinge seat (603), and the side wall of the hinge seat (603) is rotatably connected to a hinge rod (604).
3. A pallet stacker according to claim 2, characterized in that: The outer wall of the hinged rod (604) is fixedly connected with a gear (605), and the side wall of the gear (605) is meshedly connected with the side wall of the toothed plate (602). The outer wall of the hinged rod (604) is fixedly connected with a load-bearing plate (606), and the load-bearing plate (606) is located at the bottom of the gear (605), and the top of the load-bearing plate (606) is arranged in contact with the bottom of the tray (11).
4. A pallet stacker according to claim 3, characterized in that: The side wall of the positioning clamping plate (406) is provided with an anti-slip mechanism (7), and the anti-slip mechanism (7) includes an extrusion box (701) fixedly connected to the side wall of the positioning clamping plate (406), the inner wall of the extrusion box (701) is slidably connected with an extrusion plate (702), the side wall of the extrusion plate (702) is fixedly connected to the side wall of the tooth plate (602), the inner wall of the extrusion box (701) is fixedly connected with a return spring (703), the side wall of the extrusion box (701) is slidably connected with a lifting fixed block (704), the left side of the lifting fixed block (704) is hollowed out, and the end of the return spring (703) away from the extrusion box (701) is fixedly connected to the inner wall of the lifting fixed block (704).
5. A method for using a pallet stacker, wherein the method for using the pallet stacker is the pallet stacker according to any one of claims 1 to 4, characterized in that: The steps include: S1: When the pallet (11) needs to be transported, the servo motor (201) drives the rotating rod (202) to rotate, and the rotating rod (202) drives the toothed sprocket (203) to rotate, so that the toothed sprocket (203) drives the chain (204) to move, and the chain (204) drives the carrier (207) to move longitudinally by pulling the load-bearing lifting block (206), and the carrier (207) moves longitudinally through the longitudinal guide rail (208). When the carrier (207) rises, the carrier (207) drives the fixed The fixed frame (304) moves, and the fixed frame (304) drives the driving gear (302) to move through the rotating shaft (303). Since the driving gear (302) is meshed with the longitudinal tooth plate (301), the driving gear (302) rotates, and the driving gear (302) drives the rotating shaft (303) and the driven gear (305) to rotate, so that the driven gear (305) drives the load-bearing protection plate (306) to move through the tooth groove (307), and the load-bearing protection plate (306) is inserted into the bottom of the tray (11); S2: When the pallet (11) needs to be moved, the drive motor (401) is started, the drive motor (401) drives the bidirectional threaded rod (402) to rotate, the bidirectional threaded rod (402) drives the positioning block (403) to move, and the positioning block (403) moves laterally through the transverse guide rail (405), so that the positioning block (403) drives the positioning clamping plate (406) and the fork cargo clamping box (407) to position and clamp the pallet (11); S3: When the positioning clamping plate (406) moves laterally, the positioning clamping plate (406) drives the fixed box (502) to move. Since the fixed slide bar (501) is fixed, the lifting rod (509) can pull the push slide column (510) to slide on the triangular guide plate (511). The push slide column (510) can be guided by the triangular guide plate (511) to squeeze the push plate (504), so that the push plate (504) moves with the hinged positioning rod (503) as the axis. The push plate (504) pulls the convex slider (506) to slide in the concave slide plate (507) through the hinge (505), so that the concave slide plate (507) drives the rubber clamping plate (508) to fix and clamp the material on the pallet (11); S4: After the forklift clamping box (407) clamps, the cylinder (601) is started, and the cylinder (601) pushes the tooth plate (602) to move, and the tooth plate (602) drives the gear (605) to rotate around the hinge rod (604), so that the gear (605) drives the load-bearing plate (606) to rotate through the hinge rod (604), and the load-bearing plate (606) is inserted into the bottom of the pallet (11). When the tooth plate (602) moves, the tooth plate (602) pushes the squeezing plate (702) to move, and the squeezing plate (702) squeezes the gas inside the squeezing box (701), and the squeezed gas enters the lifting and fixing block (704), so that the lifting and fixing block (704) moves outward in the squeezing box (701), and the lifting and fixing block (704) squeezes and fixes the outside of the pallet (11).
Citation Information
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Stacking device for intelligent warehouse goods shelf
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Cargo carrying table of stacking machine
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