Corn straw returning to field crushing equipment and method

By designing a corn stalk returning and crushing equipment, the problems of uneven crushing and clogging of high-moisture stalks were solved by using guiding, softening and extrusion methods, achieving efficient stalk crushing and equipment stability, and extending the equipment's lifespan.

CN118805526BActive Publication Date: 2026-04-14HEILONGJIANG ACAD OF AGRI SCI
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HEILONGJIANG ACAD OF AGRI SCI
Filing Date
2024-08-16
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing corn stalk crushing equipment is prone to wear, blockage, and uneven crushing when processing stalks with high moisture content, which affects equipment operation and efficiency.

Method used

A corn stalk returning to the field and crushing equipment was designed, including a frame assembly, a conveying assembly, and a crushing assembly. Through guiding, softening, squeezing, and kneading, the equipment achieves uniform conveying and crushing of the stalks, reducing accumulation and blockage.

Benefits of technology

It improves the uniformity of straw crushing and the stability of the equipment, extends its service life, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118805526B_ABST
    Figure CN118805526B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of agricultural machinery, and provides corn straw returning to field crushing equipment and a crushing method. The corn straw returning to field crushing equipment comprises. The present application can effectively guide and uniformly collect the skewed corn straw, ensure the uniformity of the feed during the subsequent conveying and crushing process, avoid the uneven crushing or equipment blockage problem caused by uneven accumulation of straw, and effectively soften the corn straw and remove excess moisture, thereby obtaining more uniform crushing effect, reducing the risk of failure caused by uneven load or overload, improving the reliability and safety of the overall operation, and simultaneously, the accumulated straw is uniformly dispersed by extrusion and rubbing, ensuring that the straw can uniformly enter the crushing area during the subsequent crushing process, thereby improving the crushing effect and reducing the frequency and cost of maintenance and repair.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of agricultural machinery technology, and in particular to a corn stalk returning to the field crushing equipment and crushing method. Background Technology

[0002] In the past, due to outdated technology and concepts, crop straw was often burned directly on the spot after harvest. This burning of straw by farmers not only caused numerous socio-economic and ecological problems such as air pollution, soil mineralization, and fire accidents, but also wasted the nutritional value of the straw itself. Further processing of straw requires its shredding. In northern my country's corn-producing areas, especially in areas with a two-crop rotation of wheat and corn, the high moisture content of corn straw at harvest makes it soft and easily deformed. This increases the workload of the shredder and makes it more prone to sticking to the internal parts, accelerating wear and tear and increasing the risk of blockages, thus affecting the normal operation of the equipment. Furthermore, when corn straw is crooked on the ridges and a large amount is returned to the field after shredding, some straw tends to accumulate in the shredding equipment, affecting the shredding effect and preventing the straw from being evenly distributed in the field. Summary of the Invention

[0003] Therefore, it is necessary to provide a corn stalk returning to the field crushing equipment and crushing method to solve at least one of the technical problems in the background art.

[0004] A corn stalk returning and crushing device includes a frame assembly, a guiding assembly, a driving assembly, and a crushing assembly. The frame assembly includes a connecting frame, a supporting frame, two end guiding frames, and two middle guiding frames. One end of the connecting frame is mounted in a tractor, and the inner side of the supporting frame is mounted on the other end of the connecting frame. Guide collection inclined plates protrude from both ends of the bottom outer side of the supporting frame. A rotating shaft mounting platform is provided at one end of the bottom of the supporting frame. The inner ends of the two end guiding frames are respectively mounted on the middle of the two ends of the outer side of the supporting frame. A first rotating hole is recessed in the middle of the top surface of each end guiding frame, and an inclined guide frame protrudes from the outer end of each end guiding frame. Two second rotating holes are recessed along the length direction on the inner side of the inclined guide frame. The two central guide frames are installed along their length at the inner ends of the outer middle of the support frame and located between the two end guide frames. Each central guide frame has a guide plate protruding from its bottom sides on both sides. Each central guide frame has an inclined guide surface recessed on its outer ends on both sides. A guide plate is provided on the guide surface. Two third rotating holes are recessed along the length on both sides of the top surface of the central guide frame. Two fourth rotating holes are recessed along the width in the middle of the top surface of the central guide frame. The conveying assembly is installed in the two end guide frames and the two central guide frames. The drive assembly is installed in the support frame, the two end guide frames and the two central guide frames. The crushing assembly is installed at the bottom of the support frame.

[0005] As a further improvement of the present invention, the guiding assembly includes two end guiding elements and four middle guiding elements. The two end guiding elements are respectively installed in two end guiding frames, and the two middle guiding elements are respectively symmetrically arranged and installed in one of the middle guiding frames, and the other two middle guiding elements are respectively symmetrically arranged and installed in the other middle guiding frame.

[0006] As a further improvement of the present invention, each end guide element and each middle guide element includes two active guide shafts, two connecting wheels, two active guide wheels, a driven guide cylinder, a driven guide shaft, a driven guide wheel, a buffer spring, and a primary crushing column. The middle portions of the two active guide shafts are rotatably installed in two second or two third rotating holes, the two connecting wheels are respectively installed at the bottom ends of the two active guide shafts, and the two active guide wheels are respectively installed at the top ends of the two active guide shafts. The driven guide cylinder is installed on the top of the inclined guide frame or on one side of the top surface of the middle guide frame. A sliding mounting platform is provided on the side. The inner end of the driven guide slide shaft is slidably installed in the driven guide slide cylinder. A vertical mounting plate protrudes from the outer end of the top surface of the driven guide slide shaft. A sliding guide post protrudes from the inner side of the vertical mounting plate. The sliding guide post is slidably installed in the sliding mounting platform. A rotating wheel mounting platform protrudes from the outer end of the driven guide slide shaft. The driven guide rotating wheel is installed in the rotating wheel mounting platform. One end of the buffer spring is installed in the vertical mounting plate, and the other end of the buffer spring is installed in the sliding mounting platform. The middle part of the primary crushing rotating column is rotatably installed in the fourth rotating hole or the first rotating hole. A striking rod protrudes from both the top and bottom ends of the primary crushing rotating column. A fitting rotating wheel is provided in the middle part of the primary crushing rotating column.

[0007] As a further improvement of the present invention, the drive assembly includes a drive shaft, a lifting and positioning wheel, six transmission wheels, and six central directional wheels. The drive shaft is mounted in a rotating shaft mounting platform, and drive wheels are respectively provided at both ends of the drive shaft. The lifting and positioning wheel is rotatably mounted on the top of the support frame, and the lifting and positioning wheel is opposite to one of the drive wheels. The six transmission wheels are respectively spaced along the length direction on the top of the support frame. The six central directional wheels are respectively spaced along the length direction in the middle of the support frame. The six central directional wheels are respectively opposite to two end guide elements and four middle guide elements, and the six central directional wheels are respectively opposite to the six transmission wheels. A first transmission belt is sleeved between the drive wheels, the lifting and positioning wheel, and the six transmission wheels to achieve transmission connection. A second transmission belt is sleeved between the transmission wheels, the central directional wheels, and the two connecting wheels to achieve transmission connection, and the outer wall of the wheel is attached to the outer wall of the second transmission belt.

[0008] As a further improvement of the present invention, the crushing assembly includes a crushing shell, a crushing transmission element, a crushing element, a triggering element, and a crushing element. The crushing shell includes a crushing mounting shell, a first side plate, a second side plate, and a pressing crossbar. The crushing mounting shell is installed at the bottom of the support frame. The inner sides of the first and second side plates are respectively installed at both ends of the crushing mounting shell. One end of the bottom of the inner side of the first and second side plates is recessed with an arc-shaped groove. The inner side of the second side plate away from the arc-shaped groove is recessed with a fifth rotating hole. One end of the outer side of the first side plate is recessed with a triggering groove. An inclined elastic plate is protruding on the side of the crushing mounting shell adjacent to the arc-shaped groove. The two ends of the inclined elastic plate are respectively slidably attached to the inner walls of the first and second side plates. The two ends of the pressing crossbar are respectively installed on the inner sides of the first and second side plates, and the inner wall of the pressing crossbar is provided with two elastic sealing strips. The bottom ends of the two elastic sealing strips are respectively installed on the outer side of the inclined elastic plate. The crushing transmission element, the crushing element, the triggering element, and the crushing element are all installed in the crushing shell.

[0009] As a further improvement of the present invention, the crushing element includes a crushing roller, two crushing tooth groups and a splash guard. The two ends of the crushing roller are rotatably mounted on the middle of the first side plate and the second side plate, respectively. The two crushing tooth groups are both installed in the inner wall of the crushing mounting shell. Each crushing tooth group includes a plurality of crushing teeth spaced apart along the length direction. The two ends of the splash guard are rotatably mounted on the bottom of the inner side of the first side plate and the second side plate away from the arc-shaped groove, respectively.

[0010] As a further improvement of the present invention, the crushing transmission element includes a transmission shaft, two crushing transmission wheels, a crushing drive wheel, a tensioning force applicator, and a tensioning wheel. The transmission shaft is rotatably installed in the fifth rotation hole in the middle. The two crushing transmission wheels are respectively installed at both ends of the transmission shaft. A fourth transmission belt is sleeved between one of the crushing transmission wheels and the drive wheel. The crushing drive wheel is installed at one end of the crushing roller. A fifth transmission belt is sleeved between the crushing drive wheel and the other crushing transmission wheel. The tensioning force applicator is installed on the top of the outer side of the second side plate. The tensioning wheel is installed in the tensioning force applicator, and the outer wall of the tensioning wheel abuts against the outer wall of the fifth transmission belt.

[0011] As a further improvement of the present invention, the triggering element includes a trigger slider, a vertical mounting slide, and a vertical trigger block. The trigger slider is slidably mounted in the trigger groove in the middle, and the width of the inner end of the trigger slider gradually decreases from the outside to the inside. The bottom surface of the trigger slider is recessed with an inclined trigger surface. The vertical mounting slide is mounted in the middle of the first side plate and located above the arc-shaped slide. The vertical trigger block is slidably mounted in the vertical mounting slide in the middle, and the top surface of the vertical trigger block abuts against the trigger surface.

[0012] As a further improvement of the present invention, the compaction element includes two compaction mounting plates, two compaction sliding shafts, and a compaction roller. The middle portions of the two compaction mounting plates are rotatably mounted at the outer corners of the first side plate and the second side plate, respectively. One end of each of the two compaction sliding shafts is mounted on one inner end of the two compaction mounting plates, and the other ends of the two compaction sliding shafts are slidably disposed in two arc-shaped sliding grooves. Both ends of the compaction roller are rotatably mounted on the other ends of the two compaction mounting plates.

[0013] A method for crushing corn stalks for returning to the field is provided, applied to the aforementioned corn stalk returning to the field crushing equipment, the crushing method comprising:

[0014] Step S1: Install one end of the connecting frame into the tractor, and place the multiple rows of ridges between the two end guide elements and the four middle guide elements;

[0015] Step S2: Then start the tractor and use the tractor to push the corn stalk returning and crushing equipment to arrange, transport and soften the corn stalks on the rows;

[0016] Step S3: The crushing component will crush the softened corn stalks.

[0017] The beneficial effects of this invention are as follows:

[0018] 1. This invention can effectively guide and uniformly collect skewed corn stalks, ensuring uniform feeding during subsequent conveying and crushing processes. It avoids uneven crushing or equipment blockage caused by uneven stalk accumulation, while maintaining high conveying and crushing efficiency. It can also effectively soften corn stalks and remove excess moisture, thereby achieving a more uniform crushing effect. This reduces the risk of failure caused by uneven load or overload, and improves the overall reliability and safety of the operation.

[0019] 2. This invention, by squeezing and kneading the piled straw, evenly disperses the straw, ensuring that the straw can enter the crushing zone evenly during the subsequent crushing process. This improves the crushing effect, reduces equipment overload or instability caused by accumulation, helps protect the equipment, enhances the overall stability and reliability of the operation, extends the service life of the equipment, and reduces the frequency and cost of maintenance and repair. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of an embodiment of the present invention.

[0021] Figure 2 This is a perspective view of another embodiment of the present invention.

[0022] Figure 3 This is a perspective view of another embodiment of the present invention.

[0023] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0024] Figure 5 This is a three-dimensional schematic diagram of a crushing component in one embodiment of the present invention.

[0025] Figure 6 This is a schematic diagram of the internal structure of the pulverizing component in one embodiment of the present invention.

[0026] Figure 7 This is a three-dimensional schematic diagram of the pulverizing component in another embodiment of the present invention.

[0027] In the picture:

[0028] 10. Frame assembly; 11. Connecting frame; 12. Support frame; 13. End guide frame; 14. Middle guide frame; 121. Guide collection ramp; 122. Rotary shaft mounting platform; 131. First rotating hole; 132. Inclined guide frame; 141. Guide surface; 142. Guide plate; 144. Guide plate; 143. Fourth rotating hole; 20. Guide assembly; 21. End guide element; 22. Middle guide element; 23. Active guide shaft; 24. Connecting wheel; 25. Active guide wheel; 26. Driven guide slide; 27. Driven guide shaft; 28. Driven guide wheel; 280. Buffer spring; 29. ​​Initial crushing column; 261. Sliding mounting platform; 271. Vertical mounting plate; 272. Sliding guide column; 273. Wheel mounting platform; 291. Striking rod; 292. Fitting wheel; 30. Drive assembly; 31. Drive shaft; 32. 33. Drive wheel; 40. Crushing assembly; 41. Crushing housing; 42. Crushing transmission element; 43. Crushing element; 44. Triggering element; 45. Crushing element; 411. Crushing mounting housing; 412. First side plate; 413. Second side plate; 414. Extrusion bar; 415. Arc-shaped chute; 416. Trigger chute; 417. Inclined elastic plate; 419. Elastic sealing bar; 431. Crushing roller; 4 32. Crushing tooth assembly; 433. Splash guard; 434. Crushing tooth; 421. Transmission shaft; 422. Crushing transmission wheel; 423. Crushing drive wheel; 425. Fifth transmission belt; 426. Tensioning wheel; 427. Tensioning force applicator; 441. Trigger slider; 442. Vertical mounting slide; 443. Vertical trigger block; 444. Trigger surface; 451. Rolling mounting plate; 452. Rolling slide shaft; 453. Rolling roller. Detailed Implementation

[0029] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0030] In the description of this invention, it should be noted that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0032] Please see Figures 1 to 7A corn stalk returning and crushing device includes a frame assembly 10, a guide assembly 20, a drive assembly 30, and a crushing assembly 40. The frame assembly 10 includes a connecting frame 11, a support frame 12, two end guide frames 13, and two middle guide frames 14. One end of the connecting frame 11 is installed in a tractor, and the inner side of the support frame 12 is installed at the other end of the connecting frame 11. Guide collection inclined plates 121 are respectively protruding at both ends of the bottom outer side of the support frame 12. A rotating shaft mounting platform 122 is provided at one end of the bottom of the support frame 12. The inner ends of the two end guide frames 13 are respectively installed at the middle of the two outer ends of the support frame 12. A first rotating hole 131 is recessed in the middle of the top surface of each end guide frame 13, and an inclined guide frame 132 is protruding at the outer end of each end guide frame 13. Two second rotating holes 131 are recessed along the length direction on the inner side of the inclined guide frame 132. The rotating holes are provided. The inner ends of the two middle guide frames 14 are respectively installed along the length direction on the outer middle of the support frame 12 and located between the two end guide frames 13. The bottom of each middle guide frame 14 is provided with a guide plate 144 protruding on both sides. The outer ends of each middle guide frame 14 are respectively provided with an inclined guide surface 141. A guide plate 142 is provided on the guide surface 141. The top surface of the middle guide frame 14 is provided with two third rotating holes along the length direction on both sides. The top surface of the middle guide frame 14 is provided with two fourth rotating holes 143 along the width direction in the middle. The guiding assembly 20 is installed in the two end guide frames 13 and the two middle guide frames 14. The driving assembly 30 is installed in the support frame 12, the two end guide frames 13 and the two middle guide frames 14. The crushing assembly 40 is installed at the bottom of the support frame 12.

[0033] The guide assembly 20 includes two end guide elements 21 and four middle guide elements 22. The two end guide elements 21 are respectively installed in two end guide frames 13. The two middle guide elements 22 are symmetrically installed in one of the middle guide frames 14, and the other two middle guide elements 22 are symmetrically installed in the other middle guide frame 14.

[0034] Each end guide element 21 and each middle guide element 22 includes two active guide shafts 23, two connecting wheels 24, two active guide wheels 25, a driven guide cylinder 26, a driven guide shaft 27, a driven guide wheel 28, a buffer spring 280, and a primary crushing column 29. The middle portions of the two active guide shafts 23 are rotatably mounted in two second or three rotating holes, respectively. The two connecting wheels 24 are respectively mounted at the bottom ends of the two active guide shafts 23, and the two active guide wheels 25 are respectively mounted at the top ends of the two active guide shafts 23. The driven guide cylinder 26 is mounted on the top of the inclined guide frame 132 or on one side of the top surface of the middle guide frame 14. A sliding mounting platform 261 protrudes from the inner side of the top surface of the driven guide cylinder 26. The inner end of shaft 27 is slidably installed in driven guide slide 26. A vertical mounting plate 271 protrudes from the outer end of the top surface of driven guide shaft 27. A sliding guide post 272 protrudes from the inner side of vertical mounting plate 271. The sliding guide post 272 is slidably installed in sliding mounting platform 261. A rotating wheel mounting platform 273 protrudes from the outer end of driven guide shaft 27. Driven guide rotating wheel 28 is installed in rotating wheel mounting platform 273. One end of buffer spring 280 is installed in vertical mounting plate 271. The other end of buffer spring 280 is installed in sliding mounting platform 261. The middle part of primary crushing rotating column 29 is rotatably installed in fourth rotating hole 143 or first rotating hole 131. Both the top and bottom ends of primary crushing rotating column 29 are provided with striking rods 291. A fitting rotating wheel 292 is provided in the middle part of primary crushing rotating column 29.

[0035] The drive assembly 30 includes a drive shaft 31, a lifting and positioning wheel, six transmission wheels 33, and six central directional wheels. The drive shaft 31 is mounted in the rotating shaft mounting platform 122. Drive wheels 32 are respectively provided at both ends of the drive shaft 31. The lifting and positioning wheel is rotatably mounted on the top of the support frame 12, and the lifting and positioning wheel is opposite to one of the drive wheels 32. The six transmission wheels 33 are respectively installed at intervals along the length direction on the top of the support frame 12. The six central directional wheels are respectively installed at intervals along the length direction in the middle of the support frame 12. The six central directional wheels are respectively opposite to the two end guide elements 21 and the four middle guide elements 22, and the six central directional wheels are respectively opposite to the six transmission wheels 33. A first transmission belt is sleeved between the drive wheels 32, the lifting and positioning wheel, and the six transmission wheels 33 to achieve transmission connection. A second transmission belt is sleeved between the transmission wheels 33, the central directional wheels, and the two connecting wheels 24 to achieve transmission connection, and the outer wall of the fitting wheel 292 is attached to the outer wall of the second transmission belt.

[0036] The crushing assembly 40 includes a crushing housing 41, a crushing transmission element 42, a crushing element 43, a triggering element 44, and a crushing element 45. The crushing housing 41 includes a crushing mounting shell 411, a first side plate 412, a second side plate 413, and a pressing crossbar 414. The crushing mounting shell 411 is installed at the bottom of the support frame 12. The inner sides of the first side plate 412 and the second side plate 413 are respectively installed at both ends of the crushing mounting shell 411. One end of the bottom of the inner side of the first side plate 412 and the second side plate 413 is recessed with an arc-shaped groove 415. The inner side of the second side plate 413 away from the arc-shaped groove 415 is recessed with a fifth rotating hole. The first side plate 412... 2. A trigger groove 416 is recessed at one end of the outer side. An inclined elastic plate 417 is protruding on one side of the crushing housing 411 adjacent to the arc-shaped groove 415. The two ends of the inclined elastic plate 417 are slidably attached to the inner walls of the first side plate 412 and the second side plate 413, respectively. The two ends of the extrusion crossbar 414 are respectively installed on the inner sides of the first side plate 412 and the second side plate 413, and two elastic sealing strips 419 are protruding on the inner wall of the extrusion crossbar 414. The bottom ends of the two elastic sealing strips 419 are respectively installed on the outer side of the inclined elastic plate 417. The crushing transmission element 42, the crushing element 43, the triggering element 44 and the crushing element 45 are all installed in the crushing housing 41.

[0037] The crushing element 43 includes a crushing roller 431, two crushing tooth groups 432 and a splash guard 433. The two ends of the crushing roller 431 are rotatably mounted on the middle of the first side plate 412 and the second side plate 413, respectively. The two crushing tooth groups 432 are installed in the inner wall of the crushing mounting shell 411. Each crushing tooth group 432 includes a plurality of crushing teeth 434 spaced apart along the length direction. The two ends of the splash guard 433 are rotatably mounted on the bottom of the inner side of the first side plate 412 and the second side plate 413 away from the arc-shaped groove 415, respectively.

[0038] The crushing transmission element 42 includes a transmission shaft 421, two crushing transmission wheels 422, a crushing drive wheel 423, a tensioning force applicator 427, and a tensioning wheel 426. The transmission shaft 421 is rotatably mounted in the fifth rotation hole in the middle. The two crushing transmission wheels 422 are respectively mounted at both ends of the transmission shaft 421, and a fourth transmission belt is sleeved between one of the crushing transmission wheels 422 and the drive wheel 32. The crushing drive wheel 423 is mounted at one end of the crushing roller 431, and a fifth transmission belt 425 is sleeved between the crushing drive wheel 423 and the other crushing transmission wheel 422. The tensioning force applicator 427 is mounted on the top of the outer side of the second side plate 413, and the tensioning wheel 426 is mounted in the tensioning force applicator 427, with the outer wall of the tensioning wheel 426 abutting against the outer wall of the fifth transmission belt 425.

[0039] The trigger element 44 includes a trigger slider 441, a vertical mounting slide 442, and a vertical trigger block 443. The trigger slider 441 is slidably mounted in the trigger groove 416 in the middle, and the width of the inner end of the trigger slider 441 gradually decreases from the outside to the inside. The bottom surface of the trigger slider 441 is recessed with an inclined trigger surface 444. The vertical mounting slide 442 is mounted in the middle of the first side plate 412 and is located above the arc-shaped groove 415. The vertical trigger block 443 is slidably mounted in the vertical mounting slide 442 in the middle, and the top surface of the vertical trigger block 443 abuts against the trigger surface 444.

[0040] The compaction element 45 includes two compaction mounting plates 451, two compaction sliding shafts 452, and a compaction roller 453. The middle parts of the two compaction mounting plates 451 are rotatably mounted at the outer corners of the first side plate 412 and the second side plate 413, respectively. One end of each of the two compaction sliding shafts 452 is mounted on one inner end of the two compaction mounting plates 451, and the other end of each of the two compaction sliding shafts 452 is slidably disposed in two arc-shaped sliding grooves 415. Both ends of the compaction roller 453 are rotatably mounted on the other end of the two compaction mounting plates 451, respectively.

[0041] This invention also provides a method for crushing corn stalks for returning to the field. The crushing method is applied to the aforementioned corn stalk returning to the field crushing equipment and includes the following steps:

[0042] Step S1: Install one end of the connecting frame 11 into the tractor, and place the multiple rows of ridges between the two end guide elements 21 and the four middle guide elements 22;

[0043] Step S2: Then start the tractor and use the tractor to push the corn stalk returning and crushing equipment to arrange, transport and soften the corn stalks on the rows;

[0044] Step S3: The crushing component 40 will crush the softened corn stalks.

[0045] For example, in one embodiment: a drive motor is provided at the bottom of the support frame 12, and the drive shaft 31 is connected to the output shaft of the drive motor.

[0046] For example, in one embodiment: when a crushing operation is required, a tractor pushes the corn stalk returning to the field to crush the corn stalks on multiple rows. When it comes into contact with the skewed corn stalks on the rows, the driven guide wheel 28 rotates, causing the driven guide shaft 27 to move inward along the driven guide cylinder 26. This allows the skewed corn stalks to be collected evenly side-by-side under the guidance of the driven guide wheel 28, guide plate 144, and guide collection inclined plate 121. Simultaneously, the drive motor starts, driving the drive shaft 31 to rotate and transmitting power through the first transmission belt to the six transmission wheels 33. Subsequently, the power is transmitted through the second transmission belt on the six transmission wheels 33 to the two connecting wheels 24 of the two end guide elements 21 and the four middle guide elements 22, causing them to rotate and arrange and convey the corn stalks that enter them. This ensures the uniformity of the stalk feed during subsequent crushing and prevents sudden accumulation that could affect the crushing effect.

[0047] Simultaneously, since the outer wall of the bonding wheel 292 is attached to the outer wall of the second transmission belt, when the second transmission belt is driven, the bonding wheel 292 will rotate synchronously, causing the primary crushing column 29 to rotate, and the striking roller 291 within it to rotate synchronously. This provides initial crushing and softening of the corn stalks, making subsequent crushing more uniform and convenient. At the same time, excess moisture in the corn stalks is knocked out. Subsequently, the softened corn stalks will enter between the inclined elastic plate 417 and the extrusion bar 414, and be further extruded by the inclined elastic plate 417 and the extrusion bar 414 to remove excess moisture, preventing blockages during subsequent crushing due to excessive moisture in the corn stalks.

[0048] When the drive motor drives the drive shaft 31 to rotate, its power is transmitted to the transmission shaft 421 along the fourth transmission belt, causing it to rotate. The fifth transmission belt 425 causes the crushing drive wheel 423 to rotate, which in turn causes the crushing roller 431 to rotate and crush the corn stalks.

[0049] For example, in one embodiment: when accumulation occurs during crushing, the accumulated portion will cause the inclined elastic plate 417 to deform and move outward, thereby pushing the two elastic sealing strips 419 to be compressed and deformed synchronously. Since the width of the inner end of the trigger slider 441 gradually decreases from the outside to the inside, the trigger slider 441 will slide outward along the trigger groove 416, thereby pushing the vertical trigger block 443 to slide downward, causing the rolling mounting plate 451 to rotate and tilt up, causing the rolling roller 453 to move accordingly, and causing the distance between the rolling roller 453 and the inclined elastic plate 417 to change synchronously, thereby squeezing and "kneading" the corn stalks at the crushing feed point, thereby evenly dispersing the corn stalks at the crushing feed point, preventing the continuous feeding of a large amount of corn stalks into the accumulation, which would lead to blockage.

[0050] Installation process: Install one end of the connecting frame 11 into the tractor, install the inner side of the support frame 12 onto the other end of the connecting frame 11, install the inner ends of the two end guide frames 13 onto the middle of the outer ends of the support frame 12, and install the inner ends of the two middle guide frames 14 along the length direction onto the middle of the outer side of the support frame 12 and between the two end guide frames 13. Install the two end guide elements 21 into the two end guide frames 13, and install the two middle guide elements 22 symmetrically in one of the middle guide frames 14 and the other two middle guide elements 22 symmetrically in the other middle guide frame 14. Rotate the middle parts of the two active guide shafts 23 into the two second rotating holes. Alternatively, in two third rotating holes, two connecting wheels 24 are respectively installed at the bottom ends of two active guide shafts 23, and two active guide wheels 25 are respectively installed at the top ends of two active guide shafts 23. A driven guide cylinder 26 is installed on the top of the inclined guide frame 132 or on one side of the top surface of the middle guide frame 14. The inner end of the driven guide shaft 27 is slidably installed in the driven guide cylinder 26. The sliding guide column 272 is slidably installed in the sliding mounting platform 261. The driven guide wheel 28 is installed in the wheel mounting platform 273. One end of the buffer spring 280 is installed in the vertical mounting plate 271, and the other end is installed in the sliding mounting platform 261. The middle part of the initial crushing rotating column 29 is rotatably installed in the fourth rotating hole 143 or the first rotating hole 131, driving the shaft... 31 is installed in the rotating shaft mounting platform 122. The lifting and positioning wheel is rotatably installed on the top of the support frame 12, and the lifting and positioning wheel is opposite to one of the drive wheels 32. Six transmission wheels 33 are installed at intervals along the length direction on the top of the support frame 12. Six middle reversing wheels are installed at intervals along the length direction in the middle of the support frame 12. The six middle reversing wheels are opposite to the two end guide elements 21 and the four middle guide elements 22, and the six middle reversing wheels are opposite to the six transmission wheels 33. The crushing mounting shell 411 is installed on the bottom of the support frame 12. The inner sides of the first side plate 412 and the second side plate 413 are respectively installed on both ends of the crushing mounting shell 411. The two ends of the inclined elastic plate 417 are slidably attached to the first side plate 41. 2. The inner walls of the second side plate 413 and the extrusion crossbar 414 are respectively installed on the inner sides of the first side plate 412 and the second side plate 413. Two elastic sealing strips 419 are protruding from the inner wall of the extrusion crossbar 414. The bottom ends of the two elastic sealing strips 419 are respectively installed on the outer side of the inclined elastic plate 417. The two ends of the crushing roller 431 are respectively rotatably installed in the middle of the first side plate 412 and the second side plate 413. The two crushing tooth groups 432 are installed in the inner wall of the crushing mounting shell 411. The two ends of the splash guard 433 are respectively rotatably installed on the bottom of the inner side of the first side plate 412 and the second side plate 413 away from the arc-shaped slide groove 415. The middle part of the transmission shaft 421 is rotatably installed in the fifth rotating hole. The two crushing transmission wheels 422 are respectively installed at the two ends of the transmission shaft 421.Tensioner 427 is installed on the top outer side of the second side plate 413. Tensioner 426 is installed in tensioner 427. Trigger slider 441 is slidably installed in trigger groove 416. Vertical mounting slide 442 is installed in the middle of the first side plate 412 and above arc groove 415. Vertical trigger block 443 is slidably installed in the middle of the vertical mounting slide 442. Top surface of vertical trigger block 443 abuts against trigger surface 444. The middle parts of two rolling mounting plates 451 are rotatably installed at the outer corners of the first side plate 412 and the second side plate 413, respectively. One end of each of the two rolling shafts 452 is installed on one inner side of the two rolling mounting plates 451, and the other ends of the two rolling shafts 452 are slidably installed in the two arc grooves 415. Both ends of the rolling roller 453 are rotatably installed on the other ends of the two rolling mounting plates 451.

[0051] This invention can achieve:

[0052] 1. This invention can effectively guide and uniformly collect skewed corn stalks, ensuring uniform feeding during subsequent conveying and crushing processes. It avoids uneven crushing or equipment blockage caused by uneven stalk accumulation, while maintaining high conveying and crushing efficiency. It can also effectively soften corn stalks and remove excess moisture, thereby achieving a more uniform crushing effect. This reduces the risk of failure caused by uneven load or overload, and improves the overall reliability and safety of the operation.

[0053] 2. This invention, by squeezing and kneading the piled straw, evenly disperses the straw, ensuring that the straw can enter the crushing zone evenly during the subsequent crushing process. This improves the crushing effect, reduces equipment overload or instability caused by accumulation, helps protect the equipment, enhances the overall stability and reliability of the operation, extends the service life of the equipment, and reduces the frequency and cost of maintenance and repair.

[0054] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.

Claims

1. A corn stalk returning to the field and crushing equipment, characterized in that: The assembly includes a frame assembly (10), a guide assembly (20), a drive assembly (30), and a crushing assembly (40). The frame assembly (10) includes a connecting frame (11), a support frame (12), two end guide frames (13), and two middle guide frames (14). One end of the connecting frame (11) is installed in the tractor, and the inner side of the support frame (12) is installed at the other end of the connecting frame (11). The bottom ends of the outer side of the support frame (12) are respectively provided with guide collecting inclined plates (121). A rotating shaft mounting platform (122) is provided at one end of the bottom of the support frame (12). The inner ends of the two end guide frames (13) are respectively installed at the middle of the two outer ends of the support frame (12). The top surface of each end guide frame (13) is recessed with a first rotating hole (131), and the outer end of each end guide frame (13) is provided with an inclined guide frame (132). The inner side of the inclined guide frame (132) is recessed along the length direction with two second rotating holes. The inner ends of the middle guide frame (14) are respectively installed along the length direction at the middle of the outer side of the support frame (12) and located between the two end guide frames (13). The bottom of each middle guide frame (14) is provided with a guide plate (144) on both sides. The outer ends of each middle guide frame (14) are respectively provided with an inclined guide surface (141). A guide plate (142) is provided on the guide surface (141). The top surface of the middle guide frame (14) is provided with two third rotating holes along the length direction on both sides. The top surface of the middle guide frame (14) is provided with two fourth rotating holes (143) along the width direction in the middle. The guide assembly (20) is installed in the two end guide frames (13) and the two middle guide frames (14). The drive assembly (30) is installed in the support frame (12), the two end guide frames (13) and the two middle guide frames (14). The crushing assembly (40) is installed at the bottom of the support frame (12). The crushing assembly (40) includes a crushing housing (41), a crushing transmission element (42), a crushing element (43), a triggering element (44), and a crushing element (45). The crushing housing (41) includes a crushing mounting shell (411), a first side plate (412), a second side plate (413), and a pressing crossbar (414). The crushing mounting shell (411) is installed at the bottom of the support frame (12). The inner sides of the first side plate (412) and the second side plate (413) are respectively installed at both ends of the crushing mounting shell (411). One end of the bottom of the inner side of the first side plate (412) and the second side plate (413) is recessed with an arc-shaped groove (415). The inner side of the second side plate (413) away from the arc-shaped groove (415) is recessed with a fifth rotating hole. The first side plate (412) 412) A trigger groove (416) is recessed at one end of the outer side. An inclined elastic plate (417) is protruding on the side of the crushing housing (411) adjacent to the arc-shaped groove (415). The two ends of the inclined elastic plate (417) are slidably attached to the inner walls of the first side plate (412) and the second side plate (413). The two ends of the extrusion bar (414) are respectively installed on the inner side of the first side plate (412) and the second side plate (413). Two elastic sealing strips (419) are protruding on the inner wall of the extrusion bar (414). The bottom ends of the two elastic sealing strips (419) are respectively installed on the outer side of the inclined elastic plate (417). The crushing transmission element (42), crushing element (43), triggering element (44) and crushing element (45) are all installed in the crushing housing (41). The trigger element (44) includes a trigger slider (441), a vertical mounting slide (442), and a vertical trigger block (443). The trigger slider (441) is slidably mounted in the trigger groove (416) in the middle, and the width of the inner end of the trigger slider (441) gradually decreases from the outside to the inside. The bottom surface of the trigger slider (441) is recessed with an inclined trigger surface (444). The vertical mounting slide (442) is mounted in the middle of the first side plate (412) and located above the arc-shaped groove (415). The middle part of the vertical trigger block (443) is slidably mounted in the vertical mounting slide (442), and the top surface of the vertical trigger block (443) abuts against the trigger surface (444). The rolling element (45) includes two rolling mounting plates (451), two rolling sliding shafts (452), and a rolling roller (453). The middle parts of the two rolling mounting plates (451) are rotatably mounted at the outer corners of the first side plate (412) and the second side plate (413), respectively. One end of the two rolling sliding shafts (452) is respectively mounted on one end of the inner side of the two rolling mounting plates (451), and the other end of the two rolling sliding shafts (452) is respectively slidably set in two arc-shaped sliding grooves (415). The two ends of the rolling roller (453) are rotatably mounted on the other end of the two rolling mounting plates (451).

2. The corn stalk returning and crushing equipment according to claim 1, characterized in that: The guide assembly (20) includes two end guide elements (21) and four middle guide elements (22). The two end guide elements (21) are respectively installed in two end guide frames (13), and the two middle guide elements (22) are respectively symmetrically installed in one of the middle guide frames (14), and the other two middle guide elements (22) are respectively symmetrically installed in the other middle guide frame (14).

3. The corn stalk returning to the field and crushing equipment according to claim 2, characterized in that: Each end guide element (21) and each middle guide element (22) includes two active guide shafts (23), two connecting wheels (24), two active guide wheels (25), a driven guide cylinder (26), a driven guide slide (27), a driven guide wheel (28), a buffer spring (280), and a primary crushing column (29). The middle parts of the two active guide shafts (23) are rotatably installed in two second rotating holes or two third rotating holes, the two connecting wheels (24) are respectively installed at the bottom of the two active guide shafts (23), the two active guide wheels (25) are respectively installed at the top of the two active guide shafts (23), the driven guide cylinder (26) is installed on the top of the inclined guide frame (132) or on one side of the top surface of the middle guide frame (14), and a sliding mounting platform (261) is provided on the inner side of the top surface of the driven guide cylinder (26). The driven guide slide (280) is also provided with a primary crushing column (29). 7) The inner end is slidably installed in the driven guide slide (26). The outer end of the top surface of the driven guide slide (27) is provided with a vertical mounting plate (271). The inner side of the vertical mounting plate (271) is provided with a sliding guide post (272). The sliding guide post (272) is slidably installed in the sliding mounting platform (261). The outer end of the driven guide slide (27) is provided with a rotating wheel mounting platform (273). The driven guide rotating wheel (28) is installed on the rotating wheel mounting platform. In (273), one end of the buffer spring (280) is installed in the vertical mounting plate (271), and the other end of the buffer spring (280) is installed in the sliding mounting platform (261). The middle part of the primary crushing rotating column (29) is rotatably installed in the fourth rotating hole (143) or the first rotating hole (131). The top and bottom ends of the primary crushing rotating column (29) are both provided with striking rods (291), and the middle part of the primary crushing rotating column (29) is provided with a fitting rotating wheel (292).

4. The corn stalk returning to the field and crushing equipment according to claim 3, characterized in that: The drive assembly (30) includes a drive shaft (31), a lifting and positioning wheel, six transmission wheels (33), and six central directional wheels. The drive shaft (31) is installed in the rotating shaft mounting platform (122). Drive wheels (32) are respectively provided at both ends of the drive shaft (31). The lifting and positioning wheel is rotatably installed on the top of the support frame (12), and the lifting and positioning wheel is opposite to one of the drive wheels (32). The six transmission wheels (33) are respectively installed at intervals along the length direction on the top of the support frame (12), and the six central directional wheels are respectively installed at intervals along the length direction on the top of the support frame (12). In the middle of the support frame (12), six central directional wheels are respectively arranged opposite to two end guide elements (21) and four central guide elements (22), and the six central directional wheels are respectively arranged opposite to six transmission wheels (33). A first transmission belt is sleeved between the drive wheel (32), the lifting and shifting wheel and the six transmission wheels (33) to realize the transmission connection. A second transmission belt is sleeved between the transmission wheel (33), the central directional wheels and the two connecting wheels (24) to realize the transmission connection, and the outer wall of the fitting wheel (292) is attached to the outer wall of the second transmission belt.

5. The corn stalk returning to the field and crushing equipment according to claim 4, characterized in that: The crushing element (43) includes a crushing roller (431), two crushing tooth groups (432) and a splash guard (433). The two ends of the crushing roller (431) are rotatably installed in the middle of the first side plate (412) and the second side plate (413), respectively. The two crushing tooth groups (432) are installed in the inner wall of the crushing mounting shell (411). Each crushing tooth group (432) includes multiple crushing teeth (434) spaced apart along the length direction. The two ends of the splash guard (433) are rotatably installed on the bottom of the inner side of the first side plate (412) and the second side plate (413) away from the arc-shaped groove (415), respectively.

6. The corn stalk returning to the field and crushing equipment according to claim 5, characterized in that: The crushing transmission element (42) includes a transmission shaft (421), two crushing transmission wheels (422), a crushing drive wheel (423), a tensioning force applicator (427), and a tensioning wheel (426). The transmission shaft (421) is rotatably installed in the fifth rotating hole in the middle. The two crushing transmission wheels (422) are respectively installed at both ends of the transmission shaft (421). A fourth transmission belt is sleeved between one of the crushing transmission wheels (422) and the drive wheel (32). The crushing drive wheel (423) is installed at one end of the crushing roller (431). A fifth transmission belt (425) is sleeved between the crushing drive wheel (423) and the other crushing transmission wheel (422). The tensioning force applicator (427) is installed on the top of the outer side of the second side plate (413). The tensioning wheel (426) is installed in the tensioning force applicator (427), and the outer wall of the tensioning wheel (426) abuts against the outer wall of the fifth transmission belt (425).

7. A method for crushing corn stalks for returning to the field, applied to the corn stalk crushing equipment described in claim 6, characterized in that, The pulverization method includes: Step S1: Install one end of the connecting frame (11) into the tractor, and place the multiple rows of ridges between the two end guide elements (21) and the four middle guide elements (22); Step S2: Then start the tractor and use the tractor to push the corn stalk returning and crushing equipment to arrange, transport and soften the corn stalks on the rows; Step S3: The crushing component (40) will crush the softened corn stalks.

Citation Information

Patent Citations

  • Novel inclined-roller ear-break-off-type harvester for fresh maize

    CN108633451A

  • Vertical type maize harvest table allowing amplitude adjustment and guided feeding

    CN110122055A