A bottom web horizontal reinforcement threading device
By designing the bottom web horizontal bare bundling device, the joint work of the feeding mechanism, translation mechanism and bundling mechanism is used to solve the problem of low loading efficiency of horizontal bare in the prior art, and the automatic loading and bundling of horizontal bare are realized, and the working efficiency is improved.
Patent Information
- Application Number
- CN202410901523.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-07-05
AI Technical Summary
In the prior art, the loading of the bottom web horizontal ribs mainly relies on labor, which leads to time-consuming and labor-intensive, high labor intensity and low work efficiency.
A bottom web horizontal rib beam-through device is designed, including a frame, a feeding mechanism, a beam-through mechanism and a translation mechanism. Through the feeding mechanism, the horizontal bar is automatically discharged and the translation mechanism moves the beam-piping mechanism. The beam-piping mechanism realizes automatic beam-piping and cutting of the horizontal bar, improving work efficiency.
It realizes automatic loading and bundling of horizontal ribs, saving time and effort, improving work efficiency and high degree of automation.
Smart Images

Figure CN118808500B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of steel bar processing, and in particular relates to a bottom web horizontal bar bundle threading device. Background Art
[0002] In the construction industry, bottom web reinforcement is a common construction material, especially in large-scale building structures such as bridges and high-rise buildings. Especially in the reinforcement parts of bridges and other structures that require cast-in-place concrete. On the bottom web of the bridge, the role of the reinforcement is mainly to enhance the bearing capacity of the bottom web, so that it can withstand greater bridge deck loads. The addition of reinforcement can also effectively prevent the bottom web from cracking and damage, ensuring the integrity and stability of the bridge structure. In heavy-load structures such as bridges, its role is particularly critical, and it can effectively enhance the strength and toughness of the structure and prevent structural damage.
[0003] Before tying the bottom web reinforcement, the horizontal reinforcement needs to be fed into the tying equipment. In the prior art, the horizontal reinforcement is mostly loaded manually, which is time-consuming and labor-intensive, with high labor intensity and low work efficiency. Summary of the invention
[0004] The object of the present invention is to provide a bottom web horizontal reinforcement threading device to solve the technical problems raised in the above-mentioned background technology.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A bottom web horizontal reinforcement beam threading device comprises a frame, a material receiving mechanism, a beam threading mechanism and a translation mechanism, wherein the frame is horizontally arranged on the left and right sides; the material receiving mechanism is arranged on the top surface of the frame; the translation mechanism comprises a base frame, a support assembly and a translation assembly; the bottom surface of the translation assembly is fixedly connected to the bottom surface of the frame; the bottom surface of the base frame is fixedly connected to the top surface of the translation assembly; the support assembly is fixedly arranged vertically on the top surface of the base frame, and a plurality of them are arranged at intervals on the left and right sides; the beam threading mechanism comprises a beam threading drive assembly, a mounting plate, a beam threading moving assembly, a material loading assembly and a blocking assembly; the beam threading drive assembly is arranged on the top surface of the left end support assembly; the mounting plate is horizontally arranged on the left and right sides Placed on the top surfaces of multiple translation components; the loading component is horizontally arranged on the mounting plate; one end of the beam-threading moving component is fixedly connected to the beam-threading driving component, and the other end is fixedly connected to the loading component; the blocking component is arranged on the top surface of the right end of the mounting plate; the horizontal reinforcement of the bottom web enters the material receiving mechanism and falls into the loading component, and the beam-threading driving component drives the beam-threading moving component to move, and the beam-threading moving component drives the loading component carrying the steel bars to move to the right end of the mounting plate, and the steel bars are blocked by the blocking component to prevent the steel bars from moving, and then the beam-threading driving component drives the beam-threading moving component to move and reset, and the beam-threading moving component drives the loading component to reset, so that the steel bars fall from the loading component.
[0007] Furthermore, the material receiving mechanism includes a material receiving component and a flipping component; the material receiving component includes a mounting frame, a fixed plate, and a movable plate; the mounting frame is horizontally arranged on the left and right sides of the top surface of the frame, and two mounting frames are arranged at intervals in front and behind. The cross-section of the mounting frame is a right-angled triangle structure, and the hypotenuses of the two mounting frames are arranged opposite to each other, and a material discharge port is formed between the two mounting frames; the fixed plate and the movable plate are angle plate structures, and the openings are opposite to each other to form a rectangular channel. The fixed plate and the movable plate are provided with two groups, which are respectively connected to the top surfaces of the two mounting frames through the flipping components in a manner in which the movable plates are opposite to each other.
[0008] Furthermore, the flipping assembly includes an active flipping structure, and the active flipping structure is provided with multiple ones, which are arranged on the mounting frame at intervals, including a first mounting seat, a first clamping plate, a first clamping piece, and a flipping cylinder; the first mounting seat is fixedly provided on the top of the mounting frame; the first clamping plate is vertically fixedly provided on the top surface of the first mounting seat, and its left and right sides are provided with through-clamps fixedly connected to the side and top surface of the fixed plate close to the mounting frame; the side of the lower part of the first clamping piece close to the mounting frame is fixedly connected to the side of the movable plate away from the mounting frame, and the upper part is inclined upward and hinged to the upper part of the first clamping plate; the cylinder body of the flipping cylinder is hinged to the first mounting seat, and its piston rod is hinged upward to the upper end of the first clamping piece.
[0009] Furthermore, the flipping assembly also includes a passive flipping structure; the passive flipping structure is provided in plurality and is respectively arranged between adjacent active flipping assemblies, including a second mounting seat, a second clamping plate, and a second clamping member; the second mounting seat is fixedly provided on the top surface of the mounting frame; the second clamping plate is vertically fixedly provided on the top surface of the second mounting seat, and its left and right sides are provided with through-clamps fixedly connected to the side and top surface of the fixed plate close to the mounting frame; the lower part of the second clamping member is fixedly connected to the side of the movable plate away from the mounting frame on one side close to the mounting frame, and the upper part is hinged to the upper part of the second clamping plate.
[0010] Furthermore, it also includes a guide assembly; the guide assembly includes a first guide plate and a second guide plate; the first guide plate is arranged at the bottom of the front mounting frame; the second guide plate is arranged at the bottom of the rear mounting frame; the side opposite to the first guide plate and the second guide plate forms a material discharge channel with an upper section inclined downward toward the direction of the bundle threading mechanism and a lower section vertical.
[0011] Furthermore, the beam-through driving assembly includes a beam-through driving motor, a driving pulley, a driven pulley, a pulley fixing seat, and a synchronous belt; the beam-through driving motor is fixedly arranged on the top surface of the left end support assembly, and its output end faces the front side; the driving pulley fixing sleeve is arranged on the output shaft of the beam-through driving motor; the pulley fixing seat is fixedly arranged on the right side of the top surface of the mounting plate; the driven pulley is rotatably arranged on the front side of the pulley fixing seat, and is connected to the driving pulley through the synchronous belt.
[0012] Furthermore, the loading assembly includes a loading plate; the loading plate is an angle steel structure with an opening facing upward, and the bottom surface is movably connected to the top surface of the mounting plate via a V-shaped pulley; the bottom surface of the V-shaped pulley is fixedly connected to the top surface of the mounting plate.
[0013] Furthermore, the bundle-threading moving assembly includes a connecting block and a pushing block; the connecting block is horizontally arranged front and rear, and its front side is fixedly connected to the synchronous belt; the pushing block is fixedly arranged on the bottom surface of the rear side of the connecting block, and its bottom is fixedly connected to the opening of the loading plate.
[0014] Furthermore, the blocking assembly includes a mounting platform, a first cylinder, a second cylinder, and a blocking block; the mounting platform is mounted on the top surface of the right end of the mounting plate, and openings are provided on its left and right sides for the loading plate to pass through; the first cylinder is horizontally arranged on the top surface of the mounting platform, with its piston rod facing right; the second cylinder is vertically arranged, with its cylinder body fixedly connected to the piston rod of the first cylinder, and the piston rod of the second cylinder facing downward; the blocking block is vertically arranged, with its top surface fixedly connected to the piston rod of the second cylinder.
[0015] Furthermore, the translation components are provided in plurality, which are arranged on the bottom surface of the frame at intervals on the left and right, and the translation components include a fixed frame, a movable frame, a slide rail, a translation motor, a gear, and a rack; the fixed frame is fixedly arranged on the top surface of the bottom of the frame horizontally in the front and back directions; the slide rail is arranged horizontally in the front and back directions on the left and right sides of the fixed frame; the rack is arranged horizontally in the front and back directions in the middle of the fixed frame; the movable frame is arranged horizontally in the front and back directions, and its bottom left and right sides are movably connected to the slide rail through sliders, and the top surface is fixedly connected to the base frame; the translation motor is fixedly and vertically arranged inside the movable frame, and its output shaft faces downward; the gear sleeve is arranged on the output shaft of the translation motor and meshes with the rack; the support component includes a support frame; the support frame is fixedly and vertically arranged on the base frame corresponding to the translation component.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention is provided with a material receiving mechanism, a bundle passing mechanism and a translation mechanism, and the translation mechanism drives the transmission mechanism to move to the material receiving position below the material receiving mechanism, and then the bottom web horizontal ribs are fed into the transmission mechanism through the material receiving mechanism, and the translation mechanism then moves the transmission mechanism to the bundle passing and feeding position, and the bundle passing and feeding of the bottom web horizontal ribs is completed through the bundle passing mechanism, so that the bottom web horizontal ribs are fed into the binding device through the bundle passing method, and the horizontal ribs are fed into the binding device in a horizontal form, which saves time and labor, has high work efficiency, and the whole process is completed by the mechanical structure, with a high degree of automation.
[0018] 2. In the material receiving mechanism of the present invention, by setting a material receiving assembly and a flipping assembly, the movable plate of the material receiving assembly is opened through the active flipping structure and the passive flipping structure, and the bottom web steel bars entering the movable plate and the fixed plate are dropped and fall along the inclined surface of the mounting frame; by setting a guide assembly, the bottom web horizontal ribs are made to fall directly into the bundle threading mechanism along the material discharge channel between the first guide plate and the second guide plate, thereby realizing automatic discharge of the bottom web horizontal ribs, with a high degree of automation, saving time and effort.
[0019] 3. In the bundle threading mechanism of the present invention, by arranging a bundle threading driving assembly, a loading assembly, a bundle threading moving assembly and a blocking assembly, the horizontal reinforcement of the bottom web enters the loading plate of the loading assembly, and is driven by the motor and the synchronous belt of the bundle threading driving assembly, and the push block drives the loading plate to move to the position of the blocking assembly, and enters the loading plate through the blocking assembly to block the reinforcement, and reset the loading plate, so that the horizontal reinforcement of the bottom web falls from the loading plate and enters the binding equipment of the next process, so as to realize the horizontal bundle threading and unloading of the reinforcement, which is convenient for the binding equipment to bind the horizontal reinforcement of the bottom web.
[0020] 4. In the translation assembly of the present invention, a translation assembly and a support assembly are set up, and the translation motor of the translation assembly drives the movable frame to move on the fixed frame, thereby driving the support assembly to move, and the support assembly drives the beam threading mechanism to move, so that the beam threading mechanism can move the material receiving position and the beam threading unloading position respectively, thereby realizing the unloading and beam threading of the bottom web horizontal ribs from the material receiving mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the connection structure between the material receiving mechanism and the frame of the present invention;
[0023] Figure 3 It is a schematic diagram of the connection structure between the material receiving assembly and the flip assembly of the present invention;
[0024] Figure 4 It is a schematic diagram of the connection structure of the material receiving assembly and the flip assembly of the present invention from another perspective;
[0025] Figure 5 It is a schematic diagram of the connection structure between the guide assembly and the material receiving assembly of the present invention;
[0026] Figure 6 It is a left view of the connection structure between the material receiving assembly and the guide assembly of the present invention;
[0027] Figure 7 It is a schematic diagram of the connection structure of the beam threading mechanism and the translation mechanism of the present invention;
[0028] Figure 8It is a structural schematic diagram of the bundle threading mechanism of the present invention;
[0029] Fig. 9 It is a schematic structural diagram of the material loading assembly of the present invention;
[0030] Fig.10 is a schematic structural diagram of a blocking assembly of the present invention;
[0031] Fig.11 It is a structural schematic diagram of the translation mechanism of the present invention;
[0032] Fig.12 It is a schematic diagram of the connection structure between the translation assembly and the support assembly of the present invention;
[0033] Fig.13 is a schematic structural diagram of the translation assembly of the present invention;
[0034] Fig.14 It is a schematic diagram of the bottom structure of the mobile frame of the present invention;
[0035] Fig.15 It is a schematic diagram of the top surface structure of the fixing frame of the present invention;
[0036] In the accompanying drawings, 1-frame;
[0037] 2- Material receiving mechanism;
[0038] 21- material receiving assembly; 212- mounting frame; 213- fixed plate; 214- movable plate;
[0039] 22- flip assembly;
[0040] 221-active turning structure; 2211-first mounting seat; 2212-first clamping plate; -first clamping member; 2214-turning cylinder;
[0041] 222-driven flipping structure; 2221-second mounting seat; 2222-second clamping plate; 2223-second clamping member;
[0042] 223-guide assembly; 2231-first guide plate; 2232-second guide plate;
[0043] 3-Bundle threading mechanism;
[0044] 31-beam-through drive assembly; 311-beam-through drive motor; 312-driving pulley; 313-driven pulley; 314-pulley fixing seat; 315-synchronous belt;
[0045] 32-Mounting plate;
[0046] 33-beam-threading moving assembly; 331-connecting block; 332-pushing block;
[0047] 34-carrying assembly; 341-carrying plate; 342-V-type roller;
[0048] 35-blocking assembly; 351-mounting platform; 352-blocking cylinder; 353-blocking block;
[0049] 4- Translation mechanism;
[0050] 41- bottom frame;
[0051] 42-support assembly; 421-support frame;
[0052] 43-translation assembly; 431-fixed frame; 432-movable frame; 433-slide rail; 434-translation motor; 435-gear; 436-rack. DETAILED DESCRIPTION
[0053] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and preferred embodiments. However, it should be noted that many details listed in the specification are only for the purpose of enabling the reader to have a thorough understanding of one or more aspects of the present invention, and these aspects of the present invention can be implemented even without these specific details.
[0054] like Figure 1-14As shown, a bottom web horizontal reinforcement beam threading device includes a frame 1, a material receiving mechanism 2, a beam threading mechanism 3, and a translation mechanism 4. The frame 1 is horizontally arranged left and right; the material receiving mechanism 2 is arranged on the top surface of the frame 1; the translation mechanism 4 includes a base frame 41, a support assembly 42, and a translation assembly 43; the bottom surface of the translation assembly 43 is fixedly connected to the bottom surface of the frame 1; the bottom surface of the base frame 41 is fixedly connected to the top surface of the translation assembly 43; the support assembly 42 is fixedly vertically arranged on the top surface of the base frame 41, and multiple ones are arranged at intervals on the left and right; the beam threading mechanism 3 includes a beam threading drive assembly 31, a mounting plate 32, a beam threading moving assembly 33, a material loading assembly 34, and a blocking assembly 35; the beam threading drive assembly 31 is arranged on the top surface of the left end support assembly 42; the mounting plate 32 is horizontally arranged on multiple The top surface of the translation component 43; the loading component 34 is horizontally arranged on the mounting plate 32; one end of the bundle-threading moving component 33 is fixedly connected to the bundle-threading driving component 31, and the other end is fixedly connected to the loading component 34; the blocking component 35 is arranged on the top surface of the right end of the mounting plate 32; the horizontal reinforcement of the bottom web falls into the loading component 34 after entering the material receiving mechanism 2, and the bundle-threading moving component 33 is driven to move by the bundle-threading driving component 31, and the bundle-threading moving component 33 drives the loading component 34 loaded with steel bars to move to the right end of the mounting plate 32, and the steel bars are blocked by the blocking component 35 to prevent the steel bars from moving, and then the bundle-threading driving component 31 drives the bundle-threading moving component 33 to move and reset, and the bundle-threading moving component 33 drives the loading component 34 to reset, so that the steel bars fall from the loading component 34 to the binding device of the next process.
[0055] like Figure 2-4 As shown, the material receiving mechanism 2 includes a material receiving assembly 21 and a flip assembly 22; the material receiving assembly 21 includes a mounting frame 212, a fixed plate 213, and a movable plate 214; the mounting frame 212 is horizontally arranged on the top surface of the frame 1, and two mounting frames 212 are arranged at intervals in front and behind. The cross section of the mounting frame 212 is a right-angled triangle structure, and the hypotenuses of the two mounting frames 212 are arranged oppositely, and a material discharge port is formed between the two mounting frames 212; the fixed plate 213 and the movable plate 214 are angle plate structures, and the openings are opposite to each other to form a rectangular channel. The fixed plate 213 and the movable plate 214 are provided with two groups, which are respectively connected to the top surfaces of the two mounting frames 212 by the flip assembly 22 in a manner that the movable plate 214 is opposite to each other. The horizontal ribs of the bottom web enter the rectangular channel formed by the fixed plate 213 and the movable plate 214, and the movable plate 214 is opened by the flip assembly 22, so that the horizontal ribs of the bottom web fall down and fall into the material discharge port between the two mounting frames 212 along the inclined surface of the mounting frame 212. The two mounting frames 212 and the two sets of fixed plates 213 and movable plates 214 can realize multiple material connection.
[0056] like Figure 3-4As shown, the flip assembly 22 includes an active flip structure 221, and the active flip structure 221 is provided with multiple ones, which are respectively arranged on the mounting frame 212 at intervals, including a first mounting seat 2211, a first clamping plate 2212, a first clamping piece 2213, and a flip cylinder 2214; the first mounting seat 2211 is fixedly arranged on the top of the mounting frame 212; the first clamping plate 2212 is vertically fixedly arranged on the top surface of the first mounting seat 2211, and its left and right sides are provided with through-clamps fixedly connected to the side and top surface of the fixed plate 213 close to the mounting frame 212; the lower part of the first clamping piece 2213 is fixedly connected to the side of the movable plate 214 away from the mounting frame 212, and the upper part is inclined upward and hinged to the upper part of the first clamping plate 2212; the cylinder body of the flip cylinder 2214 is hinged to the first mounting seat 2211, and its piston rod is hinged upward to the upper end of the first clamping piece 2213. When the piston rod of the flip cylinder 2214 is extended or retracted, the first clamping member 2213 can be driven to rotate based on the hinge point between the first clamping member 2213 and the first clamping plate 2212 , driving the movable plate 214 to rotate, so that the movable plate 214 opens or closes the fixed plate 213 .
[0057] like Figure 3-4 As shown, the flip assembly 22 also includes a driven flip structure 222; the driven flip structure 222 is provided with a plurality of them, which are respectively provided between adjacent active flip assemblies 22, including a second mounting seat 2221, a second clamping plate 2222, and a second clamping member 2223; the second mounting seat 2221 is fixedly provided on the top surface of the mounting frame 212; the second clamping plate 2222 is vertically fixedly provided on the top surface of the second mounting seat 2221, and the left and right sides thereof are provided with through-branchs fixedly connected to the side and the top surface of the fixed plate 213 close to the mounting frame 212; the lower side of the second clamping member 2223 close to the mounting frame 212 is fixedly connected to the side of the movable plate 214 away from the mounting frame 212, and the upper part is hinged to the upper part of the second clamping plate 2222. When the active flip structure 221 drives the movable plate 214 to open or close, the driven flip structure 222 can assist the movable plate 214 to open or close, and improve the stability of the opening or closing of the movable plate 214.
[0058] like Figure 5-6As shown, it also includes a guide assembly 223; the guide assembly 223 includes a first guide plate 2231 and a second guide plate 2232; the first guide plate 2231 is arranged at the bottom of the front mounting frame 212; the second guide plate 2232 is arranged at the bottom of the rear mounting frame 212; the first guide plate 2231 and the second guide plate 2232 form a feeding channel on the side opposite to each other, the upper section of which is inclined downward toward the direction of the bundle-threading mechanism 3 and the lower section is vertical. After the bottom web horizontal reinforcement falls from the feeding port, it enters the feeding channel between the first guide plate 2231 and the second guide plate 2232, first passes through the upper section of the feeding channel, so that the bottom web reinforcement moves toward the direction of the bundle-threading mechanism 3, and then passes through the lower section of the feeding channel and falls into the bundle-threading mechanism 3.
[0059] like Figure 7-8 As shown, the beam-through driving assembly 31 includes a beam-through driving motor 311, a driving pulley 312, a driven pulley 313, a pulley fixing seat 314, and a synchronous belt 315; the beam-through driving motor 311 is fixedly arranged on the top surface of the left end support assembly 42, and its output end faces the front side; the driving pulley 312 is fixedly sleeved on the output shaft of the beam-through driving motor 311; the pulley fixing seat 314 is fixedly arranged on the right side of the top surface of the mounting plate 32; the driven pulley 313 is rotatably arranged on the front side of the pulley fixing seat 314, and is connected to the driving pulley 312 through the synchronous belt 315. The beam-through driving motor 311 drives the driving pulley 312 to rotate, so that the synchronous belt 315 is transmitted between the driving pulley 312 and the driven pulley 313.
[0060] like Figure 8-9 As shown, the material loading assembly 34 includes a material loading plate 341; the material loading plate 341 is an angle steel structure, with an opening facing upward, and the bottom surface is movably connected to the top surface of the mounting plate 32 through a V-shaped pulley 342; the bottom surface of the V-shaped pulley is fixedly connected to the top surface of the mounting plate 32. The bottom web horizontal ribs fall into the material loading plate 341 from the material discharge channel, and the beam driving motor 311 drives the synchronous belt 315 to move, so that the beam moving assembly 33 drives the material loading plate 341 carrying the bottom web horizontal ribs to move to the right end of the mounting plate 32 through the V-shaped pulley 342 on the mounting plate 32.
[0061] like Fig. 9 As shown, the beam-threading moving assembly 33 includes a connecting block 331 and a pushing block 332; the connecting block 331 is horizontally arranged front and rear, and its front side is fixedly connected to the synchronous belt 315; the pushing block 332 is fixedly arranged on the bottom surface of the rear side of the connecting block 331, and its bottom is fixedly connected to the opening of the carrier plate 341. The synchronous belt 315 drives the connecting block 331 to move, the connecting block 331 drives the pushing block 332 to move, and the pushing block 332 drives the carrier plate 341 carrying the horizontal ribs of the bottom web to move.
[0062] like Figure 8 , Fig.10 The blocking assembly 35 shown in the figure includes a mounting platform 351, a blocking cylinder 352, and a blocking block 353; the mounting platform 351 is mounted on the top surface of the right end of the mounting plate 32, and has openings on its left and right sides for the carrier plate 341 to pass through; the blocking cylinder 352 is vertically arranged, and its cylinder body is fixedly connected to the right end of the mounting platform 351, and the second cylinder piston rod faces downward; the blocking block 353 is vertically arranged, and its top surface is fixedly connected to the second cylinder piston rod, and its bottom surface is a triangular prism structure with the same shape as the opening of the carrier plate 341. Figure 1 As shown, the length of the left side of the beam-threading mechanism 3 and the translation mechanism 4 is longer than the left side of the material-receiving mechanism 2, so the length of the left side of the material-carrying plate 341 is also longer than the left side of the material-receiving structure, so that when the bottom web horizontal rib falls into the material-carrying plate 341, there is still a certain distance between the left end of the bottom web horizontal rib and the left end of the material-carrying plate 341. The beam-threading moving assembly 33 drives the material-carrying plate 341 to move, so that the right side of the material-carrying plate 341 is sent out through the openings on both sides of the mounting plate 32, and the first blocking cylinder 352 is started to drive the blocking member to move downward into the material-carrying plate 341 and be located between the left end of the bottom web horizontal rib and the left end of the material-carrying plate 341, thereby blocking the left end of the bottom web horizontal rib. At the same time, the beam-threading driving motor 311 drives the synchronous belt 315 to reset, so that the push block 332 drives the material-carrying plate 341 to reset, while the bottom web horizontal rib is blocked by the blocking block 353 and cannot move, so that after the material-carrying plate 341 is reset, the bottom web horizontal rib falls out of the material-carrying plate 341.
[0063] like Figure 11-15 As shown, the translation assembly 43 is provided with a plurality of translatory assemblies, which are respectively arranged at intervals on the bottom surface of the frame 1 on the left and right sides. The translation assembly 43 includes a fixed frame 431, a movable frame 432, a slide rail 433, a translation motor 434, a gear 435, and a rack 436; the fixed frame 431 is fixedly arranged horizontally on the top surface of the bottom of the frame 1 in the front and back directions; the slide rail 433 is arranged horizontally on the left and right sides of the fixed frame 431 in the front and back directions; the rack 436 is arranged horizontally in the front and back directions in the middle of the fixed frame 431; the movable frame 432 is arranged horizontally in the front and back directions, and its bottom left and right sides are movably connected to the slide rail 433 through a slider, and the top surface is fixedly connected to the bottom frame 41; the translation motor 434 is fixedly arranged vertically Inside the movable frame 432, its output shaft faces downward; the gear 435 is sleeved on the output shaft of the translation motor 434 and meshes with the rack 436; the support assembly 42 includes a support frame 421; the support frame 421 is fixed and vertically arranged on the base frame 41 corresponding to the translation assembly 43; the translation motor 434 drives the gear 435 to rotate, and through the meshing action of the gear 435 and the rack 436, the movable frame 432 moves back and forth on the fixed frame 431, driving the support assembly 42 to move back and forth, and the support assembly 42 drives the mounting plate 32 to move back and forth, so that the loading plate 341 can move forward and backward, and the loading plate 341 is moved to the material receiving position and the bundle threading position.
[0064] like Figure 1 As shown, it also includes a straightening machine; the straightening machine is arranged on the top surface of the frame 1, and two straightening machines are arranged, and the discharge ports of the two straightening machines are respectively connected to the rectangular channels formed by the two groups of fixed plates 213 and the movable plates 214.
[0065] The flip cylinder 2214, the beam driving motor 311, the blocking cylinder 353, and the translation motor 434 are all connected to the PLC control system, and the start and stop and movement stroke of each power component are controlled by the control system.
[0066] The working mode of the present invention is:
[0067] The steel bar enters the straightening machine, is straightened, and enters the rectangular channel formed by the movable plate 214 and the fixed plate 213 of the material receiving assembly 21. After entering a certain length, it is cut off. Start the flip cylinder 2214, the flip cylinder 2214 drives the first clamp 2213 to rotate, and the first clamp 2213 drives the movable plate 214 to open the fixed plate 213, so that the steel bar falls, and falls into the unloading channel between the guide plates along the oblique edge of the mounting frame 212, and falls into the loading plate 341 of the beam threading mechanism 3 below. Start the translation motor 434, drive the movable frame 432 to move forward on the fixed frame 431, thereby driving the support frame 421 of the support assembly 42 to move forward, and the support frame 421 drives the beam threading mechanism 3 to move forward to the beam threading position. The beam-threading drive motor 311 is started to drive the synchronous belt 315 to move, and the synchronous belt 315 drives the connection block 331 and the push block 332 of the beam-threading moving assembly 33 to move, and the connection block 331 and the push block 332 drive the carrier plate 341 to move to the right, and the right side of the carrier plate 341 passes through the openings on both sides of the mounting platform 351 of the blocking assembly 35, and the blocking cylinder 352 is started, and the piston rod of the blocking cylinder 352 drives the blocking block 353 to descend, blocking the left end of the bottom web horizontal rib, and then the beam-threading drive motor 311 is started again to drive the carrier plate 341 to move to the left and reset, and the bottom web horizontal rib cannot be reset due to being blocked by the blocking block 353, and finally falls from the carrier plate 341. After the carrier plate 341 is reset, the translation motor 434 is started to drive the support frame 421 to reset, so that the beam-threading mechanism 3 is reset to the material receiving position below the material receiving assembly 21, and the beam-threading and material-cutting of the bottom web horizontal rib is completed.
[0068] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A device for threading horizontal ribs of a bottom web, comprising a frame, a material receiving mechanism, a threading mechanism, and a translation mechanism, characterized in that: The frame is arranged horizontally on the left and right sides; the material receiving mechanism is arranged on the top surface of the frame, including a material receiving component, a turning component, and a guide component; the material receiving mechanism includes a material receiving component and a turning component; the material receiving component includes a mounting frame, a fixed plate, and a movable plate; the mounting frame is arranged horizontally on the left and right sides of the top surface of the frame, and two mounting frames are arranged at intervals in front and behind, and the cross-section of the mounting frame is a right-angled triangle structure, the hypotenuses of the two mounting frames are arranged oppositely, and a material discharge port is formed between the two mounting frames; the fixed plate and the movable plate are angle plate structures, and the openings are opposite to each other to form a rectangular channel, and the fixed plate and the movable plate are provided with two groups, which are respectively connected to the top surfaces of the two mounting frames through the turning component in a way that the movable plates are opposite to each other; the turning component includes The active flip structure is provided with multiple active flip structures, which are respectively arranged on the mounting frame at intervals, including a first mounting seat, a first clamping plate, a first clamping member, and a flip cylinder; the first mounting seat is fixedly arranged on the top of the mounting frame; the first clamping plate is vertically fixedly arranged on the top surface of the first mounting seat, and the left and right sides thereof are provided with through-clamps fixedly connected to the side and top surface of the fixed plate close to the mounting frame; the side of the lower part of the first clamping member close to the mounting frame is fixedly connected to the side of the movable plate away from the mounting frame, and the upper part is inclined upward and hinged to the upper part of the first clamping plate; the cylinder body of the flip cylinder is hinged to the first mounting seat, and its piston rod is upwardly hinged to the upper end of the first clamping member; the guide assembly includes a first guide plate, a second Guide plate; the first guide plate is arranged at the bottom of the front mounting frame; the second guide plate is arranged at the bottom of the rear mounting frame; the first guide plate and the second guide plate form a side opposite to each other with an upper section inclined downward in the direction of the beam-threading mechanism and a lower section vertical material discharge channel; the translation mechanism includes a base frame, a support assembly, and a translation assembly; the bottom surface of the translation assembly is fixedly connected to the bottom surface of the frame; the bottom surface of the base frame is fixedly connected to the top surface of the translation assembly; the support assembly is fixedly arranged vertically on the top surface of the base frame, and multiple support assemblies are arranged at intervals on the left and right; the beam-threading mechanism includes a beam-threading drive assembly, a mounting plate, a beam-threading moving assembly, a material loading assembly, and a blocking assembly; the beam-threading drive assembly is arranged on the left end support assembly Top surface; the mounting plate is horizontally arranged on the top surfaces of multiple translation components; the loading component is horizontally arranged on the mounting plate; one end of the beam-threading moving component is fixedly connected to the beam-threading driving component, and the other end is fixedly connected to the loading component; the blocking component is arranged on the top surface of the right end of the mounting plate; the horizontal reinforcement of the bottom web enters the material receiving mechanism and falls into the loading component, and the beam-threading moving component is driven to move by the beam-threading driving component, and the beam-threading moving component drives the loading component carrying the steel bars to move to the right end of the mounting plate, and the steel bars are blocked by the blocking component to prevent the steel bars from moving, and then the beam-threading driving component drives the beam-threading moving component to move and reset, and the beam-threading moving component drives the loading component to reset, so that the steel bars fall from the loading component.
2. A bottom web horizontal reinforcement threading device according to claim 1, characterized in that: The flip assembly also includes a passive flip structure; the passive flip structure is provided in plurality and is respectively arranged between adjacent active flip assemblies, including a second mounting seat, a second clamping plate, and a second clamping member; the second mounting seat is fixedly arranged on the top surface of the mounting frame; the second clamping plate is vertically fixedly arranged on the top surface of the second mounting seat, and its left and right sides are provided with through-clamps fixedly connected to the side and top surface of the fixed plate close to the mounting frame; the lower part of the second clamping member is fixedly connected to the side of the movable plate away from the mounting frame on one side close to the mounting frame, and the upper part is hinged to the upper part of the second clamping plate.
3. The bottom web horizontal reinforcement threading device according to claim 1, characterized in that: The beam-through driving assembly includes a beam-through driving motor, a driving pulley, a driven pulley, a pulley fixing seat, and a synchronous belt; the beam-through driving motor is fixedly arranged on the top surface of the left end support assembly, and its output end faces the front side; the driving pulley fixing sleeve is arranged on the output shaft of the beam-through driving motor; the pulley fixing seat is fixedly arranged on the right side of the top surface of the mounting plate; the driven pulley is rotatably arranged on the front side of the pulley fixing seat, and is connected to the driving pulley through the synchronous belt.
4. A bottom web horizontal reinforcement threading device according to claim 3, characterized in that: The material loading assembly comprises a material loading plate; the material loading plate is an angle steel structure, with its opening facing upward, and its bottom surface movably connected to the top surface of the mounting plate through a V-shaped pulley; the bottom surface of the V-shaped pulley is fixedly connected to the top surface of the mounting plate.
5. A bottom web horizontal reinforcement threading device according to claim 4, characterized in that: The beam-threading moving assembly includes a connecting block and a pushing block; the connecting block is horizontally arranged front and rear, and its front side is fixedly connected to the synchronous belt; the pushing block is fixedly arranged on the bottom surface of the rear side of the connecting block, and its bottom is fixedly connected to the opening of the loading plate.
6. A bottom web horizontal reinforcement threading device according to claim 5, characterized in that: The blocking assembly includes a mounting platform, a first cylinder, a second cylinder, and a blocking block; the mounting platform is mounted on the top surface of the right end of the mounting plate, and openings are provided on its left and right sides for the carrier plate to pass through; the first cylinder is horizontally arranged on the top surface of the mounting platform, with its piston rod facing right; the second cylinder is vertically arranged, with its cylinder body fixedly connected to the piston rod of the first cylinder, and the piston rod of the second cylinder facing downward; the blocking block is vertically arranged, with its top surface fixedly connected to the piston rod of the second cylinder.
7. The bottom web horizontal reinforcement threading device according to claim 1, characterized in that: There are multiple translation assemblies, which are arranged on the bottom surface of the frame at intervals on the left and right. The translation assembly includes a fixed frame, a movable frame, a slide rail, a translation motor, a gear, and a rack; the fixed frame is fixedly arranged on the top surface of the bottom of the frame in a front-to-back horizontal manner; the slide rail is arranged on the left and right sides of the fixed frame in a front-to-back horizontal manner; the rack is arranged in the middle of the fixed frame in a front-to-back horizontal manner; the movable frame is arranged horizontally in the front-to-back direction, and its bottom left and right sides are movably connected to the slide rail through sliders, and the top surface is fixedly connected to the base frame; the translation motor is fixedly and vertically arranged inside the movable frame, and its output shaft faces downward; the gear sleeve is arranged on the output shaft of the translation motor and meshes with the rack; the support assembly includes a support frame; the support frame is fixedly and vertically arranged on the base frame corresponding to the translation assembly.
Citation Information
Patent Citations
Conveying device for stirrups, additional reinforced bars and longitudinal reinforced bars applied to manufacture of precast beams
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