A comprehensive processing equipment for cutting and grinding metal spiral wound gaskets
By designing comprehensive processing equipment, the automatic cutting and grinding of metal winding gaskets is solved, and the problem of low automation level in the existing technology is improved.
Patent Information
- Application Number
- CN202411295368.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-09-18
AI Technical Summary
During the process of metal winding gaskets, the level of cutting and grinding automation is low, resulting in poor connection between cutting and grinding of steel strips, affecting the processing progress and efficiency.
Design an integrated processing equipment, including a loading assembly, a support conveying assembly, a cutting assembly and a grinding assembly, through which the coiled steel belt is expanded and cut longitudinally, forming a plurality of long strips, and then Side polishing is carried out on the same equipment, combining machine vision detection and adjustment mechanism to achieve automated operations.
It improves the level of cutting and grinding automation of metal winding gaskets, ensures smooth connection between cutting and grinding of steel strips, and improves processing progress and efficiency.
Smart Images

Figure CN118809203B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metal plate processing, and more specifically, relates to a plate cutting and grinding comprehensive processing equipment for processing metal spiral wound gaskets. Background Art
[0002] Metal wound gaskets are a widely used sealing gasket. They are the gaskets with better resilience among semi-metallic sealing gaskets. They are made of V-shaped or W-shaped thin steel strips and various fillers alternately wound together. They can withstand high temperature and high pressure and adapt to ultra-low temperature or vacuum conditions. By changing the material combination of the gasket, the chemical corrosion problem of various media on the gasket can be solved. There are many types of metal wound gaskets. The existing metal wound gasket is a metal wound gasket with inner and outer rings. The inner and outer rings limit and strengthen the sealing gasket, which increases the overall strength and sealing effect of the metal wound gasket.
[0003] The plate material for processing metal wound gaskets is usually a coiled steel or steel strip. During the processing of metal wound gaskets, the steel strip used to make the metal wound gasket needs to be cut and polished. The cutting equipment and polishing equipment used in the prior art are two sets of equipment, which need to be processed in sequence. The cutting equipment is a device that cuts the steel strip longitudinally into multiple strip-shaped thin plates, and the polishing device is a device that polishes the side of the steel strip or strip-shaped thin plate, in order to improve the production quality of the wound gasket. If the cutting equipment and the polishing equipment are not set in a position close to each other, the cutting and polishing processing time of the steel strip will be long, and the connection between the processes will not be smooth, resulting in a low level of automation in the production of metal wound gaskets, affecting the processing progress and efficiency of the metal wound gaskets. Summary of the invention
[0004] The purpose of the present invention is to provide a comprehensive processing equipment for plate cutting and grinding for processing metal wound gaskets, aiming to solve the technical problems of low automation level in cutting and grinding of steel strips and poor connection between cutting and grinding of steel strips during the processing of metal wound gaskets, which affect the processing progress and efficiency of metal wound gaskets.
[0005] To achieve the above object, the technical solution adopted by the present invention is: to provide a plate cutting and grinding comprehensive processing equipment for processing metal spiral wound gaskets, comprising:
[0006] A loading assembly, suitable for placing a coiled steel strip;
[0007] A supporting conveying assembly is arranged at the side of the feeding assembly, and one end of the coiled steel belt is placed on the supporting conveying assembly. The supporting conveying assembly is suitable for supporting and pulling one end of the steel belt to move. The coiled steel belt is unfolded on the supporting conveying assembly to form a plate shape;
[0008] A cutting assembly is arranged above the supporting and conveying assembly, and is suitable for cutting the steel strip located at the upper end of the supporting and conveying assembly along its longitudinal direction, so that the cut steel strip forms a plurality of long thin plates, and the supporting and conveying assembly is used to drive the plurality of long thin plates to move along the length direction of the supporting and conveying assembly;
[0009] The grinding component is arranged above the supporting and conveying component and behind the cutting component, and is suitable for grinding and removing burrs from the side edges of the plurality of the long thin plates on the supporting and conveying component.
[0010] In a possible implementation, the plate cutting and grinding comprehensive processing equipment for processing the metal spiral wound gasket also includes:
[0011] Multiple winding assemblies are respectively suitable for winding the multiple long thin plates into rolls one by one. The winding assemblies have the freedom to move in a horizontal plane to adjust the winding position of the long thin plates. The winding assemblies can adjust the winding diameter of the long thin plates.
[0012] In a possible implementation, the plate cutting and grinding comprehensive processing equipment for processing the metal spiral wound gasket also includes:
[0013] A conveyor, wherein the winding assembly is arranged on the conveyor, a movable wheel is arranged at the bottom of the conveyor, the conveyor is suitable for adjusting the position of the winding assembly, and the height of the conveyor can be adjusted.
[0014] In a possible implementation, the plate cutting and grinding comprehensive processing equipment for processing the metal spiral wound gasket also includes:
[0015] Two groups of pressing components are respectively arranged above the supporting and conveying components and are respectively located in front of the cutting component and behind the grinding component. They are respectively suitable for pushing the plate-shaped steel belt and the long thin plate vertically downward. The two groups of pressing components are respectively in rolling contact with the plate-shaped steel belt and the long thin plate, so that the plate-shaped steel belt and the long thin plate are placed flat on the upper end of the supporting and conveying components.
[0016] In a possible implementation, a support frame is provided above the supporting and conveying assembly, one end of the support frame is rotatably connected to the side of the supporting and conveying assembly, the plane formed by the rotation of the support frame is in the vertical plane, and the cutting assembly, the grinding assembly and the two groups of the pressing assemblies are all connected to the lower end of the support frame.
[0017] In a possible implementation, the support frame is a long strip-shaped plate-like component, a slide rail is provided at the bottom end of the support frame, the length direction of the slide rail is along the length direction of the support frame, the upper end of the cutting assembly, the upper end of the grinding assembly and the upper ends of the two groups of pressing assemblies are all slidably connected to the slide rail and the setting positions are all adjustable.
[0018] In a possible implementation, the plate cutting and grinding comprehensive processing equipment for processing the metal spiral wound gasket also includes:
[0019] A machine vision inspection component, the upper end of which is connected to the slide rail, and is suitable for performing machine vision inspection on the appearance quality of the long thin plate, the machine vision inspection component comprising:
[0020] An arc-shaped plate, which is arc-shaped and connected to the slide rail at both ends, and the position of the arc-shaped plate on the slide rail can be adjusted;
[0021] A plurality of hanging rings are evenly connected to the lower end of the arc-shaped plate, and the plurality of hanging rings are arranged along the arc direction of the arc-shaped plate;
[0022] A plurality of image collectors are connected to the plurality of hanging rings one by one, and the image collectors are used to collect surface image information of the long thin plate;
[0023] The image processing system is electrically connected to the plurality of image collectors and is used to receive and process the collected image information so as to analyze and detect the surface appearance quality of the long strip thin plate, and can output the detection result after the detection.
[0024] In one possible implementation, a plurality of correcting assemblies are provided on the side of the supporting and conveying assembly, and the plurality of correcting assemblies are combined to form a space suitable for limiting the plate-like steel plate along the width direction of the supporting and conveying assembly, so that the plate-like steel plate can be conveyed along the length direction of the supporting and conveying assembly, and the limiting space of the plate-like steel plate by the plurality of correcting assemblies can be adjusted.
[0025] In a possible implementation, the cutting component includes:
[0026] A crossbeam, the length direction of which is arranged parallel to the width direction of the supporting and conveying assembly;
[0027] A slideway connected to the bottom end of the beam, with its length direction parallel to the length direction of the beam;
[0028] A plurality of telescopic columns, wherein the axial direction of the telescopic columns is perpendicular to the length direction of the slideway, the telescopic columns have the freedom to telescope along the axial direction thereof, the upper ends of the telescopic columns are slidably connected to the slideway and have the freedom to slide on the slideway, and the positions of the telescopic columns after sliding can be limited;
[0029] A plurality of rotating tables are connected to the lower ends of the plurality of telescopic columns respectively and one by one, and the lower ends of the rotating tables have a circumferential rotational degree of freedom;
[0030] A plurality of support columns, the upper ends of which are connected to the lower ends of the plurality of rotating tables one by one;
[0031] A plurality of cutting machines are respectively hinged to the lower ends of the plurality of support columns, and the cutting machines have the freedom to rotate along a plane parallel to the transverse cross section of the steel strip. The plurality of cutting machines are used to cut the steel strip at the same time, and the longitudinal cutting of the steel strip is formed as the steel strip moves. The distance between two adjacent cutting machines in the plurality of cutting machines is the width of the long thin strip to be cut, and the width of the long thin strip cut by the cutting assembly is adjusted by means of the sliding of the cutting machine;
[0032] A plurality of ejector rods are respectively hinged at one end to the side wall of the support column and at the other end to the cutting machine. The ejector rods are used to push the cutting machine to rotate. The cutting position of the cutting machine is adjusted by means of the sliding and extension of the telescopic column, the rotation of the rotating table and the rotation of the cutting machine.
[0033] In a possible implementation, the winding assembly includes:
[0034] A fixed frame connected to the upper end of the conveyor, and the conveyor is used to drive the fixed frame to move;
[0035] A motor, connected to the upper end of the fixing frame, having a power output end;
[0036] A turntable is arranged vertically, the middle part of which is connected to the power output end of the motor, and has the freedom of rotation along the circumference of the power output end of the motor;
[0037] A plurality of slide grooves are respectively arranged on the vertical surface of the turntable and are evenly distributed in a ring array along the circumference of the turntable. The slide grooves are slidably connected with sliders. The sliders have the freedom to slide along the radial direction of the turntable and the position of the sliders after sliding can be limited.
[0038] A plurality of sliding rods are provided, each of which has one end connected to the slider and the other end being a free end. The length direction of the sliding rod is horizontal and parallel to the axial direction of the turntable. The plurality of sliding rods form a circle and are used to support and wind the long thin plate. The winding diameter of the long thin plate is adjusted by sliding the plurality of sliding rods.
[0039] The beneficial effects of the plate cutting and grinding comprehensive processing equipment for processing metal wound gaskets provided by the present invention are as follows: compared with the prior art, the plate cutting and grinding comprehensive processing equipment for processing metal wound gaskets provided by the present invention comprises a feeding component, a supporting and conveying component, a cutting component and a grinding component, the feeding component has a placement frame for placing a coiled steel strip; the supporting and conveying component is arranged at the side of the feeding component, one end of the coiled steel strip is placed on the supporting and conveying component, the supporting and conveying component is suitable for supporting and pulling one end of the steel strip to move, and the coiled steel strip is unfolded on the supporting and conveying component to form a plate shape; the cutting component is arranged above the supporting and conveying component, and is suitable for cutting the steel strip located at the upper end of the supporting and conveying component along its longitudinal The steel strip is cut in the longitudinal direction, and the cut steel strip is formed into a plurality of long thin plates. The supporting and conveying assembly is used to drive the plurality of long thin plates to move along the length direction of the supporting and conveying assembly; the grinding assembly is arranged above the supporting and conveying assembly and behind the cutting assembly, and is suitable for grinding and removing burrs on the side edges of the plurality of long thin plates located on the supporting and conveying assembly, thereby solving the technical problems of low automation level in cutting and grinding of steel strips, poor connection between cutting and grinding of steel strips, and influence on processing progress and efficiency of metal wound gaskets during processing of metal wound gaskets. The steel strip has the technical effect of realizing automated operation of cutting and grinding of steel strips, smooth connection between cutting and grinding of steel strips, and improving processing progress and efficiency of metal wound gaskets. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0041] Figure 1 A schematic diagram of the structure of a comprehensive processing equipment for cutting and grinding a metal spiral wound gasket provided in an embodiment of the present invention;
[0042] Figure 2 A schematic diagram of the structures of a cutting component, a grinding component and a pressing component of a plate cutting and grinding comprehensive processing equipment for processing a metal spiral wound gasket provided in an embodiment of the present invention;
[0043] Figure 3 A schematic diagram of the structure of a cutting component of a plate cutting and grinding comprehensive processing equipment for processing a metal spiral wound gasket provided in an embodiment of the present invention;
[0044] Figure 4 A schematic diagram of the structure of a grinding component of a plate cutting and grinding comprehensive processing equipment for processing a metal spiral wound gasket provided in an embodiment of the present invention;
[0045] Figure 5 for Figure 4 A schematic diagram of a grinding machine and a connection structure of a grinding assembly;
[0046] Figure 6 A schematic diagram of the structure of a winding assembly of a plate cutting and grinding comprehensive processing equipment for processing a metal spiral wound gasket provided in an embodiment of the present invention;
[0047] Figure 7 A schematic diagram of the structure of a machine vision detection component of a plate cutting and grinding comprehensive processing equipment for processing a metal spiral wound gasket provided in an embodiment of the present invention;
[0048] Figure 8 A schematic diagram of the partial structure of a feeding assembly and a supporting and conveying assembly of a plate cutting and grinding comprehensive processing equipment for processing a metal spiral wound gasket provided in an embodiment of the present invention;
[0049] Fig. 9 for Figure 8 A schematic diagram of the side view of the cutting plate located on the supporting conveying assembly;
[0050] Fig.10 A schematic diagram of the structure of a deviation correction component of a plate cutting and grinding comprehensive processing equipment for processing a metal wound gasket provided in an embodiment of the present invention.
[0051] Description of reference numerals:
[0052] 1. Feeding assembly; 11. Car body; 12. Column; 13. Roller; 14. Wheel;
[0053] 2. Supporting and conveying assembly; 21. Correction assembly; 211. Rod body; 212. Screw rod; 213. Top plate;
[0054] 3. Cutting assembly; 31. Crossbeam; 32. Slide; 33. Telescopic column; 34. Rotating table; 35. Support column; 36. Cutting machine; 37. Ejector rod; 38. Ladder frame;
[0055] 4. Grinding assembly; 41. Grinding machine;
[0056] 5. Cutting board; 51. Groove;
[0057] 6. winding assembly; 61. fixing frame; 62. motor; 63. turntable; 64. slideway; 65. slide bar; 66. slide block;
[0058] 7. Conveyor; 71. Moving wheel;
[0059] 8. Down-pressing assembly; 81. Horizontal plate; 82. Telescopic rod; 83. Roller body;
[0060] 9. Support frame; 91. Slide rail;
[0061] 10. Machine vision detection component; 101. Curved plate; 102. Hanging ring; 103. Image collector; 104. Image processing system. DETAILED DESCRIPTION
[0062] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0063] Please also read Figures 1 to 10 Now, a plate cutting and grinding comprehensive processing equipment for processing metal wound gaskets provided by the present invention is described. The integrated processing equipment for cutting and grinding plates for processing metal wound gaskets comprises a feeding component 1, a supporting and conveying component 2, a cutting component 3 and a grinding component 4, wherein the feeding component 1 is suitable for placing a coiled steel strip; the supporting and conveying component 2 is arranged at the side of the feeding component 1, and one end of the coiled steel strip is placed on the supporting and conveying component 2, and the supporting and conveying component 2 is suitable for supporting and pulling one end of the steel strip to move, and the coiled steel strip is formed into a plate shape after being unfolded on the supporting and conveying component 2; the cutting component 3 is arranged above the supporting and conveying component 2, and is suitable for cutting the steel strip located at the upper end of the supporting and conveying component 2 along its longitudinal direction, and the cut steel strip forms a plurality of long thin plates, and the supporting and conveying component 2 is used to drive the plurality of long thin plates to move along the length direction of the supporting and conveying component 2; the grinding component 4 is arranged above the supporting and conveying component 2 and behind the cutting component 3, and is suitable for grinding and deburring the side edges of the plurality of long thin plates located on the supporting and conveying component 2.
[0064] The present invention provides a comprehensive processing equipment for cutting and grinding plates for processing metal wound gaskets. Compared with the prior art, a feeding component 1 and a supporting and conveying component 2 are provided to allow a rolled steel strip to be unfolded and fall onto the supporting and conveying component 2. The cutting component 3 can cut the steel plate into a plurality of long thin plates. The grinding component 4 can grind the side edges of the long thin plates to improve the production quality of the metal wound gaskets. The equipment solves the technical problems of low automation level in cutting and grinding of steel strips, poor connection between cutting and grinding of steel strips, and influence on processing progress and efficiency of metal wound gaskets during processing of metal wound gaskets. The equipment has the technical effect of realizing automated operation of cutting and grinding of steel strips, smooth connection between cutting and grinding of steel strips, and improving processing progress and efficiency of metal wound gaskets.
[0065] The width of the coiled steel strip is relatively large. In order to facilitate the processing of the wound gasket, the steel strip needs to be cut into multiple strips so that the strips meet the requirements of producing the wound gasket, that is, the cutting component 3 is equivalent to a slitting machine or a longitudinal shearing machine, which can cut the coiled steel strip into multiple strips, but it is different from the prior art and has better technical effects than the prior art. The present invention also includes a control mechanism (which is the prior art, not shown in the figure), which is an electronic control product in the prior art, with a built-in PLC control chip, a control circuit, a control panel, and a plurality of control buttons on the outer wall, which are respectively electrically connected to the supporting conveying component 2, the cutting component 3 and the grinding component 4. After the electrical connection, the operation of the supporting conveying component 2, the cutting component 3 and the grinding component 4 can be controlled, and then the automatic control operation of the cutting and grinding of the steel strip can be realized, so as to improve the production efficiency and speed of the steel strip and meet the processing requirements of a large number of wound gaskets.
[0066] Specifically, the loading assembly 1 includes a vehicle body 11 that can move in the horizontal direction, a column 12 connected to the upper end of the vehicle body 11 and capable of adjusting the height in the vertical direction, and a roller 13 connected to the upper end of the column 12. The coiled steel strip is sleeved on the roller 13 and can rotate in a circular direction. The horizontal position of the roller 13 is adjusted by means of the vehicle body 11, and the height is adjusted by means of the column 12. The vehicle body 11 and the column 12 are both electrically connected to a control mechanism, and the movement of the vehicle body 11 and the extension and retraction of the column 12 are both controlled by the control mechanism. The coiled steel strip is placed on the roller 13, and the position of the steel strip in the horizontal direction can be adjusted by moving the vehicle body 11, and the height of the steel strip can be adjusted by means of the column 12, so as to convey the steel strip to the supporting conveying assembly 2. The column 12 can adopt an electric lifting column in the prior art, and the extension and retraction can be controlled by operating the control mechanism, thereby adjusting the height of the steel strip.
[0067] Preferably, four wheels 14 are provided at the bottom of the vehicle body 11 to support the movement of the vehicle body 11. The vehicle body 11 can be moved by pushing the vehicle body 11, which is easy to operate. The lower end of the column 12 is slidably connected to the upper end of the vehicle body 11 and the sliding direction is along the length direction of the vehicle body 11. By pushing the column 12 to slide, the position of the steel belt can be adjusted after sliding. The position adjustment of the movement of the vehicle body 11 can be regarded as a large-range adjustment, while the sliding adjustment of the column 12 can be regarded as a fine adjustment.
[0068] Preferably, the supporting conveying assembly 2 is a conveyor, wherein the upper end of the conveyor is a conveying plane, and the conveying plane is flat or horizontal, wherein the height of the conveyor can be adjusted, and the height can be adjusted independently according to actual conditions. The conveyor includes a conveyor belt, and a cutting plate 5 is provided on the outer wall of the conveyor belt. The transverse cross-section of the cutting plate 5 is rectangular, and its function is to support the steel plate so that the steel plate is flat and convenient for sawing or cutting. It can be regarded as that the circulating transmission of the conveyor belt can drive the circulating rotation or transmission of the cutting plate 5, that is, the conveyor belt and the cutting plate 5 run together, but the transverse cross-section of the cutting plate 5 is always rectangular, that is, Fig. 9 The shape in the middle. The cutting board 5 is allowed to be deformed along the longitudinal direction of the cutting board 5. The longitudinal strength of the cutting board 5 is less than the transverse structural strength. For example, structural parts such as ribs can be built into the transverse direction to enhance the strength, such as the structure of a chain. At the same time, the cutting board 5 can rotate with the conveyor belt, but the structural strength of the cutting board 5 must be greater than the structural strength of the conveyor belt. The purpose of the above-mentioned setting of the cutting board 5 is to facilitate the cutting of the steel plate, so that the steel plate does not move or deform during cutting, and the cutting quality is not affected, which meets the production requirements. There are multiple grooves 51 evenly distributed on the cutting board 5. The grooves 51 are used to accommodate the cutting parts of the cutting assembly 3, which can cut the steel plate without cutting the cutting board 5 or the conveyor belt. Of course, the cutting depth must be mastered or controlled during the cutting process.
[0069] For ease of understanding, "front" and "rear" are defined in the present invention, wherein the "front" is along the conveying direction of the steel plate. There are two components, one of which is located close to the loading component 1, and the position of this component is defined as the "front"; the other component is located away from the loading component 1, and the position of this component is defined as the "rear".
[0070] In some embodiments, see Figure 1 and Figure 6 The plate cutting and grinding comprehensive processing equipment for processing metal spiral wound gaskets also includes a plurality of winding assemblies 6, which are respectively suitable for winding a plurality of long thin plates into coils one by one. The winding assemblies 6 have the freedom to move in a horizontal plane to adjust the winding position of the long thin plates, and the winding diameter of the long thin plates can be adjusted by the winding assemblies 6. When there are remaining long thin plates that do not need to be processed into spiral wound gaskets, the surplus long thin plates can be wound into coils, so that the storage and arrangement of the long thin plates are realized, which is conducive to the later reuse and the production of spiral wound gaskets.
[0071] In some embodiments, see Figure 1 and Figure 6The plate cutting and grinding comprehensive processing equipment for processing metal spiral wound gaskets also includes a conveyor 7, a winding assembly 6 is arranged on the conveyor 7, and a moving wheel 71 is arranged at the bottom of the conveyor 7. The conveyor 7 is suitable for adjusting the position of the winding assembly 6, and the height of the conveyor 7 can be adjusted. The conveyor 7 can be the same as the conveyor 7 supporting the conveying assembly 2 mentioned above. The conveyor 7 is a product in the prior art and can be moved along the conveyor 7. Figure 1 The conveyor 7 is electrically connected to the control mechanism and its operation is controlled by the control mechanism. The position of the conveyor 7 can be adjusted by moving the moving wheel 71, thereby adjusting the position of the winding assembly 6 to facilitate the winding operation. The conveyor 7 is a member capable of adjusting the height. The moving wheel 71 is a roller, a wheel or a universal wheel.
[0072] The steel plate is cut and polished during the movement. To ensure the quality of cutting and polishing of the steel plate, in some embodiments, please refer to Figure 1 to Figure 2 The plate cutting and grinding comprehensive processing equipment for processing metal spiral wound gaskets also includes two sets of pressing components 8, which are respectively arranged above the supporting and conveying component 2 and respectively located in front of the cutting component 3 and behind the grinding component 4, and are respectively suitable for vertically pushing the plate-shaped steel belt and the long thin plate downward. The two sets of pressing components 8 are respectively in rolling contact with the plate-shaped steel belt and the long thin plate, so that the plate-shaped steel belt and the long thin plate are placed flat on the upper end of the supporting and conveying component 2. The pressing components 8 are located above the supporting and conveying component 2 and close to both ends, in order to ensure that the steel plate can be cut and ground during the movement, and to ensure the processing quality. The pressing assembly 8 includes a horizontal plate 81, two telescopic rods 82 arranged at intervals at the lower end of the horizontal plate 81, and a roller body 83 arranged at the lower ends of the two telescopic rods 82. The two ends of the roller body 83 are respectively connected to the lower ends of the two telescopic rods 82. The roller body 83 can roll and contact and press down the steel plate. The roller body 83 rolls on the upper end of the steel plate and can also flatten the uneven steel plate. The height of the roller body 83 can be adjusted by controlling the extension and contraction of the telescopic rod 82, wherein the telescopic rod 82 is an electric rod, which is electrically connected to the control mechanism and its operation is controlled by the control mechanism.
[0073] In some embodiments, see Figure 1 to Figure 2 A support frame 9 is arranged above the supporting and conveying assembly 2, one end of the support frame 9 is rotatably connected to the side of the supporting and conveying assembly 2, and the plane formed by the rotation of the support frame 9 is in the vertical plane. The cutting assembly 3, the grinding assembly 4 and the two sets of pressing assemblies 8 are all connected to the lower end of the support frame 9. The support frame 9 is in the shape of a question mark, the upper end is in the shape of a flat plate, and the lower end is rotatably connected to the supporting and conveying assembly 2, that is, the support frame 9 can rotate around its rotation connection, and the plane after rotation is in the vertical plane. The purpose of rotation is to adjust the height of the cutting assembly 3, the grinding assembly 4 and the pressing assembly 8.
[0074] The above-mentioned transverse plate 81 is slidably connected to the support frame 9, and the sliding direction of the transverse plate 81 is along the length direction of the support frame 9. When the support frame 9 is horizontal, the sliding direction of the transverse plate 81 is along the horizontal direction.
[0075] In some embodiments, see Figure 1 to Figure 2 The support frame 9 is a long strip-shaped plate-like component, and a slide rail 91 is arranged at the bottom of the support frame 9. The length direction of the slide rail 91 is along the length direction of the support frame 9. The upper end of the cutting component 3, the upper end of the grinding component 4 and the upper ends of the two sets of pressing components 8 are all slidably connected to the slide rail 91 and the positions of the settings can be adjusted. The above means that the upper end of the support frame 9 is a long strip-shaped plate-like component. By sliding the cutting component 3, the grinding component 4 and the pressing component 8, the cutting position, the grinding position and the pressing position of the steel plate can be adjusted, and the positions between each other can also be adjusted to avoid collisions between each other and affect the operation.
[0076] In some embodiments, see Figure 1 and Figure 7 The plate cutting and grinding comprehensive processing equipment for processing metal wound gaskets also includes a machine vision detection component 10, the upper end of which is connected to the slide rail 91, suitable for machine vision detection of the appearance quality of the long thin plate, the machine vision detection component 10 includes an arc plate 101, a plurality of hanging rings 102, a plurality of image collectors 103 and an image processing system 104, the arc plate 101 is arc-shaped and both ends are connected to the slide rail 91, and the position of the arc plate 101 on the slide rail 91 can be adjusted; a plurality of hanging rings 102 are evenly connected to the lower end of the arc plate 101, and a plurality of hanging rings 102 are arranged along the arc direction of the arc plate 101; a plurality of image collectors 103 are respectively connected to a plurality of hanging rings 102 in a one-to-one correspondence, and the image collectors 103 are used to collect surface image information toward the long thin plate; the image processing system 104 is electrically connected to the plurality of image collectors 103 and is used to receive and process the collected image information to analyze and detect the surface appearance quality of the long thin plate, and can output the detection results after the detection. The image processing system 104 in this embodiment is a prior art product, which can realize comparative analysis of the collected images and output the judgment results after processing. An image database of quality defects of steel plates is set in the image processing system 104. By comparing and analyzing with the collected images, it can be judged whether the steel plate has appearance quality defects, etc. If there are defects, an alarm signal will be issued to alert the staff. The position of the curved plate 101 is to enable multiple image collectors 103 to capture images of steel plates in a larger range to the maximum extent, which is conducive to improving the efficiency of machine vision inspection. By moving the hanging ring 102 on the curved plate 101, the position of the image collector 103 can be adjusted, which is conducive to capturing more comprehensive and qualified steel plate images.
[0077] Preferably, the image collector 103 may be an industrial CCD camera, and the plane enclosed by the arc direction of the arc plate 101 may be parallel to the length direction or the width direction of the steel plate.
[0078] To ensure that the steel plate does not deflect during transportation or movement, which is beneficial for cutting and grinding, in some embodiments, refer to Figure 1 and Fig.10 , a plurality of correcting components 21 are arranged on the side of the supporting and conveying component 2, and the plurality of correcting components 21 are combined to form a space suitable for limiting the plate-like steel plate along the width direction of the supporting and conveying component 2, so that the plate-like steel plate can be conveyed along the length direction of the supporting and conveying component 2, and the limiting space of the plate-like steel plate by the plurality of correcting components 21 can be adjusted. In the present embodiment, four correcting components 21 are arranged, and each two correcting components 21 form a group, which are respectively arranged on both sides of the supporting and conveying component 2, and the positions in which they are arranged are fixed, and the function is to form a top structure or clamping for the steel plate, so as to effectively prevent the steel plate from moving along the width direction of the supporting and conveying component 2 during the movement. The area between each group of correcting components 21 forms a limiting space, and the length or width of the limiting space is slightly larger than the width of the steel plate, so that the steel plate can be allowed to pass through the limiting space, and the steel plate can be limited. The supporting conveying assembly 2 includes a conveyor and a frame arranged below the conveyor. The correcting assembly 21 is arranged on the frame (which is a part of the structure of the supporting conveying assembly 2) located below the conveyor belt. The operation of the correcting assembly 21 does not affect the normal circulation transmission of the conveyor belt.
[0079] Specifically, the deviation correction component 21 includes a rod body 211 connected to the frame, a screw rod 212 (horizontally) screwed to the upper part of the rod body 211, and a top plate 213 connected to the screw rod 212 close to the conveyor belt. The top plate 213 is used to contact the side of the steel plate. By screwing the screw rod 212, the distance between the top plate 213 and the steel plate can be adjusted, thereby adjusting the length or width of the limiting space, thereby realizing the deviation correction of the steel plate.
[0080] In some embodiments, see Figures 1 to 3The cutting assembly 3 includes a crossbeam 31, a slide 32, a plurality of telescopic columns 33, a plurality of rotating tables 34, a plurality of supporting columns 35, a plurality of cutting machines 36 and a plurality of ejector rods 37. The length direction of the crossbeam 31 is arranged parallel to the width direction of the supporting conveying assembly 2; the slide 32 is connected to the bottom end of the crossbeam 31, and the length direction is parallel to the length direction of the crossbeam 31; the plurality of telescopic columns 33 are axially perpendicular to the length direction of the slide 32, and the telescopic columns 33 have the freedom of telescopic extension along their axial direction, and the upper end of the telescopic column 33 is slidably connected to the slide 32 and has the freedom of sliding on the slide 32, and the position of the telescopic column 33 after sliding can be limited; the plurality of rotating tables 34 are respectively connected to the lower ends of the plurality of telescopic columns 33 in a one-to-one correspondence, and the lower ends of the rotating tables 34 have the freedom of circumferential rotation; the upper ends of the plurality of supporting columns 35 are respectively connected to the lower ends of the plurality of rotating tables 34 in a one-to-one correspondence; the plurality of cutting machines 36 are respectively hinged to the plurality of At the lower end of the support column 35, the cutting machine 36 has the freedom to rotate in a plane parallel to the transverse cross-section of the steel strip. The multiple cutting machines 36 are used to cut the steel strip at the same time. As the steel strip moves, the longitudinal cutting of the steel strip is formed. The distance between two adjacent cutting machines 36 in the multiple cutting machines 36 is the width of the cut long thin plate. The width of the long thin plate cut by the cutting assembly 3 is adjusted by the sliding of the cutting machine 36; multiple pushing rods 37 are respectively hinged to the side wall of the support column 35 at one end and hinged to the cutting machine 36 at the other end. The pushing rods 37 are used to push the cutting machine 36 to rotate. The cutting position of the cutting machine 36 is adjusted by the sliding and extension of the telescopic column 33, the rotation of the rotating table 34 and the rotation of the cutting machine 36. The upper end of the crossbeam 31 is connected with a ladder frame 38, and the upper end of the ladder frame 38 is slidably connected to the slide rail 91 and has the freedom to slide along the sliding direction, while the sliding of the telescopic column 33 is in a direction perpendicular to the slide rail 91, and the telescopic column 33 is extended in a direction perpendicular to the slideway 32. The rotation adjustment of the rotating table 34 can adjust the cutting angle or position of the cutting machine 36. By controlling the extension and contraction of the ejector rod 37, the cutting angle of the cutting machine 36 itself or the cutting direction of the steel plate can be adjusted, so that the adjustment of the cutting machine 36 in multiple directions is realized. The telescopic column 33 is an electric rod, the rotating table 34 is an electric rotating table 34, and the ejector rod 37 is an electric ejector rod 37, which are all electrically connected to the control mechanism and their operation is controlled by the control mechanism, and the cutting machine 36 is a cutting machine 36 in the prior art, which is also electrically connected to the control mechanism and its operation is controlled by the control mechanism.
[0081] In some embodiments, see Figure 1 , Figure 2 , Figure 4 and Figure 5The structure of the grinding component 4 in the present invention is mostly the same as that of the above-mentioned cutting component 3, except that the cutting component 3 uses a cutting machine 36, while the grinding component 4 uses a grinding machine 41. The grinding machine 41 is also electrically connected to the control mechanism and its operation is controlled by the control mechanism. The grinding machine 41 is also a prior art product. Since the structures of the grinding component 4 and the cutting component 3 are mostly the same, the grinding component 4 is not described in detail in this embodiment. In short, the grinding component 4 can achieve position adjustment in multiple directions or dimensions, thereby achieving multiple positions of the side of the steel plate and adjustable grinding processing in multiple directions, which can improve the grinding accuracy and quality. The cutting machine 36 itself has a saw blade, which cuts the steel plate, and the grinding machine 41 itself has a grinding wheel, which can grind burrs on the side of the steel plate.
[0082] In some embodiments, see Figure 1 and Figure 6 The winding assembly 6 includes a fixing frame 61 , a motor 62 , a rotating disk 63 , a plurality of slide slots 64 and a plurality of slide rods 65 . The fixed frame 61 is connected to the upper end of the conveyor 7, and the conveyor 7 is used to drive the fixed frame 61 to move; the motor 62 is connected to the upper end of the fixed frame 61 and has a power output end; the turntable 63 is arranged vertically, and the middle part is connected to the power output end of the motor 62, and has the freedom of rotation along the circumferential direction of the power output end of the motor 62; a plurality of slide grooves 64 are respectively arranged on the vertical surface of the turntable 63, and are evenly distributed in a circular array along the circumference of the turntable 63. The slide grooves 64 are slidably connected to the slider 66, and the slider 66 has the freedom of sliding radially along the turntable 63 and the position of the slider 66 after sliding can be limited; a plurality of slide rods 65 are respectively connected to the slider 66 at one end and the other end is a free end. The length direction of the slide rod 65 is along the horizontal direction and parallel to the axial direction of the turntable 63. The plurality of slide rods 65 form a circle and are used to support and wind long thin plates. The winding diameter of the long thin plates is adjusted by sliding the plurality of slide rods 66. The fixed frame 61 is a frame body with a triangular structure, and the lower end is fixedly connected to the conveyor 7. It should be noted that the moving distance of the conveyor belt of the conveyor 7 is limited, that is, the fixed frame 61 cannot be rotated to the bottom of the conveyor belt, and the fixed frame 61 is only allowed to adjust the position and move at the upper position of the conveyor belt, that is, the transmission or moving distance of the conveyor belt is less than the length of the conveyor 7. The motor 62 drives the turntable 63 to rotate. When the turntable 63 rotates, multiple slide bars 65 rotate with it. After one end of the long thin plate is fixedly connected to a slide bar 65, the long thin plate can be wound into a roll by rotating the turntable 63. By adjusting the position of multiple slide bars 65, the diameter of the wound roll can be expanded or reduced, and reasonable adjustment can be made according to actual conditions in actual operation. A top screw is inserted into the slider 66. By twisting, the inner end of the top screw can abut against the slide groove 64, and then the slider 66 is limited in the slide groove 64. In this embodiment, the turntable 63 is hub-shaped, and the length of the slide bar 65 can be reasonably selected according to actual use conditions.
[0083] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A comprehensive processing equipment for cutting and grinding metal spiral wound gaskets, characterized in that: include: A loading assembly, suitable for placing a coiled steel strip; A supporting conveying assembly is arranged at the side of the feeding assembly, and one end of the coiled steel belt is placed on the supporting conveying assembly. The supporting conveying assembly is suitable for supporting and pulling one end of the steel belt to move. The coiled steel belt is unfolded on the supporting conveying assembly to form a plate shape; A cutting assembly is arranged above the supporting and conveying assembly, and is suitable for cutting the steel strip located at the upper end of the supporting and conveying assembly along its longitudinal direction, so that the cut steel strip forms a plurality of long thin plates, and the supporting and conveying assembly is used to drive the plurality of long thin plates to move along the length direction of the supporting and conveying assembly; A grinding assembly, disposed above the supporting and conveying assembly and behind the cutting assembly, suitable for grinding and deburring the side edges of the plurality of the long thin plates on the supporting and conveying assembly; The cutting component comprises: A crossbeam, the length direction of which is arranged parallel to the width direction of the supporting and conveying assembly; A slideway connected to the bottom end of the beam, with its length direction parallel to the length direction of the beam; A plurality of telescopic columns, wherein the axial direction of the telescopic columns is perpendicular to the length direction of the slideway, the telescopic columns have the freedom to telescope along the axial direction thereof, the upper ends of the telescopic columns are slidably connected to the slideway and have the freedom to slide on the slideway, and the positions of the telescopic columns after sliding can be limited; A plurality of rotating tables are connected to the lower ends of the plurality of telescopic columns respectively and one by one, and the lower ends of the rotating tables have a circumferential rotational degree of freedom; A plurality of support columns, the upper ends of which are connected to the lower ends of the plurality of rotating tables one by one; A plurality of cutting machines are respectively hinged to the lower ends of the plurality of support columns, and the cutting machines have the freedom to rotate along a plane parallel to the transverse cross section of the steel strip. The plurality of cutting machines are used to cut the steel strip at the same time, and the longitudinal cutting of the steel strip is formed as the steel strip moves. The distance between two adjacent cutting machines in the plurality of cutting machines is the width of the long thin strip to be cut, and the width of the long thin strip cut by the cutting assembly is adjusted by means of the sliding of the cutting machine; A plurality of ejector rods, one end of each of which is hinged to the side wall of the support column and the other end of each of which is hinged to the cutting machine, the ejector rods are used to push the cutting machine to rotate, and the cutting position of the cutting machine is adjusted by means of the sliding and extension of the telescopic column, the rotation of the rotating table and the rotation of the cutting machine; The comprehensive processing equipment for cutting and grinding metal spiral wound gaskets also includes: Two sets of pressing components are respectively arranged above the supporting and conveying components and respectively located in front of the cutting component and behind the grinding component, and are respectively suitable for vertically pushing the plate-shaped steel belt and the long thin plate downwards. The two sets of pressing components are respectively in rolling contact with the plate-shaped steel belt and the long thin plate, so that the plate-shaped steel belt and the long thin plate are placed flat on the upper end of the supporting and conveying components; A support frame is arranged above the supporting and conveying assembly, one end of the support frame is rotatably connected to the side of the supporting and conveying assembly, the plane formed by the rotation of the support frame is in the vertical plane, and the cutting assembly, the grinding assembly and the two groups of the pressing assemblies are all connected to the lower end of the support frame; Also includes: A plurality of winding assemblies, each of which is suitable for winding the plurality of the long thin plates into a roll in a corresponding manner, and the winding assemblies have the freedom to move in a horizontal plane to adjust the winding position of the long thin plates, and the winding diameter of the long thin plates can be adjusted by the winding assemblies; The comprehensive processing equipment for cutting and grinding metal spiral wound gaskets also includes: A conveyor, the winding assembly is arranged on the conveyor, a movable wheel is arranged at the bottom of the conveyor, the conveyor is suitable for adjusting the position of the winding assembly, and the height of the conveyor is adjustable; The support frame is a long strip-shaped plate-shaped member, and a slide rail is arranged at the bottom of the support frame. The length direction of the slide rail is along the length direction of the support frame. The upper end of the cutting assembly, the upper end of the grinding assembly and the upper ends of the two groups of pressing assemblies are all slidably connected to the slide rail and the positions of the arrangements are all adjustable; The comprehensive processing equipment for cutting and grinding metal spiral wound gaskets also includes: A machine vision inspection component, the upper end of which is connected to the slide rail, and is suitable for performing machine vision inspection on the appearance quality of the long thin plate, the machine vision inspection component comprising: An arc-shaped plate, which is arc-shaped and connected to the slide rail at both ends, and the position of the arc-shaped plate on the slide rail can be adjusted; A plurality of hanging rings are evenly connected to the lower end of the arc-shaped plate, and the plurality of hanging rings are arranged along the arc direction of the arc-shaped plate; A plurality of image collectors are connected to the plurality of hanging rings one by one, and the image collectors are used to collect surface image information of the long thin plate; The image processing system is electrically connected to the plurality of image collectors and is used to receive and process the collected image information so as to analyze and detect the surface appearance quality of the long strip thin plate, and can output the detection result after the detection.
2. The plate cutting and grinding comprehensive processing equipment for processing metal spiral wound gaskets as claimed in claim 1, characterized in that: A plurality of correcting assemblies are arranged on the side of the supporting and conveying assembly, and the plurality of correcting assemblies are combined to form a space suitable for limiting the plate-like steel plate along the width direction of the supporting and conveying assembly, so that the plate-like steel plate can be conveyed along the length direction of the supporting and conveying assembly, and the plurality of correcting assemblies can adjust the limiting space of the plate-like steel plate.
3. The plate cutting and grinding comprehensive processing equipment for processing metal spiral wound gaskets as claimed in claim 1, characterized in that: The winding assembly comprises: A fixed frame connected to the upper end of the conveyor, and the conveyor is used to drive the fixed frame to move; A motor, connected to the upper end of the fixing frame, having a power output end; A turntable is arranged vertically, the middle part of which is connected to the power output end of the motor, and has the freedom of rotation along the circumference of the power output end of the motor; A plurality of slide grooves are respectively arranged on the vertical surface of the turntable and are evenly distributed in a ring array along the circumference of the turntable. The slide grooves are slidably connected with sliders. The sliders have the freedom to slide along the radial direction of the turntable and the position of the sliders after sliding can be limited. A plurality of sliding rods are provided, each of which has one end connected to the slider and the other end being a free end. The length direction of the sliding rod is horizontal and parallel to the axial direction of the turntable. The plurality of sliding rods form a circle and are used to support and wind the long thin plate. The winding diameter of the long thin plate is adjusted by sliding the plurality of sliding rods.
Citation Information
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