Surface treatment device for hydraulic valve body
By designing a surface treatment device for hydraulic valve body, the valve block is automatically flipped and polished by gas push rods and hydraulic rods, the problem of large labor consumption in hydraulic valve processing is solved and the processing efficiency is improved.
Patent Information
- Application Number
- CN202411370147.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-29
AI Technical Summary
The hydraulic valve body needs to be manually flipped and fixed during processing, resulting in high labor consumption and is not suitable for batch processing.
A surface treatment device including a load seat and a grinding mechanism is designed to fix and flip the valve block through a gas push rod to drive the transverse chuck and longitudinal chuck. The valve block is assisted by the electric hoist and hydraulic rod to complete the transverse and Flip vertically ninety degrees to avoid frequent manual flips and realize automatic polishing.
It improves the grinding efficiency of hydraulic valve blocks, reduces manual operation, realizes automatic grinding of all surfaces of valve blocks, and reduces manpower consumption.
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Figure CN118848741B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a surface treatment device for a hydraulic valve body, and in particular to a surface treatment device for a hydraulic valve body applied in the field of valve processing. Background Art
[0002] A hydraulic valve is an automated component operated by pressurized oil. It is controlled by the pressure oil of a pressure regulating valve and is usually used in combination with an electromagnetic pressure regulating valve. It can be used to remotely control the on / off of oil, gas, and water pipeline systems in hydropower stations. It is often used for clamping, controlling, lubricating, and other oil circuits.
[0003] The valve body of a hydraulic valve is usually rectangular. During processing, six sides need to be polished. A clamp is used to clamp the valve block during polishing. After polishing one side, the valve block is manually turned over and then fixed again until all six sides of the valve block are polished. The above polishing method requires a lot of manpower and therefore needs further improvement. Summary of the invention
[0004] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that after one side of the valve body is polished, the valve block needs to be manually turned over and then fixed again, which consumes a lot of manpower and is not convenient for batch processing.
[0005] To solve the above problems, the present invention provides a surface treatment device for a hydraulic valve body, including a bearing seat and a grinding mechanism, a fixing seat is fixedly connected to the upper side of the bearing seat, and the top of the fixing seat is fixedly connected to a mutually perpendicular fixed transverse splint and a fixed longitudinal splint, one end of the fixing seat is provided with a longitudinal sliding groove perpendicular to the fixed longitudinal splint, and the other end of the fixing seat is provided with a transverse sliding groove perpendicular to the fixed transverse splint, the inner walls of the transverse sliding groove and the longitudinal sliding groove are respectively slidably connected with a transverse sliding block and a longitudinal sliding block, the tops of the transverse sliding block and the longitudinal sliding block are respectively fixedly connected with a transverse chuck and a longitudinal chuck, the bottom ends of the fixing seat near the transverse sliding block and the longitudinal sliding block are respectively fixedly connected with air push rods, the telescopic ends of the two air push rods are respectively fixedly connected with the bottom ends of the transverse sliding block and the longitudinal sliding block, the fixed seat is respectively provided with a longitudinal flipping hole and a transverse flipping hole near the fixed transverse splint and the fixed longitudinal splint, and one end of the bearing seat near the longitudinal flipping hole and the transverse flipping hole is respectively fixedly connected with an electric push rod.
[0006] As a further improvement of the present application, one end of the fixed seat is provided with a transverse groove parallel to the fixed transverse splint and a longitudinal groove parallel to the fixed longitudinal splint, the inner walls of the transverse groove and the longitudinal groove are respectively slidably connected with a transverse blocking baffle and a longitudinal blocking baffle, and the bottom end of the bearing seat is fixedly connected with two symmetrically arranged elevators, and the telescopic ends of the two elevators are respectively fixedly connected to the bottom ends of the transverse blocking baffle and the longitudinal blocking baffle. Through the above arrangement, it can limit the flipping of the valve block and improve the flipping effect of the valve block.
[0007] As a further improvement of the present application, a transverse flap plate is arranged on the lower side of the bearing seat, and a longitudinal flap plate is arranged on the lower side of the transverse flap plate, one end of the transverse flap plate is hinged to one end of the bearing seat, an upper hydraulic rod is hinged between the other end of the transverse flap plate and the bearing seat, one end of the longitudinal flap plate is hinged to one end of the transverse flap plate, and a lower hydraulic rod is hinged between the other end of the longitudinal flap plate and one end of the transverse flap plate. Through the above arrangement, the valve block can be better assisted to complete the longitudinal flipping.
[0008] As a further improvement of the present application, the sides of the transverse chuck and the longitudinal chuck are provided with sunken grooves, and the interior of the sunken grooves is fixedly connected with an electromagnet. Through the above arrangement, space is reserved for the flipping of the valve block, thereby avoiding the valve block from being squeezed with the fixed transverse clamp during rotation.
[0009] To sum up, when grinding the valve block, the valve block is placed between the fixed transverse clamp and the fixed longitudinal clamp, and the transverse chuck and the longitudinal chuck are driven by the air push rod to move in the direction of the fixed transverse clamp and the fixed longitudinal clamp respectively to squeeze the valve block to fix it, and then the grinding mechanism grinds the upward side of the valve block. After grinding, the transverse chuck and the longitudinal chuck are away from the valve block, and the electric push rod close to the longitudinal flipping hole moves upward to lift the valve block to tilt it until the valve block completes a lateral flip of 90 degrees, and then the transverse chuck and the longitudinal chuck fix the valve block again for grinding. The above reciprocating movement can grind the four transverse surfaces of the valve block, and similarly, the two longitudinal surfaces can be polished to complete the grinding of all surfaces of the valve block. Through the above arrangement, the grinding of all valve surfaces can be completed without frequent manual flipping of the valve block, thereby improving the grinding efficiency of the valve block. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a first-view stereoscopic image of the entire first embodiment of the present application;
[0011] Figure 2 This is a second perspective stereogram of the entire first embodiment of the present application;
[0012] Figure 3 This is a state diagram of the transverse chuck and the longitudinal chuck clamping the valve block in the first embodiment of the present application;
[0013] Figure 4 It is a top view of the transverse chuck and the longitudinal chuck in the first and second embodiments of the present application;
[0014] Figure 5 It is a three-dimensional cross-sectional view of the horizontal sliding groove in the first and second embodiments of the present application;
[0015] Figure 6 It is a three-dimensional cross-sectional view of the longitudinal slide groove in the first and second embodiments of the present application;
[0016] Figure 7This is a positional relationship diagram of the transverse baffle plate and the longitudinal baffle plate in the first and second embodiments of the present application;
[0017] Figure 8 This is a positional relationship diagram of the longitudinal turning hole and the transverse turning hole in the first and second embodiments of the present application;
[0018] Fig. 9 A first-view stereoscopic view of a transverse flap and a longitudinal flap in the second embodiment of the present application;
[0019] Fig.10 A second perspective stereogram of the transverse flap and the longitudinal flap in the second embodiment of the present application
[0020] Description of the numbers in the figure:
[0021] 1. Bearing seat; 2. Grinding mechanism; 3. Fixed seat; 4. Fixed horizontal clamp; 5. Fixed vertical clamp; 6. Horizontal slide groove; 7. Vertical slide groove; 8. Horizontal slide block; 801. Horizontal chuck; 9. Vertical slide block; 901. Vertical chuck; 10. Air push rod; 11. Vertical flip hole; 12. Horizontal flip hole; 13. Electric push rod; 14. Horizontal groove; 1401. Horizontal blocking baffle; 15. Vertical groove; 1501. Vertical blocking baffle; 16. Lifter; 17. Horizontal flip plate; 1701. Upper hydraulic rod; 18. Vertical flip plate; 1801. Lower hydraulic rod; 19. Inner groove; 20. Electromagnet. DETAILED DESCRIPTION
[0022] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
[0023] The first implementation method:
[0024] Figure 1-8 A surface treatment device for a hydraulic valve body is shown, comprising a bearing seat 1 and a grinding mechanism 2, wherein a fixing seat 3 is fixedly connected to the upper side of the bearing seat 1, and a mutually perpendicular fixed transverse clamping plate 4 and a fixed longitudinal clamping plate 5 are fixedly connected to the top of the fixing seat 3, a longitudinal slide groove 7 perpendicular to the fixed longitudinal clamping plate 5 is opened at one end of the fixing seat 3, and a transverse slide groove 6 perpendicular to the fixed transverse clamping plate 4 is opened at the other end of the fixing seat 3, and a transverse slide groove 8 and a longitudinal slide groove 9 are respectively slidably connected to the inner walls of the transverse slide groove 6 and the longitudinal slide groove 7, and the transverse slide groove 8 and the longitudinal slide groove 9 are respectively slidably connected to the inner walls of the transverse slide groove 6 and the longitudinal slide groove 7. The top of the longitudinal slider 9 is fixedly connected with a transverse chuck 801 and a longitudinal chuck 901, respectively; the bottom ends of the fixed seat 3 near the transverse slider 8 and the longitudinal slider 9 are fixedly connected with air push rods 10; the telescopic ends of the two air push rods 10 are fixedly connected with the bottom ends of the transverse slider 8 and the longitudinal slider 9, respectively; the fixed seat 3 is provided with a longitudinal flip hole 11 and a transverse flip hole 12 near the fixed transverse splint 4 and the fixed longitudinal splint 5, respectively; one end of the bearing seat 1 near the longitudinal flip hole 11 and the transverse flip hole 12 is fixedly connected with an electric push rod 13.
[0025] When grinding the valve block, the valve block is placed between the fixed transverse clamping plate 4 and the fixed longitudinal clamping plate 5, and the air push rod 10 drives the transverse clamping head 801 and the longitudinal clamping head 901 to move and squeeze the valve block in the direction of the fixed transverse clamping plate 4 and the fixed longitudinal clamping plate 5 to fix it, and then the grinding mechanism 2 grinds the upward side of the valve block. After grinding, the transverse clamping head 801 and the longitudinal clamping head 901 are away from the valve block, and the electric push rod 13 close to the longitudinal turning hole 11 moves upward to lift the valve block to tilt it until the valve block is completed. Flip it horizontally 90 degrees, and then fix the valve block again with the transverse chuck 801 and the longitudinal chuck 901 for grinding. The above reciprocating movement can grind the four horizontal surfaces of the valve block. Similarly, when grinding the two longitudinal surfaces, the electric push rod 13 close to the transverse flipping hole 12 moves upward to lift the valve block to complete the longitudinal flip of 90 degrees, thereby completing the grinding of all surfaces of the valve block. Through the above arrangement, there is no need to manually flip the valve block frequently to complete the grinding of all valve surfaces, thereby improving the grinding efficiency of the valve block.
[0026] The second implementation method:
[0027] Figure 4-10 A surface treatment device for a hydraulic valve body is shown. Different from the first embodiment, a transverse groove 14 parallel to the fixed transverse clamping plate 4 and a longitudinal groove 15 parallel to the fixed longitudinal clamping plate 5 are opened at one end of the fixed seat 3. The inner walls of the transverse groove 14 and the longitudinal groove 15 are slidably connected with a transverse blocking baffle 1401 and a longitudinal blocking baffle 1501, respectively. The bottom end of the bearing seat 1 is fixedly connected with two symmetrically arranged lifters 16. The telescopic ends of the two lifters 16 are fixedly connected with the bottom ends of the transverse blocking baffle 1401 and the longitudinal blocking baffle 1501, respectively.
[0028] When the valve block is flipped laterally, the longitudinal baffle 1501 is driven by the lift 16 to move completely upward, and the transverse baffle 1401 moves upward 0-1 cm. At this time, the longitudinal baffle 1501 can limit the valve block to prevent the valve block from longitudinal displacement, and the transverse baffle 1401 can prevent the valve block from longitudinal sliding when flipping. Similarly, when the valve block is flipped longitudinally, the transverse baffle 1401 moves completely upward, and the longitudinal baffle 1501 moves upward 0-1 cm. Through the above settings, the flipping of the valve block can be limited, thereby improving the flipping effect of the valve block.
[0029] A transverse flip plate 17 is arranged on the lower side of the supporting seat 1, and a longitudinal flip plate 18 is arranged on the lower side of the transverse flip plate 17. One end of the transverse flip plate 17 is hinged to one end of the supporting seat 1, and an upper hydraulic rod 1701 is hinged between the other end of the transverse flip plate 17 and the supporting seat 1, and one end of the longitudinal flip plate 18 is hinged to one end of the transverse flip plate 17, and a lower hydraulic rod 1801 is hinged between the other end of the longitudinal flip plate 18 and one end of the transverse flip plate 17. When the valve block flips laterally, the supporting seat 1 is lifted by the upper hydraulic rod 1701 to tilt the supporting seat 1, which can better assist the valve block to complete the transverse flipping. When the valve block flips longitudinally, the transverse flip plate 17 is lifted by the lower hydraulic rod 1801 to tilt the supporting seat 1, which can better assist the valve block to complete the longitudinal flipping.
[0030] The sides of the transverse chuck 801 and the longitudinal chuck 901 are both provided with an indented groove 19, and the interior of the indented groove 19 is fixedly connected with an electromagnet 20. When the valve block needs to be flipped laterally and the transverse chuck 801 is away from the valve block, the electromagnet 20 can be briefly started and stopped to pull the valve block outward a short distance, thereby reserving space for the flipping of the valve block and avoiding the valve block from being squeezed by the fixed transverse clamp 4 during rotation.
[0031] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.
Claims
1. A surface treatment device for a hydraulic valve body, comprising a bearing seat (1) and a grinding mechanism (2), characterized in that: The upper side of the bearing seat (1) is fixedly connected to a fixed seat (3), and the top of the fixed seat (3) is fixedly connected to a mutually perpendicular fixed transverse clamping plate (4) and a fixed longitudinal clamping plate (5), one end of the fixed seat (3) is provided with a longitudinal sliding groove (7) perpendicular to the fixed longitudinal clamping plate (5), and the other end of the fixed seat (3) is provided with a transverse sliding groove (6) perpendicular to the fixed transverse clamping plate (4), and the inner walls of the transverse sliding groove (6) and the longitudinal sliding groove (7) are respectively slidably connected to a transverse sliding block (8) and a longitudinal sliding block (9), and the tops of the transverse sliding block (8) and the longitudinal sliding block (9) are respectively fixedly connected to transverse sliding blocks (8) and longitudinal sliding blocks (9). A movable chuck (801) and a longitudinal chuck (901), the bottom ends of the fixed seat (3) close to the transverse slider (8) and the longitudinal slider (9) are fixedly connected to gas push rods (10), the telescopic ends of the two gas push rods (10) are fixedly connected to the bottom ends of the transverse slider (8) and the longitudinal slider (9), respectively, the fixed seat (3) is provided with longitudinal turning holes (11) and transverse turning holes (12) at positions close to the fixed transverse clamping plate (4) and the fixed longitudinal clamping plate (5), respectively, and one end of the bearing seat (1) close to the longitudinal turning hole (11) and the transverse turning hole (12) is fixedly connected to an electric push rod (13); A transverse flap plate (17) is arranged on the lower side of the supporting seat (1), and a longitudinal flap plate (18) is arranged on the lower side of the transverse flap plate (17); one end of the transverse flap plate (17) is hinged to one end of the supporting seat (1), and an upper hydraulic rod (1701) is hinged between the other end of the transverse flap plate (17) and the supporting seat (1); one end of the longitudinal flap plate (18) is hinged to one end of the transverse flap plate (17), and a lower hydraulic rod (1801) is hinged between the other end of the longitudinal flap plate (18) and one end of the transverse flap plate (17).
2. A surface treatment device for a hydraulic valve body according to claim 1, characterized in that: One end of the fixing seat (3) is provided with a transverse groove (14) parallel to the fixed transverse clamping plate (4) and a longitudinal groove (15) parallel to the fixed longitudinal clamping plate (5).
3. A surface treatment device for a hydraulic valve body according to claim 2, characterized in that: The inner walls of the transverse groove (14) and the longitudinal groove (15) are slidably connected with a transverse blocking plate (1401) and a longitudinal blocking plate (1501) respectively.
4. A surface treatment device for a hydraulic valve body according to claim 3, characterized in that: The bottom end of the bearing seat (1) is fixedly connected to two symmetrically arranged lifts (16), and the telescopic ends of the two lifts (16) are respectively fixedly connected to the bottom ends of the transverse blocking baffle (1401) and the longitudinal blocking baffle (1501).
5. The surface treatment device for a hydraulic valve body according to claim 1, characterized in that: The side surfaces of the transverse moving chuck (801) and the longitudinal moving chuck (901) are both provided with an indented groove (19), and an electromagnet (20) is fixedly connected inside the indented groove (19).
Citation Information
Patent Citations
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