A roller support assembly and a light plate conveyor
By designing a modular roller bracket assembly, the problem that the roller bracket of the traditional conveyor cannot be adjusted is solved, and the number of rollers is rapidly adjusted and the multifunctional improvement of the conveyor is achieved, to meet the conveying needs of different sizes of plates.
Patent Information
- Application Number
- CN202411187194.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-08-28
AI Technical Summary
The roller brackets of traditional conveyors cannot adjust the spacing and quantity of rollers according to actual needs, resulting in inefficient efficiency and insufficient response capabilities when conveying plates of different sizes and weights.
A roller bracket assembly is designed, adopting a modular structure, including guide rails, sliders, support and transmission control components. Through the unlocking components on the transmission control components, the transmission belt is compressed and released, which facilitates the disassembly and assembly and maintenance of the roller bracket.
The number of rollers is rapidly adjusted, the versatility and efficiency of the conveyor are improved, and it can be separated into multiple transport sections of independent length according to the working conditions to meet the conveying needs of different sizes of plates.
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Figure CN118850659B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of conveyors, and in particular to a roller support assembly and a light plate conveyor. Background Art
[0002] In the field of industrial automation and logistics transportation, conveyors, as an important conveying equipment, are widely used in the conveying process of various plates, cartons, packaging materials and other items. However, traditional conveyors have some shortcomings: the roller brackets of traditional conveyors are mostly fixedly installed, and the spacing and number of rollers cannot be adjusted according to actual needs through sprockets and chains. This leads to low efficiency and insufficient response capacity of conveyors when conveying plates of different sizes and weights. Too dense rollers will also increase energy consumption and wear; the feeding and unloading stations of traditional conveyors are generally fixed, and it is difficult to quickly adjust the starting position and length of the transport section according to needs to adapt to stations in different directions. Summary of the invention
[0003] In view of the above-mentioned technical deficiencies, the present invention provides a roller support assembly and a lightweight plate conveyor.
[0004] The present invention adopts the following technical solution: a roller support assembly, comprising:
[0005] A guide rail, located above one end of the roller;
[0006] A sliding member, slidably mounted on the lower side of the guide rail;
[0007] A support is fixedly connected to the lower side of the sliding member; one end of the roller close to the guide rail is rotatably mounted on the support, and a pulley is fixed to the end of the roller; the transmission belt is located above the pulley;
[0008] A transmission control assembly, located above the transmission belt and fixedly connected to the support;
[0009] The transmission control assembly includes a pair of auxiliary pressure wheels that are lifted and lowered; when the auxiliary pressure wheels are in a high position, the auxiliary pressure wheels do not contact the transmission belt; when the auxiliary pressure wheels are in a low position, the auxiliary pressure wheels will press down the transmission belt, so that the transmission belt contacts and is tightened with the pulley.
[0010] The invention further comprises: a dovetail groove is provided on the lower side of the guide rail; and the sliding member is slidably hoisted in the dovetail groove.
[0011] The sliding member includes a symmetrical left slider and a right slider; the left slider is slidably mounted on the left side of the dovetail slot, and the right slider is slidably mounted on the right side of the dovetail slot, with a gap left between the left slider and the right slider.
[0012] The two ends of the left slider and the right slider are respectively fixed with connecting ear plates, and the two ends of the support are fixedly connected to the corresponding connecting ear plates; trapezoidal positioning grooves are opened on the opposite sides of the left slider and the right slider, and the support has a protruding positioning block that cooperates with the positioning groove on the side that is in contact with the left slider and the right slider.
[0013] The transmission control assembly also includes:
[0014] An L-shaped support plate fixedly connected to the support;
[0015] A guide assembly, vertically fixed on the L-shaped support plate;
[0016] A sliding seat is vertically slidably mounted on the guide assembly; the auxiliary pressing wheel is rotatably mounted on the sliding seat;
[0017] The elastic member is installed on the guide assembly and is used for providing a downward thrust to the sliding seat.
[0018] The support has an upwardly extending connecting plate at one end close to the pulley, the vertical plate of the L-shaped supporting plate is fixedly connected to the connecting plate, and the support and the L-shaped supporting plate form a "Z"-shaped structure;
[0019] The guide rail is a profile with a "C"-shaped cross-section, and the upper side of the guide rail is wider than the lower side of the guide rail; the sliding member is slidably installed on the lower side of the guide rail, and the horizontal plate of the L-shaped support plate is attached to the lower side of the upper side of the guide rail, and the horizontal plate is fixed with fastening bolts that press against the upper side of the guide rail.
[0020] The guide assembly includes a sliding column fixed on the L-shaped support plate and two auxiliary sliding rods parallel to the sliding column, the axis of the sliding column intersects with the axis of the pulley, and the two auxiliary sliding rods are symmetrical along the sliding column; a baffle is fixed on one end of the sliding column and the auxiliary sliding rod away from the L-shaped support plate;
[0021] The sliding seat comprises a slide plate slidably mounted on a slide column and two auxiliary slide rods, and arc plates are fixed on both sides of the slide plate; the auxiliary pressure wheel is mounted between the two arc plates, and the two auxiliary pressure wheels are symmetrical along the slide column;
[0022] The elastic member is a spring, which is sleeved on the sliding column, and two ends of the spring are pressed between the L-shaped supporting plate and the sliding plate.
[0023] An unlocking assembly is installed on the arc-shaped plate away from the L-shaped support plate;
[0024] The unlocking assembly comprises a rotating shaft rotatably mounted on the sliding column, and a vertical avoidance hole for the rotating shaft to pass through is opened on the arc plate; a handle is fixed to the outer end of the rotating shaft, and a cam located between the sliding plate and the baffle is fixed to the middle of the rotating shaft;
[0025] When the handle is turned so that the distal end of the cam abuts against the slide, the cam pushes the slide upward so that the auxiliary pressure wheel is not in contact with the transmission belt; when the cam is not in contact with the slide, the elastic member pushes the slide downward so that the auxiliary pressure wheel presses down the transmission belt, keeping the transmission belt and the pulley in a tightened state.
[0026] A light plate conveyor, both ends of the rollers are equipped with the roller support assembly.
[0027] The guide rail is fixed on the cantilever beam.
[0028] The beneficial effects of the present invention are:
[0029] The roller bracket assembly adopts a modular structure, and the installation process is simple and quick. You only need to fix the left slider on the bracket, then lift the entire bracket onto the guide rail, and finally fix the right slider and the transmission control assembly. The number of rollers can be quickly adjusted according to actual needs. The unlocking component is integrated on the transmission control assembly, making the tightening and releasing operations of the transmission belt simpler and faster, and facilitating the disassembly, assembly, maintenance and overhaul of the roller bracket assembly.
[0030] According to the working conditions, the entire conveyor can be divided into multiple independent transport sections with adjustable lengths. The roller spacing of each transport section can also be adjusted as needed to meet the transportation needs of plates of different sizes, thereby improving the versatility and utilization efficiency of the conveyor. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0032] Figure 1 A three-dimensional view of a roller support assembly of the present invention Figure 1 .
[0033] Figure 2 A three-dimensional view of a roller support assembly of the present invention Figure 2 .
[0034] Figure 3 This is a front view of a roller support assembly of the present invention (the curved plate and handle on the front side are hidden in the figure).
[0035] Figure 4 The present invention is a right side view of a roller support assembly.
[0036] Figure 5 It is a schematic diagram of the installation of the guide rail, the sliding member and the support in the present invention.
[0037] Figure 6 The present invention is a three-dimensional diagram of a lightweight plate conveyor.
[0038] Description of reference numerals:
[0039] 1. Guide rail; 11. Dovetail slide;
[0040] 2. Sliding member; 21. Left slider; 22. Right slider; 23. Connecting ear plate; 24. Positioning groove;
[0041] 3. Support; 31. Positioning block; 32. Connecting plate; 33. Fixing bolt; 34. Connecting bolt;
[0042] 4. Roller; 41. Pulley; 42. Bearing;
[0043] 5. Transmission belt;
[0044] 6. Transmission control assembly; 61. Auxiliary pressure wheel; 62. L-shaped support plate; 621. Fastening bolt; 63. Guide assembly; 631. Sliding column; 632. Auxiliary sliding rod; 633. Baffle; 64. Sliding seat; 641. Sliding plate; 642. Arc plate; 65. Elastic member;
[0045] 7. unlocking assembly; 71. rotating shaft; 72. handle; 73. cam;
[0046] 8. Cantilever beam. DETAILED DESCRIPTION
[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0048] Embodiment 1:
[0049] like Figures 1 to 4 As shown, the present invention provides a roller support assembly, including a guide rail 1, a sliding member 2, a support 3 and a transmission control component 6. The guide rail 1 is a straight profile with a "C"-shaped cross section. Figure 4 As shown in , the upper side of the guide rail 1 extends outward by a certain width compared to the lower side of the guide rail 1, so that the upper side of the guide rail 1 is wider than the lower side of the guide rail 1. A dovetail groove 11 is provided on the lower surface of the lower side of the guide rail 1.
[0050] Recombination Figure 5As shown, the sliding member 2 includes a left slider 21 and a right slider 22 that are symmetrically adapted to the shape of the dovetail slot 11. The left slider 21 is slidably mounted on the left side of the dovetail slot 11, and the right slider 22 is slidably mounted on the right side of the dovetail slot 11. The sliding member 2 adopts a split structure, and the left slider 21 and the right slider 22 can be installed separately, which is convenient for the installation and removal of the sliding member 2. A certain gap is left between the installed left slider 21 and the right slider 22 to facilitate the removal of the left slider 21 and the right slider 22. Connecting ear plates 23 are welded at both ends of the left slider 21 and the right slider 22, and mounting through holes are provided on the connecting ear plates 23.
[0051] The support 3 is clamped between the connecting ear plates 23 on both sides, and corresponding threaded holes are provided at both ends of the support 3, and the support 3 is fixedly connected to the connecting ear plates 23 by fixing bolts 33. The upper side of the support 3 has a raised hexagonal positioning block 31, and corresponding trapezoidal positioning grooves 24 are provided on the opposite sides of the left slider 21 and the right slider 22. When the support 3 is connected with the left slider 21 and the right slider 22, the positioning block 31 is inserted into the positioning groove 24, which plays a role in positioning the relative position of the left slider 21 and the right slider 22, improves the connection strength with the sliding member 2, and enables the sliding member 2 to form a stable sliding fit with the dovetail slide 11.
[0052] The support 3 is provided with a bearing hole, in which a bearing 42 is fixed. The roller 4 is inserted into the bearing 42, and a pulley 41 for transmission is fixed at the end of the roller 4. A transmission belt 5 is arranged above the pulley 41, and the transmission belt 5 is circulated and rotated under the action of the power device.
[0053] Combination Figure 1 , Figure 3 and Figure 4 As shown, the transmission control assembly 6 is fixed on the outside of the support 3 and is used to control the transmission between the pulley 41 and the transmission belt 5 .
[0054] The transmission control assembly 6 includes an L-shaped support plate 62, and the outer side surface of the support 3 has a connecting plate 32 extending upward. The vertical plate in the L-shaped support plate 62 is fixedly connected to the connecting plate 32 by connecting bolts 34, and the support 3 and the L-shaped support plate 62 form a "Z"-shaped structure. The horizontal plate in the L-shaped support plate 62 fits the upper side of the guide rail 1, and the horizontal plate is fixed with a fastening bolt 621 that abuts against the upper side of the guide rail 1. The L-shaped support plate 62 can slide on the guide rail 1 together with the support 3, and then adjust the position, and then the L-shaped support plate 62 and the support 3 can be locked on the guide rail 1 by the fastening bolt 621.
[0055] The guide assembly 63 includes a sliding column 631 and two auxiliary sliding rods 632 which are parallel to each other. The two auxiliary sliding rods 632 are symmetrical along the sliding column 631. The sliding column 631 is arranged vertically, and the axis extension line of the sliding column 631 intersects with the axis of the pulley 41. One end of the sliding column 631 and the two auxiliary sliding rods 632 is fixedly connected to the horizontal plate in the L-shaped support plate 62, and the other end is fixedly connected through the baffle 633.
[0056] The sliding seat 64 includes a pair of symmetrical arc plates 642, and a slide plate 641 is fixed between the two arc plates 642. Three sliding holes are provided on the slide plate 641, and the slide plate 641 is correspondingly slidably connected with the slide column 631 and the auxiliary slide rod 632 through the sliding holes. Two auxiliary pressure wheels 61 are rotatably installed between the two arc plates 642, and the two auxiliary pressure wheels 61 are symmetrical along the slide column 631. The elastic member 65 includes a spring sleeved on the slide column 631, and the two ends of the spring are against between the L-shaped support plate 62 and the slide plate 641. The spring provides a downward thrust to the slide plate 641, so that the auxiliary pressure wheels 61 at both ends of the arc plate 642 press the transmission belt 5 to the pulley 41, so that the transmission belt 5 and the pulley 41 are pressed tightly, and the transmission between the transmission belt 5 and the pulley 41 is realized.
[0057] like Figures 1 to 5 As shown, when in use, first fix the left slider 21 on the support 3 by the fixing bolts 33, and buckle the right slider 22 in the corresponding position on the support 3; lift the support 3 to the position of the dovetail slot 11, so that the left slider 21 is installed on the left side of the dovetail slot 11, and then move the right slider 22 to the right side of the dovetail slot 11, and fix the right slider 22 on the support 3 by the fixing bolts 33; finally, fix the L-shaped support plate 62 in the transmission control assembly 6 to one side of the support 3, and the installation is completed.
[0058] Embodiment 2:
[0059] Based on the above embodiment 1, Figures 1 to 4 As shown, an unlocking assembly 7 is installed in the transmission control assembly 6, and the unlocking assembly 7 can be used to control the auxiliary pressure wheel 61 to be in a high position or a low position, thereby controlling whether the transmission belt 5 is in contact with the pulley 41, thereby realizing the transmission and termination of power.
[0060] The unlocking assembly 7 includes a rotating shaft 71 rotatably mounted on the sliding column 631. A vertical avoidance hole is opened on the outer arc-shaped plate 642, and the rotating shaft 71 passes through the avoidance hole. A handle 72 for controlling the rotation of the rotating shaft 71 is fixed to the outer end of the rotating shaft 71, and a cam 73 is fixed to the middle of the rotating shaft 71. The cam 73 is located between the slide plate 641 and the baffle 633, and the far end of the cam 73 has a pair of legs.
[0061] Combination Figure 3 and Figure 4 As shown, when in use,
[0062] exist Figure 3 In the state shown, there is no force between the cam 73 and the slide plate 641. At this time, under the elastic force of the elastic member 65, the slide plate 641 moves downward, and the auxiliary pressure wheels 61 at both ends of the arc plate 642 press the transmission belt 5 toward the pulley 41, so that the transmission belt 5 and the pulley 41 are pressed tightly, thereby realizing the transmission between the transmission belt 5 and the pulley 41;
[0063] When the handle 72 is turned counterclockwise, the distal end of the cam 73 gradually contacts the slide plate 641, pushing the slide plate 641 upward; thus, the auxiliary pressure wheels 61 at both ends of the arc plate 642 move upward and leave the transmission belt 5. At this time, the transmission belt 5 no longer presses the pulley 41, thereby releasing the transmission between the transmission belt 5 and the pulley 41.
[0064] Embodiment three:
[0065] Based on the above embodiment 2, combined with Figure 6 As shown, the present invention provides a light plate conveyor. The guide rails 1 on both sides are arranged symmetrically, and the guide rails 1 are fixed on the foundation through a plurality of evenly distributed cantilever beams 8. A roller support assembly is installed at both ends of the roller 4.
[0066] When in use, first release the transmission between the transmission belt 5 and the pulley 41 through the unlocking assembly 7, and then loosen the fastening bolt 621. At this time, the support 3 can be pushed to move along the guide rail 1, and the spacing between the rollers 4 can be adjusted, thereby adjusting the conveying distance of the light plate conveyor to adapt to the conveying length required by different processes. Through this method, the entire conveyor can also be divided into multiple required transport sections, and the spacing between the rollers 4 of each transport section can also be adjusted to adapt to plates of different sizes, which greatly improves the use efficiency of the conveyor.
[0067] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A roller support assembly, characterized in that: include: A guide rail, located above one end of the roller; A sliding member, slidably mounted on the lower side of the guide rail; A support is fixedly connected to the lower side of the sliding member; one end of the roller close to the guide rail is rotatably mounted on the support, and a pulley is fixed to the end of the roller; the transmission belt is located above the pulley; A transmission control assembly, located above the transmission belt and fixedly connected to the support; The transmission control assembly includes a pair of auxiliary pressure wheels that are lifted and lowered; when the auxiliary pressure wheels are in a high position, the auxiliary pressure wheels do not contact the transmission belt; when the auxiliary pressure wheels are in a low position, the auxiliary pressure wheels press down the transmission belt, so that the transmission belt contacts and is pressed tightly against the belt wheel; A dovetail slot is provided on the lower side of the guide rail; the sliding member is slidably hoisted in the dovetail slot; The sliding member comprises a symmetrical left slider and a right slider; the left slider is slidably mounted on the left side of the dovetail slide groove, and the right slider is slidably mounted on the right side of the dovetail slide groove, with a gap being left between the left slider and the right slider; The two ends of the left slider and the right slider are respectively fixed with connecting ear plates, and the two ends of the support are fixedly connected with the corresponding connecting ear plates; trapezoidal positioning grooves are provided on the opposite sides of the left slider and the right slider, and a protruding positioning block matching with the positioning groove is provided on the side of the support that is in contact with the left slider and the right slider; The transmission control assembly also includes: An L-shaped support plate fixedly connected to the support; A guide assembly, vertically fixed on the L-shaped support plate; A sliding seat is vertically slidably mounted on the guide assembly; the auxiliary pressing wheel is rotatably mounted on the sliding seat; An elastic member, mounted on the guide assembly, for providing a downward thrust to the sliding seat; The guide assembly includes a sliding column fixed on the L-shaped support plate and two auxiliary sliding rods parallel to the sliding column, the axis of the sliding column intersects with the axis of the pulley, and the two auxiliary sliding rods are symmetrical along the sliding column; a baffle is fixed on one end of the sliding column and the auxiliary sliding rod away from the L-shaped support plate; The sliding seat comprises a slide plate slidably mounted on a slide column and two auxiliary slide rods, and arc plates are fixed on both sides of the slide plate; the auxiliary pressure wheel is mounted between the two arc plates, and the two auxiliary pressure wheels are symmetrical along the slide column; The elastic member is a spring, which is sleeved on the sliding column, and the two ends of the spring are pressed between the L-shaped support plate and the sliding plate; An unlocking assembly is installed on the arc-shaped plate away from the L-shaped support plate; The unlocking assembly comprises a rotating shaft rotatably mounted on the sliding column, and a vertical avoidance hole for the rotating shaft to pass through is opened on the arc plate; a handle is fixed to the outer end of the rotating shaft, and a cam located between the sliding plate and the baffle is fixed to the middle of the rotating shaft; When the handle is turned so that the distal end of the cam abuts against the slide, the cam pushes the slide upward so that the auxiliary pressure wheel is not in contact with the transmission belt; when the cam is not in contact with the slide, the elastic member pushes the slide downward so that the auxiliary pressure wheel presses down the transmission belt, keeping the transmission belt and the pulley in a tightened state.
2. The roller support assembly according to claim 1, characterized in that: The support has an upwardly extending connecting plate at one end close to the pulley, the vertical plate of the L-shaped supporting plate is fixedly connected to the connecting plate, and the support and the L-shaped supporting plate form a "Z"-shaped structure; The guide rail is a profile with a "C"-shaped cross-section, and the upper side of the guide rail is wider than the lower side of the guide rail; the sliding member is slidably installed on the lower side of the guide rail, and the horizontal plate of the L-shaped support plate is attached to the lower side of the upper side of the guide rail, and the horizontal plate is fixed with fastening bolts that press against the upper side of the guide rail.
3. A light plate conveyor, using a roller support assembly as claimed in any one of claims 1 or 2, characterized in that: The roller support assemblies are installed at both ends of the roller.
4. A light plate conveyor according to claim 3, characterized in that: The guide rail is fixed on the cantilever beam.
Citation Information
Patent Citations
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CN205392832U
Anti-blocking device for feeding conveying roller table
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