A self-propelled detection device for tea processing production line
By designing a self-propelled detection device on the tea processing production line, it can automatically detect the leaf shape and moisture content of the tea leaves, and adjust the production line parameters according to the detection results. This solves the problems in the existing technology of poor tea quality and manual detection relying on experience, and realizes An efficient and automated tea processing process.
Patent Information
- Application Number
- CN202411380033.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-09-30
AI Technical Summary
During the tea processing process, the existing technology cannot adjust equipment parameters according to the actual situation of the tea products, resulting in poor tea quality, and manual testing depends on experience, and there is a risk of errors, which increases production costs and labor intensity.
Design a self-propelled detection device, including a traveling mechanism, a frame, a leaf shape detection component, a transfer component, a moisture content detection component and a recovery mechanism, which can automatically detect the leaf shape and moisture content of tea leaves, and adjust the production line parameters based on the detection results , reduce manual intervention.
It realizes automated detection and parameter adjustment of the tea processing production line, improves the stability of tea quality, reduces manual errors and production costs, and avoids the waste of tea samples after testing.
Smart Images

Figure CN118883552B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tea detection, and in particular to a self-propelled detection device for a tea processing production line. Background Art
[0002] With the rapid development of my country's economy, people's living standards are gradually improving, and they pay more and more attention to the quality of life and green health. There is also an increasing demand for tea, a pure natural health drink. Improving the quality of tea during the tea processing process is an inevitable trend.
[0003] There are many links in tea processing, generally including spreading, killing, rolling, drying, etc. In order to improve the efficiency of tea processing, most tea processing factories form a complete set of tea processing production lines by purchasing tea processing equipment for each process. However, these processes are currently mainly mechanized processing designed based on manual experience, and it is impossible to adjust the working parameters of the equipment according to the actual situation of the tea products. Generally, workers are required to test the tea products of each process in order to roughly obtain parameter information such as the moisture content and leaf shape of the tea products, so as to determine whether the processing parameters of the next process need to be adjusted. However, this kind of testing often requires workers to have rich experience, which not only increases the labor intensity of workers, but also increases production costs. Even if the workers are experienced, manual testing is still prone to errors, resulting in poor overall quality of tea processed through the production line. Summary of the invention
[0004] In order to solve the above problems, the present invention provides a self-propelled detection device for a tea processing production line.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions: a self-propelled detection device for a tea processing production line, comprising a walking mechanism and a frame arranged on the walking mechanism, wherein a leaf shape detection component, a transfer component, a moisture content detection component, and a recovery mechanism are sequentially arranged in the frame, wherein the leaf shape detection component is used to obtain image information of tea products in process, and comprises a base arranged in the frame, wherein the base is provided with vertical plates with parallel and spaced plate surfaces, wherein a slide groove is provided on the plate surface of the vertical plate, wherein the slide groove is divided into a horizontal section and an arc section from the outside to the inside, wherein a detection table is slidably arranged in the two slide grooves, and an industrial camera is arranged at the top of the frame just above the middle of the base; the transfer component is used to transfer the tea products in process after being detected by the leaf shape detection component to the moisture content detection component; the moisture content detection component is used to obtain moisture content information of the tea products in process; the recovery mechanism is used to transport the tea products in process after being detected by the moisture content detection component back to the tea processing production line; the frame is also provided with a sampling component, wherein the sampling component is used to absorb the tea products in process on the tea processing production line and place them on the leaf shape detection component.
[0006] Furthermore, the inspection platform includes a first inspection plate, and side plates with a plate surface parallel to the vertical plates are protruding downward from the bottom of both sides of the first inspection plate near the inner side of the vertical plates, and first sliding shafts are rotatably arranged on the two side plates near one end of the transfer component, and both ends of the first sliding shaft extend outward into the slide grooves of the two vertical plates, and strip grooves are also opened on the plate surface of the side plates from the outside to the inside, and the height of the strip grooves is consistent with the height of the horizontal section of the slide groove, and second sliding shafts are slidably arranged in the two strip grooves, and both ends of the second sliding shaft extend outward into the slide grooves of the two vertical plates, and a driving mechanism is also arranged between the two vertical plates, and the driving mechanism drives the first sliding shaft to slide in the slide groove.
[0007] Furthermore, the driving mechanism includes a bracket arranged between the two vertical plates, and the bracket is arranged at a corner below the arc segment of the slide slot to be in an arc shape consistent with the arc shape of the arc segment, and rotating wheels are arranged at the other three corners of the bracket, and a synchronous belt is commonly sleeved on several of the rotating wheels, and a driving motor is arranged on the base, and a driving gear is arranged on the output shaft of the driving motor, and the driving gear is meshed with the internal teeth of the synchronous belt, and the shaft body of the first sliding shaft is connected to the synchronous belt via a connecting block.
[0008] Furthermore, a limit strip is provided on the outer plate surface of the vertical plate at the inner end of the horizontal section of the slide groove, and the limit strip is located between the first sliding shaft and the second sliding shaft, and a limit column is provided on the end surface of the second sliding shaft protruding outward.
[0009] Furthermore, the moisture content detection component includes an electric slide arranged at the bottom of the frame, a vertically arranged electric push cylinder is arranged on the slide seat of the electric slide, a second detection plate is arranged at the push rod end of the electric push cylinder, and when the slide seat of the electric slide is located near one end of the leaf shape detection component, the second detection plate is located below the transfer component; when the slide seat of the electric slide is located away from one end of the leaf shape detection component, a spectral camera is arranged on the top of the frame directly above the second detection plate.
[0010] Furthermore, the transfer component includes a mounting seat arranged on the base, an electromagnetic vibrator is arranged on the mounting seat, a feeding trough is arranged on the electromagnetic vibrator, and the feeding trough is divided into a variable diameter section and a flat section from the leaf shape detection component to the moisture content detection component, and the width of the variable diameter section adjacent to one end of the leaf shape detection component is greater than the width of the detection table surface.
[0011] Furthermore, the recycling mechanism includes a recycling box arranged on the top of the frame, a suction fan is arranged on the top of the recycling box, and a suction pipe is arranged on the side. The suction pipe passes through the top of the frame and extends downward into the frame and a suction hopper is arranged at the end. A horizontally arranged first push rod is fixedly arranged on the side of the frame, and a connecting plate is arranged at the push rod end of the first push rod, and the connecting plate is fixedly connected to the lower end of the suction pipe.
[0012] Furthermore, the bottom of the recovery box is open and hingedly provided with a bottom plate, a recovery hopper is provided below the bottom plate, a return pipe is connected to the bottom of the recovery hopper, a second push rod is provided on the side of the frame, a mounting block is provided at the push rod end of the second push rod, and the mounting block is fixedly connected to the return pipe.
[0013] Furthermore, the sampling assembly includes a fixed base arranged on the top of the frame, a mechanical arm is rotatably arranged on the fixed base, a sampling tray is arranged at the suspended end of the mechanical arm, a plurality of suction cups are arranged in an array at the bottom of the sampling tray, and the plurality of suction cups are connected to an air pump through an air pipe.
[0014] Furthermore, the sampling plate is also provided with an infrared detector arranged obliquely.
[0015] In summary, the present invention has the following beneficial effects:
[0016] 1. In the present application, a walking mechanism is provided to enable the detection device to move along the tea processing production line by itself, so that sampling can be carried out anytime and anywhere; a sampling component, a leaf shape detection component, a transfer component, and a moisture content detection component are provided, so that the leaf shape and moisture content of the tea products on the tea processing production line can be detected according to the set program or remote control, and the leaf shape and moisture content information of the tea products in each link can be obtained, so that the producer can grasp the tea conditions in each link and provide a data basis for the parameter adjustment of each link; a recycling mechanism is provided, so that the tea samples after the detection can be sent back to the tea processing production line, so as to avoid the waste of tea samples after the detection;
[0017] 2. In the present application, the leaf-shaped detection assembly is provided with a base, a vertical plate, a slide, a first detection plate, a side plate, a strip groove, a first sliding shaft, a second sliding shaft and a driving mechanism. The first detection plate is driven by the driving mechanism to move in the slide, and can not only move to the sampling position outside the frame and the detection position inside the frame, but also can tilt the first detection plate through the action of the arc section of the slide to transport the sample to the transfer assembly, and realize the transfer and gathering of the sample from the leaf-shaped detection assembly to the moisture content detection assembly through the transfer assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
[0019] Figure 2 is a schematic diagram of the internal structure of a rack according to an embodiment of the present invention;
[0020] Figure 3 is a side schematic diagram of the internal structure of a rack according to an embodiment of the present invention;
[0021] Figure 4is a schematic diagram of the overall structure of a leaf shape detection assembly according to an embodiment of the present invention;
[0022] Figure 5 It is a schematic diagram of the structure of the detection platform in the embodiment of the present invention located at the sampling position;
[0023] Figure 6 is a structural schematic diagram of a detection platform in an embodiment of the present invention located at a detection position;
[0024] Figure 7 It is a structural schematic diagram of the detection platform of the embodiment of the present invention being located at the feeding position;
[0025] Figure 8 It is a schematic diagram of the overall structure of the detection platform according to an embodiment of the present invention;
[0026] Fig. 9 It is a structural schematic diagram of the recovery mechanism part of an embodiment of the present invention;
[0027] Fig.10 It is a schematic diagram of the structure of the sampling component part of an embodiment of the present invention.
[0028] In the figure: 10, walking mechanism; 20, frame; 30, leaf shape detection component; 31, base; 32, vertical plate; 33, slide; 331, horizontal section; 332, arc section; 34, detection table; 341, first detection plate; 342, side plate; 343, first sliding shaft; 344, strip groove; 345, second sliding shaft; 346, limit column; 35, industrial camera; 36, driving mechanism; 361, bracket; 362, synchronous belt; 363, driving motor; 364, driving gear; 37, connecting block; 38, limit bar; 40, transfer component; 41, mounting seat; 42 , electromagnetic vibrator; 43, feeding trough; 431, variable diameter section; 432, flat section; 50, moisture content detection component; 51, electric slide; 52, electric push cylinder; 53, second detection plate; 54, spectral camera; 60, recovery mechanism; 61, recovery box; 62, suction fan; 63, suction pipe; 64, suction hopper; 65, first push rod; 651, connecting plate; 66, recovery hopper; 67, return pipe; 68, second push rod; 681, mounting block; 70, sampling component; 71, fixing seat; 72, mechanical arm; 73, sampling tray; 74, suction cup; 80, infrared detector. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0030] like Figure 1-10 As shown, the embodiment of the present application discloses a self-propelled detection device for a tea processing production line, including a walking mechanism 10, a frame 20, a sampling component 70, a leaf shape detection component 30, a transfer component 40, a moisture content detection component 50, a recovery mechanism 60 and a communication control module (not shown in the figure). The walking mechanism 10 is a mobile trolley for supporting various components and controlling the movement of the entire detection device. An automatic driving system, an automatic navigation system, and a road condition monitoring system are configured thereon. The walking path can be planned through a remote control terminal, and the walking path can be walked according to the predetermined path. The surrounding road conditions can be monitored in real time and obstacles can be avoided automatically. The frame 20 is arranged on the walking mechanism 10, and is used to install the sampling component 70, the leaf shape detection component 30, the transfer component 40, the moisture content detection component 50, the recovery mechanism 60, the communication control module, etc. The sampling component 70 is used to absorb the tea in-process on the tea processing production line and place it on the leaf shape detection component 30. The leaf shape detection component 30 is used to obtain image information of the tea in-process. The transport component 40 is used to transport the tea leaves in product after detection by the leaf shape detection component 30 to the moisture content detection component 50. The moisture content detection component 50 is used to obtain the moisture content information of the tea leaves in product. The recovery mechanism 60 is used to transport the tea leaves in product after detection by the moisture content detection component 50 back to the tea processing production line. The communication control module is used to receive instructions from the remote control terminal to control the walking mechanism 10; receive and process the image information taken by the leaf shape detection component 30 and the moisture content detection component 50, and transmit it to the remote display terminal; control the actions of the various moving parts of the sampling component 70, the leaf shape detection component 30, the transport component 40, the moisture content detection component 50, and the recovery mechanism 60.
[0031] Specifically, the sampling assembly 70 includes a fixed seat 71 arranged on the top of the frame 20, a mechanical arm 72 is rotatably arranged on the fixed seat 71, a sampling plate 73 is arranged at the suspension end of the mechanical arm 72, and a plurality of suction cups 74 are arranged in an array at the bottom of the sampling plate 73, and the plurality of suction cups 74 are connected to an air pump (not shown in the figure) through an air pipe (not shown in the figure). When sampling, the sampling plate 73 is moved to the top of the tea processing production line through the rotation and extension of the mechanical arm 72, and then the sampling plate 73 and the suction cup 74 are driven to move downward, and when the suction cup 74 contacts the tea product, the air pump is started to adsorb the tea product on the suction cup 74. There are 9 suction cups 74, which are arranged in a 3*3 array, and a certain distance is spaced between two adjacent suction cups 74, so that the sampling range can be expanded during sampling and the representativeness of the sample can be improved; secondly, when the sample is placed on the leaf shape detection assembly 30 for leaf shape detection, the sample is placed at intervals without stacking, thereby avoiding the image overlap caused by the staggered samples, and effectively improving the accuracy of leaf shape detection. In addition, an infrared detector 80 arranged obliquely is provided on the sampling plate 73. The movement of the robotic arm 72 can drive the infrared detector 80 to reach the production line above the tea leaves in production, so that the infrared detector 80 can be used to measure the thickness and leaf temperature of the tea leaves in production line.
[0032] The leaf shape detection assembly 30 includes a base 31 disposed in the frame 20, and two vertical plates 32 are disposed on the base 31, and the plate surfaces of the two vertical plates 32 are parallel and spaced apart. A slide groove 33 is provided on the plate surfaces of the two vertical plates 32, and the slide groove 33 is divided into a horizontal section 331 and an arc section 332 from the outside to the inside. A detection platform 34 is slidably disposed in the two slide grooves 33, and the detection platform 34 includes a first detection plate 341 and two side plates 342 located at the bottom of the first detection plate 341. The two side plates 342 are protruded downward from the bottom of the first detection plate 341 near the inner side of the vertical plate 32, and the plate surfaces of the side plates 342 are parallel to and close to the plate surfaces of the corresponding vertical plates 32. The width of the first detection plate 341 is greater than the spacing between the two vertical plates 32, so as to prevent the tea sample from falling onto the base 31.
[0033] A first sliding shaft 343 is rotatably arranged at one end of the two side plates 342 near the transfer assembly 40, and the two ends of the first sliding shaft 343 extend outwardly into the slide grooves 33 of the two vertical plates 32; a strip groove 344 is also opened on the plate surface of the side plate 342 from the outside to the inside, and the height of the strip groove 344 is consistent with the height of the horizontal section 331 of the slide groove 33, and a second sliding shaft 345 is slidably arranged in the two strip grooves 344, and the two ends of the second sliding shaft 345 extend outwardly into the slide grooves 33 of the two vertical plates 32; through the first sliding shaft 343 and the second sliding shaft 345, the detection platform 34 can slide along the slide groove 33. In the initial state, the first sliding shaft 343 and the second sliding shaft 345 are respectively located at the two ends of the horizontal section 331 of the slide groove 33, and at this time, the detection platform 34 is completely located above the base 31 and is also located in the frame 20, which is convenient for protection. When sampling, the detection platform 34 slides toward the outside of the frame 20 in the horizontal section 331 of the slide slot 33. Since the second sliding shaft 345 has been parked at the outer end of the horizontal section 331 of the slide slot 33, when the detection platform 34 slides outward, the second sliding shaft 345 can no longer continue to move outward. At this time, under the action of the strip groove 344, only the detection platform 34 and the first sliding shaft 343 move outward. When the inner end of the strip groove 344 contacts the second sliding shaft 345, the detection platform 34 moves outward to the maximum position. At this time, the first detection plate 341 extends out of the frame 20 to receive the tea sample obtained by the sampling assembly 70. This position is the sampling position of the detection platform 34. In the specific setting, the inner end of the strip groove 344 is spaced apart from the first sliding shaft 343, so that when the detection platform 34 moves outward to the maximum position, there is a certain distance between the first sliding shaft 343 and the second sliding shaft 345, which can ensure the stability of the detection platform 34 in the sampling position. An industrial camera 35 is arranged at the top of the frame 20, just above the middle of the base 31. After sampling, the detection platform 34 moves to the inside of the frame 20 to below the industrial camera 35. This position is the detection position of the detection platform 34. Then the industrial camera 35 takes the image of the tea sample on the first detection plate 341, transmits it to the communication control module for processing and analysis, and obtains the leaf shape information of the tea sample. After the shooting is completed, the detection platform 34 continues to move to the inside of the frame 20 to transport the tea sample to the transfer component 40.
[0034] Specifically, a limit bar 38 is provided on the outer plate surface of the vertical plate 32 at the inner end of the horizontal section 331 of the slide groove 33, and the limit bar 38 is located between the first sliding shaft 343 and the second sliding shaft 345, and a limit column 346 is provided on the end surface of the second sliding shaft 345 protruding outward. When the detection platform 34 continues to move inward, the first sliding shaft 343 enters the arc section 332 of the slide groove 33, so that the detection platform 34 begins to tilt; the limit bar 38 cooperates with the limit column 346 so that the second sliding shaft 345 can only stay outside the limit bar 38, so that the second sliding shaft 345 and the first sliding shaft 343 can avoid entering the arc section 332 of the slide groove 33 at the same time, causing the detection platform 34 to become unstable. When the first sliding shaft 343 slides to the lowest end of the arc section 332, the second sliding shaft 345 is located outside the limit bar 38 and at the outer end of the strip groove 344. At this time, the first detection plate 341 reaches the maximum tilt angle, and this position is the feeding position of the detection platform 34. When the first detection plate 341 is tilted, the tea samples thereon will slide down under the action of gravity and finally slide onto the transfer component 40 .
[0035] A driving mechanism 36 is also provided between the two vertical plates 32. The driving mechanism 36 includes a bracket 361 provided between the two vertical plates 32. The bracket 361 is provided at a corner below the arc segment 332 of the slide 33 and is provided in an arc shape consistent with the arc segment 332. Rotating wheels (not shown in the figure) are provided at the other three corners of the bracket 361. A synchronous belt 362 is provided on the plurality of rotating wheels, so that the upper side of the synchronous belt 362 is consistent with the direction of the slide 33. A driving motor 363 is provided on the base 31. A driving gear 364 is provided on the output shaft of the driving motor 363. The driving gear 364 meshes with the inner teeth of the synchronous belt 362. The driving motor 363 drives the driving gear 364 to rotate, thereby driving the synchronous belt 362 to rotate. The shaft body of the first sliding shaft 343 and the synchronous belt 362 are connected by a connecting block 37, so that the rotation of the synchronous belt 362 can drive the first sliding shaft 343 to move in the slide groove 33, thereby driving the detection platform 34 to move. The detection platform 34 can be controlled to slide back and forth in the slide groove 33 by controlling the forward and reverse rotation of the drive motor 363.
[0036] The transfer assembly 40 includes a mounting seat 41 disposed on the base 31, an electromagnetic vibrator 42 is disposed on the mounting seat 41, a feed trough 43 is disposed on the electromagnetic vibrator 42, and the feed trough 43 is divided into a variable diameter section 431 and a gentle section 432 from the leaf shape detection assembly 30 to the moisture content detection assembly 50. The variable diameter section 431 extends toward the vertical plate 32, and its slope is consistent with the slope of the first detection plate 341 when the first sliding shaft 343 slides to the lowest end of the arc section 332 of the slide trough 33, and its width at one end adjacent to the vertical plate 32 is greater than the width of the surface of the detection table 34, so that when the first detection plate 341 is tilted, the tea leaves on the first detection plate 341 will slide down and finally slide onto the variable diameter section 431 of the feed trough 43. When the first detection plate 341 reaches the maximum tilt angle, the bottom surface of the first detection plate 341 is against the bottom of the feeding trough 43, so that when the electromagnetic vibrator 42 vibrates, it will drive the first detection plate 341 to vibrate, so that when part of the tea sample stays on the first detection plate 341, the vibration of the first detection plate 341 can make the part of the tea sample slide onto the feeding trough 43. It is further configured that a vertical rib is also provided on the side of the feeding trough 43 to prevent the tea sample from falling from the side. The width of the end of the variable diameter section 431 away from the vertical plate 32 is smaller than the width of the first detection plate 341, the width of the flat section 432 is consistent with the width of the end of the variable diameter section 431, and the slope of the flat section 432 is smaller than the slope of the variable diameter section 431, so that the tea sample will accumulate at the interface between the variable diameter section 431 and the flat section 432 after sliding down from the variable diameter section 431, thereby achieving the purpose of gathering the tea samples, and then the electromagnetic vibrator 42 is used to make the tea sample move at a uniform speed from the flat section 432 to the moisture content detection component 50.
[0037] The moisture content detection component 50 includes an electric slide 51 arranged at the bottom of the frame 20, and the length direction of the electric slide 51 is consistent with the transportation direction of the transfer component 40; a vertically arranged electric push cylinder 52 is arranged on the slide seat of the electric slide 51, and a second detection plate 53 is arranged at the end of the push rod of the electric push cylinder 52. In the initial state, the slide seat of the electric slide 51 is located near one end of the leaf shape detection component 30, and the second detection plate 53 is located below the transfer component 40. When the tea sample reaches the flat section 432 of the feed trough 43, the electric slide 51 starts to drive the electric push cylinder 52 and the second detection plate 53 to move away from the leaf shape detection component 30, so that the tea sample is slowly spread on the second detection plate 53 from the outlet of the flat section 432 of the feed trough 43, realizing the collection and transportation of the tea sample from the leaf shape detection component 30 to the moisture content detection component 50. A spectrum camera 54 is arranged on the top of the frame 20. When the slide seat of the electric slide 51 moves to the end away from the leaf shape detection assembly 30, the spectrum camera 54 is located directly above the second detection plate 53. Then the electric push cylinder 52 drives the second detection plate 53 to rise to the position close to the spectrum camera 54. The spectrum camera 54 takes an image of the tea sample and transmits it to the communication control module for processing and analysis to obtain the moisture content information of the tea sample.
[0038] The recycling mechanism 60 includes a recycling box 61 arranged on the top of the frame 20, a suction fan 62 is arranged on the top of the recycling box 61, and a suction pipe 63 is arranged on the side. The suction pipe 63 passes through the top of the frame 20 and extends downward into the frame 20, and a suction hopper 64 is arranged at the end. A horizontally arranged first push rod 65 is fixedly arranged on the side of the frame 20, and a connecting plate 651 is arranged at the push rod end of the first push rod 65, and the connecting plate 651 is fixedly connected to the lower end of the suction pipe 63. The bottom of the recycling box 61 is opened and provided with a bottom plate, and one side of the bottom plate is hinged to the side of the bottom of the recycling box 61. A driving component for driving the bottom plate to rotate is arranged on the side of the recycling box 61. The tea samples recycled into the recycling box 61 will be accumulated on the bottom plate. At this time, it is only necessary to drive the bottom plate to rotate through the driving component to make the bottom plate tilt downward to pour out the tea samples. A recovery hopper 66 is provided below the bottom plate, a return pipe 67 is connected to the bottom of the recovery hopper 66, a second push rod 68 is provided on the side of the frame 20, a mounting block 681 is provided at the push rod end of the second push rod 68, and the mounting block 681 is fixedly connected to the return pipe 67. Specifically, after the moisture content detection assembly 50 completes the detection, the electric push cylinder 52 drives the second detection plate 53 to descend to the height of the suction hopper 64, the first push rod 65 pushes the suction pipe 63 and the suction hopper 64 to move toward the second detection plate 53, the suction fan 62 is started, and the tea sample on the second detection plate 53 is sucked into the recovery box 61 through the suction hopper 64 and the suction pipe 63; then the second push rod 68 pushes the return pipe 67 to move to the top of the tea processing production line, the bottom plate at the bottom of the recovery box 61 is opened, and the tea sample on the bottom plate is poured into the recovery hopper 66, and returns to the tea processing production line along the return pipe 67, so as to realize the recovery of the tea sample and avoid waste.
[0039] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A self-propelled detection device for a tea processing production line, characterized by: The invention comprises a traveling mechanism (10) and a frame (20) arranged on the traveling mechanism (10), wherein a leaf shape detection component (30), a transfer component (40), a moisture content detection component (50), and a recovery mechanism (60) are arranged in sequence in the frame (20); the leaf shape detection component (30) is used to obtain image information of tea leaves in process, the transfer component (40) is used to transfer tea leaves in process after being detected by the leaf shape detection component (30) to the moisture content detection component (50); the moisture content detection component (50) is used to obtain moisture content information of the tea leaves in process; the recovery mechanism (60) is used to transport the tea leaves in process after being detected by the moisture content detection component (50) back to a tea processing production line; the frame (20) is also provided with a sampling component (70), and the sampling component (70) is used to absorb tea leaves in process on the tea processing production line and place them on the leaf shape detection component (30); The leaf shape detection component (30) comprises a base (31) arranged in the frame (20), the base (31) is provided with vertical plates (32) whose plate surfaces are parallel and spaced apart, the plate surfaces of the vertical plates (32) are provided with slide grooves (33), the slide grooves (33) are divided into a horizontal section (331) and an arc section (332) from the outside to the inside, and a detection platform (34) is slidably arranged in two of the slide grooves (33), the detection platform (34) comprises a first detection plate (341) and two side plates (342) located at the bottom of the first detection plate (341), the two side plates (342) are protruding downward from the bottom of the first detection plate (341) adjacent to the inner side of the vertical plates (32), the plate surfaces of the side plates (342) are parallel to and closely arranged with the corresponding plate surfaces of the vertical plates (32), and the two side plates (342) are adjacent to one end of the transfer component (40). A first sliding shaft (343) is rotatably arranged, and both ends of the first sliding shaft (343) extend outwardly into the slide grooves (33) of the two vertical plates (32). A strip groove (344) is also opened on the plate surface of the side plate (342) from the outside to the inside, and the height of the strip groove (344) is consistent with the height of the horizontal section (331) of the slide groove (33). A second sliding shaft (345) is slidably arranged in the two strip grooves (344), and both ends of the second sliding shaft (345) extend outwardly into the slide grooves (33) of the two vertical plates (32). A driving mechanism (36) is also arranged between the two vertical plates (32), and the driving mechanism (36) drives the first sliding shaft (343) to slide in the slide groove (33); an industrial camera (35) is arranged at the top of the frame (20) just above the middle of the base (31); A limit strip (38) is provided on the outer plate surface of the vertical plate (32) at the inner end of the horizontal section (331) of the slide groove (33), and the limit strip (38) is located between the first sliding shaft (343) and the second sliding shaft (345), and a limit column (346) is provided on the end surface of the second sliding shaft (345) protruding outward; In the initial state, the first sliding shaft (343) and the second sliding shaft (345) are respectively located at the two ends of the horizontal section (331) of the slide groove (33), and at this time, the detection platform (34) is completely located above the base (31); When sampling, the detection platform (34) slides toward the outside of the frame (20) on the horizontal section (331) of the slide groove (33). Since the second sliding shaft 345 has been parked at the outer end of the horizontal section 331 of the slide groove 33, when the detection platform 34 slides outward, the second sliding shaft 345 can no longer continue to move outward. At this time, under the action of the strip groove (344), the detection platform (34) and the first sliding shaft (343) move outward. When the inner end of the strip groove (344) contacts the second sliding shaft (345), the detection platform (34) moves outward to the maximum position. At this time, the first detection plate (341) extends out of the frame (20) to receive the tea sample obtained by the sampling assembly (70); After the sampling is completed, the detection platform (34) moves to the inside of the frame (20) to below the industrial camera (35), and the industrial camera (35) takes an image of the tea sample on the first detection plate (341); After the shooting is completed, the detection platform (34) continues to move toward the inside of the frame (20), and the first sliding shaft (343) enters the arc section (332) of the slide groove (33), so that the detection platform (34) begins to tilt; the limit bar (38) cooperates with the limit column (346) so that the second sliding shaft (345) can only stay on the outside of the limit bar (38). When the first sliding shaft (343) slides to the lowest end of the arc section (332), the second sliding shaft (345) is located outside the limit bar (38) and at the outer end of the strip groove (344). At this time, the first detection plate (341) reaches the maximum tilt angle. When the first detection plate (341) tilts, the tea sample thereon will slide down under the action of gravity and finally slide onto the transfer component (40); The transfer assembly (40) comprises a mounting seat (41) arranged on a base (31), an electromagnetic vibrator (42) being arranged on the mounting seat (41), a feeding trough (43) being arranged on the electromagnetic vibrator (42), and the feeding trough (43) being divided into a variable diameter section (431) and a gentle section (432) from the leaf shape detection assembly (30) to the moisture content detection assembly (50); the variable diameter section (431) extends in the direction of the vertical plate (32), and its inclination is consistent with the inclination of the first detection plate (341) when the first sliding shaft (343) slides to the lowest end of the arc section (332) of the slide groove (33), and its width at one end adjacent to the vertical plate (32) is greater than the width of the surface of the detection table (34), and when the first detection plate (341) is tilted When the first detection plate (341) is tilted, the tea leaves on the first detection plate (341) will slide down and finally slide onto the variable diameter section (431) of the feeding trough (43); the width of the variable diameter section (431) at one end away from the vertical plate (32) is smaller than the width of the first detection plate (341), the width of the flat section (432) is consistent with the width of the variable diameter section (431) at this end, and the slope of the flat section (432) is smaller than the slope of the variable diameter section (431), so that the tea leaves slide down from the variable diameter section (431) and accumulate at the interface between the variable diameter section (431) and the flat section (432), so as to achieve the purpose of gathering the tea leaves, and then the electromagnetic vibrator (42) is used to make the tea leaves move at a uniform speed from the flat section (432) to the moisture content detection component (50).
2. The self-propelled detection device for a tea processing production line according to claim 1 is characterized in that: The driving mechanism (36) comprises a bracket (361) arranged between the two vertical plates (32); the bracket (361) is arranged at a corner below the arc segment (332) of the slide groove (33) in an arc shape consistent with the arc shape of the arc segment (332); rotating wheels are arranged at the other three corners of the bracket (361); a synchronous belt (362) is commonly sleeved on the rotating wheels and the arc corners; a driving motor (363) is arranged on the base (31); a driving gear (364) is arranged on the output shaft of the driving motor (363); the driving gear (364) is meshed with the internal teeth of the synchronous belt (362); and the shaft body of the first sliding shaft (343) is connected to the synchronous belt (362) via a connecting block (37).
3. The self-propelled detection device for a tea processing production line according to claim 1 is characterized in that: The moisture content detection component (50) includes an electric slide (51) arranged at the bottom of the frame (20), a vertically arranged electric push cylinder (52) is arranged on the slide seat of the electric slide (51), and a second detection plate (53) is arranged at the end of the push rod of the electric push cylinder (52). When the slide seat of the electric slide (51) is located near one end of the leaf shape detection component (30), the second detection plate (53) is located below the transfer component (40); when the slide seat of the electric slide (51) is located away from one end of the leaf shape detection component (30), a spectral camera (54) is arranged on the top of the frame (20) directly above the second detection plate (53).
4. The self-propelled detection device for a tea processing production line according to claim 1 is characterized in that: The recovery mechanism (60) comprises a recovery box (61) arranged on the top of the frame (20); a suction fan (62) is arranged on the top of the recovery box (61); a suction pipe (63) is arranged on the side; the suction pipe (63) passes through the top of the frame (20) and extends downward into the frame (20); and a suction hopper (64) is arranged at the end thereof; a first push rod (65) arranged horizontally is fixedly arranged on the side of the frame (20); a connecting plate (651) is arranged at the push rod end of the first push rod (65); and the connecting plate (651) is fixedly connected to the lower end of the suction pipe (63).
5. The self-propelled detection device for a tea processing production line according to claim 4 is characterized in that: The bottom of the recovery box (61) is open and hingedly provided with a bottom plate, a recovery hopper (66) is provided below the bottom plate, the bottom of the recovery hopper (66) is connected to a return pipe (67), a second push rod (68) is provided on the side of the frame (20), a mounting block (681) is provided at the push rod end of the second push rod (68), and the mounting block (681) is fixedly connected to the return pipe (67).
6. The self-propelled detection device for a tea processing production line according to claim 1 is characterized in that: The sampling assembly (70) comprises a fixed seat (71) arranged on the top of the frame (20), a mechanical arm (72) is rotatably arranged on the fixed seat (71), a sampling tray (73) is arranged at the suspended end of the mechanical arm (72), a plurality of suction cups (74) are arranged in an array at the bottom of the sampling tray (73), and the plurality of suction cups (74) are connected to an air pump via an air pipe.
7. The self-propelled detection device for a tea processing production line according to claim 6 is characterized in that: The sampling plate (73) is also provided with an infrared detector (80) arranged obliquely.
Citation Information
Patent Citations
Visual detection based eccentric wheel automatic sampler
CN110261160A