A PC composite material processing reactor and processing method thereof
By setting up a trapezoidal filter plate and cleaning mechanism in the reactor, the PC composite material is filtered and screened, which solves the problem of different particle sizes in the prior art that affects the reaction efficiency, and improves the mixing reaction efficiency of the reactor.
Patent Information
- Application Number
- CN202411448103.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-10-17
AI Technical Summary
When the existing reactors are mixed with PC composite materials, there is no filtering screening mechanism, materials of different particle sizes are directly transported to the reactor, affecting the reaction efficiency.
A PC composite material processing reactor is designed, which contains a trapezoidal filter plate installed by screws on the inside of the top of the fuselage to filter and screen the materials conveyed by the feed pipe, and drive the turntable and clean brush pairs through a servo motor. Clean the filter plate to prevent the material from sticking.
The material is screened through the filter screening mechanism, which avoids the different sizes of the material affecting the mixing reaction efficiency, improves the mixing reaction efficiency of the reactor, and extends the service life of the filter plate through a cleaning mechanism.
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Figure CN118949856B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of PC composite material processing, in particular to a PC composite material processing reactor and a processing method thereof. Background Art
[0002] The PC composite material processing reactor is a pressure vessel specially used for PC composite material processing. It has basic characteristics such as container function, temperature control, stirring mechanism and safety protection. At the same time, it also needs to meet specific requirements such as material compatibility, process adaptability, cleaning and maintenance;
[0003] Because PC composite material processing reactor has the advantages of material compatibility, process adaptability, and easy cleaning and maintenance, it is widely used in the fields of chemical industry, material science, automobile industry, and electronic appliances;
[0004] When the reactor performs a mixed reaction on the PC composite material, most of the time the PC composite material is directly transported to the interior of the reactor through a feed pipe for mixed reaction. However, the transported PC composite material particles have different sizes, and there is no screening mechanism to screen and filter them. This direct transport method affects the reaction efficiency of the reactor, and no filtering mechanism is set to filter and screen the transported PC composite material, which reduces the mixed reaction efficiency of the reactor.
[0005] In order to overcome the above defects, prior art 1 (application number CN202410445884.5, application date
[0006] In a multifunctional reactor (Chinese patent No. 2024-04-15), during the material reaction process, a filtering device is used to filter the kettle body, and the clear liquid in the reaction process is filtered out of the kettle body, while the synthesized material continues to react in the kettle body, so as to achieve the effect of concentrating the material and increase the material output in the reactor; after the reaction is completed, the feeding is stopped, and the filtering device is continued to be filtered to achieve the filtering effect; after the material is filtered, the filtering device is closed, and the cleaning liquid is added to the kettle body through the feed port for washing; after washing, the filtering device is opened again to filter the kettle body, and the filtered material can be obtained after the filtration is completed, realizing the integration of material reaction, concentration, washing and filtration;
[0007] There is also prior art 2 (application number CN202410328646.6, Chinese patent application date 2024-03-21) in a reactor for processing high-performance fiber composite material raw materials, by setting a moving mechanism, using the first magnetic plate and the second magnetic plate to move, the first support rod drives the second hinge rod to move up and down, and the second hinge rod drives the third brush plate to move up and down, so as to effectively perform better decontamination operations on the inside of the reactor;
[0008] And prior art 3 (Chinese patent with application number CN202310397460.1 and application date 2023-04-14) In a glass-lined reactor with a feeding speed adjustment function, a dispersion disk is driven to rotate by a first rotating shaft, and the dispersion disk evenly distributes concentrated sulfuric acid in sodium chloride, so that the concentrated sulfuric acid and sodium chloride are fully mixed, thereby improving the generation efficiency of sodium chloride;
[0009] Although the prior art can filter and screen the PC composite material being transported, and better assist the reactor in mixing and reacting the PC composite material, the reactor is not provided with a quantitative feeding mechanism to intermittently and quantitatively feed the transported material while the PC composite material is being transported and discharged, which causes the transported material to accumulate inside the reactor, affecting the stable mixing and stirring reaction of the reactor in the later stage, and reducing the reaction efficiency of the reactor;
[0010] Therefore, we proposed a PC composite material processing reactor and a processing method thereof to solve the above-mentioned problems. Summary of the invention
[0011] The purpose of the present invention is to provide a PC composite material processing reactor and a processing method thereof, so as to solve the problem raised by the above background technology that when a PC composite material is mixed in a reactor on the market, most of the PC composite materials are directly transported to the inside of the reactor through a feeding pipe for mixing reaction. However, the particles of the transported PC composite material are of different sizes, which will affect the reaction efficiency of the reactor due to this direct transportation method, and no filtering mechanism is provided to filter and screen the transported PC composite material, thereby reducing the mixing reaction efficiency of the reactor.
[0012] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A PC composite material processing reactor and a processing method thereof, comprising a body and supporting legs, wherein the three supporting legs are in an inclined shape, and a discharge pipe is provided in a groove at the bottom of the body;
[0013] It also includes: a feed pipe is installed through the top slotted seal of the fuselage, and the bottom end of the feed pipe extends through the top inner side of the fuselage, a liquid inlet pipe is arranged on the left side of the top of the fuselage, a cleaning window is installed on the left slotted seal of the fuselage, a servo motor is installed on the bottom inner side slotted seal of the fuselage, and the output end of the servo motor is connected to a first rotating rod, and the first rotating rod is arranged inside the fuselage, and a row of first stirring rods are arranged at equal intervals on the outside of the first rotating rod;
[0014] A filter plate is installed on the inner side of the top of the fuselage by screws, and the filter plate is in a trapezoidal structure. A feed pipe is provided on the top of the filter plate. A mounting seat is installed on the right side of the fuselage by screws, and a lifting rod is installed on the inner groove of the mounting seat through which a return spring passes and slides, and a moving rod is installed on the top left side of the lifting rod by screws.
[0015] Preferably, a turntable is positioned and installed at the top end of the first rotating rod, and a cleaning brush is arranged on the outer side of the top of the turntable, while the outer side of the cleaning brush is closely connected to the bottom outer side wall of the filter plate, and the turntable also has a trapezoidal structure.
[0016] Preferably, second rotating rods are rotatably mounted on both sides of the bottom of the fuselage, and the two second rotating rods are symmetrically arranged about the vertical center line of the fuselage, and a row of second stirring rods are evenly spaced outside the two second rotating rods.
[0017] Preferably, the top ends of the two second rotating rods are both equipped with beating blocks via screws, and the two beating blocks have the same structure, and the outer sides of the two beating blocks correspond to the two sides of the bottom of the filter plate respectively.
[0018] Preferably, a main rotating gear is installed through the bottom of the first rotating rod, and auxiliary rotating gears are meshed and connected on both sides of the main rotating gear. At the same time, the diameter of the main rotating gear is larger than the diameters of the two auxiliary rotating gears, and the second rotating rod is installed through the internal slots of the two auxiliary rotating gears.
[0019] Preferably, the bottom end of the first rotating rod is meshedly connected with a rotating shaft via a bevel gear set, and the rotating shaft is sealed and rotatably installed on the bottom right side of the fuselage, and a half gear is installed through the right end of the rotating shaft, and the outer side of the half gear is meshedly connected with a lifting rod via a first rack, and the first rack is arranged on the outer side of the bottom of the lifting rod.
[0020] Preferably, the lifting rod is installed inside the mounting seat through a return spring, and the top end of the lifting rod extends to the top right side of the fuselage. The mounting seat is installed on the right side of the fuselage by screw positioning. A moving rod is positioned and installed on the top of the lifting rod, and the outer side of the moving rod is slidably connected to a swivel seat through an inclined groove, and the inclined groove is opened on the outer side of the swivel seat.
[0021] Preferably, a driving gear is installed through the bottom of the swivel seat, and a sealing plate is meshed and connected to the outer side of the driving gear through a second rack. The sealing plate is slidably installed on the inner side of the bottom of the feed pipe, and the sealing plate is also arranged on the inner side of the top of the fuselage.
[0022] Preferably, the method comprises the following steps:
[0023] S1. Raw material preparation;
[0024] According to the formula of PC composite materials, appropriate PC resin and metal nanoparticles are selected as raw materials. The type and proportion of metal nanoparticles need to be adjusted according to specific performance requirements;
[0025] S2, reaction processing;
[0026] Feeding: The prepared PC resin and metal nanoparticles are fed into the reactor through a quantitative feeding mechanism. During the feeding process, care should be taken to avoid flying of raw materials and cross contamination;
[0027] Filtering and screening: The conveyed materials are filtered and screened by the filtering and screening mechanism to separate the materials of different sizes to avoid the different sizes of materials affecting the subsequent mixing reaction processing;
[0028] Heating: Start the heating system of the reactor and raise the temperature of the reactor to the set value. During the heating process, the temperature must be closely monitored to avoid overheating or excessive temperature fluctuations;
[0029] Stirring: Turn on the stirring system to fully mix the raw materials in the reactor. The stirring speed and time should be adjusted according to the characteristics of the raw materials and the reaction requirements;
[0030] Reaction: Under the set temperature and stirring conditions, the raw materials undergo physical mixing reaction to form PC composite materials. During the reaction process, regular sampling and testing are required to monitor the reaction progress and product quality;
[0031] Reaction product processing;
[0032] Discharging: After the reaction is completed, the reaction product is discharged from the reactor. During the discharging process, attention should be paid to controlling the flow rate and temperature to avoid product agglomeration or clogging of the pipeline;
[0033] Post-treatment: necessary post-treatment of the reaction products, such as cooling, drying, and screening, to improve the purity and uniformity of the products;
[0034] S3, quality control and testing;
[0035] Process monitoring: During the reactor processing, key parameters such as temperature, pressure and stirring speed need to be monitored and recorded in real time to ensure the stability and controllability of the reaction process;
[0036] Product testing: quality inspection of processed PC composite materials, including appearance inspection, performance testing and component analysis, to ensure that the products meet relevant standards and customer requirements.
[0037] Compared with the prior art, the present invention has the following beneficial effects:
[0038] A filter plate is provided, and an inclined filter plate is installed on the inner side of the top of the fuselage by screws, and then a feed pipe is provided on the top of the filter plate. After the feed pipe transports the material to the inside of the fuselage, the filter plate will filter and screen the transported material, so that materials of different sizes can be screened and separated, avoiding direct transport of the material to the inside of the fuselage to affect the efficiency of the later mixing reaction, and having better practicality;
[0039] Furthermore, by positioning a turntable on the top of the first rotating rod, and then cleaning a brush on the outer side of the top of the turntable, the servo motor can drive a row of first stirring rods arranged on the outer side of the first rotating rod to mix and stir the conveyed materials. At the same time, the first rotating rod can also drive the cleaning brush arranged on the outer side of the top of the turntable to cyclically clean and scrape the filter plate, so as to prevent the conveyed materials from sticking to the surface of the filter plate and affecting the subsequent screening and feeding.
[0040] Furthermore, by positioning and installing beating blocks at the top ends of the two second rotating rods, and then corresponding to the two sides of the bottom of the filter plate on the outside of the two beating blocks, the two second rotating rods can drive the two rows of second stirring rods to mix and stir the materials, while driving the two beating blocks to reciprocately beat and vibrate the two sides of the bottom of the filter plate, so as to avoid the accumulation of materials on the surface of the filter plate and affect the subsequent feeding and use, and the operation is more time-saving and labor-saving, and no manual vibration is required;
[0041] A main rotating gear is provided, and the main rotating gear is installed through the bottom of the first rotating rod, and then the auxiliary rotating gears are meshed and connected on both sides of the main rotating gear. The first rotating rod can drive the main rotating gear to rotate and drive the second rotating rods installed through the inner sides of the two auxiliary rotating gears to rotate. At this time, a row of second stirring rods arranged outside the two second rotating rods can be driven to cooperate with a row of first stirring rods to stir and mix the materials more fully, so as to improve the reaction efficiency of the reactor;
[0042] A swivel seat is provided, and the swivel seat is installed by sealing and rotating with a groove on the right side of the top of the fuselage, and then a moving rod is slidably connected with the surface of the swivel seat through an inclined groove, and the lifting rod can drive the moving rod to move back and forth up and down while the swivel seat is driven to rotate back and forth through the inclined groove. At this time, the reciprocating swivel seat will drive the driving gear connected through the bottom thereof to drive the sealing plate to move back and forth in the left and right positions inside the feed pipe through the second rack, so that intermittent quantitative feeding of the material transported inside the feed pipe can be realized, so as to avoid the material being directly transported to the inside of the fuselage and accumulating therein, thereby affecting the mixing reaction efficiency in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0044] Figure 2It is a schematic diagram of the three-dimensional structure of the fuselage of the present invention from a side view;
[0045] Figure 3 It is a schematic diagram of the three-dimensional structure of the lifting rod, the moving rod and the rotating seat of the present invention;
[0046] Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle;
[0047] Figure 5 It is a schematic diagram of the main cross-sectional structure of the fuselage of the present invention;
[0048] Figure 6 It is a schematic diagram of a partial main cross-section structure of the first rotating rod and the second rotating rod of the present invention;
[0049] Figure 7 It is a schematic diagram of the three-dimensional structure of the fuselage, the first rotating rod and the second rotating rod of the present invention;
[0050] Figure 8 It is a schematic diagram of the partial main cross-section structure of the fuselage and the filter plate of the present invention;
[0051] Fig. 9 For the present invention Figure 8 The enlarged structural diagram at B in the middle;
[0052] Fig.10 It is a schematic diagram of the three-dimensional structure of the rotating seat and the sealing plate of the present invention;
[0053] Fig.11 It is a top view of the three-dimensional structure of the fuselage and the filter plate of the present invention.
[0054] In the figure: 1. body; 2. supporting legs; 3. discharge pipe; 4. feed pipe; 5. liquid inlet pipe; 6. cleaning window; 7. lifting rod; 8. moving rod; 9. swivel seat; 10. inclined slot; 11. mounting seat; 12. first rack; 13. half gear; 14. rotating shaft; 15. return spring; 16. bevel gear set; 17. first rotating rod; 18. first stirring rod; 19. filter plate; 20. turntable; 21. cleaning brush; 22. main rotating gear; 23. auxiliary rotating gear; 24. second rotating rod; 25. second stirring rod; 26. beating block; 27. driving gear; 28. second rack; 29. sealing plate; 30. servo motor. DETAILED DESCRIPTION
[0055] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0056] The present invention provides the following technical solutions:
[0057] Embodiment 1, in order to solve the problem that the existing reactor does not have a screening mechanism for screening and filtering, the reaction efficiency of the reactor will be affected by the direct delivery method, and the mixing reaction efficiency of the reactor will be reduced, the following is disclosed:
[0058] The fuselage 1 and the supporting legs 2, wherein the three supporting legs 2 are in an inclined shape, and a discharge pipe 3 is provided in a groove at the bottom of the fuselage 1;
[0059] The machine also includes: a feed pipe 4 is installed through the top slot seal of the body 1, and the bottom end of the feed pipe 4 extends through the top inner side of the body 1, a liquid inlet pipe 5 is installed on the left side of the top of the body 1, a cleaning window 6 is installed on the left slot seal of the body 1, a servo motor 30 is installed on the bottom inner side slot seal of the body 1, and the output end of the servo motor 30 is connected to the first rotating rod 17, and the first rotating rod 17 is arranged inside the body 1, and a row of first stirring rods 18 are evenly spaced outside the first rotating rod 17;
[0060] A filter plate 19 is installed on the inner side of the top of the fuselage 1 by screws, and the filter plate 19 is a trapezoidal structure, and the top of the filter plate 19 corresponds to the feed pipe 4. A mounting seat 11 is installed on the right side of the fuselage 1 by screws, and a lifting rod 7 is installed on the inner groove of the mounting seat 11 through which a return spring 15 passes and slides, and a moving rod 8 is installed on the top left side of the lifting rod 7 by screws.
[0061] A turntable 20 is positioned and installed at the top of the first rotating rod 17, and a cleaning brush 21 is arranged on the outer side of the top of the turntable 20. At the same time, the outer side of the cleaning brush 21 is closely connected to the bottom outer wall of the filter plate 19, and the turntable 20 also has a trapezoidal structure.
[0062] A second rotating rod 24 is rotatably installed on both sides of the bottom of the fuselage 1, and the two second rotating rods 24 are symmetrically arranged about the vertical center line of the fuselage 1, and a row of second stirring rods 25 are evenly spaced on the outside of the two second rotating rods 24, and a beating block 26 is installed on the top of the two second rotating rods 24 by screws, and the two beating blocks 26 have the same structure, and the outer sides of the two beating blocks 26 correspond to the two sides of the bottom of the filter plate 19 respectively.
[0063] like Figure 1-Figure 11 As shown, when the feed pipe 4 delivers the external PC composite material to the inside of the fuselage 1, the material will be filtered and screened by the inclined filter plate 19 to prevent the materials of different sizes from being delivered to the inside of the fuselage 1 and affecting the efficiency of the subsequent mixing reaction, and better assist the reactor to mix the materials;
[0064] When the first rotating rod 17 drives a row of first stirring rods 18 to mix and stir the materials, the turntable 20 installed on the top of the first rotating rod 17 will also drive the cleaning brush 21 to reciprocate and clean the filter plate 19 to prevent the materials from sticking to the surface of the filter plate 19 and affecting the subsequent filtering and screening. At the same time, when the two second rotating rods 24 drive the two rows of second stirring rods 25 to assist the row of first stirring rods 18 in mixing and stirring, the beating blocks 26 installed on the top of the two second rotating rods 24 will also reciprocate and beat the bottom sides of the filter plate 19 to prevent the materials from getting stuck on the surface of the filter plate 19 and affecting the subsequent material feeding, thereby improving the mixing reaction efficiency of the reactor and improving practicality.
[0065] Embodiment 2 is different from Embodiment 1 in that, while reacting the material mixture, two rotating second rotating rods 24 can drive two beating blocks 26 to simultaneously perform reciprocating beating vibrations on both sides of the bottom of the filter plate 19, thereby preventing the material from sticking to the surface of the filter plate 19 and affecting the subsequent material transportation and use.
[0066] A main rotating gear 22 is installed through the bottom of the first rotating rod 17, and auxiliary rotating gears 23 are meshed and connected on both sides of the main rotating gear 22. At the same time, the diameter of the main rotating gear 22 is larger than the diameters of the two auxiliary rotating gears 23, and the second rotating rod 24 is installed through the internal slots of the two auxiliary rotating gears 23.
[0067] like Figure 1-Figure 8 As shown, after the material is transported to the inside of the fuselage 1, the servo motor 30 is started to drive a row of first stirring rods 18 arranged outside the first rotating rod 17 to mix and stir the material, so as to improve the mixing reaction efficiency of the reactor. At the same time, when the first rotating rod 17 rotates, the main rotating gear 22 arranged at the bottom thereof will simultaneously drive the two auxiliary rotating gears 23 to rotate. At this time, the two rotating auxiliary rotating gears 23 will simultaneously drive a row of second stirring rods 25 arranged outside the two second rotating rods 24 to rotate, so as to better assist the row of first stirring rods 18 to mix and stir the material, thereby improving the mixing reaction efficiency of the reactor.
[0068] Embodiment 3 is different from Embodiment 2 in that the sealing plate 29 can be driven to intermittently and quantitatively discharge the material transported inside the feed pipe 4 while the reactor is processing the material mixing reaction, so as to avoid the material being directly transported to the inside of the fuselage 1 and accumulating to affect the subsequent mixing reaction processing.
[0069] The bottom end of the first rotating rod 17 is meshedly connected with the rotating shaft 14 through a bevel gear set 16, and the rotating shaft 14 is sealed and rotatably installed on the bottom right side of the fuselage 1, and a half gear 13 is installed through the right end of the rotating shaft 14, and the outer side of the half gear 13 is meshedly connected with the lifting rod 7 through the first rack 12, and the first rack 12 is arranged on the bottom outer side of the lifting rod 7.
[0070] The lifting rod 7 is installed inside the mounting seat 11 through a return spring 15, and the top end of the lifting rod 7 extends to the top right side of the fuselage 1. The mounting seat 11 is installed on the right side of the fuselage 1 by screw positioning. A moving rod 8 is positioned and installed on the top of the lifting rod 7, and the outer side of the moving rod 8 is slidably connected to a swivel seat 9 through an inclined groove 10, and the inclined groove 10 is opened on the outer side of the swivel seat 9.
[0071] A driving gear 27 is installed through the bottom of the rotating seat 9, and a sealing plate 29 is meshed and connected to the outer side of the driving gear 27 through a second rack 28. The sealing plate 29 is installed through the bottom inner side of the feed pipe 4 and is also arranged on the top inner side of the fuselage 1.
[0072] like Figure 1-Figure 10 As shown, while the first rotating rod 17 rotates, the first rotating rod 17 will drive the rotating shaft 14 to rotate through the bevel gear set 16. At this time, the rotating rotating shaft 14 will simultaneously drive the half gear 13 to drive the lifting rod 7 to move its position through the first rack 12. Then the lifting rod 7 will move back and forth inside the mounting seat 11 through the return spring 15. At this time, the lifting rod 7 will drive the moving rod 8 to drive the rotating seat 9 to reciprocate on the top outer side of the fuselage 1 through the inclined groove 10. Then the rotating rotating seat 9 will simultaneously drive the driving gear 27 connected to its bottom to rotate, because the outer side of the driving gear 27 is meshed with a sealing plate 29 through the second rack 28. The sealing plate 29 can be driven by the driving gear 27 to move back and forth in the left and right positions inside the feeding pipe 4 while the rotating seat 9 reciprocates. Therefore, the material transported inside the feeding pipe 4 can be intermittently quantitatively discharged through the sealing plate 29, so as to avoid direct transportation of materials and cause the materials to accumulate inside the fuselage 1 and affect the subsequent mixing reaction processing. The practicality is better, thereby completing a series of tasks.
[0073] The steps include:
[0074] S1. Raw material preparation;
[0075] According to the formula of PC composite materials, appropriate PC resin and metal nanoparticles are selected as raw materials. The type and proportion of metal nanoparticles need to be adjusted according to specific performance requirements;
[0076] S2, reaction processing;
[0077] Feeding: The prepared PC resin and metal nanoparticles are fed into the reactor through a quantitative feeding mechanism. During the feeding process, care should be taken to avoid flying of raw materials and cross contamination;
[0078] Filtering and screening: The conveyed materials are filtered and screened by the filtering and screening mechanism to separate the materials of different sizes to avoid the different sizes of materials affecting the subsequent mixing reaction processing;
[0079] Heating: Start the heating system of the reactor to raise the temperature of the body 1 to the set value. During the heating process, the temperature must be closely monitored to avoid overheating or excessive temperature fluctuations;
[0080] Stirring: Turn on the stirring system to fully mix the raw materials in the reactor. The stirring speed and time should be adjusted according to the characteristics of the raw materials and the reaction requirements;
[0081] Reaction: Under the set temperature and stirring conditions, the raw materials undergo physical mixing reaction to form PC composite materials. During the reaction process, regular sampling and testing are required to monitor the reaction progress and product quality;
[0082] Reaction product processing;
[0083] Discharging: After the reaction is completed, the reaction product is discharged from the reactor. During the discharging process, attention should be paid to controlling the flow rate and temperature to avoid product agglomeration or clogging of the pipeline;
[0084] Post-treatment: necessary post-treatment of the reaction products, such as cooling, drying, and screening, to improve the purity and uniformity of the products;
[0085] S3, quality control and testing;
[0086] Process monitoring: During the reactor processing, key parameters such as temperature, pressure and stirring speed need to be monitored and recorded in real time to ensure the stability and controllability of the reaction process;
[0087] Product testing: quality inspection of processed PC composite materials, including appearance inspection, performance testing and component analysis, to ensure that the products meet relevant standards and customer requirements.
[0088] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A PC composite material processing reactor, comprising a body (1) and support legs (2), wherein the three support legs (2) are in an inclined shape, and a discharge pipe (3) is provided in a groove at the bottom of the body (1); It is characterized in that Also includes: A feed pipe (4) is installed through the top slotted seal of the fuselage (1), and the bottom end of the feed pipe (4) extends through the top inner side of the fuselage (1). A liquid inlet pipe (5) is provided on the left side of the top of the fuselage (1), and a cleaning window (6) is installed on the left side slotted seal of the fuselage (1); A servo motor (30) is sealably mounted in a groove on the inner side of the bottom of the machine body (1), and an output end of the servo motor (30) is connected to a first rotating rod (17), and the first rotating rod (17) is arranged inside the machine body (1), and a row of first stirring rods (18) are arranged at equal intervals outside the first rotating rod (17); A filter plate (19) is screw-mounted on the inner side of the top of the body (1), and the filter plate (19) is in a trapezoidal structure, and a feed pipe (4) is provided at the top of the filter plate (19); A mounting seat (11) is screwed on the right side of the body (1), and a lifting rod (7) is slidably mounted on the inner groove of the mounting seat (11) through a return spring (15), and a moving rod (8) is screwed on the top left side of the lifting rod (7); A rotating disk (20) is positioned and installed at the top end of the first rotating rod (17), and a cleaning brush (21) is arranged on the outer side of the top of the rotating disk (20), while the outer side of the cleaning brush (21) is closely connected to the bottom outer side wall of the filter plate (19), and the rotating disk (20) also has a trapezoidal structure; The bottom end of the first rotating rod (17) is meshedly connected to a rotating shaft (14) via a bevel gear set (16), and the rotating shaft (14) is sealed and rotatably installed on the bottom right side of the fuselage (1), and a half gear (13) is installed through the right end of the rotating shaft (14), and the outer side of the half gear (13) is meshedly connected to a lifting rod (7) via a first rack (12), and the first rack (12) is arranged on the outer side of the bottom of the lifting rod (7); The lifting rod (7) is installed inside the mounting seat (11) through a return spring (15), and the top end of the lifting rod (7) extends through the top right side of the fuselage (1). The mounting seat (11) is installed on the right side of the fuselage (1) by screw positioning. A moving rod (8) is installed on the top of the lifting rod (7), and the outer side of the moving rod (8) is slidably connected to a rotating seat (9) through an inclined groove (10), and the inclined groove (10) is opened on the outer side of the rotating seat (9); A driving gear (27) is installed through the bottom of the rotating seat (9), and a sealing plate (29) is meshed and connected to the outer side of the driving gear (27) through a second rack (28). The sealing plate (29) is installed through the bottom inner side of the feed pipe (4) in a sliding manner, and the sealing plate (29) is also arranged on the top inner side of the body (1).
2. A PC composite material processing reactor according to claim 1, characterized in that: Second rotating rods (24) are rotatably mounted on both sides of the bottom of the body (1), and the two second rotating rods (24) are symmetrically arranged about the vertical center line of the body (1), and a row of second stirring rods (25) are evenly spaced outside the two second rotating rods (24).
3. A PC composite material processing reactor according to claim 2, characterized in that: The top ends of the two second rotating rods (24) are both mounted with beating blocks (26) via screws, and the two beating blocks (26) have the same structure, and the outer sides of the two beating blocks (26) correspond to the two sides of the bottom of the filter plate (19) respectively.
4. A PC composite material processing reactor according to claim 3, characterized in that: A main rotating gear (22) is installed through the bottom of the first rotating rod (17), and auxiliary rotating gears (23) are meshed and connected on both sides of the main rotating gear (22). At the same time, the diameter of the main rotating gear (22) is larger than the diameters of the two auxiliary rotating gears (23), and the second rotating rod (24) is installed through the internal slots of the two auxiliary rotating gears (23).
5. A PC composite material processing reactor according to claim 1, characterized in that: Also disclosed is a processing method of the reaction kettle, and the specific method steps are as follows: S1. Raw material preparation; According to the formula of PC composite materials, appropriate PC resin and metal nanoparticles are selected as raw materials. The type and proportion of metal nanoparticles need to be adjusted according to specific performance requirements; S2, reaction processing; Feeding: The prepared PC resin and metal nanoparticles are fed into the reactor through a quantitative feeding mechanism. During the feeding process, care should be taken to avoid flying of raw materials and cross contamination; Filtering and screening: The conveyed materials are filtered and screened by the filtering and screening mechanism to separate the materials of different sizes to avoid the different sizes of materials affecting the subsequent mixing reaction processing; Heating: start the heating system of the reactor to raise the temperature of the reactor body (1) to a set value. During the heating process, the temperature must be closely monitored to avoid overheating or excessive temperature fluctuations; Stirring: Turn on the stirring system to fully mix the raw materials in the reactor. The stirring speed and time should be adjusted according to the characteristics of the raw materials and the reaction requirements; Reaction: Under the set temperature and stirring conditions, the raw materials undergo physical mixing reaction to form PC composite materials. During the reaction process, regular sampling and testing are required to monitor the reaction progress and product quality; Reaction product processing; Discharging: After the reaction is completed, the reaction product is discharged from the reactor. During the discharging process, attention should be paid to controlling the flow rate and temperature to avoid product agglomeration or clogging of the pipeline; Post-treatment: necessary post-treatment of the reaction products, such as cooling, drying, and screening, to improve the purity and uniformity of the products; S3, quality control and testing; Process monitoring: During the reactor processing, key parameters such as temperature, pressure and stirring speed need to be monitored and recorded in real time to ensure the stability and controllability of the reaction process; Product testing: quality inspection of processed PC composite materials, including appearance inspection, performance testing and component analysis, to ensure that the products meet relevant standards and customer requirements.
Citation Information
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