A composite open vertical shaft impact sand making crusher

By using an angle adjustment device in the sand making crusher to dynamically adjust the diameter size of the feed port and the fine adjustment of the angle adjustment plate, the problems of poor adaptability and low crushing efficiency of the existing sand making equipment are solved, and efficient and continuous crushing process is achieved and wide application adaptability.

CN118950222BActive Publication Date: 2025-02-18JIANGSU SHANBAO GRP

Patent Information

Application Number
CN202411340972.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-02-18
Estimated Expiration
2044-09-25

AI Technical Summary

Technical Problem

In actual application, existing sand making devices have problems such as poor raw material adaptability and low crushing efficiency, which cannot meet the construction industry's demand for high-quality sand and gravel.

Method used

A composite open vertical shaft impact sand making crusher is designed, and the angle adjustment device is used to dynamically adjust the diameter of the feed port to ensure smooth flow of materials, and the optimal pretreatment of materials is achieved through fine adjustment of the angle adjustment plate.

Benefits of technology

It improves crushing efficiency and quality, can automatically adjust the diameter of the feed port to cope with different working conditions, reduces manual intervention and operation difficulty, has anti-blocking design, ensures production continuity, and expands the application field of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a composite open vertical shaft impact crusher, relating to the technical field of sand making equipment. It includes a crusher body, which comprises a feed hopper with a feed inlet at its center. The feed hopper includes a carrying plate, which includes a horizontal plate and an angle adjustment plate hinged together. The angle adjustment device drives the angle adjustment plate to rotate, changing the diameter of the feed inlet. Through precise control of the angle adjustment device, the diameter of the feed inlet is dynamically adjusted according to the material blockage and flow rate, ensuring smooth material flow. The position of the angle adjustment plate can be fine-tuned according to actual needs, ensuring optimal pretreatment of the material before it enters the crushing zone, thereby improving crushing efficiency and quality.
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Description

Technical Field

[0001] The invention relates to the technical field of sand making machine devices, in particular to a composite open vertical shaft impact sand making crusher. Background Art

[0002] Crusher is one of the crushing equipment commonly used in sand making. It uses the high-speed rotating rotor and the impact force in the crushing chamber to crush the material into the required particle size. The basic working principle of the crusher is: after the material enters the crushing chamber, the rotating rotor hits the material at high speed, causing the material to collide, break and projectile. This impact force can break the material into smaller particles and discharge it through the discharge port. Compared with other crushing equipment, high-efficiency crushers have the characteristics of high production capacity, uniform particle size, low energy consumption and wide application range.

[0003] The Chinese patent application with publication number CN103706453A discloses a method and device for independently making sand using a vertical shaft impact crusher, including a transfer bin, which is connected to the normal-speed vertical shaft impact crusher through a feeder, and two or more layers of screening machines are arranged at the discharge port of the normal-speed vertical shaft impact crusher, the upper discharge port of the screening machine is connected to the transfer bin, the second discharge port is connected to a distributor, and the bottom discharge port is connected to a mixing belt: one outlet of the distributor is connected to the mixing belt, and the other outlet is connected to the high-speed vertical shaft impact crusher, the outlet of the high-speed vertical shaft impact crusher is connected to the mixing belt, and the mixing belt is connected to the finished product bin, which fundamentally solves the problem of the fineness modulus of the aggregate, greatly improves the production efficiency, significantly reduces the operating cost, and at the same time achieves energy conservation, environmental protection, and economic applicability.

[0004] The construction industry has a growing demand for high-quality sand and gravel. However, the existing sand making devices have some shortcomings in practical applications, such as poor raw material adaptability and low crushing efficiency.

[0005] To this end, the present invention proposes a composite open vertical shaft impact sand making crusher to solve the above problems. Summary of the invention

[0006] In view of the above problems in the prior art, the present invention is proposed.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a composite open vertical shaft impact sand making crusher, comprising a crusher body, the crusher body comprising a feed hopper, a feed opening is provided at the center of the feed hopper, the feed hopper comprises an integrally connected ring body and a carrier plate, the carrier plate comprises a horizontal plate and an angle adjustment plate which are hingedly connected, the ring body supports the carrier plate and makes the horizontal plate horizontal, and an angle adjustment device is provided between the horizontal plate and the angle adjustment plate, and the angle adjustment device drives the angle adjustment plate to rotate to change the caliber of the feed opening;

[0008] A driving component for adjusting the state of the angle adjusting device is provided outside the angle adjusting device, and a linkage component is externally connected to the driving component. The driving component rotates to drive the linkage component to move up and down to control the angle adjusting device to adjust the angle between the horizontal plate and the angle adjusting plate.

[0009] As a preferred solution of the composite open vertical shaft impact sand making crusher described in the present invention, the number of the horizontal plates and the angle adjustment plates is multiple groups and corresponds to each other, the multiple groups of horizontal plates are assembled to form an annular plate structure and welded to the inner wall of the ring body, the multiple groups of angle adjustment plates are assembled to form an annular plate structure, and a central opening is naturally formed by the splicing between the multiple groups of angle adjustment plates, and the feed port is the central opening.

[0010] As a preferred embodiment of the composite open type vertical shaft impact sand making crusher of the present invention, the ring body comprises an annular vertical cylinder and an annular flat plate which are connected as one body and perpendicular to each other;

[0011] The angle adjustment device includes a support frame and a rotating device. The support frame is welded to the inner wall of the annular vertical cylinder at an angle and supports the horizontal plate, and a rectangular through groove is horizontally passed through the interior of the support frame. The rotating device includes a roller, a driving plate and an outer edge gear. The roller passes through the rectangular through groove and abuts against both sides of the outer wall of the support frame. There are two groups of outer edge gears. The two groups of outer edge gears are located on the rod surface of the roller and close to the inner wall of the support frame. The driving plate is located between the two groups of outer edge gears, and the rotation of the roller drives the driving plate to rotate synchronously to abut against the bottom surface of the angle adjustment plate.

[0012] As a preferred embodiment of the composite open vertical shaft impact sand making crusher described in the present invention, the angle adjustment device also includes an internal traction device and a rope locking block. The number of the internal traction devices is two groups, and they are respectively meshed with two groups of outer edge gears. The internal traction device includes a bar gear engaged with the inside of the support frame, and a traction rope and an elastic telescopic rod are respectively extended from both ends of the bar gear. The bar gear is fixed to the inner wall of the support frame through the elastic telescopic rod, and the bar gear is fixedly connected to the rope locking block through the traction rope.

[0013] As a preferred solution of the composite open vertical shaft impact sand making crusher described in the present invention, the angle adjustment device also includes a guide block and an external traction device, the guide block is fixedly connected to both sides of the inner wall of the supporting frame, and the guide block is used to change the traction direction of the traction rope, the external traction device is pressed on the surface of the rope locking block, and the internal traction device is pulled by the rope locking block to make the rotating device slide inside the rectangular through groove.

[0014] As a preferred solution of the composite open vertical shaft impact sand making crusher described in the present invention, the external traction device includes an annular ring and an extension rod extending from the outer wall of the annular ring, and a circular groove for the traction rope to pass through is opened on the surface of the annular ring, and the extension rod passes through the annular vertical cylinder and is connected to a linkage assembly.

[0015] As a preferred solution of the composite open vertical shaft impact sand making crusher described in the present invention, the linkage assembly includes a threaded collar extending outward from the outer wall of the annular vertical cylinder, and a worm is spirally arranged inside the threaded collar, and a ring gear is mounted on the bottom end of the worm. The ring gear is driven to rotate by an external force, so that the worm rotates synchronously and drives the worm to move up and down inside the threaded collar.

[0016] As a preferred solution of the composite open vertical shaft impact sand making crusher described in the present invention, an annular double-sided gear is provided between the linkage assembly and the driving assembly, the annular double-sided gear is coaxial with the feed hopper and is engaged with the surface of the annular flat plate, and the annular double-sided gear and the annular gear are in a meshing transmission arrangement.

[0017] As a preferred solution of the composite open vertical shaft impact sand making crusher described in the present invention, the driving assembly includes a driving gear and a driving motor, the driving gear is fixed to the end of the output shaft of the driving motor, and is in a meshing transmission arrangement with the annular double-sided gear.

[0018] As a preferred embodiment of the composite open vertical shaft impact sand making crusher described in the present invention, the crusher body also includes a middle body, in which an impeller for accelerating and ejecting materials is provided, and an impeller guard for protecting the impeller is arranged at the top of the impeller, and a discharge port in the form of an inverted columnar structure is provided at the center of the impeller guard.

[0019] Beneficial effects of the present invention:

[0020] The invention dynamically adjusts the caliber of the feed port according to the blockage situation and flow rate of the material through precise control of the angle adjustment device, dynamically adjusts the caliber of the feed port to ensure smooth inflow of the material, and the position of the angle adjustment plate can be fine-tuned according to actual needs to ensure that the material can be best pre-treated before entering the crushing area, thereby improving the crushing efficiency and quality;

[0021] The present invention can automatically adjust the size of the feed port according to the change of material flow rate. The mechanism of automatically adjusting the size of the feed port enables the equipment to cope with various working conditions, ensures the continuity and stability of the material processing process, improves the operating efficiency of the equipment, reduces the need for manual intervention, reduces the difficulty of operation, and enables the equipment to maintain the best working state under different working conditions;

[0022] The present invention has an anti-blocking design. When material blockage occurs, the position of the angle adjustment plate can be adjusted to change the size of the feed port aperture, thereby quickly alleviating the blockage problem, ensuring production continuity, improving the operating efficiency of the equipment, reducing downtime for cleaning, and ensuring production continuity.

[0023] The present invention can adjust the caliber of the feed port, can adapt to the needs of materials of different sizes or types, can be used for crushing operations of various materials, adapt to the needs of materials of different sizes or types, expand its application field, improve the flexibility of the equipment, and broaden its market application scope, so that the equipment can play an important role in different industries and fields. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the overall structure of a composite open vertical shaft impact sand making crusher.

[0026] Figure 2It is a schematic diagram of the local structure of the linkage component in the present invention.

[0027] Figure 3 It is a schematic diagram of the partial structure of a composite open vertical shaft impact sand making crusher.

[0028] Figure 4 It is a schematic diagram of the overall structure of the feed hopper in the present invention.

[0029] Figure 5 It is an axonometric view of the overall structure of the feed hopper in the present invention.

[0030] Figure 6 It is a schematic diagram of the overall structure of the external traction device in the present invention.

[0031] Figure 7 It is a schematic diagram of the internal structure of the feed hopper in the present invention.

[0032] Figure 8 It is a structural schematic diagram of the angle adjustment device in the present invention.

[0033] Fig. 9 It is a partial structural schematic diagram of the angle adjustment device in the present invention.

[0034] Fig.10 For the present invention Fig. 9 A-section structure enlarged view.

[0035] Reference numerals: 100, feed hopper; 101, annular vertical cylinder; 102, annular flat plate; 103, horizontal plate; 104, angle adjustment plate; 105, feed port; 200, middle body; 201, impeller guard; 202, impeller; 203, impact plate; 204, liner; 300, linkage assembly; 301, threaded collar; 302, worm; 303, ring gear; 400, drive assembly; 401, drive gear; 402, drive motor; 50 0. Angle adjustment device; 510. Support frame; 511. Rectangular through groove; 520. Rotating device; 521. Roller; 522. Driving plate; 523. Outer edge gear; 530. Inner traction device; 531. Bar gear; 532. Traction rope; 533. Elastic telescopic rod; 540. Guide block; 550. Rope locking block; 560. Outer traction device; 561. Annular collar; 562. Extension rod; 563. Circular through groove; 600. Annular double-sided gear. DETAILED DESCRIPTION

[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0037] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0038] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0039] Example 1

[0040] Reference Figure 1 to Figure 10 As shown, it is the first embodiment of the present invention, which provides a composite open vertical shaft impact sand making crusher, including a crusher body, and the crusher body includes a feed hopper 100 and a middle body 200.

[0041] Among them, Figure 1~Figure 3 As shown, a feed port 105 is provided at the center of the feed hopper 100. The feed hopper 100 includes an integrally connected ring body and a carrier plate. The ring body includes an annular vertical cylinder 101 and an annular flat plate 102 which are integrally connected and perpendicular to each other. The carrier plate includes a horizontal plate 103 and an angle adjustment plate 104 which are hingedly connected. The ring body supports the carrier plate and makes the horizontal plate 103 horizontal so that the material can smoothly enter the crusher.

[0042] An angle adjustment device 500 is provided between the horizontal plate 103 and the angle adjustment plate 104, which is used to adjust the position of the angle adjustment plate 104, so as to control the flow direction of the material. The angle adjustment plate 104 is driven to rotate by the angle adjustment device 500 to change the diameter of the feed port 105 to meet the needs of materials of different sizes or types. At the same time, when the material is blocked, the diameter of the feed port 105 is changed to alleviate the situation where the material is blocked at the feed port 105.

[0043] Specifically, the number of the horizontal plates 103 and the angle adjustment plates 104 is multiple groups and corresponds to each other. The multiple groups of horizontal plates 103 are assembled to form an annular plate structure and welded to the inner wall of the ring body. The multiple groups of angle adjustment plates 104 are assembled to form an annular plate structure, and a central opening is naturally formed by the splicing between the multiple groups of angle adjustment plates 104. The feed port 105 is the central opening, and the inclined surface formed between the horizontal plates 103 and the angle adjustment plates 104 allows the material to enter the sand making machine body more smoothly under the action of gravity, so as to adjust the speed and amount of the material entering the sand making machine body according to the material material, blockage condition and particle size.

[0044] Specifically, the middle body 200 is provided with an impeller 202 for accelerating and ejecting materials, and the top of the impeller 202 is provided with an impeller shield 201 for protecting the impeller 202. The center of the impeller shield 201 is provided with a feed opening in the shape of an inverted columnar cylinder. The feed opening in the shape of an inverted columnar cylinder has a larger opening. The larger upper opening makes it easier for materials to enter the crusher, reduces blockage during the feeding process, and ensures that the materials can smoothly enter the feed opening; secondly, the feed opening in the shape of an inverted columnar cylinder can reduce air resistance, so that during high-speed rotation, the materials are more easily sucked in. into the impeller 202, thereby improving the material introduction efficiency; secondly, the feed opening of the inverted column-shaped structure has a larger upper opening, which helps the material to be more evenly distributed around the feed opening, so that it can be better distributed when entering the crushing area, thereby improving the crushing efficiency; at the same time, the larger upper opening can accommodate more material, while the smaller lower opening can control the actual flow rate of the material, ensuring that the material can enter the crushing area at an appropriate speed, better guiding the material to fall smoothly, ensuring that the material can enter the crushing area evenly and concentratedly, and avoiding material dispersion or blockage.

[0045] The inner circumference of the middle body 200 is covered with an impact plate 203 and a lining plate 204 for protecting the inner wall of the middle body 200 and making the material accelerated and ejected by the impeller shroud 201 hit the impact plate 203 and the lining plate 204, forming a stone-beating-iron effect.

[0046] When stone hitting iron occurs in the sand making machine, it will cause high-frequency vibration of the sand making machine body, and the high-frequency vibration is transmitted to the feed hopper 100, making the discharge of the feed hopper 100 smoother. A vibrator can also be configured on the bottom wall of the feed hopper 100 to make the discharge of the feed hopper 100 smoother.

[0047] Example 2

[0048] Reference Figure 5~Figure 10As shown, it is a second embodiment of the present invention, which is based on the previous embodiment, except that a driving component 400 for adjusting the state of the angle adjustment device 500 is provided outside the angle adjustment device 500, and a linkage component 300 is externally connected to the driving component 400, and the driving component 400 is rotated to drive the linkage component 300 to move up and down to control the angle adjustment device 500 to adjust the angle between the horizontal plate 103 and the angle adjustment plate 104.

[0049] Specifically, the driving assembly 400 is used to provide the power required for the linkage assembly 300 to rotate. When the driving assembly 400 is started, the driving assembly 400 rotates and drives the linkage assembly 300 to rotate synchronously. The linkage assembly 300 converts the rotational motion into a linear motion to drive itself to move up and down to pull the angle adjustment device 500, thereby changing the angle between the horizontal plate 103 and the angle adjustment plate 104.

[0050] Reference Figure 8~Figure 10 As shown, the angle adjustment device 500 includes a support frame 510 and a rotating device 520. The support frame 510 is welded to the inner wall of the annular vertical cylinder 101 at an angle and supports the horizontal plate 103 so that the horizontal plate 103 carries materials. A rectangular through groove 511 is horizontally passed through the interior of the support frame 510. The rotating device 520 is engaged in the rectangular through groove 511 and linearly displaced under the restriction of the rectangular through groove 511.

[0051] The rotating device 520 includes a roller 521, a driving plate 522 and an outer edge gear 523. The roller 521 passes through the rectangular through slot 511 and abuts against the two sides of the outer wall of the supporting frame 510 to ensure that the roller 521 can remain stable during rotation, so that the roller 521 will not deviate during the rotation process, thereby ensuring the stability and reliability of the entire angle adjustment device 500; the number of the outer edge gears 523 is two groups, and the two groups of outer edge gears 523 are located on the rod surface of the roller 521 and close to the inner wall of the supporting frame 510. The driving plate 522 is located between the two groups of outer edge gears 523, and the rotation of the roller 521 drives the driving plate 522 to rotate synchronously to abut against the bottom surface of the angle adjustment plate 104.

[0052] Specifically, the driving plate 522 is located between the two sets of outer gears 523, and the driving plate 522 is driven to rotate synchronously by the rotation of the roller 521. When the roller 521 rotates, the outer gear 523 also rotates, and drives the driving plate 522 to rotate synchronously. The bottom surface of the driving plate 522 abuts against the bottom surface of the angle adjustment plate 104, and the rotation of the driving plate 522 pushes the angle adjustment plate 104 to adjust the angle.

[0053] Specifically, when the outer gear 523 rotates under the action of external power, the outer gear 523 drives the roller 521 to rotate synchronously, and the outer gear 523 rotates together with the roller 521. The rotation of the roller 521 drives the driving plate 522 to rotate synchronously, so that the driving plate 522 abuts against the bottom surface of the angle adjustment plate 104, thereby driving the angle adjustment plate 104 to rotate.

[0054] The angle adjustment device 500 further includes an inner traction device 530 and a rope lock block 550. The inner traction device 530 provides a driving force for the outer edge gear 523 to rotate, so as to achieve the angle adjustment of the angle adjustment plate 104. The inner traction device 530 is provided in two groups, and is respectively engaged with the two groups of outer edge gears 523. The inner traction device 530 includes a bar gear 531 engaged with the inside of the support frame 510, and a traction rope 532 and an elastic telescopic rod 533 are respectively extended from both ends of the bar gear 531. The bar gear 531 is fixed to the inner wall of the support frame 510 through the elastic telescopic rod 533, and the bar gear 531 is fixedly connected to the rope lock block 550 through the traction rope 532.

[0055] Specifically, when the angle of the angle adjustment plate 104 needs to be adjusted, the inner traction device 530 transmits the driving force through the linear displacement of the bar gear 531 .

[0056] Specifically, when the angle between the horizontal plate 103 and the angle adjustment plate 104 needs to be increased, the traction rope 532 is tightened by the rope locking block 550. The tightening of the traction rope 532 causes the bar gear 531 to move downward. During the downward movement, the bar gear 531 meshes with the outer edge gear 523, causing the outer edge gear 523 to rotate forward. The forward rotation of the outer edge gear 523 drives the driving plate 522 to rotate synchronously, thereby pushing the angle adjustment plate 104 to rotate upward, thereby increasing the angle between the horizontal plate 103 and the angle adjustment plate 104.

[0057] When the angle between the horizontal plate 103 and the angle adjustment plate 104 needs to be reduced, the traction rope 532 is loosened. At this time, the reaction force of the elastic telescopic rod 533 causes the bar gear 531 to move upward. The bar gear 531 moves upward and meshes with the outer edge gear 523, causing the outer edge gear 523 to rotate in the opposite direction. The reverse rotation of the outer edge gear 523 drives the driving plate 522 to rotate synchronously, thereby pushing the angle adjustment plate 104 to rotate downward, thereby reducing the angle between the horizontal plate 103 and the angle adjustment plate 104.

[0058] In addition, when the material rolls onto the surface of the angle adjustment plate 104, the angle adjustment plate 104 will be subjected to downward pressure, thereby generating a tendency to rotate toward the horizontal plate 103. In this case, the driving plate 522 will be subjected to pressure and have a tendency to move downward, thereby causing the roller 521 fixedly connected to the driving plate 522 to have a tendency to rotate in the reverse direction. However, due to the limiting effect of the bar gear 531 and the traction rope 532, the driving plate 522, the roller 521 and the outer edge gear 523 cannot rotate in the reverse direction.

[0059] When the material exerts pressure, the driving plate 522 is pressed and has a downward movement tendency, but due to the locking effect of the bar gear 531 and the traction rope 532, the roller 521 and the outer edge gear 523 cannot continue to rotate in the opposite direction.

[0060] The design of locking the bar gear 531 and the traction rope 532 ensures that the position of the angle adjustment plate 104 will not change easily when pressure is applied by the material, thereby maintaining the stability of the feed port 105.

[0061] Through the cooperation of the bar gear 531 and the traction rope 532, even if the pressure of the material is relatively large, the system can prevent the driving plate 522 and the outer edge gear 523 from over-rotating, thereby ensuring the stability and reliability of the system.

[0062] Reference Figure 7~Figure 9 As shown, the angle adjustment device 500 also includes a guide block 540 and an external traction device 560. The guide block 540 is fixedly connected to both sides of the inner wall of the support frame 510, and the guide block 540 is used to change the traction direction of the traction rope 532. The external traction device 560 is pressed on the surface of the rope locking block 550, and the internal traction device 530 is pulled by the rope locking block 550 to make the rotating device 520 slide inside the rectangular through groove 511.

[0063] Specifically, the guide block 540 is designed to change the traction direction of the traction rope 532 to ensure that the traction rope 532 can be fixed to the rope locking block 550. The external traction device 560 is pressed on the surface of the rope locking block 550 to pull the internal traction device 530 through the rope locking block 550.

[0064] The external traction device 560 includes an annular ring 561 and an extension rod 562 extending from the outer wall of the annular ring 561 , and a circular groove 563 for the traction rope 532 to pass through is opened on the surface of the annular ring 561 , and the extension rod 562 passes through the annular vertical cylinder 101 and is connected to the linkage assembly 300 .

[0065] Specifically, there are multiple extension rods 562 , and the multiple extension rods 562 enable each component of the annular collar 561 to move consistently during movement, thereby ensuring the stability and synchronization of the annular collar 561 when it moves up and down.

[0066] The linkage assembly 300 includes a threaded collar 301 extending outward from the outer wall of the annular vertical cylinder 101, and a worm 302 is spirally arranged inside the threaded collar 301. A ring gear 303 is suspended at the bottom end of the worm 302. The ring gear 303 is driven to rotate by an external force, so that the worm 302 rotates synchronously and drives the worm 302 to move up and down inside the threaded collar 301.

[0067] Specifically, the ring gear 303 is driven to rotate by external force, thereby causing the worm 302 to rotate synchronously and drive the worm 302 to move up and down inside the threaded collar 301. This design enables the rotation of the ring gear 303 to achieve the linear motion of the linkage assembly 300 through the up and down movement of the worm 302.

[0068] An annular double-sided gear 600 is provided between the linkage assembly 300 and the drive assembly 400. The annular double-sided gear 600 is coaxial with the feed hopper 100 and is engaged with the surface of the annular flat plate 102. The annular double-sided gear 600 is meshed with the annular gear 303. The drive assembly 400 includes a drive gear 401 and a drive motor 402. The drive gear 401 is fixed to the end of the output shaft of the drive motor 402 and is meshed with the annular double-sided gear 600.

[0069] Specifically, the annular double-sided gear 600 is in meshing transmission with the annular gear 303. The rotational motion of the control drive assembly 400 can be transmitted to the linkage assembly 300 through the annular double-sided gear 600.

[0070] Specifically, the annular double-sided gear 600 can mesh with the annular gear 303 and the driving gear 401 simultaneously to form an efficient transmission link. The center of the annular double-sided gear 600 is consistent with the central axis of the feed hopper 100, ensuring stability and synchronization during the transmission process.

[0071] The driving motor 402 provides rotational power, and transmits the power to the annular double-sided gear 600 through the driving gear 401. The rotational movement of the annular double-sided gear 600 drives the movement of the linkage assembly 300 through the meshing with the annular gear 303. This design not only improves the transmission efficiency, but also enhances the stability and reliability of the system.

[0072] Working principle: The material enters from the central feed port 105 of the feed hopper 100. The feed hopper 100 is composed of an annular vertical cylinder 101 and an annular flat plate 102. A horizontal plate 103 and an angle adjustment plate 104 are provided on the annular flat plate 102. The angle adjustment is allowed by hinged connection. An angle adjustment device 500 is provided between the horizontal plate 103 and the angle adjustment plate 104 to adjust the position of the angle adjustment plate 104, thereby controlling the flow direction of the material.

[0073] A sensor for monitoring the blockage at the feed port 105 and the flow rate of the material is provided on the sand making machine body. When the sensor detects that the material is blocked, the control system detects the blockage signal and starts the drive motor 402. The drive motor 402 drives the annular double-sided gear 600 to rotate through the drive gear 401. The rotation of the annular double-sided gear 600 is transmitted to the linkage assembly 300. The meshing of the annular gear 303 and the annular double-sided gear 600 causes the worm 302 to rotate and move in the threaded collar 301. The movement of the worm 302 is transmitted to the annular collar 561 through the extension rod 562, and the annular collar 561 releases the lock rope block 550. The lock rope block 550 moves upward or downward under the action of the elastic telescopic rod 533, and drives the bar gear 531 to move upward or downward through the elastic telescopic rod 533. While the bar gear 531 moves, it meshes with the outer edge gear 523, causing the outer edge gear 523 to rotate. The rotation of the outer gear 523 drives the driving plate 522 to rotate synchronously, thereby driving the angle adjustment plate 104 to rotate, thereby changing the diameter of the feed port 105 .

[0074] If the diameter of the feed port 105 needs to be reduced, the bar gear 531 moves downward, causing the outer edge gear 523 to rotate forward, thereby increasing the angle between the horizontal plate 103 and the angle adjustment plate 104; if the diameter of the feed port 105 needs to be increased, the bar gear 531 moves upward, causing the outer edge gear 523 to rotate reversely, thereby reducing the angle between the horizontal plate 103 and the angle adjustment plate 104.

[0075] The material flow at the feed port 105 is monitored by a sensor. If the flow is detected to be too large, the angle between the horizontal plate 103 and the angle adjustment plate 104 needs to be increased so that the angle between the horizontal plate 103 and the angle adjustment plate 104 becomes flatter, thereby slowing down the material discharge speed and reducing the aperture of the feed port 105.

[0076] If the flow rate is detected to be too small, the angle between the horizontal plate 103 and the angle adjustment plate 104 needs to be reduced so that the angle between the horizontal plate 103 and the angle adjustment plate 104 becomes steeper, thereby increasing the material discharge speed and increasing the aperture of the feed port 105.

[0077] At the same time, the sensor monitors the material flow in real time. If the flow is still too large, the above process will be repeated until the ideal flow control is achieved. If the flow returns to normal, the drive motor 402 is stopped to maintain the current position of the angle adjustment plate 104, ensuring the smoothness and controllability of the material processing process.

[0078] The present invention dynamically adjusts the size of the feed port 105 according to the blockage of the material and the flow rate through precise control of the angle adjustment device 500. The size of the feed port 105 is dynamically adjusted to ensure smooth flow of materials. Conventional crushers often use a fixed size of the feed port 105, which cannot cope with the changes in the properties of different materials. In the present invention, the position of the angle adjustment plate 104 can be fine-tuned according to actual needs to ensure that the material can be best pre-treated before entering the crushing area, thereby improving the crushing efficiency and quality.

[0079] The present invention adopts a highly efficient linkage mechanism composed of an annular double-sided gear 600, an annular gear 303, a worm 302 and a threaded collar 301, and realizes highly efficient conversion from rotational motion to linear motion. This design ensures the consistency and stability of the motion from the drive motor 402 to the angle adjustment plate 104. Traditional linkage mechanisms often have problems such as low motion conversion efficiency and uncoordinated motion, resulting in unstable operation of the equipment. However, the process of the present invention is efficient and stable, ensuring the accuracy and reliability of the equipment when adjusting the diameter of the feed port 105.

[0080] The present invention can automatically adjust the caliber of the feed port 105 according to the change of the material flow rate. The mechanism of automatically adjusting the caliber of the feed port 105 enables the device to cope with various working conditions, ensures the continuity and stability of the material processing process, improves the operating efficiency of the device, reduces the need for manual intervention, reduces the difficulty of operation, and enables the device to maintain the best working state under different working conditions.

[0081] The present invention has an anti-blocking design, and can change the diameter of the feed port 105 by adjusting the position of the angle adjustment plate 104 when the material is blocked, thereby quickly alleviating the blockage problem and ensuring the continuity of production. When a traditional crusher encounters material blockage, it often needs to be stopped for cleaning, which seriously affects the production efficiency. The present invention improves the operating efficiency of the equipment, reduces the time of downtime for cleaning, and ensures the continuity of production.

[0082] The present invention can adjust the caliber of the feed port 105, can adapt to the requirements of materials of different sizes or types, and can be used for crushing operations of various materials. Conventional crushers can often only process materials of specific sizes or types, which limits their scope of application. In the present invention, through the dynamic adjustment function of the angle adjustment plate 104, the device can adapt to the requirements of materials of different sizes or types, expand its application field, improve the flexibility of the device, and broaden its market application scope, so that the device can play an important role in different industries and fields.

[0083] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A composite open vertical shaft impact sand making crusher, comprising a crusher body, characterized in that: The crusher body comprises a feed hopper (100), a feed opening (105) is provided at the center of the feed hopper (100), the feed hopper (100) comprises an integrally connected ring body and a carrier plate, the carrier plate comprises a horizontal plate (103) and an angle adjustment plate (104) which are hingedly connected, the ring body supports the carrier plate and makes the horizontal plate (103) horizontal, and an angle adjustment device (500) is provided between the horizontal plate (103) and the angle adjustment plate (104), and the angle adjustment device (500) drives the angle adjustment plate (104) to rotate so as to change the caliber of the feed opening (105); A driving component (400) for adjusting the state of the angle adjustment device (500) is provided outside the angle adjustment device (500), and a linkage component (300) is externally connected via the driving component (400), and the driving component (400) is rotated to drive the linkage component (300) to move up and down to control the angle adjustment device (500) to adjust the angle between the horizontal plate (103) and the angle adjustment plate (104); The number of the horizontal plates (103) and the angle adjustment plates (104) is multiple and corresponds to each other. The multiple groups of the horizontal plates (103) are assembled to form an annular plate structure and are welded to the inner wall of the ring body. The multiple groups of the angle adjustment plates (104) are assembled to form an annular plate structure. The multiple groups of the angle adjustment plates (104) are naturally connected to form a central opening. The feed port (105) is the central opening. The ring body comprises an annular vertical cylinder (101) and an annular flat plate (102) which are connected as one body and are perpendicular to each other; The angle adjustment device (500) comprises a support frame (510) and a rotating device (520). The support frame (510) is welded obliquely to the inner wall of the annular vertical cylinder (101) and supports the horizontal plate (103). A rectangular through slot (511) is transversely penetrated inside the support frame (510). The rotating device (520) comprises a rotating roller (521), a driving plate (522) and an outer gear (523). The rotating roller (521) is penetrated by a plurality of gears (523). Passing through the rectangular through slot (511) and abutting against two sides of the outer wall of the support frame (510), the outer edge gears (523) are in two groups, the two groups of outer edge gears (523) are located on the rod surface of the roller (521) and are close to the inner wall of the support frame (510), the driving plate (522) is located between the two groups of outer edge gears (523), and the driving plate (522) is driven to rotate synchronously by the rotation of the roller (521) to abut against the bottom surface of the angle adjustment plate (104); The angle adjustment device (500) further comprises an inner traction device (530) and a rope locking block (550). The inner traction device (530) comprises two groups, which are respectively meshed with two groups of outer edge gears (523). The inner traction device (530) comprises a bar gear (531) engaged with the inside of the support frame (510), and a traction rope (532) and an elastic telescopic rod (533) are respectively extended from both ends of the bar gear (531). The bar gear (531) is fixed to the inner wall of the support frame (510) via the elastic telescopic rod (533), and the bar gear (531) is fixedly connected to the rope locking block (550) via the traction rope (532); The angle adjustment device (500) further comprises a guide block (540) and an external traction device (560); the guide block (540) is fixedly connected to both sides of the inner wall of the support frame (510), and the guide block (540) is used to change the traction direction of the traction rope (532); the external traction device (560) is pressed on the surface of the rope locking block (550), and the internal traction device (530) is pulled by the rope locking block (550) to make the rotating device (520) slide inside the rectangular through groove (511); The external traction device (560) comprises an annular collar (561) and an extension rod (562) extending from the outer wall of the annular collar (561), and a round groove (563) for the traction rope (532) to pass through is formed on the surface of the annular collar (561), and the extension rod (562) passes through the annular vertical cylinder (101) and is connected to a linkage assembly (300); A sensor for monitoring the material blockage and material flow rate at the feed port (105) is provided on the crusher body, and the drive assembly (400) is controlled based on the sensor detection conditions to adjust the state of the angle adjustment device (500) and thereby dynamically adjust the caliber of the feed port (105).

2. The composite open vertical shaft impact sand making crusher according to claim 1, characterized in that: The linkage assembly (300) comprises a threaded collar (301) extending outward from the outer wall of the annular vertical cylinder (101), and a worm (302) is spirally arranged inside the threaded collar (301). A ring gear (303) is suspended at the bottom end of the worm (302). The ring gear (303) is driven to rotate by an external force, thereby causing the worm (302) to rotate synchronously and driving the worm (302) to move up and down inside the threaded collar (301).

3. The composite open vertical shaft impact sand making crusher according to claim 2, characterized in that: An annular double-sided gear (600) is provided between the linkage assembly (300) and the drive assembly (400); the annular double-sided gear (600) is coaxial with the feed hopper (100) and is engaged with the surface of the annular flat plate (102); and the annular double-sided gear (600) is arranged in meshing transmission with the annular gear (303).

4. The composite open vertical shaft impact sand making crusher according to claim 3, characterized in that: The driving assembly (400) comprises a driving gear (401) and a driving motor (402); the driving gear (401) is fixed to the end of the output shaft of the driving motor (402) and is arranged in meshing transmission with the annular double-sided gear (600).

5. The composite open vertical shaft impact sand making crusher according to claim 4, characterized in that: The crusher body further comprises a middle body (200), wherein an impeller (202) for accelerating and ejecting materials is arranged in the middle body (200), and an impeller shield (201) for protecting the impeller (202) is arranged at the top of the impeller (202), and a material discharge port in the form of an inverted cylindrical structure is arranged at the center of the impeller shield (201).

Citation Information

Patent Citations

  • Method and device for independently producing sand by using vertical shaft impact crusher

    CN103706453A

  • Solid waste treatment device and treatment method

    CN117960343A

  • Double-rotor hydraulic reaction type sand making machine

    CN217249136U

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