A forming device for metal powder processing
By introducing a combination of filter plate, scraping ring and driving parts into the metal powder forming device, the problems of low working efficiency and uneven particles of the existing molding device are solved, and more efficient metal powder forming and more uniform molding quality are achieved. .
Patent Information
- Application Number
- CN202411431542.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-10-14
AI Technical Summary
The existing metal powder forming devices have low working efficiency and uneven size of metal powder particles, which affect the molding quality.
A forming device including a workbench, a support frame, a forming chamber, an ejection mechanism, a push rod, a feeding mechanism and a conveying assembly is designed to realize the metal powder through a filter plate, a scraping ring, a stopper and a drive member. Evenly filtration and transportation ensure uniformity of metal powder in the molding cavity and efficient molding.
The coherence and working efficiency of metal powder forming are improved, the quality of molded parts is ensured, the powder is avoided flying during the addition process, and the uniform particle distribution in the molding cavity is ensured.
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Figure CN118951018B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of powder processing, and in particular to a forming device for metal powder processing. Background Art
[0002] Metal powder is a fine granular substance made of metal materials. It is usually obtained by mechanical grinding, chemical reaction or physical methods (such as atomization, gas condensation, etc.). Powder metallurgy is a process technology for preparing metal powder or using metal powder (or a mixture of metal powder and non-metallic powder) as raw material, forming and sintering, to manufacture metal materials, composite materials and various types of products. It is to introduce metal powder into a mold, compact the powder under the action of hydraulic equipment, and then extrude the powder into a shape. Different molds can be used to make metal products of different shapes.
[0003] Most molding devices have a molding cavity on a workbench. After the metal powder is added to the molding cavity, the extrusion block is driven by an electric push rod to press it into the molding cavity to extrude the metal powder, and then the molded part is lifted out by the ejection mechanism inside the molding cavity. However, during operation, the work efficiency is low, and the particle size of the metal powder is uneven. If it is directly added to the molding cavity, the metal powder with larger particles will affect the molding quality. During the adding process, the uniformity of the metal powder particles cannot be guaranteed. Summary of the invention
[0004] The purpose of the present invention is to propose a molding device for metal powder processing in order to solve the above-mentioned technical problems.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A forming device for metal powder processing, comprising a workbench and a support frame fixedly arranged at the upper end of the workbench, wherein the upper end surface of the workbench is provided with a forming cavity, an ejection mechanism is arranged inside the forming cavity, a first electric push rod is arranged at the upper end of the support frame, an extrusion plate matching the forming cavity is arranged at the telescopic end of the first electric push rod, a feeding mechanism is arranged at the upper end of the support frame, and a conveying component for conveying metal powder to the inside of the forming cavity is arranged at the upper end of the workbench;
[0007] The conveying assembly includes a fixed plate arranged at the upper end of the workbench and a material receiving barrel slidably arranged at the upper end of the workbench, a filter plate is arranged inside the material receiving barrel, a first mounting block is arranged on one side of the material receiving barrel, a second mounting block is arranged on the upper end of the first mounting block for rotation via a rotating shaft, a scraping ring is arranged on one side of the second mounting block for scraping the filter plate, a mounting groove for sliding of the first mounting block and the second mounting block is provided on one side of the fixed plate, a notch groove for deflection of the scraping ring is provided at one end of the fixed plate, a limiting member for limiting the rotation of the second mounting block is provided inside the first mounting block, and a driving member for first driving the material receiving barrel and the scraping ring to slide synchronously and then driving the scraping ring to deflect is provided inside the mounting groove.
[0008] As a further description of the above technical solution:
[0009] The limiting member includes a clamping rod movably passing through the first mounting block and a pressure block arranged at the upper end of the clamping rod, the upper end of the first mounting block is provided with a sliding cavity for sliding the pressure block, the pressure block is hemispherical and the lower end is connected to the bottom surface of the sliding cavity through a compression spring, the lower end surface of the second mounting block is provided with a groove matching the pressure block, and the inner bottom surface of the mounting groove is provided with a clamping groove matching the clamping rod.
[0010] As a further description of the above technical solution:
[0011] The driving member includes a moving plate slidably arranged inside the installation groove and a gear fixedly arranged on the upper end of the rotating shaft. A second electric push rod for driving the moving plate to move is fixedly arranged inside the installation groove. A rack matching the gear is arranged on one side of the moving plate.
[0012] As a further description of the above technical solution:
[0013] A discharge pipe cooperating with the output end of the feeding mechanism is provided through the top surface of the support frame, a telescopic hose is provided at the lower end of the discharge pipe, a connecting pipe is provided at the lower end of the telescopic hose, two ears are symmetrically provided on the outer side of the connecting pipe, two vertical guide rods slidably cooperating with the ears are fixedly provided at the lower end of the support frame, and a transmission member cooperating with the scraping ring to drive the connecting pipe to rise and fall is provided on one side of the fixed plate.
[0014] As a further description of the above technical solution:
[0015] The transmission member includes a rotating block rotatably arranged on one side of a fixed plate and deflected upward by being squeezed by a scraping ring, and a mounting plate fixedly arranged on the lower end of the support frame. A torsion spring is provided at the rotating connection between the rotating block and the fixed plate. A pull rope is fixedly provided on the upper end of one of the support ears, and the other end of the pull rope is fixedly connected to the upper end of the rotating block. A guide wheel matching the pull rope is provided on one side of the mounting plate.
[0016] As a further description of the above technical solution:
[0017] A counterweight ring is provided at the lower end of the outer side of the connecting tube, an electromagnet is embedded in the lower end surface of the counterweight ring, a touch pressure switch is provided on one side of the counterweight ring, and the touch pressure switch is electrically connected to the electromagnet.
[0018] As a further description of the above technical solution:
[0019] A vibration motor is provided at the lower end of the filter plate, and the vibration motor is electrically connected to the touch pressure switch.
[0020] As a further description of the above technical solution:
[0021] A transverse guide rod is provided inside the installation groove and is slidably matched with the first installation block and the movable plate. A stop bar is provided on the side of the first installation block close to the second electric push rod to limit the rotation of the second installation block.
[0022] As a further description of the above technical solution:
[0023] The scraping ring has the same inner and outer diameters as the material receiving barrel, and a collecting sleeve is fixedly arranged on the outer side of the material receiving barrel.
[0024] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0025] In the present invention, by arranging a fixed plate, a feeding mechanism, a receiving barrel, a filter plate, a scraping ring, a limiter and a driving member, the receiving barrel first moves to the bottom of the feeding mechanism to receive the material, and the filter plate filters the metal powder, and then the scraping ring scrapes and cleans the filter plate to prepare for subsequent filtration, and then the receiving barrel is moved to the molding cavity to complete the operation of adding metal powder into the molding cavity. The whole process has a high degree of coherence, which further improves the work efficiency.
[0026] In the present invention, by arranging a discharge pipe, a telescopic hose, a connecting pipe, a counterweight ring and a transmission member, during the opening process of the scraper ring, under the action of the transmission member, the connecting pipe moves downward and contacts with the filter plate, thereby forming a metal powder conveying channel, effectively preventing the metal powder from flying when it is added into the receiving barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 The appearance diagram of the molding device provided according to the embodiment of the present invention is shown;
[0028] Figure 2 It shows a schematic structural diagram of a scraper ring in a closed state according to an embodiment of the present invention;
[0029] Figure 3 It shows a schematic structural diagram of the scraper ring in an open state according to an embodiment of the present invention;
[0030] Figure 4 A schematic diagram of the structure of a discharge pipe, a telescopic pipe, and a connecting pipe provided in an embodiment of the present invention is shown;
[0031] Figure 5 It shows a schematic structural diagram of a material receiving barrel and a scraping ring provided in an embodiment of the present invention;
[0032] Figure 6 The embodiment of the present invention provides Figure 5 Structural cross-section view;
[0033] Figure 7 A partial structural cross-sectional view of a driving member provided according to an embodiment of the present invention is shown;
[0034] Figure 8 The embodiment of the present invention provides Figure 7 Schematic diagram of the structure at A in the middle;
[0035] Fig. 9 A cross-sectional view of a counterweight ring structure provided according to an embodiment of the present invention is shown.
[0036] Legend: 1. Workbench; 2. Support frame; 3. Forming cavity; 4. First electric push rod; 5. Extrusion plate; 6. Feeding mechanism; 7. Receiving barrel; 8. Fixed plate; 9. Sweeping ring; 10. Discharging pipe; 11. Telescopic hose; 12. Connecting pipe; 13. Vertical guide rod; 14. Guide wheel; 15. Pull rope; 16. Rotating block; 17. Support ear; 18. Counterweight ring; 19. Touch switch; 20. First mounting block; 21. Second mounting block; 22. Rack; 23. Baffle bar; 24. Collecting barrel; 25. Horizontal guide rod; 26. Second electric push rod; 27. Gear; 28. Pressure block; 29. Compression spring; 30. Clamping rod; 31. Clamping groove; 32. Electromagnet; 33. Filter plate; 34. Vibration motor; 35. Moving plate; 36. Notch groove; 37. Mounting groove. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] like Figure 1-Figure 9As shown, a forming device for metal powder processing comprises a workbench 1 and a support frame 2 fixedly arranged on the upper end of the workbench 1, a forming cavity 3 is opened on the upper end surface of the workbench 1, an ejection mechanism is arranged inside the forming cavity 3, a first electric push rod 4 is arranged on the upper end of the support frame 2, an extrusion plate 5 matching the forming cavity 3 is arranged at the telescopic end of the first electric push rod 4, a feeding mechanism 6 is arranged on the upper end of the support frame 2, and a conveying component for conveying metal powder to the inside of the forming cavity 3 is arranged on the upper end of the workbench 1;
[0039] The conveying assembly includes a fixed plate 8 arranged at the upper end of the workbench 1 and a material receiving barrel 7 slidably arranged at the upper end of the workbench 1, a filter plate 33 is arranged inside the material receiving barrel 7, a first mounting block 20 is arranged on one side of the material receiving barrel 7, a second mounting block 21 is rotatably arranged on the upper end of the first mounting block 20 through a rotating shaft, a scraping ring 9 for scraping the filter plate 33 is arranged on one side of the second mounting block 21, a mounting groove 37 for sliding the first mounting block 20 and the second mounting block 21 is provided on one side of the fixed plate 8, a notch groove 36 for deflecting the scraping ring 9 is provided at one end of the fixed plate 8, a limiting member for limiting the rotation of the second mounting block 21 is provided inside the first mounting block 20, a driving member for first driving the material receiving barrel 7 and the scraping ring 9 to slide synchronously and then driving the scraping ring 9 to deflect is provided inside the mounting groove 37, and when in use, the driving member Under the action of the driving member, the receiving barrel 7 moves to the bottom of the output end of the feeding mechanism 6 to receive the material, and the feeding mechanism 6 discharges the metal powder into the receiving barrel 7. During this process, the metal powder will be filtered through the filter plate 33, and the metal materials with larger particles will remain on the filter plate 33. Then, under the resetting action of the driving member, the receiving barrel 7 is driven to move to one side of the molding cavity 3, so that the metal powder in the receiving barrel 7 falls into the molding cavity 3, preparing for the subsequent metal powder pressing and molding. Then, under the action of the driving member, the receiving barrel 7 is moved again to the bottom of the output end of the feeding mechanism 6 to receive the material. At the same time, the first electric push rod 4 is started to drive the extrusion plate 5 to slide into the molding cavity 3 to achieve the effect of extruding the metal powder. Then, after the first electric push rod 4 is retracted and reset, the ejection mechanism ejects the molded part.
[0040] Further, the limiting member includes a clamping rod 30 movably penetrating the first mounting block 20 and a pressure block 28 disposed at the upper end of the clamping rod 30. The upper end of the first mounting block 20 is provided with a sliding cavity for the pressure block 28 to slide. The pressure block 28 is hemispherical and the lower end is connected to the bottom surface of the sliding cavity through a compression spring 29. The lower end surface of the second mounting block 21 is provided with a groove that matches the pressure block 28. The inner bottom surface of the mounting groove 37 is provided with a clamping groove 31 that matches the clamping rod 30. The driving member includes a sliding member disposed on the mounting block 21. The movable plate 35 inside the mounting groove 37 and the gear 27 fixedly arranged on the upper end of the rotating shaft, the second electric push rod 26 for driving the movable plate 35 to move is fixedly arranged inside the mounting groove 37, and a rack 22 matching with the gear 27 is arranged on one side of the movable plate 35. When in use, since the clamping rod 30 is not aligned with the clamping groove 31, the pressure block 28 is in the groove. When the second electric push rod 26 drives the receiving barrel 7 to move below the feeding mechanism 6, since the second mounting block 21 cannot deflect, it first drives the first The mounting block 20 and the second mounting block 21 slide synchronously. When the first mounting block 20 slides and abuts against one end of the mounting groove 37, the clamping rod 30 is aligned with the clamping groove 31. Since the first mounting block 20 cannot continue to move, the second electric push rod 26 continues to extend. Under the action of the gear 27 and the rack 22, a force is given to the second mounting block 21 to rotate, and then the second mounting block 21 rotates to squeeze the pressure block 28, so that the lower end of the clamping rod 30 is clamped into the clamping groove 31. 6 is extended, so that the scraper ring 9 is fully opened, the feeding mechanism 6 adds metal powder to the receiving barrel 7, and then the second electric push rod 26 contracts. In this process, the scraper ring 9 is first deflected and reset. During the deflection and reset process of the scraper ring 9, the residual metal powder on the filter plate 33 is scraped away to prepare for subsequent filtration. When the scraper ring 9 is closed, the scraper ring 9 is located directly above the receiving barrel 7 to play a protective role. Then the second electric push rod 26 further contracts, driving the receiving barrel 7 to move toward the molding cavity 3.
[0041] Furthermore, a discharge pipe 10 cooperating with the output end of the feeding mechanism 6 is penetrated through the top surface of the support frame 2, a telescopic hose 11 is provided at the lower end of the discharge pipe 10, a connecting pipe 12 is provided at the lower end of the telescopic hose 11, two ears 17 are symmetrically provided on the outer side of the connecting pipe 12, two vertical guide rods 13 slidably cooperating with the ears 17 are fixedly provided at the lower end of the support frame 2, a transmission member cooperating with the scraping ring 9 for driving the connecting pipe 12 to rise and fall is provided on one side of the fixed plate 8, when in use, the connecting pipe 12 is pressed against the upper end surface of the filter plate 33, effectively preventing the feeding mechanism 6 from adding metal powder into the receiving barrel 7, causing the metal powder to fly.
[0042] Furthermore, the transmission member includes a rotating block 16 rotatably arranged on one side of the fixed plate 8 and squeezed by the scraper ring 9 to deflect upward, and a mounting plate fixedly arranged at the lower end of the support frame 2. A torsion spring is provided at the rotation connection between the rotating block 16 and the fixed plate 8, and a pull rope 15 is fixedly provided at the upper end of one of the support ears 17, and the other end of the pull rope 15 is fixedly connected to the upper end of the rotating block 16. A guide wheel 14 matching the pull rope 15 is provided on one side of the mounting plate. When in use, when the second electric push rod 26 drives the scraper ring 9 to open, the second electric push rod 26 is further extended to drive the scraper ring 9 to further deflect and open. At this time, the scraper ring 9 will squeeze the rotating block 16, so that the rotating block 16 deflects upward, and the rotating block 16 deflects upward to release the pull rope 15, and then the connecting tube 12 moves downward under the action of gravity. When the scraper ring 9 is closed, the rotating block 16 rotates and resets under the action of the torsion spring, and then pulls the pull rope 15, so that the connecting tube 12 moves upward, preparing for the deflection and reset of the scraper ring 9, and will not block the rotation of the scraper ring 9.
[0043] Furthermore, a counterweight ring 18 is provided at the lower end of the outer side of the connecting tube 12, and an electromagnet 32 is embedded in the lower end surface of the counterweight ring 18. A touch pressure switch 19 is provided on one side of the counterweight ring 18, and the touch pressure switch 19 is electrically connected to the electromagnet 32. When the counterweight ring 18 moves downward, the touch pressure switch 19 will contact the filter plate 33, so that the touch pressure switch 19 is squeezed open, and then the electromagnet 32 is energized and adsorbed on the filter plate 33, thereby ensuring the stability of the contact between the connecting tube 12 and the filter plate 33.
[0044] Furthermore, a vibration motor 34 is provided at the lower end of the filter plate 33, and the vibration motor 34 is electrically connected to the touch pressure switch 19. When the touch pressure switch 19 is turned on, the vibration motor 34 is started, and the vibration effect generated helps the filter plate 33 to filter.
[0045] Furthermore, a transverse guide rod 25 is provided inside the mounting groove 37 for sliding cooperation with the first mounting block 20 and the movable plate 35. A baffle 23 is provided on the side of the first mounting block 20 close to the second electric push rod 26 for limiting the rotation of the second mounting block 21, thereby ensuring the stability of the first mounting block 20 and the movable plate 35 during the sliding process. Under the blocking action of the baffle 23, when the scraping ring 9 is closed, one side of the second mounting block 21 abuts against the baffle 23. At this time, the pressure block 28 is aligned with the groove. Under the reset action of the compression spring 29, the pressure block 28 is snapped into the groove, so that the clamping rod 30 is disengaged from the clamping groove 31, thereby preparing for the subsequent sliding of the first mounting block 20.
[0046] Furthermore, the scraping ring 9 has the same inner and outer diameters as the receiving barrel 7, and a collecting sleeve 24 is fixedly provided on the outer side of the receiving barrel 7, so that the metal powder scraped off by the scraping ring 9 falls and is collected in the collecting sleeve 24. When in use, the staff can fill the collecting sleeve 24 with liquid according to the usage situation, so that the metal powder falls into the liquid, effectively avoiding the metal powder collected in the collecting sleeve 24 from flying under the vibration of the vibration motor 34.
[0047] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A forming device for metal powder processing, comprising a workbench (1) and a support frame (2) fixedly mounted on the upper end of the workbench (1), wherein the upper end surface of the workbench (1) is provided with a forming cavity (3), wherein an ejection mechanism is arranged inside the forming cavity (3), and a first electric push rod (4) is arranged at the upper end of the support frame (2), wherein an extrusion plate (5) matching the forming cavity (3) is arranged at the telescopic end of the first electric push rod (4), wherein the device is characterized in that: A feeding mechanism (6) is provided at the upper end of the support frame (2), and a conveying assembly for conveying metal powder into the molding cavity (3) is provided at the upper end of the workbench (1); The conveying assembly comprises a fixed plate (8) arranged at the upper end of the workbench (1) and a material receiving barrel (7) slidably arranged at the upper end of the workbench (1), a filter plate (33) being arranged inside the material receiving barrel (7), a first mounting block (20) being arranged on one side of the material receiving barrel (7), a second mounting block (21) being rotatably arranged on the upper end of the first mounting block (20) via a rotating shaft, a scraping ring (9) being arranged on one side of the second mounting block (21) for scraping the filter plate (33), a mounting groove (37) for sliding the first mounting block (20) and the second mounting block (21) being arranged on one side of the fixed plate (8), a notch groove (36) for deflecting the scraping ring (9) being arranged at one end of the fixed plate (8), a limiting member for limiting the rotation of the second mounting block (21) being arranged inside the first mounting block (20), and a driving member for first driving the material receiving barrel (7) and the scraping ring (9) to slide synchronously and then driving the scraping ring (9) to deflect being arranged inside the mounting groove (37).
2. A metal powder processing forming device according to claim 1, characterized in that: The limiting member comprises a clamping rod (30) movably penetrating the first mounting block (20) and a pressure block (28) arranged at the upper end of the clamping rod (30); the upper end of the first mounting block (20) is provided with a sliding cavity for the pressure block (28) to slide; the pressure block (28) is hemispherical and the lower end is connected to the inner bottom surface of the sliding cavity through a compression spring (29); the lower end surface of the second mounting block (21) is provided with a groove matching the pressure block (28); the inner bottom surface of the mounting groove (37) is provided with a clamping groove (31) matching the clamping rod (30).
3. A metal powder processing forming device according to claim 1, characterized in that: The driving member comprises a moving plate (35) slidably arranged inside the mounting groove (37) and a gear (27) fixedly arranged on the upper end of the rotating shaft, a second electric push rod (26) for driving the moving plate (35) to move is fixedly arranged inside the mounting groove (37), and a rack (22) matching the gear (27) is arranged on one side of the moving plate (35).
4. A metal powder processing forming device according to claim 1, characterized in that: A discharge pipe (10) cooperating with the output end of the feeding mechanism (6) is provided through the top surface of the support frame (2); a telescopic hose (11) is provided at the lower end of the discharge pipe (10); a connecting pipe (12) is provided at the lower end of the telescopic hose (11); two supporting ears (17) are symmetrically provided on the outer side of the connecting pipe (12); two vertical guide rods (13) slidably cooperating with the supporting ears (17) are fixedly provided at the lower end of the support frame (2); and a transmission member cooperating with the scraping ring (9) for driving the connecting pipe (12) to rise and fall is provided on one side of the fixed plate (8).
5. A metal powder processing forming device according to claim 4, characterized in that: The transmission member comprises a rotating block (16) rotatably arranged on one side of the fixed plate (8) and deflected upward by the squeezing of the scraping ring (9), and a mounting plate fixedly arranged on the lower end of the support frame (2). A torsion spring is provided at the rotation connection between the rotating block (16) and the fixed plate (8). A pull rope (15) is fixedly provided on the upper end of one of the support ears (17). The other end of the pull rope (15) is fixedly connected to the upper end of the rotating block (16). A guide wheel (14) matching the pull rope (15) is provided on one side of the mounting plate.
6. A metal powder processing forming device according to claim 4, characterized in that: A counterweight ring (18) is provided at the lower end of the outer side of the connecting tube (12), an electromagnet (32) is embedded in the lower end surface of the counterweight ring (18), a touch-pressure switch (19) is provided on one side of the counterweight ring (18), and the touch-pressure switch (19) is electrically connected to the electromagnet (32).
7. A metal powder processing forming device according to claim 6, characterized in that: A vibration motor (34) is provided at the lower end of the filter plate (33), and the vibration motor (34) is electrically connected to the touch pressure switch (19).
8. A metal powder processing forming device according to claim 3, characterized in that: A transverse guide rod (25) is provided inside the installation groove (37) and is slidably matched with the first installation block (20) and the movable plate (35). A stop bar (23) is provided on a side of the first installation block (20) close to the second electric push rod (26) to limit the rotation of the second installation block (21).
9. A metal powder processing forming device according to claim 1, characterized in that: The scraper ring (9) has the same inner and outer diameters as the material receiving barrel (7), and a collecting sleeve barrel (24) is fixedly provided on the outer side of the material receiving barrel (7).
