A kind of electric meter box installation positioning device and positioning method
Through laser ranging sensors and dual-axis motor-driven meter box installation and positioning device, the existing device has solved the problems of complex structure and cumbersome manual installation, and achieved accurate meter box positioning and simplified installation process.
Patent Information
- Application Number
- CN202411441143.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-10-16
AI Technical Summary
The existing meter box installation and positioning device has complex structure, large size, difficult to carry, and manual installation is complicated, making it difficult to ensure the horizontal position of the meter box, which can easily lead to metering errors.
A meter box installation positioning device including a fixed plate, a magnetic suction cup, a horizontal positioning mechanism and a cross positioning mechanism is designed. Automatic horizontal and longitudinal positioning is achieved through a laser ranging sensor and a dual-axis motor to ensure the accuracy of the drilling position.
It realizes a positioning device with small space occupancy, light weight and easy to carry, and can accurately locate asymmetric hole positions, simplify the installation process, and reduce the complexity and error of manual operation.
Smart Images

Figure CN118951095B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of installation and positioning of electric meter boxes, and in particular to an installation and positioning device and a positioning method for an electric meter box. Background Art
[0002] The electric meter box is a protective device specially used to install electric energy metering instruments (such as electric meters). It can protect the electric energy metering instruments and lines and prevent the electric energy metering instruments from running unstably or causing safety hazards due to external factors.
[0003] Before installing the meter box, it is necessary to mark the wall where it needs to be installed according to the installation hole position of the meter box to determine the position of the drilling hole. When marking the hole position of the drilling hole, the meter box needs to be at a certain distance from the ground. At the same time, the meter box must be installed vertically and the deviation from the vertical position after the meter box is fixed must not exceed 5 degrees. If the installation is tilted greatly, it will cause a large error in the measurement. During manual installation, the installer needs to manually measure the relative distance between the holes and then mark the holes, or one person presses the meter box against the wall, and the other person uses a pencil to mark the wall according to the installation hole position of the meter box. Both of them are difficult to ensure whether the meter box itself is level. At the same time, manual operation is cumbersome and laborious, and even requires the assistance of multiple people.
[0004] Publication No. CN113118508A - A meter box installation and positioning device. The arrangement of an adjustment rod and two positioning rods can not only meet the positioning requirements of reserved installation holes of meter boxes of different sizes, but also can simultaneously position multiple reserved installation holes of the meter box. However, due to its own design concept, the device has a complex structure, a large size, is difficult to carry, and is troublesome to install and position. Summary of the invention
[0005] In view of this, an object of the present invention is to provide an installation positioning device and a positioning method for an electric meter box to solve the above-mentioned problem.
[0006] Based on the above purpose, the present invention provides an electric meter box installation and positioning device, comprising:
[0007] A fixed plate, the bottom of which is fixedly connected with an adhesive portion;
[0008] A magnetic chuck, the bottom of which is fixedly connected to the fixing plate, a shield is magnetically attracted to the top of the magnetic chuck, and a fixed shaft is fixedly connected to the center of the shield;
[0009] A first bearing, the inner end of which is fixedly connected to the fixed shaft, and the outer end of which is fixedly connected to a horizontal positioning mechanism;
[0010] A cross positioning mechanism, fixedly connected to the top of the horizontal positioning mechanism;
[0011] With the fixed axis as the origin center, the horizontal positioning mechanism is used to locate the longitudinal height of the drilling position. On the basis of horizontal positioning and leveling, the horizontal positioning mechanism is used as a reference, and the cross positioning mechanism is used to locate the lateral distance of the drilling position, thereby determining the drilling position.
[0012] As an optional embodiment, the horizontal positioning mechanism includes a cross bracket, the left and right ends of the cross bracket include two mirror-symmetrical transverse arms, the upper and lower ends of the cross bracket include two mirror-symmetrical longitudinal arms, the two transverse arms and the intersection of the center extension lines of the two longitudinal arms are fixedly connected with a mounting block, the inner circle end of the mounting block is fixedly connected to the outer circle end of the first bearing, the two longitudinal arms and the two transverse arms are fixedly connected to the mounting block, and the ends of the two transverse arms are each hinged with a counterweight lead pendulum.
[0013] As an optional embodiment, the horizontal positioning mechanism also includes a U-shaped bracket fixedly connected to the ends of the two longitudinal arms, a dual-axis motor is fixedly connected to the inner side of each U-shaped bracket, two first transmission pulleys are respectively fixedly connected to the two ends of the main shaft of each dual-axis motor through the U-shaped bracket, and a laser component is also rotatably connected to the front end of the U-shaped bracket. Both ends of the laser component are rotatably connected to the U-shaped bracket, and two second transmission pulleys are fixedly connected to the two ends of the laser component, and a transmission belt is connected to each first transmission pulley and the second transmission pulley.
[0014] As an optional embodiment, the laser assembly includes a first green laser projector rotatably connected to the inner side of the U-shaped bracket and a laser ranging sensor fixed in the middle of the green laser projector.
[0015] As an optional implementation, the cross-positioning mechanism includes a drive motor fixedly connected to the top of the mounting block, and a second green laser projector is fixedly connected to the top of the main shaft of the drive motor.
[0016] As an optional embodiment, a second bearing is also fixedly connected to the top of the mounting block, the outer circle end of the second green laser projector is fixedly connected to the inner circle end of the second bearing, and the ray angle of the second green laser projector is inclined toward the fixed plate.
[0017] As an optional implementation, the laser emission points of the first green laser line projector and the laser ranging sensor are located at the rotation axis of the first green laser line projector.
[0018] As an optional implementation, the outer circular end of the second bearing is fixedly connected to the shield, and the circumferential surface of the shield is made of a transparent material.
[0019] As an optional implementation, a control panel is fixedly connected to the top of the shield, control buttons and a display screen are provided on the control panel, and a processor and a data transmission module are provided inside the control panel.
[0020] A positioning method for an electric meter box installation positioning device, the positioning method comprising:
[0021] S1: Glue the fixing plate to the wall to be installed, then magnetically attach the shield to the magnetic chuck, and wait for the horizontal positioning mechanism to automatically maintain a horizontal state due to gravity;
[0022] S2: Turn on the laser assembly to rotate the dual-axis motor main shaft and make the laser ranging sensor work. The sensed distance is recorded as H. The actual distance from the ground is H minus the distance from the fixed axis axis to the lower edge of the meter box. When the actual distance from the ground is appropriate, the fixed axis is taken as the center of the coordinate origin. The origin coordinate position takes the intersection of the center of the outer dimension of the meter box. The orthogonal line centered on the origin is the coordinate axis, and the other holes are divided into four quadrants and the coordinate axis. The coordinates of the position to be punched relative to the origin are input into the processor. According to the height position of the hole position of the installation hole, the dual-axis motor is driven to drive the first transmission pulley to rotate the second transmission pulley, thereby driving the rotation of the laser ranging sensor and the first green laser line projector, and projecting the wall for measurement. The measured distance between the laser ranging sensor and the wall is recorded as a, the vertical distance of the laser ranging sensor from the wall is a fixed value b, the distance between the laser sensor emission point and the fixed axis axis is c, and the longitudinal height of the hole relative to the origin is recorded as y;
[0023] S3: Turn on the second green laser projector to project a laser line onto the wall. The horizontal distance of the hole relative to the origin is recorded as x. The rotation angle of the second green laser projector is obtained according to the values of x and y and recorded as e. The intersection of the lines projected by the first green laser projector and the second green laser projector is the drilling point.
[0024] S4: Based on the values in S1-S3, the conversion method is:
[0025] ;
[0026] ;
[0027] S5: After the processor completes the calculation and makes the projection lines of the first green laser line projector and the second green laser line projector intersect with the wall, the intersection point is marked as a punching point.
[0028] Beneficial effects of the present invention: The present invention uses a fixed axis as the origin center and a horizontal positioning mechanism to locate the longitudinal height of the drilling position. On the basis of horizontal positioning and leveling, the horizontal positioning mechanism is used as a reference, and a cross positioning mechanism is used to locate the lateral distance of the drilling position, thereby determining the drilling position. Compared with devices that use physical structures for positioning, the present invention has a small space occupancy, a light weight, and is easy to carry. It has a large ray range and can be used for positioning asymmetric holes, and has good applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0030] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the present invention;
[0031] Figure 2 This is a schematic diagram of the internal structure of an embodiment of the present invention;
[0032] Figure 3 It is a three-dimensional cross-sectional view of an embodiment of the present invention;
[0033] Figure 4 This is a schematic diagram of the positioning principle of the horizontal positioning mechanism of an embodiment of the present invention;
[0034] Figure 5 This is a schematic diagram of the positioning principle of the cross positioning mechanism according to an embodiment of the present invention;
[0035] Figure 6 The figure is a schematic diagram of positioning according to an embodiment of the present invention.
[0036] The markings in the figure are:
[0037] 1. Fixed plate; 11. Magnetic suction cup; 12. Protective cover; 13. Fixed shaft; 14. First bearing; 2. Horizontal positioning mechanism; 21. Cross bracket; 211. Horizontal arm; 212. Counterweight lead pendulum; 22. Longitudinal arm; 221. U-shaped bracket; 222. Dual-axis motor; 223. First transmission pulley; 224. Second transmission pulley; 225. Transmission belt; 23. Mounting block; 24. First green laser line projector; 25. Laser ranging sensor; 3. Cross positioning mechanism; 31. Drive motor; 32. Second bearing; 33. Second green laser line projector; 34. Control panel; 35. Control button; 36. Display screen. DETAILED DESCRIPTION
[0038] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.
[0039] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0040] like Figure 1-Figure 6 As shown, a meter box installation positioning device includes:
[0041] A fixed plate 1, with an adhesive portion fixedly connected to the bottom;
[0042] A magnetic chuck 11, the bottom of which is fixedly connected to the fixed plate 1, a shield 12 is magnetically attracted to the top of the magnetic chuck 11, and a fixed shaft 13 is fixedly connected at the center of the shield 12;
[0043] A first bearing 14, the inner end of which is fixedly connected to the fixed shaft 13, and the outer end of which is fixedly connected to the horizontal positioning mechanism 2;
[0044] A cross positioning mechanism 3, fixedly connected to the top of the horizontal positioning mechanism 2;
[0045] With the fixed axis 13 as the origin center, the horizontal positioning mechanism 2 is used to locate the longitudinal height of the drilling position. On the basis of horizontal positioning and leveling, with the horizontal positioning mechanism 2 as the reference, the cross positioning mechanism 3 is used to locate the lateral distance of the drilling position, thereby determining the drilling position;
[0046] In this way, the adhesive portion of the fixing plate adheres the fixing plate to the wall, and the magnetic suction cup 11 allows the protective cover 12 to be easily magnetically mounted on the magnetic suction cup 11, and the position of the protective cover 12 can be fine-tuned.
[0047] As an optional implementation, Figure 2 and Figure 3As shown, the horizontal positioning mechanism 2 includes a cross bracket 21, the left and right ends of the cross bracket 21 include two mirror-symmetrical transverse arms 211, the upper and lower ends of the cross bracket 21 include two mirror-symmetrical longitudinal arms 22, the intersection of the two transverse arms 211 and the center extension lines of the two longitudinal arms 22 is fixedly connected with a mounting block 23, the inner circle end of the mounting block 23 is fixedly connected to the outer circle end of the first bearing 14, the two longitudinal arms 22 and the two transverse arms 211 are fixedly connected to the mounting block 23, and the ends of the two transverse arms 211 are each hinged with a counterweight lead pendulum 212;
[0048] In this way, the hinged counterweight lead pendulum 212 keeps the cross support 21 horizontal under the action of gravity, thereby achieving automatic leveling.
[0049] As an optional implementation, Figure 2 and Figure 3 As shown, the horizontal positioning mechanism 2 also includes a U-shaped bracket 221 fixedly connected to the ends of the two longitudinal arms 22, and a dual-axis motor 222 is fixedly connected to the inner side of each of the U-shaped brackets 221. The two ends of the main shaft of each of the dual-axis motors 222 pass through the U-shaped bracket 221 and are respectively fixedly connected to two first transmission pulleys 223. The front end of the U-shaped bracket 221 is also rotatably connected to a laser component, and the two ends of the laser component are rotatably connected to the U-shaped bracket 221. Two second transmission pulleys 224 are fixedly connected to the two ends of the laser component, and a transmission belt 225 is transmission-connected between each first transmission pulley 223 and the second transmission pulley 224;
[0050] In this way, when the cross support 21 is kept horizontal, the rays emitted by the laser assembly are also horizontal.
[0051] As an optional implementation, Figure 2 and Figure 3 As shown, the laser assembly includes a first green laser line projector 24 rotatably connected to the inner side of the U-shaped bracket 221 and a laser distance measuring sensor 25 fixed in the middle of the green laser line projector;
[0052] Thus, the laser distance sensor 25 is used to sense the distance between two points, and the green laser line projector is used to emit a long laser line as a marking aid.
[0053] As an optional implementation, Figure 2 and Figure 3 As shown, the cross positioning mechanism 3 includes a driving motor 31 fixedly connected to the top of the mounting block 23, and a second green laser line projector 33 is fixedly connected to the top of the main shaft of the driving motor 31;
[0054] In this way, the ray emitted by the cross positioning mechanism 3 is a straight line that rotates around the axis of the fixed shaft 13 and is emitted toward the wall.
[0055] As an optional implementation, Figure 2 and Figure 3 As shown, the top of the mounting block 23 is also fixedly connected to a second bearing 32, the outer circular end of the second green laser line projector 33 is fixedly connected to the inner circular end of the second bearing 32, and the ray angle of the second green laser line projector 33 is inclined toward the fixed plate 1;
[0056] In this way, the second bearing 32 ensures that the second green laser projector 33 rotates stably.
[0057] As an optional implementation, the laser emission points of the first green laser line projector 24 and the laser distance sensor 25 are located at the rotation axis of the first green laser line projector 24;
[0058] In this way, when the main shaft of the dual-axis motor 222 rotates, the injection height will not change.
[0059] As an optional implementation, Figure 2 and Figure 3 As shown, the outer circumferential end of the second bearing 32 is fixedly connected to the shield 12, and the circumferential surface of the shield 12 is made of transparent material;
[0060] In this way, without affecting the operation of the laser distance measuring sensor 25, the first green light projector and the second green light projector, the internal structure is protected from external influences, such as wind and sand, thereby ensuring the accuracy of the device.
[0061] As an optional implementation, Figure 1 As shown, a control panel 34 is fixedly connected to the top of the shield 12, and a control button 35 and a display screen 36 are arranged on the control panel 34. A processor and a data transmission module are arranged inside the control panel 34;
[0062] In this way, the part that requires complex calculations is executed by the processor by interacting with the user through data transmission.
[0063] A positioning method for installing a positioning device for an electric meter box, such as Figure 3-Figure 6 As shown, the positioning method includes:
[0064] S1: Glue the fixing plate 1 to the wall to be installed, then magnetically attach the shield 12 to the magnetic chuck 11, and wait for the horizontal positioning mechanism 2 to automatically maintain a horizontal state due to gravity;
[0065] S2: Turn on the laser assembly to rotate the main shaft of the dual-axis motor 222, so that the laser distance sensor 25 works, and the sensed distance is recorded as H. The actual distance from the ground is H minus the distance from the axis of the fixed axis 13 to the lower edge of the meter box. After the actual distance from the ground is appropriate, the fixed axis 13 is taken as the center of the coordinate origin. The origin coordinate position takes the intersection of the center of the outer dimension of the meter box. The orthogonal line centered on the origin is the coordinate axis, and the other hole positions are divided into four quadrants and the coordinate axis, and the coordinates of the position to be punched relative to the origin are input to the processor. According to the height position of the installation hole, the first transmission pulley 223 drives the second transmission pulley 224 to rotate by driving the dual-axis motor 222, thereby driving the laser distance sensor 25 and the first green laser line projector 24 to rotate, and project the wall for measurement. The measured distance between the laser distance sensor 25 and the wall is recorded as a, the vertical distance between the laser distance sensor 25 and the wall is a fixed value b, the distance between the laser sensor emission point and the axis of the fixed axis 13 is c, and the longitudinal height of the hole relative to the origin is recorded as y;
[0066] S3: Turn on the second green laser line projector 33 to project a laser line onto the wall. The horizontal distance of the hole relative to the origin is recorded as x. The rotation angle of the second green laser line projector 33 is calculated according to the values of x and y and recorded as e. The intersection of the lines projected by the first green laser line projector 24 and the second green laser line projector 33 is the drilling point.
[0067] S4: Based on the values in S1-S3, the conversion method is:
[0068] ;
[0069] ;
[0070] S5: After the processor completes the calculation and makes the projection lines of the first green laser line projector 24 and the second green laser line projector 33 intersect with the wall surface, the intersection point is marked as a punching point.
[0071] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the present invention is limited to these examples; under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes in different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity. Any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A meter box installation and positioning device, characterized in that: include: A fixed plate (1) having an adhesive portion fixedly connected to the bottom; A magnetic suction cup (11), the bottom of which is fixedly connected to the fixed plate (1), a protective cover (12) is magnetically attracted to the top of the magnetic suction cup (11), and a fixed shaft (13) is fixedly connected at the center of the protective cover (12); A first bearing (14), the inner end of which is fixedly connected to the fixed shaft (13), and the outer end of which is fixedly connected to a horizontal positioning mechanism (2); A cross positioning mechanism (3) fixedly connected to the top of the horizontal positioning mechanism (2); With the fixed axis (13) as the origin center, the horizontal positioning mechanism (2) is used to locate the longitudinal height of the drilling position. On the basis of horizontal positioning and leveling, with the horizontal positioning mechanism (2) as the reference, the cross positioning mechanism (3) is used to locate the lateral distance of the drilling position, thereby determining the drilling position; The horizontal positioning mechanism (2) comprises a cross bracket (21), the left and right ends of the cross bracket (21) comprise two mirror-symmetrical transverse arms (211), the upper and lower ends of the cross bracket (21) comprise two mirror-symmetrical longitudinal arms (22), a mounting block (23) is fixedly connected to the intersection of the central extension lines of the two transverse arms (211) and the two longitudinal arms (22), the inner circle end of the mounting block (23) is fixedly connected to the outer circle end of the first bearing (14), the two longitudinal arms (22) and the two transverse arms (211) are fixedly connected to the mounting block (23), and the ends of the two transverse arms (211) are each hinged with a counterweight lead pendulum (212); The horizontal positioning mechanism (2) further comprises a U-shaped bracket (221) fixedly connected to the ends of the two longitudinal arms (22); a dual-axis motor (222) is fixedly connected to the inner side of each of the U-shaped brackets (221); two ends of the main shaft of each of the dual-axis motors (222) pass through the U-shaped bracket (221) and are respectively fixedly connected to two first transmission pulleys (223); a laser component is also rotatably connected to the front end of the U-shaped bracket (221); two ends of the laser component are rotatably connected to the U-shaped bracket (221); two second transmission pulleys (224) are fixedly connected to the two ends of the laser component; and a transmission belt (225) is transmission-connected between each of the first transmission pulleys (223) and the second transmission pulley (224); The laser assembly comprises a first green laser projector (24) rotatably connected to the inner side of the U-shaped bracket (221) and a laser distance measuring sensor (25) fixed in the middle of the green laser projector; The cross positioning mechanism (3) comprises a driving motor (31) fixedly connected to the top of the mounting block (23), and a second green laser projection device (33) is fixedly connected to the top of the main shaft of the driving motor (31); A second bearing (32) is also fixedly connected to the top of the mounting block (23); the outer circular end of the second green laser projector (33) is fixedly connected to the inner circular end of the second bearing (32); and the ray angle of the second green laser projector (33) is inclined toward the fixed plate (1).
2. The electric meter box installation and positioning device according to claim 1, characterized in that: The laser emission points of the first green laser line projector (24) and the laser distance measuring sensor (25) are located at the rotation axis of the first green laser line projector (24).
3. The electric meter box installation and positioning device according to claim 2, characterized in that: The outer circular end of the second bearing (32) is fixedly connected to the shield (12), and the circumferential surface of the shield (12) is made of a transparent material.
4. The electric meter box installation and positioning device according to claim 1, characterized in that: A control panel (34) is fixedly connected to the top of the protective cover (12), and a control button (35) and a display screen (36) are arranged on the control panel (34). A processor and a data transmission module are arranged inside the control panel (34).
5. A positioning method for an electric meter box installation positioning device, applied to an electric meter box installation positioning device as claimed in any one of claims 1 to 4, characterized in that: The positioning method comprises: S1: Glue the fixing plate (1) to the wall to be installed, then magnetically attach the protective cover (12) to the magnetic suction cup (11), and wait for the horizontal positioning mechanism (2) to automatically maintain a horizontal state due to gravity; S2: Turn on the laser assembly to rotate the main shaft of the dual-axis motor (222) and make the laser distance sensor (25) work. The sensed distance is recorded as H. The actual distance from the ground is H minus the distance from the axis of the fixed shaft (13) to the lower edge of the meter box. When the actual distance from the ground is appropriate, the fixed shaft (13) is used as the center of the coordinate origin. The origin coordinate position is the intersection of the center of the outer dimension of the meter box. The orthogonal line centered on the origin is the coordinate axis, and other hole positions are divided into four quadrants and on the coordinate axis. The coordinates of the position to be punched relative to the origin are input into the processor. According to the installation The height position of the hole position of the installation hole position is determined by driving the double-axis motor (222) to make the first transmission pulley (223) drive the second transmission pulley (224) to rotate, thereby driving the laser distance sensor (25) and the first green laser line projector (24) to rotate, and projecting the wall surface for measurement, the measured distance between the laser distance sensor (25) and the wall surface is recorded as a, the vertical distance between the laser distance sensor (25) and the wall surface is a fixed value b, the distance between the laser sensor emission point and the axis center of the fixed axis (13) is c, and the longitudinal height of the hole position relative to the origin is recorded as y; S3: Turn on the second green laser line projector (33) to project a laser line onto the wall. The horizontal distance of the hole position relative to the origin is recorded as x. The rotation angle of the second green laser line projector (33) is calculated based on the values of x and y and recorded as e. The intersection of the lines projected by the first green laser line projector (24) and the second green laser line projector (33) is the drilling point. S4: Based on the values in S1-S3, the conversion method is: ; ; S5: After the processor completes the calculation and makes the projection line of the first green laser projection device (24) and the projection line of the second green laser projection device (33) intersect with the wall surface, the intersection point is marked as a punching point.
Citation Information
Patent Citations
Electric meter box mounting and positioning device
CN113118508A
Line projection device and laser line projection instrument
CN110081869A
Automatic positioning device for rock roadway blasting holes
CN111878173A
Pendulum type laser demarcation instrument with adsorption fixing device and demarcation method thereof
CN113984024A
Laser level with adjustable level line heights
CN203704931U
